WO2009146715A1 - Büchsenaufweitvorrichtung und verfahren zum schmieden eines büchsenrohlings - Google Patents
Büchsenaufweitvorrichtung und verfahren zum schmieden eines büchsenrohlings Download PDFInfo
- Publication number
- WO2009146715A1 WO2009146715A1 PCT/EP2008/004385 EP2008004385W WO2009146715A1 WO 2009146715 A1 WO2009146715 A1 WO 2009146715A1 EP 2008004385 W EP2008004385 W EP 2008004385W WO 2009146715 A1 WO2009146715 A1 WO 2009146715A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- blank
- rifle
- forging
- bush
- subsequent
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/76—Making machine elements elements not mentioned in one of the preceding groups
- B21K1/761—Making machine elements elements not mentioned in one of the preceding groups rings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J7/00—Hammers; Forging machines with hammers or die jaws acting by impact
- B21J7/02—Special design or construction
- B21J7/14—Forging machines working with several hammers
Definitions
- the invention relates to a rifle expansion device.
- the invention relates to a method for forging a can blank.
- the invention has for its object to provide a rifle expansion device, which compared to the prior art causes significantly lower investment costs and ensures good product quality.
- the invention has for its object to provide a suitable forging process.
- the rifle expansion device makes it possible, for example, to convert conically cast molds into cylindrical rifles.
- piece weights of many hundreds of tons for example between 200 and 600, preferably about 400 tons, and diameters of 3000 to 10,000 mm, preferably about 8000 millimeters, and total heights of one to nine meters, preferably three to six meters, total height by sections
- These can blanks are forged by a forming tool intermittently, so cyclically.
- the bush blank is sold for example by means of a hall crane on the forging mandrel on support rollers. After closing a counter-holder, the partial forging, that is, intermittent, is started.
- centering rollers push the sleeve blank slightly away from the forging mandrel and continue to rotate the sleeve blank about its longitudinal axis by a small angle before the next forging stroke is performed.
- the mandrel is rotated by the same angle.
- laser measuring systems can move the centering rollers into the correct working position.
- the cyclic change during forging and thus the partial forging can be done very quickly, for example between 30 and 90 strokes, preferably between 40 and 60 strokes per minute.
- conical blanks can be expanded into cylindrical bushes and thereby increase the height of the bushing.
- the support rollers are cyclically driven by a motor. This happens in accordance with the stroke frequency of the forming tool, which forges the sleeve blank partially and intermittently on its outside, that is to say in a cyclic manner.
- Claim 4 describes an embodiment in which a plurality of forming tools are arranged over the circumference of the bush blank, which cyclically partially process the bush blank.
- the forming tools can be performed on its side facing the bush blank either convex, convex or profiled, while in the embodiment according to claim 6 plan and in the embodiment according to claim 7 are concave.
- Claim 8 describes an embodiment in which the forming tools over the circumference of the bush blank are offset by a certain angular amount to each other. This offset can be done in addition to an angular offset in the circumferential direction of the bush blank in height (claim 9).
- the forging mandrel is locked by a movable counter-holder in its working position.
- the laser device or the laser devices permanently measure the outer diameter of the bush blank, whereby the respective designed as a forging saddle forming tool is suitably used to obtain a cylindrical or profiled forged bushing - Claim 13. Should the bush become conical at the beginning or during forging, the forging saddle, ie the forming tool, will set some strokes at the end of the largest diameter of the bush blank. Alternatively, when using a continuous forging saddle / forming tool through different positions of the forging saddle make this obliquely or use a profiled forged saddle / forming tool - claim 14.
- Claim 15 describes an advantageous embodiment.
- the forming tool is profiled profiled on its coming into contact with the outside of the forging blank.
- a plurality of motor-driven centering rollers are provided over the circumference of the bush blank, which act on the outer contour of the bush, wherein the centering radially motor, z. B. hydraulically, with respect to the sleeve are adjustable.
- At least one pressurized water descaling device descaling the liner is provided, which removes the scale from the liner externally and / or internally with high-pressure water via nozzles.
- the entire device is arranged on a common foundation.
- Claim 21 describes an embodiment in which the entire machine is arranged encapsulated in a machine housing.
- the method according to the invention makes it possible to forge large, perforated, low-weight steel blocks into bushes which can be suitably processed into rings, pipes or pipe sections.
- Fig. 1 a rifle expansion device according to the invention in working position
- FIG. 2 is a schematic plan view of FIG. 1.
- FIG. 2 is a schematic plan view of FIG. 1.
- the reference numeral 1 denotes a machine frame, which is suitably made of steel and can be mounted on silent blocks or on vibration-damping concrete.
- the machine frame 1 can be part of a detail not shown encapsulated housing in which the entire Büchsenauf-wvortechnisch is arranged splash-proof and dirt-tight.
- the reference numeral 2 shows three press cylinders, which in the present case each consist of a differential piston, which can be acted upon alternately on both sides by pressure medium pressure, in particular hydraulically, by one or more hydraulic source or sources, not shown, by a system control or system control, while 3 depict wrought saddle fastenings, which is driven by the respective press cylinder 2 or be.
- the three pressing cylinders drive a common forming tool 4, which extends over the entire height H or slightly above the bush blank 5.
- the individual press cylinders 2 can also drive separate forming tools synchronously or separately.
- the bush blank is presently designed as a cast mold of substantially cylindrical design and has, for example, a weight of 400 tons.
- the height H can For example, be three to nine meters, while the diameter D is up to 8000 mm in the illustrated embodiment.
- the bearing 8 is optionally vibration damping arranged in the machine frame 1.
- the forging mandrel 7 is coaxially penetrated in the illustrated embodiment of a channel 9, which is supplied by a suitable coolant source, a coolant, preferably cooling water, continuously from above or below, the z. B. is directed away down to a collection container or outflow, not shown.
- a coolant preferably cooling water
- the coolant supply can be included in the control of the entire system. This type of cooling can z. B. also be used for the forged saddles, centering rollers and bearing rollers.
- the reference numeral 10 denotes a counter-holder, which is pivotable in the illustrated embodiment about a pivot axis 11 in the direction A and B and thus away from the forging mandrel 7.
- the reference numeral 12 denotes a motorized rotary drive for the forging mandrel 7, which is intermittently or continuously infinitely rotatable and can be stopped about its longitudinal axis in one or both directions.
- the anvil 10 locks the forging mandrel 7 via a receptacle 13, which surrounds the forging mandrel 7 conically extending at its upper end in the illustrated embodiment with radial clearance or a form-fitting manner over a certain part of its axial length and thereby arrests and / or radially guides.
- radial bearings can also be used here to facilitate the rotational movement of the forging dome 7 about its longitudinal axis.
- the bearing 8 can be assigned suitable bearings, preferably designed as rolling bearings, which also facilitate the rotational movement of the forging mandrel 7.
- the bush blank 5 rests on motor-driven support rollers 14 whose drives can also be included in the entire production control.
- laser devices are arranged, which constitute a laser system, for example, about the circumference of the sleeve 5 distributed centering and support rollers 17, 18 in the correct working position via motor or hydraulic actuators 19, 20, 21 and 22 radially control and also lock in the respective movement position.
- a descaling device is shown, which injects water via nozzles under pressure onto the surface of the can blank and descaled (inside and / or outside).
- a plurality of such spray nozzles or spray jet bars of a descaling device 23 can also be provided over the circumference.
- the scale falls down and is carried away by an opening, not shown, and a conveyor disposed below the device.
- the operation of the rifle expansion device is the following:
- the can blank 5 When raised counter-holder 10 and the machine room open the can blank 5 is placed by means of hall crane or the like on the forging mandrel 7 on the support rollers 14. After closing the blank holder 10 is then started with the partial forging by appropriate Hydraulikchristbeaufschlagung of the respective pressing cylinder 2, whereby the respective forming tool 4 acts intermittently against the outer circumferential surface of the can blank 5. Move after every stroke of the press cylinder 2 the centering rollers 17 and 18, the bush blank 5 a little further from the forging mandrel 7 and rotate the bush blank 5 a clock in the circumferential direction. Before the next forging stroke is carried out, the laser measuring system sets the centering rollers 17, 18 and following in the correct working position.
- Forging is done very quickly, for example with 60 forging strokes per minute, until the laser device gives the signal "Diameter reached” and the forging process is stopped.To achieve the exact desired rifle shape, laser measurements are carried out at various points then performed by exposing some forged saddles.
- the relevant forming tool 4 sets some strokes at the end of the larger diameter of the can blank 5.
- a continuous forming tool 4 can be made oblique by different positions of the pressing cylinder 2 and / or the forming tool 4 or use a profiled forming tool 4.
- conical cast dies to cylindrical cans or pipes with high weights of, for example, up to 400 tons, with diameters up to z. B. 8000 millimeters and heights of three to nine meters to forge over the forge 7.
- the descaling device 23 Due to the high number of cycles when turning the forging mandrel 7 on the one hand and the sleeve blank 5 on the other can achieve high surface accuracies and within the tolerances and predetermined wall thicknesses of the can blank 5 and the finished sleeve 5. Subsequently or during this, the outside and possibly also the inside of the can blank 5 can be descaled by the descaling device 23 by means of pressurized water.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
- Length Measuring Devices By Optical Means (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
Description
Claims
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BRPI0822683-0A BRPI0822683A2 (pt) | 2008-06-02 | 2008-06-02 | Dispositivo de alargamento de bucha e procsso para forjar uma peça em bruto de bucha |
KR1020107026899A KR20110017375A (ko) | 2008-06-02 | 2008-06-02 | 부시 확장 장치 및 부시 블랭크 단조 공정 |
DE212008000083U DE212008000083U1 (de) | 2008-06-02 | 2008-06-02 | Büchsenaufweitvorrichtung |
CN2008801287938A CN102015151A (zh) | 2008-06-02 | 2008-06-02 | 套筒扩孔装置及锻造套筒坯件的方法 |
JP2011509859A JP2011520614A (ja) | 2008-06-02 | 2008-06-02 | ブシュ拡張装置及びブシュブランクの鍛造法 |
EP08758953A EP2280793A1 (de) | 2008-06-02 | 2008-06-02 | Büchsenaufweitvorrichtung und verfahren zum schmieden eines büchsenrohlings |
US12/995,553 US20110083486A1 (en) | 2008-06-02 | 2008-06-02 | Bush widening apparatus and process for forging a bush blank |
PCT/EP2008/004385 WO2009146715A1 (de) | 2008-06-02 | 2008-06-02 | Büchsenaufweitvorrichtung und verfahren zum schmieden eines büchsenrohlings |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2008/004385 WO2009146715A1 (de) | 2008-06-02 | 2008-06-02 | Büchsenaufweitvorrichtung und verfahren zum schmieden eines büchsenrohlings |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2009146715A1 true WO2009146715A1 (de) | 2009-12-10 |
Family
ID=40328433
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2008/004385 WO2009146715A1 (de) | 2008-06-02 | 2008-06-02 | Büchsenaufweitvorrichtung und verfahren zum schmieden eines büchsenrohlings |
Country Status (8)
Country | Link |
---|---|
US (1) | US20110083486A1 (de) |
EP (1) | EP2280793A1 (de) |
JP (1) | JP2011520614A (de) |
KR (1) | KR20110017375A (de) |
CN (1) | CN102015151A (de) |
BR (1) | BRPI0822683A2 (de) |
DE (1) | DE212008000083U1 (de) |
WO (1) | WO2009146715A1 (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202010009094U1 (de) | 2010-06-15 | 2010-10-21 | Brighton Equipment Corp. Ltd. | Beschickungsvorrichtung für eine Büchsenaufweitvorrichtung für gelochte Büchsenrohlinge aus z.B. Stahl |
AT511745A1 (de) * | 2011-08-12 | 2013-02-15 | Gfm Gmbh | Vorrichtung zum schmieden eines hohlkörpers |
WO2019210992A1 (de) * | 2018-05-03 | 2019-11-07 | Schuler Pressen Gmbh | Ringwalzwerk mit gekühltem walzdorn |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6576717B2 (ja) * | 2015-07-08 | 2019-09-18 | 高周波熱錬株式会社 | 金型設置用治具及び金型設置方法 |
DE102019102843B4 (de) * | 2019-02-05 | 2021-09-23 | HW-Elektrotechnik GmbH | Mess- und Handhabeanordnung zum positionsgetreuen Handhaben |
US11679825B2 (en) | 2019-10-21 | 2023-06-20 | Caterpillar Inc. | Annular support structure for track vehicle |
CN111872314B (zh) * | 2020-07-31 | 2022-03-15 | 烟台吉森新材料科技有限公司 | 一种龙门式重型扩锻机组 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2420921A1 (de) | 1974-04-30 | 1975-11-13 | Demag Ag | Hydraulische ringschmiedeanlage |
DE2434587A1 (de) | 1974-07-18 | 1976-02-05 | Pahnke Eng Gmbh & Co Kg | Maschine zum aufweiten geschmiedeter ring-rohlinge |
DE2438131A1 (de) * | 1974-08-08 | 1976-02-19 | Rheinstahl Ag | Schmiedepresse zum schmieden von halbzeug |
DE3126120A1 (de) | 1981-07-02 | 1983-01-20 | SMS Schloemann-Siemag AG, 4000 Düsseldorf | Drehtisch-manipulator an ringschmiedepressen |
EP0524815A1 (de) | 1991-07-22 | 1993-01-27 | The Japan Steel Works, Ltd. | Vorrichtung zum Formen eines grosskalibrigen Ring-Rohlings |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5341324U (de) * | 1976-09-11 | 1978-04-10 | ||
AT350356B (de) * | 1977-08-30 | 1979-05-25 | Gfm Fertigungstechnik | Schmiededorn |
JPS5445660A (en) * | 1977-09-16 | 1979-04-11 | Hitachi Zosen Corp | Ring forging apparatus |
JP2828588B2 (ja) * | 1993-12-25 | 1998-11-25 | 住友重機械工業株式会社 | 大口径リングの鍛造装置 |
JPH11285725A (ja) * | 1998-03-31 | 1999-10-19 | Kobe Steel Ltd | 熱延鋼板のデスケーリング方法 |
-
2008
- 2008-06-02 EP EP08758953A patent/EP2280793A1/de not_active Withdrawn
- 2008-06-02 BR BRPI0822683-0A patent/BRPI0822683A2/pt not_active IP Right Cessation
- 2008-06-02 JP JP2011509859A patent/JP2011520614A/ja active Pending
- 2008-06-02 WO PCT/EP2008/004385 patent/WO2009146715A1/de active Application Filing
- 2008-06-02 DE DE212008000083U patent/DE212008000083U1/de not_active Expired - Lifetime
- 2008-06-02 US US12/995,553 patent/US20110083486A1/en not_active Abandoned
- 2008-06-02 CN CN2008801287938A patent/CN102015151A/zh active Pending
- 2008-06-02 KR KR1020107026899A patent/KR20110017375A/ko not_active Application Discontinuation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2420921A1 (de) | 1974-04-30 | 1975-11-13 | Demag Ag | Hydraulische ringschmiedeanlage |
DE2434587A1 (de) | 1974-07-18 | 1976-02-05 | Pahnke Eng Gmbh & Co Kg | Maschine zum aufweiten geschmiedeter ring-rohlinge |
DE2438131A1 (de) * | 1974-08-08 | 1976-02-19 | Rheinstahl Ag | Schmiedepresse zum schmieden von halbzeug |
DE3126120A1 (de) | 1981-07-02 | 1983-01-20 | SMS Schloemann-Siemag AG, 4000 Düsseldorf | Drehtisch-manipulator an ringschmiedepressen |
EP0524815A1 (de) | 1991-07-22 | 1993-01-27 | The Japan Steel Works, Ltd. | Vorrichtung zum Formen eines grosskalibrigen Ring-Rohlings |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202010009094U1 (de) | 2010-06-15 | 2010-10-21 | Brighton Equipment Corp. Ltd. | Beschickungsvorrichtung für eine Büchsenaufweitvorrichtung für gelochte Büchsenrohlinge aus z.B. Stahl |
EP2397244A1 (de) | 2010-06-15 | 2011-12-21 | Brighton Equipment Corporation Limited | Beschickungsvorrichtung für eine Büchsenaufweitvorrichtung für gelochte Büchsenrohlinge aus z.B. Stahl und Verfahren zum Schmieden gelochter Büchsenrohlinge |
CN102284666A (zh) * | 2010-06-15 | 2011-12-21 | 庄明设备有限公司 | 用于套筒扩径装置的装料装置及套筒毛坯的锻造方法 |
WO2011157345A1 (de) | 2010-06-15 | 2011-12-22 | Brighton Equipment Corporation Limited | Beschickungsvorrichtung für eine büchsenaufweitvorrichtung für gelochte büchsenrohlinge aus z. b. stahl und verfahren zum schmieden gelochter büchsenrohlinge |
AT511745A1 (de) * | 2011-08-12 | 2013-02-15 | Gfm Gmbh | Vorrichtung zum schmieden eines hohlkörpers |
AT511745B1 (de) * | 2011-08-12 | 2014-09-15 | Gfm Gmbh | Vorrichtung zum schmieden eines hohlkörpers |
DE102012107375B4 (de) * | 2011-08-12 | 2021-02-25 | GFM - GmbH | Vorrichtung zum Schmieden eines Hohlkörpers |
WO2019210992A1 (de) * | 2018-05-03 | 2019-11-07 | Schuler Pressen Gmbh | Ringwalzwerk mit gekühltem walzdorn |
Also Published As
Publication number | Publication date |
---|---|
CN102015151A (zh) | 2011-04-13 |
JP2011520614A (ja) | 2011-07-21 |
KR20110017375A (ko) | 2011-02-21 |
EP2280793A1 (de) | 2011-02-09 |
DE212008000083U1 (de) | 2010-08-12 |
BRPI0822683A2 (pt) | 2015-06-30 |
US20110083486A1 (en) | 2011-04-14 |
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