WO2009153934A1 - ノンハロゲン系難燃性合成樹脂組成物 - Google Patents
ノンハロゲン系難燃性合成樹脂組成物 Download PDFInfo
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- WO2009153934A1 WO2009153934A1 PCT/JP2009/002593 JP2009002593W WO2009153934A1 WO 2009153934 A1 WO2009153934 A1 WO 2009153934A1 JP 2009002593 W JP2009002593 W JP 2009002593W WO 2009153934 A1 WO2009153934 A1 WO 2009153934A1
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- Prior art keywords
- acid
- synthetic resin
- parts
- mass
- resin
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 80
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- 239000000057 synthetic resin Substances 0.000 title claims abstract description 71
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 66
- 239000000203 mixture Substances 0.000 title claims abstract description 48
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- -1 phosphoric acid salt compound Chemical class 0.000 claims abstract description 173
- 150000002367 halogens Chemical class 0.000 claims abstract description 20
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims abstract description 14
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- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 claims description 32
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- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 20
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- 125000004432 carbon atom Chemical group C* 0.000 claims description 15
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- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 5
- MWFNQNPDUTULBC-UHFFFAOYSA-N phosphono dihydrogen phosphate;piperazine Chemical group C1CNCCN1.OP(O)(=O)OP(O)(O)=O MWFNQNPDUTULBC-UHFFFAOYSA-N 0.000 claims description 5
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- 238000003786 synthesis reaction Methods 0.000 claims description 2
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 claims description 2
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- 125000003118 aryl group Chemical group 0.000 description 10
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- LVEOKSIILWWVEO-UHFFFAOYSA-N tetradecyl 3-(3-oxo-3-tetradecoxypropyl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCCC LVEOKSIILWWVEO-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- WUPCFMITFBVJMS-UHFFFAOYSA-N tetrakis(1,2,2,6,6-pentamethylpiperidin-4-yl) butane-1,2,3,4-tetracarboxylate Chemical compound C1C(C)(C)N(C)C(C)(C)CC1OC(=O)CC(C(=O)OC1CC(C)(C)N(C)C(C)(C)C1)C(C(=O)OC1CC(C)(C)N(C)C(C)(C)C1)CC(=O)OC1CC(C)(C)N(C)C(C)(C)C1 WUPCFMITFBVJMS-UHFFFAOYSA-N 0.000 description 1
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920006230 thermoplastic polyester resin Polymers 0.000 description 1
- YODZTKMDCQEPHD-UHFFFAOYSA-N thiodiglycol Chemical compound OCCSCCO YODZTKMDCQEPHD-UHFFFAOYSA-N 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- WEAPVABOECTMGR-UHFFFAOYSA-N triethyl 2-acetyloxypropane-1,2,3-tricarboxylate Chemical compound CCOC(=O)CC(C(=O)OCC)(OC(C)=O)CC(=O)OCC WEAPVABOECTMGR-UHFFFAOYSA-N 0.000 description 1
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 1
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- PDSVZUAJOIQXRK-UHFFFAOYSA-N trimethyl(octadecyl)azanium Chemical compound CCCCCCCCCCCCCCCCCC[N+](C)(C)C PDSVZUAJOIQXRK-UHFFFAOYSA-N 0.000 description 1
- GETQZCLCWQTVFV-UHFFFAOYSA-O trimethylammonium Chemical compound C[NH+](C)C GETQZCLCWQTVFV-UHFFFAOYSA-O 0.000 description 1
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-N triphosphoric acid Chemical compound OP(O)(=O)OP(O)(=O)OP(O)(O)=O UNXRWKVEANCORM-UHFFFAOYSA-N 0.000 description 1
- KOWVWXQNQNCRRS-UHFFFAOYSA-N tris(2,4-dimethylphenyl) phosphate Chemical compound CC1=CC(C)=CC=C1OP(=O)(OC=1C(=CC(C)=CC=1)C)OC1=CC=C(C)C=C1C KOWVWXQNQNCRRS-UHFFFAOYSA-N 0.000 description 1
- WTLBZVNBAKMVDP-UHFFFAOYSA-N tris(2-butoxyethyl) phosphate Chemical compound CCCCOCCOP(=O)(OCCOCCCC)OCCOCCCC WTLBZVNBAKMVDP-UHFFFAOYSA-N 0.000 description 1
- LIPMRGQQBZJCTM-UHFFFAOYSA-N tris(2-propan-2-ylphenyl) phosphate Chemical compound CC(C)C1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C(C)C)OC1=CC=CC=C1C(C)C LIPMRGQQBZJCTM-UHFFFAOYSA-N 0.000 description 1
- QQBLOZGVRHAYGT-UHFFFAOYSA-N tris-decyl phosphite Chemical compound CCCCCCCCCCOP(OCCCCCCCCCC)OCCCCCCCCCC QQBLOZGVRHAYGT-UHFFFAOYSA-N 0.000 description 1
- KPGXUAIFQMJJFB-UHFFFAOYSA-H tungsten hexachloride Chemical compound Cl[W](Cl)(Cl)(Cl)(Cl)Cl KPGXUAIFQMJJFB-UHFFFAOYSA-H 0.000 description 1
- PSVXZQVXSXSQRO-UHFFFAOYSA-N undecaethylene glycol Chemical compound OCCOCCOCCOCCOCCOCCOCCOCCOCCOCCOCCO PSVXZQVXSXSQRO-UHFFFAOYSA-N 0.000 description 1
- KLNPWTHGTVSSEU-UHFFFAOYSA-N undecane-1,11-diamine Chemical compound NCCCCCCCCCCCN KLNPWTHGTVSSEU-UHFFFAOYSA-N 0.000 description 1
- 239000003981 vehicle Substances 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 description 1
- 229910021511 zinc hydroxide Inorganic materials 0.000 description 1
- 229940007718 zinc hydroxide Drugs 0.000 description 1
- 235000019352 zinc silicate Nutrition 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3477—Six-membered rings
- C08K5/3492—Triazines
- C08K5/34928—Salts
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K21/00—Fireproofing materials
- C09K21/06—Organic materials
- C09K21/12—Organic materials containing phosphorus
Definitions
- the present invention relates to a synthetic resin composition having excellent flame retardancy together with an effect of preventing dripping at the time of combustion, in particular, containing a specific phosphate compound and a layered silicate in the synthetic resin, and a halogen-based flame retardant
- the present invention relates to a flame-retardant synthetic resin composition that is not used.
- Synthetic resins have excellent mechanical properties as well as excellent chemical properties, so they have been widely used for building materials, automotive parts, packaging materials, agricultural materials, housing materials for home appliances, toys, etc. .
- polylactic acid resin has a high melting point and can be melt-molded. Therefore, it is expected as a practically excellent biodegradable polymer. In the future, it is also expected to be used as a general-purpose polymer made from bio raw materials.
- these synthetic resins are flammable substances, it has been essential to make them flame retardant depending on the application.
- Examples of the flame retardant method include halogen flame retardants, inorganic phosphorus flame retardants represented by polyphosphoric flame retardants such as red phosphorus and ammonium polyphosphate, and organic phosphorus flame retardants represented by triaryl phosphate compounds.
- halogen flame retardants inorganic phosphorus flame retardants represented by polyphosphoric flame retardants such as red phosphorus and ammonium polyphosphate
- organic phosphorus flame retardants represented by triaryl phosphate compounds.
- a flame retardant is added or, if necessary, a metal hydroxide or a flame retardant auxiliary agent such as antimony oxide or a melamine compound is used alone or in combination.
- halogen-based flame retardants have a problem of generating harmful gases during combustion. Therefore, attempts have been made to use the phosphorus-based flame retardant that does not cause such problems.
- a flame retardant synthesis containing ammonium polyphosphate, a polyvalent hydroxyl group-containing compound, a triazine ring-containing compound, and a metal hydroxide for example, a flame retardant synthesis containing ammonium polyphosphate, a polyvalent hydroxyl group-containing compound, a triazine ring-containing compound, and a metal hydroxide.
- Patent Documents 1 to 5 Flame retardant synthetic resin compositions containing melamine polyphosphate and (penta to tripenta) erythritol (Patent Documents 6 and 7); Polybutylene terephthalate (PBT), melamine pyrophosphate and Flame retardant synthetic resin composition containing aromatic phosphate oligomer (Patent Document 8); Method of using melamine pyrophosphate and other phosphorus compounds for flame retardant of polymers such as PBT (Patent Documents 9 and 10), etc. Already known.
- intumescent flame retardants that exhibit flame retardancy by forming a surface expansion layer (Intumescent) during combustion and suppressing the diffusion and heat transfer of decomposition products are particularly excellent flame retardants.
- Patent Document 11 intumescent flame retardants that exhibit flame retardancy by forming a surface expansion layer (Intumescent) during combustion and suppressing the diffusion and heat transfer of decomposition products are particularly excellent flame retardants.
- an anti-drip agent in particular, polytetrafluoroethylene (PTFE) is used.
- PTFE polytetrafluoroethylene
- fluorine-based anti-drip agents such as PTFE have a fluorine atom and cannot be said to be a complete non-halogen flame retardant.
- clay minerals or layered minerals as anti-drip agents (Patent Documents 12 and 13), but it is necessary to prevent drip while forming a dense surface expansion layer. These did not provide useful knowledge for the flame retardant composition that forms.
- the first object of the present invention is to use a halogen-free flame retardant and a fluorine-based anti-drip agent that generate harmful gases during combustion, and is excellent not only in flame retardancy but also in anti-dripping properties.
- the object is to provide a flame retardant synthetic resin composition.
- the second object of the present invention is to provide a molded article that is excellent in flame retardancy and is suitable for electrical / electronic related applications and automotive parts applications.
- the present inventors have combined flame retardant with a specific (poly) phosphate compound and a layered silicate.
- the present inventors have found that a non-halogen flame-retardant synthetic resin composition excellent in not only the property but also the anti-dripping property can be obtained.
- this invention is a flame-retardant synthetic resin composition characterized by mix
- n in the formula (1) represents a number from 1 to 100
- X 1 represents ammonia or a triazine derivative represented by the following general formula (2), and p satisfies a relational expression of 0 ⁇ p ⁇ n + 2. Is a number.
- Z 1 and Z 2 in the formula (2) are each an —NR 5 R 6 group, a hydroxyl group, a mercapto group, a linear or branched alkyl group having 1 to 10 carbon atoms, and a straight chain having 1 to 10 carbon atoms.
- R 5 and R 6 are each independently a group selected from the group consisting of a chain or branched alkoxy group, a phenyl group and a vinyl group, and each of R 5 and R 6 is independently a hydrogen atom or a C 1-6 carbon atom.
- r is a number of 1 to 100
- Y 1 is [R 1 R 2 N (CH 2 ) mNR 3 R 4 ], piperazine or a diamine containing a piperazine ring
- R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom, a linear or branched alkyl group having 1 to 5 carbon atoms
- m is an integer of 1 to 10
- q is a number satisfying the relational expression 0 ⁇ q ⁇ r + 2. It is.
- the contents of the components (A) to (C) are 0.1 to 40 parts by mass, 0.1 to 50 parts by mass, and 0, respectively, with respect to 100 parts by mass of the synthetic resin.
- the blending ratio of the component (A) to the component (B) (based on mass) (A) / (B) is preferably 20/80 to 50/50. In the present invention, it is preferable that 0.01 to 10 parts by mass of zinc oxide is further added as component (D) to 100 parts by mass of the synthetic resin.
- n in the general formula (1) is 2
- p is 2
- X 1 is melamine
- Z 1 and Z 2 in the general formula (2) are —NH
- melamine pyrophosphate which is 2
- the component (B) it is preferable to use a piperazine polyphosphate in which q in the general formula (3) is 1 and Y 1 is piperazine, and in particular, the piperazine polyphosphate is piperazine pyrophosphate.
- the component (C) is preferably saponite and / or talc.
- the flame-retardant synthetic resin composition of the present invention has excellent flame retardancy and excellent dripping prevention even without using a halogen-based flame retardant that generates harmful gas during combustion or a fluorine-based anti-drip agent. Have sex.
- Synthetic resins used in the present invention include ⁇ -olefin polymers such as polypropylene, high density polyethylene, low density polyethylene, linear low density polyethylene, polybutene, poly-3-methylpentene, or ethylene-vinyl acetate copolymers, Polyolefin resins such as ethylene-propylene copolymers and copolymers thereof, petroleum resins, coumarone resins, polystyrene, polyvinyl acetate, acrylic resins, styrene and / or ⁇ -methylstyrene and other monomers (for example, Copolymers with maleic anhydride, phenylmaleimide, methyl methacrylate, butadiene, acrylonitrile, etc.
- ⁇ -olefin polymers such as polypropylene, high density polyethylene, low density polyethylene, linear low density polyethylene, polybutene, poly-3-methylpentene, or ethylene-vinyl acetate copolymers
- polymethyl methacrylate polyvinyl alcohol, polyvinyl formal, polyvinyl Butyral, Po Linear polyesters such as ethylene terephthalate and polybutylene terephthalate, polyamides such as polyphenylene oxide, polycaprolactam and polyhexamethylene adipamide, polycarbonate, polycarbonate / ABS resin, branched polycarbonate, polyacetal, polyphenylene sulfide, polyurethane, fiber-based resin, etc.
- polyamides such as polyphenylene oxide, polycaprolactam and polyhexamethylene adipamide
- polycarbonate polycarbonate / ABS resin
- branched polycarbonate polyacetal
- polyphenylene sulfide polyurethane, fiber-based resin, etc.
- thermosetting resins such as these thermoplastic resins and blends thereof, phenol resins, urea resins, melamine resins, epoxy resins and unsaturated polyester resins, biodegradable polylactic acid resins can be mentioned.
- elastomers such as isoprene rubber, butadiene rubber, acrylonitrile-butadiene copolymer rubber, styrene-butadiene copolymer rubber can be used, but the present invention is a non-halogen flame retardant synthetic resin composition. Therefore, it is not preferable to use a halogen-containing resin such as polyvinyl chloride or polyvinylidene chloride.
- polyolefin resins particularly polypropylene resins and polyethylene resins, which are particularly difficult to be flame retardant, are biodegradable and are used together with polylactic acid resins that are expected to increase in future demand.
- the flame retardant synthetic resin composition can be suitably used.
- the density of these synthetic resins the softening point, the proportion of insoluble matter in the solvent, the degree of stereoregularity, the presence or absence of catalyst residues, the type and blending ratio of the raw olefin, the type of polymerization catalyst (for example, Although the degree of effect varies depending on the Lewis acid catalyst, metallocene catalyst, etc.), all are effective.
- the polylactic acid resin used in the present invention means a polymer mainly composed of L-lactic acid and / or D-lactic acid, and may contain other copolymerization components other than lactic acid.
- Other copolymer components include ethylene glycol, propylene glycol, butanediol, heptanediol, hexanediol, octanediol, nonanediol, decanediol, 1,4-cyclohexanedimethanol, neopentylglycol, glycerin.
- Glycol compounds such as pentaerythritol, bisphenol A, polyethylene glycol, polypropylene glycol and polytetramethylene glycol; oxalic acid, adipic acid, sebacic acid, azelaic acid, dodecanedioic acid, malonic acid, glutaric acid, cyclohexanedicarboxylic acid, Terephthalic acid, isophthalic acid, phthalic acid, naphthalenedicarboxylic acid, bis (p-carboxyphenyl) methane, anthracene dicarboxylic acid, 4,4'-diphenyl ether dical Dicarboxylic acids such as acid, 5-sodium sulfoisophthalic acid, 5-tetrabutylphosphonium isophthalic acid, glycolic acid, hydroxypropionic acid, hydroxybutyric acid, hydroxyvaleric acid, hydroxycaproic acid, hydroxybenzoic acid and the like; and Examples include
- the constituent molar ratio (L / D) of the L-lactic acid unit and the D-lactic acid unit in the polylactic acid part can be appropriately set, and the molar ratio is not particularly limited.
- L-lactic acid unit or D-lactic acid unit is 75 mol% or more, and a polylactic acid resin composition having a higher melting point.
- polylactic acid containing 80% or more of L-form and polylactic acid containing 80% or more of D-form in combination, and 90% or more of polylactic acid containing 90% or more of L-form. More preferably, polylactic acid contained in an amount of at least% is used in combination.
- a modified polylactic acid resin may be used.
- modified polylactic acid resin include maleic anhydride-modified polylactic acid resin, epoxy-modified polylactic acid resin, and amine-modified polylactic acid resin.
- the polylactic acid resin used in the present invention can be produced by a known polymerization method such as a direct polymerization method from lactic acid or a ring-opening polymerization method via lactide.
- the molecular weight and molecular weight distribution of the polylactic acid resin used in the present invention are not particularly limited as long as it can be practically molded, but it is a weight average molecular weight (MW) in terms of polystyrene by gel permeation chromatography analysis. Usually, it is 10,000 to 500,000. If the weight average molecular weight is less than 10,000, the physical properties necessary for practical use are difficult to obtain, and if it exceeds 500,000, the moldability tends to deteriorate, so it is preferably 40,000 to 500,000, particularly 100,000 to 250,000. It is preferable that
- the melting point of the polylactic acid resin used in the present invention is not particularly limited, but is preferably 120 ° C. or higher, and more preferably 150 ° C. or higher. Since the melting point of polylactic acid tends to increase as the optical purity increases, polylactic acid having a high optical purity may be used in order to obtain a polylactic acid resin having a high melting point.
- the (poly) phosphate compound represented by the general formula (1) used as the component (A) in the flame-retardant synthetic resin composition of the present invention is represented by phosphoric acid and ammonia or the general formula (2). Salt with a triazine derivative.
- Examples of the linear or branched alkyl group having 1 to 10 carbon atoms represented by Z 1 and Z 2 in the general formula (2) include methyl, ethyl, propyl, isopropyl, butyl, sec-butyl, tert-butyl , Isobutyl, amyl, isoamyl, tertiary amyl, hexyl, cyclohexyl, heptyl, isoheptyl, tertiary heptyl, n-octyl, isooctyl, tertiary octyl, 2-ethylhexyl, nonyl, decyl, etc.
- Examples of the 1 to 10 linear or branched alkoxy groups include groups derived from these alkyl groups. Further, examples of the linear or branched alkyl group having 1 to 6 carbon atoms corresponding to R 5 and R 6 in the —NR 5 R 6 group that can be taken by Z 1 and Z 2 include, for example, the above-described alkyl groups And those having 1 to 6 carbon atoms.
- triazine derivative examples include melamine, acetoguanamine, benzoguanamine, acrylic guanamine, 2,4-diamino-6-nonyl-1,3,5-triazine, 2,4-diamino-6-hydroxy-1 , 3,5-triazine, 2-amino-4,6-dihydroxy-1,3,5-triazine, 2,4-diamino-6-methoxy-1,3,5-triazine, 2,4-diamino- 6-ethoxy-1,3,5-triazine, 2,4-diamino-6-propoxy-1,3,5-triazine, 2,4-diamino-6-isopropoxy-1,3,5-triazine, 2 , 4-diamino-6-mercapto-1,3,5-triazine, 2-amino-4,6-dimercapto-1,3,5-triazine and the like.
- preferred compounds for use as the component (A) include salts of phosphoric acid and melamine or ammonium polyphosphate compounds.
- Examples of the salt of phosphoric acid and melamine include melamine orthophosphate, melamine pyrophosphate, and melamine polyphosphate.
- n in the above general formula (1) is 2 and p is 2
- melamine pyrophosphate Particularly preferred is melamine pyrophosphate, wherein X 1 is melamine.
- the salt of phosphoric acid and melamine can be obtained by reacting sodium pyrophosphate and melamine by adding hydrochloric acid at an arbitrary reaction ratio and neutralizing with sodium hydroxide. it can.
- the ammonium polyphosphate compound is a compound containing ammonium polyphosphate alone or ammonium polyphosphate as a main component.
- ammonium polyphosphate alone include Exolite-422, Exolite-700 manufactured by Clariant, Foschek-P / 30, Foschek-P / 40, manufactured by Monsanto, Sumisafe-P, manufactured by Sumitomo Chemical Co., Ltd.
- Commercial products such as Terrage-S10 and Terrage-S20 manufactured by Chisso Corporation can be used.
- the surface of ammonium polyphosphate is coated with a material in which ammonium polyphosphate is coated or microencapsulated with a thermosetting resin, or with a melamine monomer or other nitrogen-containing organic compound. And those that have been treated with a surfactant or silicon, and those that have been made slightly soluble by adding melamine or the like in the process of producing ammonium polyphosphate.
- Commercially available products of such compounds include Clariant Exolit-462, Sumitomo Chemical Co. Sumisafe-PM, Chisso Co., Ltd. Terrage-C60, Terrage-C70, Terrage-C80 and the like. Can be mentioned.
- the (poly) phosphate compound represented by the general formula (3) used as the component (B) in the flame-retardant synthetic resin composition of the present invention is represented by (poly) phosphoric acid and Y 1. It is a salt with diamine.
- the diamine represented by Y 1 is a diamine containing R 1 R 2 N (CH 2 ) mNR 3 R 4 , a piperazine or a piperazine ring.
- R 1 , R 2 , R 3 and R 4 are each a hydrogen atom or a linear or branched alkyl group having 1 to 5 carbon atoms, and R 1 , R 2 , R 3 and R 4 are the same. Or a different group.
- Examples of the linear or branched alkyl group having 1 to 5 carbon atoms represented by R 1 to R 4 include those exemplified in the specific examples of the alkyl group represented by Z 1 and Z 2. And those having 1 to 5 carbon atoms.
- Examples of the diamine represented by Y 1 in the general formula (3) include N, N, N ′, N′-tetramethyldiaminomethane, ethylenediamine, N, N′-dimethylethylenediamine, and N, N′-diethyl.
- Ethylenediamine N, N-dimethylethylenediamine, N, N-diethylethylenediamine, N, N, N ′, N′-tetramethylethylenediamine, 1,2-propanediamine, 1,3-propanediamine, tetramethylenediamine, pentamethylene Diamine, hexamethylenediamine, 1,7-diaminoheptane, 1,8-diaminooctane, 1,9-diaminononane, 1,10-diaminodecane, piperazine, trans-2,5-dimethylpiperazine, 1,4-bis ( 2-Aminoethyl) piperazine, 1,4-bis (3-aminopropyl) pi Examples include perazine. As these compounds, all commercially available products can be used.
- preferred compounds to be used as the component (B) include, for example, piperazine orthophosphate, piperazine pyrophosphate, piperazine polyphosphate, and the like. Examples thereof include a salt of phosphoric acid and piperazine.
- Y 1 q is 1 in the general formula (3) it is preferable to use a polyphosphoric acid piperazine piperazine, in particular, it is preferable to use piperazine pyrophosphate.
- the salt of phosphoric acid and piperazine is easily obtained as a poorly water-soluble precipitate by reacting piperazine and pyrophosphoric acid in water or an aqueous methanol solution.
- a salt obtained from polyphosphoric acid and piperazine formed of a mixture of orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid and other polyphosphoric acids may be used.
- the structure of the raw material polyphosphoric acid is not particularly limited.
- the blending amount of the component (A) in the present invention is preferably 0.1 to 40 parts by weight, more preferably 1 to 30 parts by weight, particularly 5 to It is preferable that it is 30 mass parts.
- the blending amount of the component (B) is preferably 0.1 to 50 parts by weight, more preferably 1 to 40 parts by weight, particularly 5 to 40 parts by weight with respect to 100 parts by weight of the synthetic resin. Preferably there is.
- the total amount of the component (A) and the component (B), which are flame retardant components is preferably 1 to 90 parts by mass with respect to 100 parts by mass of the synthetic resin component, and 5 to 70 parts by mass. More preferred is 10 to 70 parts by mass. If it is less than 1 part by mass, a sufficient flame retarding effect cannot be obtained, and if it exceeds 90 parts by mass, the properties as a resin are deteriorated, which is not preferable.
- Component (C) used in the present invention is a natural or synthetic layered material used to impart flame retardancy to the flame retardant polylactic acid resin composition of the present invention by preventing drip during combustion. It is a silicate. What is a layered silicate? A layered silicate is a layered silicate mineral and may have cations between layers.
- the cations existing between the layers of these layered silicates mean cations existing on the crystal surface of the layered silicate. These cations may be metal ions, or some or all of them may be cations other than metal ions, such as organic cations, (quaternary) ammonium cations, and phosphonium cations. In the present invention, these layered silicates may be used alone or in combination of two or more.
- Examples of the metal ion include sodium ion, potassium ion, calcium ion, magnesium ion, lithium ion, nickel ion, copper ion, and zinc ion.
- Examples of the organic cation or quaternary ammonium cation include lauryl. Examples include trimethyl ammonium cation, stearyl trimethyl ammonium cation, trioctyl methyl ammonium cation, distearyl dimethyl ammonium cation, di-cured tallow dimethyl ammonium cation, and distearyl dibenzyl ammonium cation. These quaternary ammonium cations may be used alone or in combination of two or more.
- the metal ion has cation exchangeability with a cationic substance
- various kinds having cationic properties other than the metal ion such as an organic cation, a (quaternary) ammonium cation, and a phosphonium cation, as needed. Can be inserted (intercalated) between the crystalline layers of the layered silicate.
- the layered silicate used in the present invention is not particularly limited, for example, smectite clay minerals such as montmorillonite, saponite, hectorite, beidellite, stevensite, nontronite, vermiculite, halloysite, swelling Examples include sex mica and talc.
- saponite or talc is preferably used from the viewpoint of drip prevention, and talc is particularly preferably used from the viewpoint of economy such as price.
- Examples of the saponite in the above layered silicate include Smecton SA (manufactured by Kunimine Kogyo Co., Ltd.), and examples of montmorillonite include Sven (Hojun), Sven E (Hojun), Sven N. -400 (Hojun Co., Ltd.), Sven No. 12 (Hojun Co., Ltd.), etc.
- Examples of talc include fine powder talc made by Nippon Talc Co., Ltd., such as MAICRO ACE P-4, and Japan Talc. Examples thereof include ultrafine talc SG series manufactured by Nihon Talc Co., Ltd. and nanoace series manufactured by Nihon Talc Co., Ltd.
- the layered silicate in the present invention may be a natural product or a synthetic product.
- the compounding amount of the layered silicate as component (C) used in the present invention is preferably 0.01 to 15 parts by mass, and 0.1 to 12 parts by mass with respect to 100 parts by mass of the synthetic resin. More preferably. If the blending amount is less than 0.01 parts by mass, the drip prevention effect is small, and if it exceeds 15 parts by mass, the uniformity and resin properties may be reduced.
- the flame retardant synthetic resin composition of the present invention preferably further contains zinc oxide as the component (D).
- the zinc oxide may be surface-treated.
- Examples of the zinc oxide used in the present invention include one type of zinc oxide (manufactured by Mitsui Kinzoku Kogyo Co., Ltd.), partially coated zinc oxide (manufactured by Mitsui Kinzoku Kogyo Co., Ltd.), and nanofine 50 (average particle size of 0.1 mm).
- Commercially available products such as 02 ⁇ m ultrafine zinc oxide (manufactured by Sakai Chemical Industry Co., Ltd.), Nanofine K (ultrafine zinc oxide coated with zinc silicate having an average particle size of 0.02 ⁇ m: Sakai Chemical Industry Co., Ltd.) can do.
- the blending amount of zinc oxide as the component (D) is preferably 0.01 to 10 parts by mass, and 0.1 to 5 parts by mass with respect to 100 parts by mass of the synthetic resin from the viewpoint of flame retardancy and drip prevention More preferably, it is part
- polycarbodiimide when a polylactic acid resin is used as the synthetic resin, it is preferable that polycarbodiimide is further contained as the component (E) from the viewpoint of water resistance.
- the polycarbodiimide is a (co) polymer using at least one selected from the following polyvalent isocyanate compounds.
- polyvalent isocyanate examples include, for example, hexamethylene diisocyanate, xylene diisocyanate, cyclohexane diisocyanate, pyridine diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 4,4-diphenylmethane diisocyanate, p- Examples thereof include phenylene diisocyanate, m-phenylene diisocyanate, and 1,5-naphthylene diisocyanate.
- carbodilite HMV-8CA and carbodilite LA-1 are particularly preferable from the viewpoint of water resistance.
- the blending amount of the component (E) in the present invention is preferably 0.01 to 10 parts by mass with respect to 100 parts by mass of the polylactic acid-based resin from the viewpoint of water resistance.
- the amount is preferably part by mass, and most preferably 0.5 to 3 parts by mass. If it is less than 0.01 part by mass, the water resistance may be insufficient, and if it exceeds 10 parts by mass, the resin properties may be deteriorated.
- a resin other than the polylactic acid resin may be further blended.
- resins other than these polylactic acid resins may be used alone or in combination of two or more.
- the resin other than the polylactic acid-based resin either a thermoplastic resin or a thermosetting resin may be used, but it is preferable to use a thermoplastic resin from the viewpoint of moldability.
- the blending amount is preferably 0 to 120 parts by mass with respect to 100 parts by mass of the polylactic acid resin.
- resins other than the above-mentioned polylactic acid resins include polyolefin resins such as low density polyethylene resins, high density polyethylene resins and polypropylene resins; polyester resins, polyamide resins, polystyrene resins, polyacetal resins, polyurethane resins, aromatics And aliphatic polyketone resin, polyphenylene sulfide resin, polyether ether ketone resin, polyimide resin, thermoplastic starch resin, acrylic resin, AS resin, ABS resin, AES resin, ACS resin, AAS resin, polyvinyl chloride resin, polychlorinated resin Vinylidene resin, vinyl ester resin, MS resin, polycarbonate resin, polyarylate resin, polysulfone resin, polyethersulfone resin, phenoxy resin, polyphenylene oxide resin, poly-4-methylpen Down -1, polyetherimide resin, cellulose acetate resin, polyvinyl alcohol resin, unsaturated polyester resins, melamine resins, phenol resin,
- resins other than polylactic acid resins include ethylene-propylene copolymers, ethylene-propylene-nonconjugated diene copolymers, ethylene-butene-1 copolymers, various acrylic rubbers, ethylene-acrylic acid copolymers.
- Polymers and alkali metal salts thereof (so-called ionomers), ethylene-glycidyl (meth) acrylate copolymers, ethylene-alkyl acrylate copolymers (for example, ethylene-ethyl acrylate copolymers, ethylene-butyl acrylate copolymers) Polymer), acid-modified ethylene-propylene copolymer, diene rubber (eg polybutadiene, polyisoprene, polychloroprene), copolymer of diene and vinyl monomer (eg styrene-butadiene random copolymer, styrene-butadiene block) Copolymer, styrene-butadiene -Styrene block copolymer, styrene-isoprene random copolymer, styrene-isoprene block copolymer, styrene-isopren
- those having various degrees of crosslinking those having various microstructures, such as those having a cis structure, a trans structure, etc., those having a vinyl group, or various average particle diameters (in the resin composition)
- a multilayer structure polymer called a so-called core shell rubber composed of a core layer and one or more shell layers covering the core layer, and adjacent layers made of different polymers.
- a core-shell rubber containing a silicone compound can also be used.
- the various (co) polymers mentioned in the above specific examples may be any of random copolymers, block copolymers, graft copolymers, and the like.
- polyester resin polyamide resin, polystyrene resin, polyurethane resin, aromatic polyketone resin, polyphenylene sulfide resin, polyether ether ketone resin, polychlorinated resin.
- Vinyl resin, polyvinylidene chloride resin, polycarbonate resin, AS resin, ABS resin, polyarylate resin, polysulfone resin, polyethersulfone resin, phenoxy resin, polyphenylene oxide resin, polyetherimide resin, polyacetal resin, unsaturated polyester resin, Urea resin, thiol rubber, and silicone compound-containing core-shell rubber are preferably used.
- polyester resin, polycarbonate resin, phenoxy resin, polyamide resin, polyetherimide resin, AS resin, polyacetal resin, silicone compound-containing core-shell rubber are preferably used, polyester resin, polycarbonate resin, polyamide resin It is most preferable to use an AS resin, a polyacetal resin, or a silicone compound-containing core-shell rubber.
- the polyester resin that can be blended is a polymer or copolymer obtained by polycondensation of at least one selected from the following (a) to (c), and these are thermoplastic polyester resins other than polylactic acid resins. is there. (A) a dicarboxylic acid or an ester-forming derivative thereof and a diol or an ester-forming derivative thereof, (B) hydroxycarboxylic acid or an ester-forming derivative thereof, (C) Lactone.
- dicarboxylic acid or ester-forming derivative thereof examples include terephthalic acid, isophthalic acid, phthalic acid, 2,6-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, bis (p-carboxyphenyl) methane, anthracene dicarboxylic acid, Aromatic dicarboxylic acids such as 4,4'-diphenyl ether dicarboxylic acid, 5-tetrabutylphosphonium isophthalic acid, 5-sodium sulfoisophthalic acid; oxalic acid, succinic acid, adipic acid, sebacic acid, azelaic acid, dodecanedioic acid, malon
- Aromatic dicarboxylic acids such as 4,4'-diphenyl ether dicarboxylic acid, 5-tetrabutylphosphonium isophthalic acid, 5-sodium sulfoisophthalic acid
- diol or its ester-forming derivative examples include aliphatic glycols having 2 to 20 carbon atoms, that is, ethylene glycol, propylene glycol, 1,4-butanediol, neopentyl glycol, 1,5-pentanediol, , 6-hexanediol, decamethylene glycol, cyclohexanedimethanol, cyclohexanediol, dimer diol and the like; or long chain glycols having a molecular weight of 200 to 100,000, that is, polyethylene glycol, poly-1,3-propylene glycol, polytetramethylene glycol and the like; Aromatic dioxy compounds, ie 4,4′-dihydroxybiphenyl, hydroquinone, t-butylhydroquinone, bisphenol A, bisphenol S, bisphenol F, etc .; And the like forming derivatives
- hydroxycarboxylic acid examples include glycolic acid, hydroxypropionic acid, hydroxybutyric acid, hydroxyvaleric acid, hydroxycaproic acid, hydroxybenzoic acid, p-hydroxybenzoic acid, 6-hydroxy-2-naphthoic acid and ester formation thereof. Sex derivatives and the like.
- lactone examples include caprolactone, valerolactone, propiolactone, undecalactone, and 1,5-oxepan-2-one.
- polymers or copolymers include polybutylene terephthalate, polybutylene (terephthalate / isophthalate), polypropylene terephthalate, polypropylene (terephthalate / isophthalate), polyethylene terephthalate, polyethylene (terephthalate / isophthalate), bisphenol A.
- polystyrene resin obtained by polycondensation of an aromatic dicarboxylic acid or its ester-forming derivative and an aliphatic diol or its ester-forming derivative
- the aromatic dicarboxylic acid or its dicarboxylic acid in the polymer obtained by polycondensation of the aromatic dicarboxylic acid or its ester-forming derivative and an aliphatic diol or its ester-forming derivative as the main components The ratio of the ester-forming derivative is more preferably 30 mol% or more, and particularly preferably 40 mol% or more.
- terephthalic acid or an ester-forming derivative thereof and a polymer obtained by polycondensation of an aliphatic diol or an ester-forming derivative thereof selected from ethylene glycol, propylene glycol, and butanediol as main components are used. More preferably.
- terephthalic acid or an ester-forming derivative thereof for all dicarboxylic acids in a polymer obtained by polycondensation of terephthalic acid or an ester-forming derivative thereof and butanediol or an ester-forming derivative thereof as a main component Is preferably 30 mol% or more, more preferably 40 mol% or more.
- polyester resin used in the present invention include polybutylene succinate, polyester carbonate, and polyhydroxyalkanoate. These polyester resins may be used alone or in combination of two or more.
- polyester resin examples include polyethylene terephthalate, polybutylene terephthalate, polybutylene (terephthalate / isophthalate), polybutylene (terephthalate / adipate), polyethylene (terephthalate / succinate), polybutylene (terephthalate / succinate), polyester elastomer, Polypropylene terephthalate, polybutylene terephthalate / poly (tetramethylene oxide) glycol, polybutylene succinate can be mentioned, and particularly preferred examples include polybutylene terephthalate, polypropylene terephthalate, polybutylene terephthalate / poly (tetramethylene oxide) glycol, Polyethylene (terephthalate / succinate), polybutylene It can include at least one selected from succinate.
- the polyamide resin that can be blended in the present invention is a thermoplastic polymer having an amide bond, starting from amino acids, lactams or diamines and dicarboxylic acids.
- amino acids include 6-aminocaproic acid, 11-aminoundecanoic acid, 12-aminododecanoic acid, paraaminomethylbenzoic acid, and the like.
- lactam include ⁇ -caprolactam and ⁇ -laurolactam.
- diamine examples include tetramethylenediamine, hexamethylenediamine, undecamethylenediamine, dodecamethylenediamine, 2,2,4-trimethylhexamethylenediamine, 2,4,4-trimethylhexamethylenediamine, and 5-methylnonamethylenediamine.
- 2,4-dimethyloctamethylenediamine metaxylylenediamine, paraxylylenediamine, 1,3-bis (aminomethyl) cyclohexane, 1-amino-3-aminomethyl-3,5,5-trimethylcyclohexane, 3, , 8-bis (aminomethyl) tricyclodecane, bis (4-aminocyclohexyl) methane, bis (3-methyl-4-aminocyclohexyl) methane, 2,2-bis (4-aminocyclohexyl) propane, bis (amino Propyl) piperazine Such as aminoethyl piperazine.
- dicarboxylic acid examples include adipic acid, suberic acid, azelaic acid, sebacic acid, dodecanedioic acid, terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid, 2-chloroterephthalic acid, 2-methylterephthalic acid, 5-methylisophthalic acid, Examples include 5-sodium sulfoisophthalic acid, hexahydroterephthalic acid, hexahydroisophthalic acid, and diglycolic acid.
- polyamide used in the present invention examples include polycaproamide (nylon 6), polytetramethylene adipamide (nylon 46), polyhexamethylene adipamide (nylon 66), polyhexamethylene sebacamide (nylon).
- polyhexamethylene dodecamide (nylon 6/12), polyundecane adipamide (nylon 11/6), polyundecanamide (nylon 11), polydodecanamide (nylon 12), polytrimethylhexa Methylene terephthalamide, polyhexamethylene isophthalamide (nylon 6I), polyhexamethylene terephthalamide / isophthalamide (nylon 6T / 6I), polybis (4-aminocyclohexyl) methane dodecamide (nylon PACM12), polybis (3-methyl) -4-aminocyclohexyl) methane dodecamide (nylon dimethyl PACM12), polymetaxylylene adipamide (nylon MXD6), polyundecamethylene terephthalamide (nylon 11T), polyundecamethylene hexahydroterephthalamide (nylon 11T (H )); And copolymers with these polyalkylene glycols, etc., copolyamides, etc.
- nylon 6, nylon 11, nylon 12, nylon 6 / polyethylene glycol, and polyamide elastomer are more preferably used, and nylon 6 and nylon 6 / polyethylene glycol are particularly preferably used.
- the polyamide resin used in the present invention preferably has a melting point of 90 ° C. or higher and 240 ° C. or lower, particularly preferably 100 ° C. or higher and 230 ° C. or lower.
- Said polyamide resin may be used independently, or 2 or more types may be mixed and used for it.
- Examples of the compoundable polycarbonate resin that can be used in the present invention include aromatic aromatic polycarbonates and copolycarbonates obtained by reacting aromatic dihydric phenol compounds with phosgene or carbonic acid diesters. Group polycarbonate.
- aromatic dihydric phenol compounds examples include 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis (4-hydroxy-3,5-dimethylphenyl) propane, and bis (4-hydroxyphenyl).
- the AS resin that can be blended is a copolymer having styrene and acrylonitrile as main components, but is an aromatic vinyl compound such as ⁇ -methylstyrene, vinyltoluene, and divinylbenzene, a vinyl cyanide compound such as methacrylonitrile, a methacrylonitrile.
- acrylic acid alkyl esters such as methyl acrylate, ethyl methacrylate, n-butyl methacrylate, methyl acrylate, ethyl acrylate, n-butyl acrylate, stearyl acrylate, maleimide, N-methyl maleimide, N-ethyl maleimide, Maleimide monomers such as N-phenylmaleimide and N-cyclohexylmaleimide, diene compounds, maleic acid dialkyl esters, allyl alkyl ethers, unsaturated amino compounds, and vinyl alkyl ethers may be further copolymerized.
- AS resin used in the present invention those obtained by graft polymerization or copolymerization of unsaturated monocarboxylic acids, unsaturated dicarboxylic acids, unsaturated acid anhydrides or epoxy group-containing vinyl monomers are preferable. Graft polymerization or copolymerization of an acid anhydride or an epoxy group-containing vinyl monomer may be used.
- Such an epoxy group-containing vinyl monomer is a compound having both a vinyl group capable of radical polymerization and an epoxy group in one molecule, and specific examples thereof include glycidyl acrylate, glycidyl methacrylate, ethacrylyl.
- AS resin monomer derivatives such as glycidyl esters of unsaturated organic acids such as glycidyl acid and glycidyl itaconate, glycidyl ethers such as allyl glycidyl ether, and 2-methylglycidyl methacrylate.
- glycidyl acrylate and glycidyl methacrylate are compounds having both a vinyl group capable of radical polymerization and an acid anhydride in one molecule, and preferred specific examples include maleic anhydride.
- the above-described blendable polyacetal resin is a polymer having an oxymethylene unit as a main repeating unit.
- a so-called polyacetal homopolymer obtained by a polymerization reaction using formaldehyde or trioxane as a main raw material ( 2) It may be a so-called polyacetal copolymer consisting mainly of oxymethylene units and containing 15% by weight or less of oxyalkylene units having 2 to 8 adjacent carbon atoms in the main chain, (3) It may be a copolymer containing a structural unit, that is, a block copolymer, a terpolymer, or a crosslinked polymer. In the present invention, these may be used alone or in combination of two or more.
- silicone compound-containing core-shell rubber used in the present invention a silicone / acrylic composite core-shell rubber can be mentioned.
- the timing of blending the synthetic resin with the components (A) to (C) and, if necessary, the component (D) is not particularly limited.
- two or more types selected from the components (A) to (D) may be blended into the synthetic resin after making one pack, or each component may be blended with the synthetic resin.
- each component may be pulverized and mixed in advance, or may be pulverized after mixing each component in advance.
- a fluorine-based anti-drip agent such as a fluorine-based resin or the like, or an alkali metal salt or an alkaline earth metal salt of perfluoroalkanesulfonic acid is blended.
- a fluorine-based anti-drip agent may not be a problem. In that case, a fluorine-based anti-drip agent may be added.
- silicone rubbers containing no halogen atom as other anti-drip agents.
- fluorine-based anti-drip agent examples include, for example, fluorine-based resins such as polytetrafluoroethylene, polyvinylidene fluoride, and polyhexafluoropropylene; perfluoromethanesulfonic acid sodium salt, perfluoro-n-butanesulfone.
- Perfluoroalkanesulfonic acid alkali metal salt compounds such as potassium acid potassium salt, perfluoro-t-butanesulfonic acid potassium salt, perfluorooctanesulfonic acid sodium salt, perfluoro-2-ethylhexanesulfonic acid calcium salt; and perfluoroalkane Examples include alkaline earth metal sulfonates.
- these fluorine-based anti-drip agents may be used alone or in combination of two or more.
- silicone oil may be blended in order to suppress secondary aggregation during blending and to improve water resistance.
- Silicone oil having a methylpolysiloxane structure consists of a dimethylpolysiloxane structure alone, a structure containing both a dimethylpolysiloxane structure and a methylhydrogenpolysiloxane structure, and a methylhydrogenpolysiloxane structure only. Things. Moreover, you may use the epoxy modified, carboxyl modified, carbinol modified, and / or amino modified as said silicone oil.
- silicone oils examples include KF-99 (manufactured by Shin-Etsu Chemical Co., Ltd.) having a methyl hydrogen structure of 100%, and HMS having a methyl hydrogen structure as a part. -151 (manufactured by Gelest), HMS-071 (manufactured by Gelest), HMS-301 (manufactured by Gelest), DMS-H21 (manufactured by Gelest), and the like.
- the epoxy-modified product examples include X-22-2000 (manufactured by Shin-Etsu Chemical Co., Ltd.) and KF-102 (manufactured by Shin-Etsu Chemical Co., Ltd.).
- carboxyl-modified product examples include X-22-4015 (Shin-Etsu Chemical).
- X-22-4015 manufactured by Shin-Etsu Chemical Co., Ltd.
- amino-modified product for example, KF-393 (manufactured by Shin-Etsu Chemical Co., Ltd.), etc. Can be mentioned.
- the silane coupling agent is a compound having an organic functional group and a hydrolyzable silyl group, and is represented by, for example, A— (CH 2 ) k —Si (OR) 3 .
- A is an organic group
- k represents a number of 1 to 3
- R represents a methyl group or an ethyl group.
- examples of the organic group of A include an epoxy group, a vinyl group, a methacryl group, an amino group, and a mercapto group.
- those having an epoxy group are particularly preferable.
- a reinforcing material can be blended in the flame retardant resin composition of the present invention, but this embodiment is a preferred embodiment particularly when a polylactic acid resin is used as a synthetic resin.
- the reinforcing material that can be used in the present invention fiber-like, plate-like, granular, and powder-like reinforcing materials that are usually used for reinforcing thermoplastic resins can be used. Specific examples of such reinforcing materials include glass fiber, asbestos fiber, carbon fiber, graphite fiber, metal fiber, potassium titanate whisker, aluminum borate whisker, magnesium whisker, silicon whisker, wollastonite, sepiolite, asbestos.
- the reinforcing material may be coated or focused with a thermoplastic resin such as an ethylene / vinyl acetate copolymer or a thermosetting resin such as an epoxy resin, or with a coupling agent such as aminosilane or epoxysilane. It may be processed.
- a thermoplastic resin such as an ethylene / vinyl acetate copolymer or a thermosetting resin such as an epoxy resin
- a coupling agent such as aminosilane or epoxysilane. It may be processed.
- the amount of the reinforcing material is preferably 0 to 200 parts by mass with respect to 100 parts by mass of the synthetic resin.
- a crystal nucleating agent may be further added to the flame retardant resin composition of the present invention.
- a polylactic acid resin is used as a synthetic resin
- the crystal nucleating agent used in the present invention at least one selected from known inorganic crystal nucleating agents and organic crystal nucleating agents generally used as polymer crystal nucleating agents can be used.
- the content of the crystal nucleating agent is preferably 0.01 to 30 parts by mass, more preferably 0.05 to 10 parts by mass, and more preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of the synthetic resin. Most preferably.
- the inorganic crystal nucleating agent examples include kaolinite, synthetic mica, clay, zeolite, silica, graphite, carbon black, magnesium oxide, titanium oxide, calcium sulfide, boron nitride, calcium carbonate, barium sulfate, aluminum oxide, Examples include metal salts of neodymium oxide and phenylphosphonate. These inorganic crystal nucleating agents may be modified with an organic substance in order to enhance the dispersibility in the composition.
- organic crystal nucleating agent examples include sodium benzoate, potassium benzoate, lithium benzoate, calcium benzoate, magnesium benzoate, barium benzoate, lithium terephthalate, sodium terephthalate, potassium terephthalate, and oxalic acid.
- a plasticizer may be further added to the flame retardant resin composition of the present invention.
- the plasticizer is, for example, a known plasticizer generally used as a polymer plasticizer, such as a polyester plasticizer, a glycerin plasticizer, a polycarboxylic acid ester plasticizer, a polyalkylene glycol plasticizer, and an epoxy plasticizer. Among these, at least one can be appropriately selected and used.
- polyester plasticizer examples include acid components such as adipic acid, sebacic acid, terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid, diphenyldicarboxylic acid, rosin, propylene glycol, 1,3-butanediol, 1, Examples thereof include polyesters composed of diol components such as 4-butanediol, 1,6-hexanediol, ethylene glycol and diethylene glycol, and polyesters composed of hydroxycarboxylic acids such as polycaprolactone. These polyesters may be blocked with a monofunctional carboxylic acid or a monofunctional alcohol, or may be blocked with an epoxy compound or the like.
- glycerin plasticizer examples include glycerin monoacetomonolaurate, glycerin diacetomonolaurate, glycerin monoacetomonostearate, glycerin diacetomonooleate, and glycerin monoacetomonomontanate.
- polyvalent carboxylic acid plasticizer examples include dimethyl phthalate, diethyl phthalate, dibutyl phthalate, dioctyl phthalate, diheptyl phthalate, dibenzyl phthalate, butyl benzyl phthalate, trimellit Trimellitic acid esters such as tributyl acid, trioctyl trimellitic acid, trihexyl trimellitic acid, diisodecyl adipate, n-octyl-n-decyl adipate, methyl diglycol butyl diglycol adipate, benzyl methyl diglycol adipate, adipine Adipic acid esters such as benzyl butyl diglycol acid, citrate esters such as triethyl acetyl citrate and tributyl acetyl citrate, azelaic acid esters such as di-2-ethylhexyl azelate,
- polyalkylene glycol plasticizer examples include polyethylene glycol, polypropylene glycol, poly (ethylene oxide / propylene oxide) block and / or random copolymer, polytetramethylene glycol, ethylene oxide addition polymer of bisphenols, and bisphenol.
- End-capping compounds such as polyalkylene glycols such as propylene oxide addition polymers and tetrahydrofuran addition polymers of bisphenols, or terminal epoxy-modified compounds, terminal ester-modified compounds, and terminal ether-modified compounds thereof. be able to.
- the epoxy plasticizer generally refers to an epoxy triglyceride composed of an alkyl epoxy stearate and soybean oil, but in the present invention, bisphenol A and epichlorohydrin are mainly used as raw materials. Such a so-called epoxy resin can also be used.
- plasticizers include benzoic acid esters of aliphatic polyols such as neopentyl glycol dibenzoate, diethylene glycol dibenzoate, triethylene glycol di-2-ethylbutyrate, fatty acid amides such as stearamide, oleic acid
- aliphatic carboxylic acid esters such as butyl, oxyacid esters such as methyl acetylricinoleate and butyl acetylricinoleate, pentaerythritol, various sorbitols, polyacrylic acid esters, and paraffins.
- a phenol-based antioxidant, a phosphorus-based antioxidant, a thioether-based antioxidant, an ultraviolet absorber, a hindered amine-based light stabilizer, and the like are further added as necessary, and a flame-retardant synthetic resin composition is obtained. It is preferable to stabilize.
- phenolic antioxidant examples include 2,6-ditert-butyl-p-cresol, 2,6-diphenyl-4-octadecyloxyphenol, distearyl (3,5-ditert-butyl- 4-hydroxybenzyl) phosphonate, 1,6-hexamethylenebis [(3,5-ditert-butyl-4-hydroxyphenyl) propionic acid amide], 4,4′-thiobis (6-tert-butyl-m-) Cresol), 2,2'-methylenebis (4-methyl-6-tert-butylphenol), 2,2'-methylenebis (4-ethyl-6-tert-butylphenol), 4,4'-butylidenebis (6-third Butyl-m-cresol), 2,2′-ethylidenebis (4,6-ditert-butylphenol), 2,2′-ethylidenebis (4-secondarybutyl-6-tert-butylpheno) ), 1,1,3-tris (2-
- Examples of the phosphorus antioxidant include trisnonylphenyl phosphite, tris [2-tert-butyl-4- (3-tert-butyl-4-hydroxy-5-methylphenylthio) -5-methylphenyl, Phosphite, tridecyl phosphite, octyl diphenyl phosphite, di (decyl) monophenyl phosphite, di (tridecyl) pentaerythritol diphosphite, di (nonylphenyl) pentaerythritol diphosphite, bis (2,4- Ditertiarybutylphenyl) pentaerythritol diphosphite, bis (2,6-ditertiarybutyl-4-methylphenyl) pentaerythritol diphosphite, bis (2,4,6-tritertiarybutylphenyl) pentaery
- thioether-based antioxidant examples include dialkylthiodipropionates such as dilauryl thiodipropionate, dimyristyl thiodipropionate, distearyl thiodipropionate, and pentaerythritol tetra ( ⁇ -alkylmercaptopropionate).
- dialkylthiodipropionates such as dilauryl thiodipropionate, dimyristyl thiodipropionate, distearyl thiodipropionate, and pentaerythritol tetra ( ⁇ -alkylmercaptopropionate).
- the amount of these thioether-based antioxidant synthetic resins used is preferably 0.001 to 10 parts by mass, more preferably 0.05 to 5 parts by mass with respect to 100 parts by mass. preferable.
- Examples of the ultraviolet absorber include 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-octoxybenzophenone, and 5,5′-methylenebis (2-hydroxy-4-methoxy).
- 2-hydroxybenzophenones such as benzophenone); 2- (2′-hydroxy-5′-methylphenyl) benzotriazole, 2- (2′-hydroxy-3 ′, 5′-ditert-butylphenyl) -5- Chlorobenzotriazole, 2- (2′-hydroxy-3′-tert-butyl-5′-methylphenyl) -5-chlorobenzotriazole, 2- (2′-hydroxy-5′-second) Trioctylphenyl) benzotriazole, 2- (2′-hydroxy-3 ′, 5′-dicumylphenyl) benzotriazole, 2-, 2′-methylenebis (4-tert-octyl-6- (benzotriazolyl) phenol), 2- (2′-hydroxy-3′
- hindered amine light stabilizer examples include 2,2,6,6-tetramethyl-4-piperidyl stearate, 1,2,2,6,6-pentamethyl-4-piperidyl stearate, 2,2 , 6,6-tetramethyl-4-piperidylbenzoate, bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate, bis (1,2,2,6,6-tetramethyl-4-piperidyl ) Sebacate, bis (1-octoxy-2,2,6,6-tetramethyl-4-piperidyl) sebacate, tetrakis (2,2,6,6-tetramethyl-4-piperidyl) -1,2,3 4-butanetetracarboxylate, tetrakis (1,2,2,6,6-pentamethyl-4-piperidyl) -1,2,3,4-butanetetracarboxylate, bis (2, 2,6,6-tetramethyl-4-piperidyl) -di (tridecyl
- the flame retardant synthetic resin composition of the present invention includes an antistatic agent, a metal soap, a hydrotalcite, a triazine ring-containing compound, a metal hydroxide, a phosphate ester flame retardant, and a condensed phosphate ester as necessary.
- Add flame retardants, phosphate flame retardants, inorganic phosphorus flame retardants, silicon flame retardants, other inorganic flame retardant aids, other organic flame retardants, fillers, pigments, lubricants, foaming agents, etc. Good.
- triazine ring-containing compound examples include melamine, ammelin, benzguanamine, acetoguanamine, phthalodiguanamine, melamine cyanurate, melamine pyrophosphate, butylenediguanamine, norbornene diguanamine, methylene diguanamine, ethylene dimelamine, trimethylene
- examples thereof include dimethylamine, tetramethylene dimethylamine, hexamethylene dimethylamine, 1,3-hexylene dimeramine and the like.
- metal hydroxide examples include magnesium hydroxide, aluminum hydroxide, calcium hydroxide, barium hydroxide, zinc hydroxide, and Kismer 5A (magnesium hydroxide: manufactured by Kyowa Chemical Industry Co., Ltd.).
- phosphate ester flame retardant examples include, for example, trimethyl phosphate, triethyl phosphate, tributyl phosphate, tributoxyethyl phosphate, trischloroethyl phosphate, trisdichloropropyl phosphate, triphenyl phosphate, tricresyl phosphate, cresyl Diphenyl phosphate, trixylenyl phosphate, octyl diphenyl phosphate, xylenyl diphenyl phosphate, trisisopropylphenyl phosphate, 2-ethylhexyl diphenyl phosphate, t-butylphenyl diphenyl phosphate, bis- (t-butylphenyl) phenyl phosphate, tris- ( t-butylphenyl) phosphate, isopropylphenyldiphenylphosphate, bis- (isopropyl
- condensed phosphate ester flame retardant examples include 1,3-phenylene bis (diphenyl phosphate), 1,3-phenylene bis (dixylenyl phosphate), bisphenol A bis (diphenyl phosphate), and the like.
- Examples of the other inorganic flame retardant aids described above include inorganic compounds such as titanium oxide, aluminum oxide, magnesium oxide, hydrotalcite, and surface-treated products thereof.
- inorganic flame retardant aids for example, TIPAQUE R-680 (titanium oxide: manufactured by Ishihara Sangyo Co., Ltd.), Kyowa Mag 150 (magnesium oxide: manufactured by Kyowa Chemical Industry Co., Ltd.), DHT-4A (hydrotalcite) : Kyowa Chemical Industry Co., Ltd.), Alkamizer 4 (Zinc-modified hydrotalcite: Kyowa Chemical Industry Co., Ltd.) and other commercial products can be used.
- examples of the other organic flame retardant aid include pentaerythritol.
- the flame retardant synthetic resin composition of the present invention includes, for example, a crosslinking agent, an antistatic agent, an antifogging agent, a plate-out preventing agent, a surface treatment agent, a plasticizer, a lubricant, a flame retardant, if necessary.
- Additives usually used in synthetic resins such as fluorescent agents, fungicides, bactericides, foaming agents, metal deactivators, release agents, pigments, processing aids, antioxidants, light stabilizers, etc. It can mix
- the flame-retardant resin composition of the present invention can be processed into various molded products by methods such as injection molding, extrusion molding, and blow molding.
- Examples of the molded product of the present invention obtained by these molding methods include injection molded products, extrusion molded products, blow molded products, films, fibers and sheets, etc., unstretched films, uniaxially stretched films, biaxially stretched films, etc. Any of these various films and various fibers such as undrawn yarns, drawn yarns, and super-drawn yarns can be suitably used, but they can be particularly suitably used as injection-molded products.
- these molded products can be used for various applications such as electric / electronic parts, mechanical parts, optical equipment, building members, automobile parts, and daily necessities, and are particularly useful as electric / electronic parts.
- the flame-retardant synthetic resin composition of the present invention and the molded product thereof are electrical / electronic / communication, agriculture, forestry and fisheries, mining, construction, food, textile, clothing, medical, coal, petroleum, rubber, leather, automobile, precision equipment, It can be used in a wide range of industrial fields such as wood, building materials, civil engineering, furniture, printing and musical instruments.
- the flame-retardant synthetic resin composition of the present invention and the molded product thereof are applied to a printer, a personal computer, a word processor, a keyboard, a PDA (small information terminal), a telephone, a copier, a facsimile, an ECR (electronic money registration).
- the flame-retardant synthetic resin composition and molded product thereof include a seat (filling, outer material, etc.), belt, ceiling, compatible top, armrest, door trim, rear package tray, carpet, mat, sun visor, foil.
- the housing of electrical equipment the housing of OA equipment, various covers, various gears, various cases, sensors, LED lamps, connectors, sockets, resistors, relay cases, switches , Coil bobbins, condensers, variable capacitor cases, optical pickups, oscillators, various terminal boards, transformers, breakers, plugs, printed wiring boards, tuners, speakers, microphones, headphones, small motors, magnetic head bases, power modules, housings, semiconductors , LCD, FDD carriage, FDD chassis, motor brush holder, parabolic antenna, CD tray, cartridge, cassette, sorter, AC adapter, charging stand, switchboard, outlet cover, VTR parts, TV parts, Iron, hair dryer, rice cooker parts, microwave oven parts, acoustic parts, audio / laser disc / compact disc, lighting parts, refrigerator parts, air conditioner parts, typewriter parts, word processor parts, office computer related parts, telephone related parts, facsimile Useful for electrical and electronic parts such as related parts and copier related parts.
- bearings such as cleaning jigs, oilless bearings, stern bearings, underwater bearings, motor parts, lighters, typewriters, etc.
- optical instruments include microscopes, binoculars, cameras, Useful for watches and the like.
- automotive parts include precision machinery-related parts, alternator terminals, alternator connectors, IC regulators, various valves such as exhaust gas valves, fuel-related / exhaust / intake system pipes, air intake nozzle snorkel, intake manifold, fuel pump, engine Coolant joint, carburetor main body, carburetor spacer, exhaust gas sensor, coolant sensor, oil temperature sensor, brake pad wear sensor, throttle position sensor, crankshaft position sensor, air flow meter, thermostat base for air conditioner, heating hot air flow Control valve, brush holder for radiator motor, water pump impeller, turbine vane, wiper motor Coupling parts, distributors, starter switches, starter relays, transmission wire harnesses, window washer nozzles, air conditioner panel switch boards, coils for fuel-related electromagnetic valves, fuse connectors, horn terminals, electrical component insulation plates, step motor rotors, It is useful for lamp sockets, lamp reflectors, lamp housings, brake pistons, solenoid bobbins, engine oil filters, ignition device cases, and the like.
- various valves such
- Examples 1 to 12 and Comparative Examples 1 and 2 70 parts by mass of polypropylene (Mitsui Chemicals, Inc .: injection molding grade), 0.1 parts by mass of calcium stearate (lubricant), methyl tetrakis [3- (3,5-ditert-butyl-4-hydroxyphenyl) propionate It was obtained by blending 0.1 parts by mass of methane (phenolic antioxidant) and 0.1 parts by mass of tris (2,4-di-tert-butylphenyl) phosphite (phosphorus antioxidant).
- a polypropylene resin composition and the components shown in Table 1 below were blended and then extruded at 200 to 230 ° C. to produce pellets. The obtained pellet was injection molded at 200 ° C. to obtain a test piece having a thickness of 1.6 mm.
- (A) component and (B) component of Table 1 were manufactured with the following method.
- [Production Example 1] (A) Component: Melamine pyrophosphate Pyrophosphate and melamine were produced by reacting at a molar ratio of 1: 1.
- [Production Example 2] (B) Component: Piperazine pyrophosphate Pyrophosphate and piperazine were produced by reacting at a molar ratio of 1: 1.
- ⁇ Flame-retardant UL-94V test> Keep the test piece 127mm long, 12.7mm wide and 1.6mm thick vertically, burn the burner at the lower end for 10 seconds, then remove the burner and wait for the fire to ignite the test piece to extinguish. It was measured. Next, at the same time when the fire was extinguished, the second flame contact was performed for 10 seconds, and the time when the ignited fire was extinguished was measured in the same manner as the first time. Moreover, it was evaluated simultaneously whether the cotton put under the test piece ignited by the fallen fire type. Combustion ranks were assigned according to the UL-94V standard from the first and second combustion times and the presence or absence of cotton ignition. The flame rank is V-0, and the flame retardance decreases as V-1 and V-2 are reached. However, those not corresponding to any of the ranks V-0 to V-2 are NR.
- Examples 13 to 25 and Comparative Examples 3 to 7 80 parts by mass of polylactic acid (Teramac 1030 (trade name, manufactured by Unitika Ltd.)), 0.1 part by mass of calcium stearate (lubricant), tetrakis [3- (3,5-ditert-butyl-4-hydroxyphenyl) Methyl propionate] methane (phenolic antioxidant) 0.1 part by mass and tris (2,4-di-tert-butylphenyl) phosphite (phosphorus antioxidant) 0.1 part by mass
- the obtained polylactic acid resin composition and the components shown in Table 2 below were blended and then extruded at 210 ° C. to produce pellets.
- the obtained pellets were injection molded at 210 ° C. to obtain a test piece having a thickness of 1.0 mm.
- the flame-retardant synthetic resin composition of the present invention has excellent flame retardancy with an effect of preventing dripping during combustion, and does not generate harmful gas during combustion.
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Abstract
Description
本発明の第2の目的は、難燃性に優れ、電気・電子関連用途や自動車部品用途などに好適な成形品を提供することにある。
(A)成分:下記一般式(1)で表される(ポリ)リン酸塩化合物
(B)成分:下記一般式(3)で表される(ポリ)リン酸塩化合物
(C)成分:層状ケイ酸塩
但し、(1)式中のnは1~100の数、X1はアンモニア、または下記一般式(2)で表されるトリアジン誘導体を表し、pは、0<p≦n+2の関係式を満たす数である。
但し、(2)式中のZ1及びZ2は、-NR5R6基、水酸基、メルカプト基、炭素原子数1~10の直鎖又は分岐のアルキル基、炭素原子数1~10の直鎖又は分岐のアルコキシ基、フェニル基及びビニル基からなる群の中からそれぞれ独立に選ばれる基であると共に、前記R5及びR6は、それぞれ独立に、水素原子、炭素原子数1~6の直鎖又は分岐のアルキル基若しくはメチロール基である。
但し、(3)式中のrは1~100の数、Y1は〔R1R2N(CH2)mNR3R4〕、ピペラジン又はピペラジン環を含むジアミン、R1、R2、R3及びR4は、それぞれ独立に、水素原子、炭素原子数1~5の直鎖又は分岐のアルキル基、mは1~10の整数、qは、関係式0<q≦r+2を満足する数である。
本発明においては、前記(A)~(C)成分の含有量が、合成樹脂100質量部に対して、それぞれ、順次、0.1~40質量部、0.1~50質量部、及び0.01~15質量部である事が好ましく、(A)成分と(B)成分の配合比率(質量基準)(A)/(B)が20/80~50/50であることが好ましい。
また本発明においては、更に(D)成分として、合成樹脂100質量部に対して、酸化亜鉛を0.01~10質量部配合することが好ましい。
本発明に用いられる合成樹脂としては、ポリプロピレン、高密度ポリエチレン、低密度ポリエチレン、直鎖低密度ポリエチレン、ポリブテン、ポリ-3-メチルペンテン等のα-オレフィン重合体又はエチレン-酢酸ビニル共重合体、エチレン-プロピレン共重合体等のポリオレフィン系樹脂及びこれらの共重合体、石油樹脂、クマロン樹脂、ポリスチレン、ポリ酢酸ビニル、アクリル樹脂、スチレン及び/又はα-メチルスチレンと他の単量体(例えば、無水マレイン酸、フェニルマレイミド、メタクリル酸メチル、ブタジエン、アクリロニトリル等)との共重合体(例えば、AS樹脂、ABS樹脂、MBS樹脂、耐熱ABS樹脂等)、ポリメチルメタクリレート、ポリビニルアルコール、ポリビニルホルマール、ポリビニルブチラール、ポリエチレンテレフタレート及びポリブチレンテレフタレート等の直鎖ポリエステル、ポリフェニレンオキサイド、ポリカプロラクタム及びポリヘキサメチレンアジパミド等のポリアミド、ポリカーボネート、ポリカーボネート/ABS樹脂、分岐ポリカーボネート、ポリアセタール、ポリフェニレンサルファイド、ポリウレタン、繊維素系樹脂等の熱可塑性樹脂及びこれらのブレンド物あるいはフェノール樹脂、ユリア樹脂、メラミン樹脂、エポキシ樹脂、不飽和ポリエステル樹脂等の熱硬化性樹脂の他、生分解性のポリ乳酸樹脂を挙げることができる。
更に、本発明においては、イソプレンゴム、ブタジエンゴム、アクリロニトリル-ブタジエン共重合ゴム、スチレン-ブタジエン共重合ゴム等のエラストマーも使用することもできるが、本発明はノンハロゲンの難燃剤合成樹脂組成物であることから、ポリ塩化ビニル、ポリ塩化ビニリデン等の含ハロゲン樹脂を使用することは好ましくない。
また、Z1及びZ2がとり得る-NR5R6基におけるR5及びR6に対応する炭素原子数1~6の直鎖又は分岐のアルキル基としては、例えば、上記したアルキル基のうちの、炭素原子数1~6のものが挙げられる。
上記一般式(1)で表される(ポリ)リン酸塩化合物の内、(A)成分として使用するのに好ましい化合物としては、リン酸とメラミンとの塩又はポリリン酸アンモニウム化合物が挙げられる。本発明においては、特にリン酸とメラミンとの塩を使用することが好ましい。
本発明においては、(ポリ)リン酸ピペラジンを使用する場合、オルトリン酸、ピロリン酸、トリポリリン酸、その他のポリリン酸の混合物からなるポリリン酸とピペラジンとから得られた塩を使用してもよい。この場合、原料のポリリン酸の構成は、特に限定されるものではない。
また、前記(A)成分と(B)成分との配合比率(質量基準)は、難燃性の観点から、(A)/(B)=20/80~50/50であることが好ましく、(A)/(B)=30/70~50/50であることが更に好ましい。
本発明における層状ケイ酸塩は、天然物であっても良いし、合成物であっても良い。
本発明における上記(E)成分の配合量は、耐水性の点から、ポリ乳酸系樹脂100質量部に対して0.01~10質量部であることが好ましいが、特に、0.1~5質量部であることが好ましく、0.5~3質量部であることが最も好ましい。0.01質量部未満であると耐水性が不十分となるおそれがあり、10質量部を超えると樹脂の特性が低下するおそれがある。
(イ)ジカルボン酸又はそのエステル形成性誘導体とジオール又はそのエステル形成性誘導体、
(ロ)ヒドロキシカルボン酸又はそのエステル形成性誘導体、
(ハ)ラクトン。
ワンパック化する場合には、各成分を予め各々粉砕してから混合しても良いだけでなく、予め各成分を混合してから粉砕してもよい。
一方、他のドリップ防止剤として、ハロゲン原子を含まないシリコーンゴム類を配合することは可能である。
メチルポリシロキサン構造のシリコーンオイルには、ジメチルポリシロキサン構造のみからなるものと、ジメチルポリシロキサン構造とメチルハイドロジェンポリシロキサン構造の両者を含む構造からなるものと、メチルハイドロジェンポリシロキサン構造のみからなるものが挙げられる。また、上記シリコーンオイルとして、エポキシ変性、カルボキシル変性、カルビノール変性及び/又はアミノ変性されたものを使用してもよい。
本発明の難燃性樹脂組成物に強化材を含有させる場合における該強化材の配合量は、合成樹脂100質量部に対して0~200質量部であることが好ましい。
これらのフェノール系酸化防止剤の使用量は、合成樹脂100質量部に対して0.001~10質量部であることが好ましく、0.05~5質量部であることがより好ましい。
これらのリン系酸化防止剤の使用量は、合成樹脂100質量部に対して、0.001~10質量部であることが好ましく、0.05~5質量部であることがより好ましい。
ポリプロピレン(三井化学株式会社:射出成形用グレード)70質量部に、ステアリン酸カルシウム(滑剤)0.1質量部、テトラキス[3-(3,5-ジ第三ブチル-4-ヒドロキシフェニル)プロピオン酸メチル]メタン(フェノール系酸化防止剤)0.1質量部、及びトリス(2,4-ジ-第三ブチルフェニル)ホスファイト(リン系酸化防止剤)0.1質量部を配合して得られたポリプロピレン樹脂組成物と、下記表1記載の成分を配合し、次いで200~230℃で押し出してペレットを製造した。得られたペレット200℃で射出成型し、厚さ1.6mmの試験片を得た。
〔製造例1〕
(A)成分:ピロリン酸メラミン
ピロリン酸とメラミンを1:1のモル比で反応させて製造した。
〔製造例2〕
(B)成分:ピロリン酸ピペラジン
ピロリン酸とピペラジンを1:1のモル比で反応させて製造した。
長さ127mm、幅12.7mm、厚さ1.6mmの試験片を垂直に保ち、下端にバーナーの火を10秒間接炎させた後、バーナーを取り除き、試験片に着火した火が消える時間を測定した。次に、火が消えると同時に2回目の接炎を10秒間行ない、1回目と同様にして着火した火が消える時間を測定した。
また、落下した火種により、試験片の下に置いた綿が着火するか否かについても同時に評価した。
1回目と2回目の燃焼時間及び綿着火の有無等から、UL-94V規格にしたがって燃焼ランクをつけた。燃焼ランクはV-0が最高のものであり、V-1、V-2となるにしたがって難燃性は低下する。但し、V-0~V-2のランクの何れにも該当しないものはNRとする。
上記、難燃性UL-94V試験に準じた試験中に、試験体からのドリッピング物による脱脂綿の着火が発生するか否かを確認し、10回の試験で観察された、ドリッピングによる綿への着火の回数により難燃性を評価した。
ポリ乳酸(テラマック1030(ユニチカ株式会社製の商品名))80質量部に、ステアリン酸カルシウム(滑剤)0.1質量部、テトラキス[3-(3,5-ジ第三ブチル-4-ヒドロキシフェニル)プロピオン酸メチル]メタン(フェノール系酸化防止剤)0.1質量部、及びトリス(2,4-ジ-第三ブチルフェニル)ホスファイト(リン系酸化防止剤)0.1質量部を配合して得られたポリ乳酸樹脂組成物と、下記表2記載の成分を配合し、次いで210℃で押し出してペレットを製造した。得られたペレットを210℃で射出成型し、厚さ1.0mmの試験片を得た。
長さ127mm、幅12.7mm、厚さ1.0mmの試験片を用いたこと以外は表1の場合と同様にして評価した。
上記、難燃性UL-94V試験に準じた試験中に、試験体からのドリッピング物による脱脂綿の着火が発生するか否かを確認し、10回の試験で観察されたドリッピング数及び綿への着火の回数により、難燃性を評価した。
Claims (11)
- 合成樹脂に対して、下記(A)成分、(B)成分及び(C)成分を配合してなることを特徴とするノンハロゲン系難燃性合成樹脂組成物。
(A)成分:下記一般式(1)で表される(ポリ)リン酸塩化合物
(B)成分:下記一般式(3)で表される(ポリ)リン酸塩化合物
(C)成分:層状ケイ酸塩
但し、(1)式中のnは1~100の数、X1はアンモニア、または下記一般式(2)で表されるトリアジン誘導体を表し、pは、0<p≦n+2の関係式を満たす数である。
但し、(2)式中のZ1及びZ2は、-NR5R6基、水酸基、メルカプト基、炭素原子数1~10の直鎖又は分岐のアルキル基、炭素原子数1~10の直鎖又は分岐のアルコキシ基、フェニル基及びビニル基からなる群の中からそれぞれ独立に選ばれる基であると共に、前記R5及びR6は、それぞれ独立に、水素原子、炭素原子数1~6の直鎖又は分岐のアルキル基若しくはメチロール基である。
但し、(3)式中のrは1~100の数、Y1は〔R1R2N(CH2)mNR3R4〕、ピペラジン又はピペラジン環を含むジアミン、R1、R2、R3及びR4は、それぞれ独立に、水素原子、炭素原子数1~5の直鎖又は分岐のアルキル基、mは1~10の整数、qは、関係式0<q≦r+2を満足する数である。 - 前記(A)~(C)成分の含有量が、合成樹脂100質量部に対して、それぞれ、順次、0.1~40質量部、0.1~50質量部、及び0.01~15質量部である、請求項1に記載されたノンハロゲン系難燃性合成樹脂組成物。
- 前記合成樹脂がポリ乳酸系樹脂である、請求項2に記載されたノンハロゲン系難燃性合成樹脂組成物。
- 前記(A)成分と(B)成分の配合比率(質量基準)(A)/(B)が20/80~50/50である、請求項2又は3に記載されたノンハロゲン系難燃性合成樹脂組成物。
- (D)成分として、合成樹脂100質量部に対して、更に酸化亜鉛を0.01~10質量部配合してなる、請求項1~4の何れかに記載されたノンハロゲン系難燃性合成樹脂組成物。
- (E)成分として、ポリ乳酸系樹脂100質量部に対して更にポリカルボジイミドを0.01~10質量部配合してなる、請求項3に記載されたノンハロゲン系難燃性合成樹脂組成物。
- 前記(A)成分として、前記一般式(1)におけるnが2、pが2、X1がメラミンであると共に、前記一般式(2)におけるZ1及びZ2が-NH2であるピロリン酸メラミンを含有する、請求項1~6の何れかに記載されたノンハロゲン系難燃性合成樹脂組成物。
- 前記(B)成分として、前記一般式(3)におけるqが1、Y1がピペラジンであるポリリン酸ピペラジンを含有する、請求項1~7の何れかに記載されたノンハロゲン系難燃性合成樹脂組成物。
- 前記ポリリン酸ピペラジンがピロリン酸ピペラジンである、請求項8に記載されたノンハロゲン系難燃性合成樹脂組成物。
- 前記(C)成分がサポナイト及び/又はタルクである、請求項1~9の何れかに記載されたノンハロゲン系難燃性合成樹脂組成物。
- 請求項1~10の何れかに記載されたノンハロゲン系難燃性合成樹脂組成物を用いてなることを特徴とする成形品。
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CN2009801227448A CN102066496B (zh) | 2008-06-16 | 2009-06-09 | 非卤系阻燃性合成树脂组合物 |
JP2010517696A JP5543343B2 (ja) | 2008-06-16 | 2009-06-09 | ノンハロゲン系難燃性合成樹脂組成物 |
US12/999,190 US8324296B2 (en) | 2008-06-16 | 2009-06-09 | Non-halogen flame-retardant synthetic resin composition |
EP09766382A EP2295501B1 (en) | 2008-06-16 | 2009-06-09 | Non-halogen flame-retardant synthetic resin composition |
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CN (1) | CN102066496B (ja) |
TW (1) | TWI448495B (ja) |
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Cited By (21)
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JP2010260999A (ja) * | 2009-05-11 | 2010-11-18 | Fuji Xerox Co Ltd | 樹脂組成物及び成形体 |
US20130137562A1 (en) * | 2010-04-30 | 2013-05-30 | Stora Enso Oyj | Method for improving the heat sealability of packaging material and method for manufacturing heat-sealed container or package |
US10857753B2 (en) | 2010-04-30 | 2020-12-08 | Stora Enso Oyj | Method for improving the heat sealability of packaging material and method for manufacturing heat-sealed container or package |
US9937681B2 (en) * | 2010-04-30 | 2018-04-10 | Stora Enso Oyj | Method for improving the heat sealability of packaging material and method for manufacturing heat-sealed container or package |
US20120148824A1 (en) * | 2010-12-13 | 2012-06-14 | The Boeing Company | Green Aircraft Interior Panels |
US9782944B2 (en) * | 2010-12-13 | 2017-10-10 | The Boeing Company | Green aircraft interior panels |
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JP2013545858A (ja) * | 2010-12-17 | 2013-12-26 | ダウ グローバル テクノロジーズ エルエルシー | ワイヤおよびケーブル用途向けハロゲンフリー難燃剤組成物 |
JP2012188657A (ja) * | 2011-02-21 | 2012-10-04 | Kao Corp | ポリ乳酸樹脂組成物 |
JP2013082870A (ja) * | 2011-09-28 | 2013-05-09 | Mitsui Chemicals Inc | 熱可塑性重合体組成物、それからなる成形体並びに電線 |
US9938381B2 (en) | 2011-11-10 | 2018-04-10 | Frx Polymers, Inc. | Flame retardant polyamide compositions |
JP2014533321A (ja) * | 2011-11-10 | 2014-12-11 | エフアールエックス ポリマーズ、インク. | 難燃性ポリアミド組成物 |
JP2013155244A (ja) * | 2012-01-27 | 2013-08-15 | Mitsubishi Chemicals Corp | 難燃性ポリオレフィン樹脂組成物 |
JP2015521666A (ja) * | 2012-06-22 | 2015-07-30 | ビーエーエスエフ ソシエタス・ヨーロピアBasf Se | ポリカーボネートジオールに基づく難燃性熱可塑性ポリウレタン |
JP2014095026A (ja) * | 2012-11-08 | 2014-05-22 | Toyo Styrene Co Ltd | スチレン系難燃性樹脂組成物及び成形体 |
JP2014231552A (ja) * | 2013-05-28 | 2014-12-11 | 帝人株式会社 | 抗菌性ポリ乳酸樹脂組成物 |
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CN103805117A (zh) * | 2014-02-21 | 2014-05-21 | 德清县云峰中环佳科技有限公司 | 一种低醛阻燃三聚氰胺改性脲醛树脂地板胶 |
CN103992293A (zh) * | 2014-05-07 | 2014-08-20 | 金发科技股份有限公司 | 一种无卤阻燃剂的制备方法及其阻燃聚烯烃组合物 |
JP2015218302A (ja) * | 2014-05-20 | 2015-12-07 | 株式会社Adeka | 難燃剤組成物及び難燃性合成樹脂組成物 |
JP2016027159A (ja) * | 2015-08-26 | 2016-02-18 | 三菱化学株式会社 | 難燃性ポリオレフィン樹脂組成物 |
Also Published As
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JPWO2009153934A1 (ja) | 2011-11-24 |
TW201000537A (en) | 2010-01-01 |
JP5543343B2 (ja) | 2014-07-09 |
KR20110020810A (ko) | 2011-03-03 |
CN102066496A (zh) | 2011-05-18 |
US8324296B2 (en) | 2012-12-04 |
EP2295501A1 (en) | 2011-03-16 |
EP2295501A4 (en) | 2012-03-21 |
TWI448495B (zh) | 2014-08-11 |
US20110092622A1 (en) | 2011-04-21 |
EP2295501B1 (en) | 2013-03-27 |
CN102066496B (zh) | 2013-10-02 |
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