WO2008154778A1 - Coupler for metallic conduit data transmitting, processing method and data transmitting system - Google Patents

Abstract

A coupler for metallic conduit data transmitting and processing method thereof and a data transmitting system including the coupler for metallic conduit data transmitting. The coupler is composed of two frames in half-ring shape, the first part includes a encapsulation layer, a grounding element, magnetic material, a winding and a connector; the second part includes a encapsulation layer and magnetic material. The magnetic material of the first and second part is in half-ring shape, the winding is twisted on the magnetic material in half-ring shape, the two terminals of the winding are electrically connected to the connector, the casing of the connector is connected to the grounding element through the copper structural member, the encapsulation layer encapsulates the grounding element, the magnetic material and the winding into a integer, the connector and the grounding element are uncovered outside the encapsulation layer.

Description

金属管道数据传输耦合器、 加工方法以及数据传输*** 技术领域  Metal pipe data transmission coupler, processing method and data transmission system

本发明涉及的是一种数据传输装置和方法， 特别涉及的是一种金属管道数据 传输耦合器及其加工方法以及包括所述的金属管道数据传输耦合器的数据传输的 ***。 背景技术  The present invention relates to a data transmission apparatus and method, and more particularly to a metal pipe data transmission coupler and a method of processing the same, and a system including the data transmission of the metal pipe data transmission coupler. Background technique

随着信息技术的发展， 目前市场上的数据通信***通常以光缆、 同轴电缆、 以太网线、 电力线等作为传输介质。 但是对于一些特殊环境下的数据传输， 由于 需要相应传输介质的架设， 在很大程度上增加了传输数据的成本， 同时也很容易 由于介质破坏而产生通信不畅的问题， 无线数据通信技术的应用日益普遍， 但是 其存在严重的阻挡衰减和通信盲区。  With the development of information technology, data communication systems currently on the market usually use optical cables, coaxial cables, Ethernet lines, power lines, etc. as transmission media. However, for data transmission in some special environments, the need to erect the corresponding transmission medium greatly increases the cost of transmitting data, and at the same time, it is easy to cause communication failure due to media destruction. Wireless data communication technology Applications are becoming more common, but they have severe blocking attenuation and communication dead zones.

对于现有的建筑物而言， 包括燃气管道、 暖气管道、 自来水管道以及安防喷 淋管道等金属管道已经成为建筑物本身必备的结构元件， 从传统意义上由于它们 通常要接地， 很难用于信号传输， 但是该发明主要考虑通常的数据信号在注入金 属管道时伴随产生的大量***损耗如何降低的问题， 普通的耦合器由于***损耗 较大很难应用于金属管道传输数据， 为此本发明创作者经过长时间的研究和试验 终于获得了一种新的耦合器， 并从而组成了一种新的数据传输的***， 用以完成 数据信号注入、 提取以及与传输介质的电隔离， 解决了上述问题。 发明内容  For existing buildings, metal pipes, including gas pipes, heating pipes, water pipes, and security sprinkler pipes, have become essential structural components of the building itself. Traditionally, they are usually grounded and difficult to use. For signal transmission, the invention mainly considers the problem that the conventional data signal is accompanied by a large amount of insertion loss when it is injected into the metal pipe. The common coupler is difficult to apply to the metal pipe to transmit data due to the large insertion loss. After a long period of research and experimentation, the inventor finally obtained a new coupler and formed a new data transmission system to complete data signal injection, extraction and electrical isolation from the transmission medium. The above problem. Summary of the invention

本发明的目的在于， 提供一种金属管道数据传输耦合器、 加工方法以及数据 传输***， 用以克服上述缺陷。  SUMMARY OF THE INVENTION It is an object of the present invention to provide a metal pipe data transmission coupler, a processing method and a data transmission system for overcoming the above drawbacks.

为实现上述目的， 本发明采用的技术方案在于， 首先提供一种金属管道数据 传输耦合器， 其为两个半环状结构组成， 两者是对称的， 其特征在于， 第一部分 包括： 封装层、 接地部件、 磁材、 线圈和连接器； 第二部分包括： 封装层、 磁材； 其中，  In order to achieve the above object, the technical solution adopted by the present invention is to provide a metal pipe data transmission coupler which is composed of two semi-annular structures, which are symmetric, and wherein the first part comprises: an encapsulation layer , grounding parts, magnetic materials, coils and connectors; the second part includes: encapsulation layer, magnetic material;

所述的第一部分的磁材为半环形状， 所述线圈绕设在所述的半环状磁材上， 所述线圈的两端与所述的连接器电连接， 连接器外壳与接地部件通过铜结构件连 接， 所述的封装层将接地部件、 磁材、 线圈封装成一个整体， 所述连接器以及接 地部件暴露在封装层外部； The magnetic material of the first portion is in a semi-annular shape, the coil is wound around the semi-annular magnetic material, and both ends of the coil are electrically connected to the connector, the connector housing and the grounding member Connected by a copper structural member, the encapsulation layer encapsulates the grounding member, the magnetic material, and the coil into a whole, and the connector and the connector The ground component is exposed outside the encapsulation layer;

所述的第二部分的磁材为半环形状， 所述的封装层将磁材封装成一个整体 工作时， 将所述的两部分合在一起， 形成一完整环状结构；  The magnetic material of the second portion is in the shape of a half ring, and the encapsulating layer encapsulates the magnetic material into a whole body, and the two parts are combined to form a complete annular structure;

较佳的， 还包括一个紧固件， 所述的紧固件， 将所述的封装成的整体包围起 来， 用以保持环形结构； 所述的紧固件为不锈钢金属材料组成的；  Preferably, the method further includes a fastener, the fastener is integrally encased to maintain the annular structure; the fastener is made of stainless steel metal material;

较佳的， 对于宽带， 工作频率： 2MHz-40MHz来说， 所述的线圈为同轴电缆 绕制而成的单匝线圈；  Preferably, for the broadband, the operating frequency is: 2MHz-40MHz, the coil is a single-turn coil wound by a coaxial cable;

较佳的， 对于宽带， 还包括一个 U型金属外壳， 所述金属外壳将所述的环形 结构内壁、 外壁以及下底整体包裹， 连接器接头及接地部件的端头暴露在金属外 壳外部， 形成一个 U字型；  Preferably, for the broadband, a U-shaped metal casing is further included, and the metal casing integrally wraps the inner wall, the outer wall and the lower bottom of the annular structure, and the ends of the connector joint and the grounding member are exposed outside the metal casing to form a U shape;

较佳的， 对于窄带， 工作频率： 9kHz-500kHz来说， 所述的线圈为绝缘 2500V 以上 ό々线缆绕制而成的 3至 8匝线圈；  Preferably, for a narrow band, the operating frequency is from 9 kHz to 500 kHz, and the coil is a 3 to 8 turns coil wound with an insulated cable of 2500 V or more;

较佳的， 所述的磁材为铁氧体磁材或非晶磁材；  Preferably, the magnetic material is a ferrite magnetic material or an amorphous magnetic material;

较佳的， 所述的连接器为 BNC接头连接器；  Preferably, the connector is a BNC connector;

较佳的， 所述的接地部件的一端设有一接地端子， 其暴露在所述封装层外； 较佳的， 所述封装层的材料为环氧树脂；  Preferably, one end of the grounding member is provided with a grounding terminal, which is exposed outside the encapsulating layer; preferably, the encapsulating layer is made of epoxy resin;

其次提供一种加工金属管道数据传输耦合器的方法， 用以制造上述的金属管 道数据传输耦合器， 将磁材设置成环状； 沿其轴向环绕线圈， 并将线圈与一连接 器连接； 切成两个对称的半圓环， 其中一半用封装材料将接地部件、 磁材、 连接 器以及线圈封装成一个整体； 将所述连接器以及一接地部件的一端暴露在外部； 并且所述的连接器以及接地部件位于同一半环上； 另一半同样用封装材料封装成 一个整体。  A method for processing a metal pipe data transmission coupler is provided, which is used for manufacturing the metal pipe data transmission coupler described above, and the magnetic material is arranged in a ring shape; the coil is wound around the axial direction thereof, and the coil is connected to a connector; Cut into two symmetrical half rings, one of which encapsulates the grounding member, the magnetic material, the connector and the coil as a whole with a packaging material; exposes one end of the connector and a grounding member to the outside; and the connection The grounding member and the grounding member are located on the same half ring; the other half is also packaged as a whole with the packaging material.

较佳的， 还包括一个干燥环节， 将封装后的产品放入高温干燥箱进行干燥。 再次提供一种加工金属管道数据传输耦合器的方法， 用以制造上述的金属管 道数据传输耦合器， 将磁材设置成环状； 沿其轴向环绕线圈， 并将线圏与一连接 器连接； 用封装材料将接地部件、 磁材、 连接器以及线圈封装成一个整体； 将所 述连接器以及一接地部件的一端暴露在外部； 将上述封装后的整体切成两个对称 的半圓环； 并且所述的连接器以及接地部件位于同一半环上； 用封装材料将切口 处封装起来。  Preferably, a drying step is also included, and the packaged product is placed in a high temperature drying oven for drying. A method for processing a metal pipe data transmission coupler is further provided for manufacturing the above metal pipe data transmission coupler, the magnetic material is arranged in a ring shape; the coil is wound around the axial direction thereof, and the wire 圏 is connected to a connector Encapsulating the grounding member, the magnetic material, the connector and the coil as a whole; exposing the connector and one end of the grounding member to the outside; and cutting the whole packaged into two symmetrical semi-rings; And the connector and the grounding member are located on the same half ring; the incision is encapsulated by the encapsulating material.

最后提供了一种包括上述的金属管道数据传输耦合器的数据传输的***， 其 包括： 至少一数据信号发射单元、 至少一数据信号接收单元以及用以实现两者数 据交互的金属管道； 其中， 所述的数据信号发射单元包括： Finally, a system for data transmission including the metal pipe data transmission coupler described above is provided, comprising: at least one data signal transmitting unit, at least one data signal receiving unit, and According to the interactive metal pipe; wherein the data signal transmitting unit comprises:

一输入端调制解调器， 其将数字信号转化为模拟信号；  An input modem that converts a digital signal into an analog signal;

一输入端信号耦合器， 其将所述模拟信号注入到所述的金属管上， 进行传输； 所述的数据信号接收单元包括： 一输出端信号耦合器， 其将提取所述的金属 管上传输的模拟信号；  An input signal coupler that injects the analog signal onto the metal tube for transmission; the data signal receiving unit includes: an output signal coupler that will extract the metal tube The transmitted analog signal;

一输出端调制解调器， 其将所述的模拟信号转化为数字信号；  An output modem that converts the analog signal into a digital signal;

所述的金属管道为数据传输的通道；  The metal pipe is a channel for data transmission;

还包括一电源， 用以对所述的调制解调器供电；  Also included is a power source for powering the modem;

本发明的优点在于： 并且依靠现有的金属管道进行数据传输， 传输信号*** 损耗低， 并且施工简单， 成本低， 信号稳定。 附图说明  The invention has the advantages of: and relying on the existing metal pipe for data transmission, the transmission signal insertion loss is low, the construction is simple, the cost is low, and the signal is stable. DRAWINGS

图 1为本发明金属管道数据传输耦合器的结构剖面示意图；  1 is a schematic cross-sectional view showing the structure of a metal pipe data transmission coupler of the present invention;

图 2为本发明金属管道数据传输耦合器的性能测试***结构示意图； 图 3为本发明加工金属管道数据传输耦合器的方法一的流程图；  2 is a schematic structural diagram of a performance testing system of a metal pipe data transmission coupler according to the present invention; FIG. 3 is a flow chart of a method 1 for processing a metal pipe data transmission coupler according to the present invention;

图 4为本发明加工金属管道数据传输耦合器的方法二的流程图；  4 is a flow chart of a second method of processing a metal pipe data transmission coupler according to the present invention;

图 5 为本发明包括上述的金属管道数据传输耦合器的数据传输的*** 结构简图。 具体实施方式  Figure 5 is a block diagram showing the system structure of the data transmission of the above-described metal pipe data transmission coupler according to the present invention. detailed description

以下结合附图， 对本发明上述的和另外的技术特征和优点作更详细的说明。 对于不同的情况要求， 耦合器自身的物理条件和要求会有不同和差别， 其输 入阻抗是由与之相结合的调制解调器的输出阻抗的匹配性决定的， 对于本发明所 公开的耦合器的结构特征，对于宽带，工作频率： 2MHz-40MHz;绝缘电阻： 100ΜΩ ; 输入阻抗： 50Ω ; ***损耗： <4+2dB; 耐压： 5kV。 我们进行如下的设计。  The above and other technical features and advantages of the present invention are described in more detail below with reference to the accompanying drawings. For different situation requirements, the physical conditions and requirements of the coupler itself will be different and different, and the input impedance is determined by the matching of the output impedance of the modem combined with it. For the structure of the coupler disclosed in the present invention Characteristics, for broadband, operating frequency: 2MHz-40MHz; insulation resistance: 100ΜΩ; input impedance: 50Ω; insertion loss: <4+2dB; withstand voltage: 5kV. We carry out the following design.

请参阅图 1所示， 其为本发明金属管道数据传输耦合器的结构剖面示意图， 其是由两个半环形状部分组成的， 两者是对称的， 其区别在于， 在其中的一部分 相对于另一部分多了绕组线圈 16、 接地组件以及 BNC接头连接器 15 , 本剖视图 反映的就是该部分的结构， 其包括： 封装层 13、 接地部件、 磁材 14、 线圈 16和 BNC接头连接器 15 , 其为半环形状； 所述线圈为 50欧姆高频线缆绕制而成的单 匝线圈， 其绕设在所述的半环状磁材上， 所述单匝线圈的两端与所述的 BNC接头 连接器 15 电连接， BNC接头外壳与接地部件通过铜结构件连接， 所述的封装层 13为环氧树脂， 其将上述的接地部件、 磁材' 14、 线圈 16封装成一个整体， 所述 连接器 15以及接地部件暴露在封装层 13外部； 所述的接地组件是由一接地金属 片 12其嵌在所述的封装层 13内， 在其外端设有一接地端子 1 1 , 其暴露在所述封 装层 13外； Please refer to FIG. 1 , which is a schematic cross-sectional view of a metal pipe data transmission coupler of the present invention, which is composed of two half ring shaped portions, the two being symmetrical, the difference being that a part thereof is relative to The other part has more winding coil 16, grounding component and BNC connector 15 . The cross-sectional view reflects the structure of the part, including: encapsulation layer 13, grounding member, magnetic material 14, coil 16 and BNC connector 15 . It is a half-ring shape; the coil is a single-turn coil wound by a 50-ohm high-frequency cable, which is wound around the semi-annular magnetic material, and both ends of the single-turn coil are BNC connector The connector 15 is electrically connected, and the BNC connector housing and the grounding member are connected by a copper structure. The encapsulation layer 13 is an epoxy resin, and the grounding member, the magnetic material '14, and the coil 16 are integrally packaged. The connector 15 and the grounding member are exposed outside the encapsulation layer 13; the grounding component is embedded in the encapsulation layer 13 by a grounding metal piece 12, and a grounding terminal 1 1 is disposed at an outer end thereof, which is exposed Outside the encapsulation layer 13;

另一部分的磁材 14也为半钚形状， 所述的封装层 13的环氧树脂材料将磁材 14封装成一个整体； 对于宽带来说， 还可以包括一个 U型金属外壳 17 , 所述金 属外壳 17将所述的环形结构内壁、 外壁以及下底整体包裹， 连接器接头 15及接 地部件的端头 1 1暴露在金属外壳 17外部， 形成一个 U字型， 其不仅起到保护耦 合器的作用， 同时也有屏蔽一些外部的干扰的功能。  The other portion of the magnetic material 14 is also in the shape of a half turn, the epoxy material of the encapsulation layer 13 encapsulates the magnetic material 14 as a whole, and for the broadband, a U-shaped metal outer casing 17 may also be included. The outer casing 17 integrally wraps the inner wall, the outer wall and the lower bottom of the annular structure, and the connector joint 15 and the end 1 1 of the grounding member are exposed outside the metal outer casing 17 to form a U-shape, which not only protects the coupler. Function, but also has the function of shielding some external interference.

在使用时， 将两个半环扣在一个金属管道上， 通过一个紧固件将所述的封装 成的整体包围起来， 用以保持环形结构； 所述的紧固件为不锈钢金属材料组成的， 所述的 BNC接头连接器 15与一调制解调器模拟信号输出端口相连， 接地端子 1 1 可以悬空也可以与所述调制解调器的接地端连接。  In use, the two half rings are fastened to a metal pipe, and the packaged whole is surrounded by a fastener to maintain the annular structure; the fastener is composed of stainless steel metal material The BNC connector 15 is connected to a modem analog signal output port, and the ground terminal 1 1 can be suspended or connected to the ground of the modem.

对于本发明而言磁材的选择非常重要， 由于管道传输信号属于微弱信号， 有 相当范围的带宽， 信号变换时要求损耗小， 对磁性材料的选择有一定的要求： 根据磁路的基本定律： 安培环路定律： N*I=H*1;  For the present invention, the selection of the magnetic material is very important. Since the pipeline transmission signal is a weak signal, there is a considerable range of bandwidth, and the loss is small when the signal is converted, and there are certain requirements for the selection of the magnetic material: According to the basic law of the magnetic circuit: Ampere loop law: N*I=H*1;

I输入电流， N线圈匝数， H磁场强度， 1磁路长度；  I input current, N coil turns, H magnetic field strength, 1 magnetic path length;

楞次定律 电磁感应定律： Ε=-άΦ/άί;  Lenz's law Electromagnetic induction law: Ε=-άΦ/άί;

Ε感应电势， Φ磁通量； .  Ε induced potential, Φ magnetic flux;

Β=μΗ, Φ=Β*Α, 得 B=E/(N*A*f)  Β=μΗ, Φ=Β*Α, get B=E/(N*A*f)

A磁芯面积， f信号频率， B磁感应强度， μ磁导率  A core area, f signal frequency, B magnetic induction, μ permeability

进一步的公式推导得： Β=μΝ*Ι/1 , 磁感应强度与信号的电流、 磁材的磁导率 成正比， 而与信号的工作频率成反比。  Further formulas are derived: Β=μΝ*Ι/1, the magnetic induction is proportional to the current of the signal, the magnetic permeability of the magnetic material, and inversely proportional to the operating frequency of the signal.

E=d /dt=N*A*( *N*dI/l)=( N2*A/l)*dI/dt,  E=d /dt=N*A*( *N*dI/l)=( N2*A/l)*dI/dt,

故电感量 L= N2*A/l, 有气隙时的电感量 ^le Therefore ^le inductance inductance L = N2 * A / l, when the air gap

σ气隙长度， ^。是真空的磁导率。  σ air gap length, ^. It is the magnetic permeability of the vacuum.

磁芯损耗  Core loss

磁芯损耗 Pt包括磁滞损耗 Ph、 涡流损耗 Pe、 剩余损耗 Pc。  Core loss Pt includes hysteresis loss Ph, eddy current loss Pe, residual loss Pc.

磁滞损耗 Ph是磁滞回线围成的面积， 频率越高， Ph越大， 磁感应摆幅越大, 包围的面积越大， 损耗越大。 The hysteresis loss Ph is the area enclosed by the hysteresis loop. The higher the frequency, the larger the Ph, and the larger the magnetic induction swing. The larger the area enclosed, the greater the loss.

涡流损耗 Pe线圈中流过的激励电流在磁芯本身周围感应出感应电势，因磁材 的电阻率不是无限大， 感应电压产生电流 Ie——涡流， 该项电流流过电阻引起涡 流损耗。 涡流损耗与频率无关， 但与磁材的电阻率成正比。  Eddy current loss The excitation current flowing in the Pe coil induces an induced potential around the core itself. Since the resistivity of the magnetic material is not infinite, the induced voltage generates a current Ie, which is an eddy current, and the current flows through the resistor to cause eddy current loss. The eddy current loss is independent of frequency, but is proportional to the resistivity of the magnetic material.

剩余损耗 Pc由磁化弛豫效应或磁滞后效应引起的损耗。  The residual loss Pc is a loss caused by a magnetization relaxation effect or a magnetic hysteresis effect.

一般磁芯损耗总的经验公式 ^P

； α、 /3大于 1。 General empirical formula for general core loss ^P

; α, /3 is greater than 1.

^ R  ^ R

Q = arctan——  Q = arctan -

不同的磁材， 损耗也不同， 磁材的损耗用 Q值表示， o)L .  Different magnetic materials have different losses. The loss of magnetic material is represented by Q value, o) L.

因此对于本发明而言的高频耦合器  Therefore, the high frequency coupler for the present invention

选项用高 μ磁导率的磁材， 对微小信号敏感；  Optional magnetic material with high μ permeability, sensitive to small signals;

磁滞回线要窄， 围面积要小， 具有很小的矫顽力 Hc， 磁滞损耗 Ph小； 磁材的电阻率要大， 因而涡流损耗 Pe小。  The hysteresis loop is narrow, the surrounding area is small, has a small coercive force Hc, and the hysteresis loss Ph is small; the resistivity of the magnetic material is large, so the eddy current loss Pe is small.

请参阅图 2所示， 其为本发明金属管道数据传输耦合器的性能测试***结构 示意图， 其是对一个组装完成的耦合器 1进行的测试， 通过一 100A、 50Hz交流 信号源 2以及一 2MHz-40MHz的高频信号源 3作为信号发生器，通过一频谱仪 (示 波器） 4来接收信号， 进行了三项测试： .  Please refer to FIG. 2 , which is a schematic structural diagram of a performance test system for a metal pipe data transmission coupler according to the present invention. The test is performed on an assembled coupler 1 through a 100A, 50 Hz AC signal source 2 and a 2 MHz. The -40MHz high-frequency signal source 3 is used as a signal generator to receive signals through a spectrum analyzer (oscilloscope) 4, and three tests are performed:

1. 衰减特性测试  Attenuation characteristic test

信号发生器发送一个 2MHz-40MHz的正弦波，发送功率 20dBm , 经过耦合器 1信号耦合， 使用频谱仪 4接收该信号， 查看并记录信号衰减情况；  The signal generator sends a 2MHz-40MHz sine wave with a transmit power of 20dBm. It is coupled by the coupler 1 signal, and is received by the spectrum analyzer 4 to view and record the signal attenuation.

2. 相移特性测试  2. Phase shift characteristic test

信号发生器发送一个 2MHz-40MHz的正弦波，发送功率 20dBm , 经过耦合器 1信号耦合， 使用示波器接 4收该信号， 同原始信号对比， 查看并记录信号相移 情况；  The signal generator sends a 2MHz-40MHz sine wave with a transmit power of 20dBm. After the coupler 1 signal is coupled, the oscilloscope is used to receive the signal, and compared with the original signal, the signal phase shift is observed and recorded;

3. 磁饱和特性测试  3. Magnetic saturation characteristic test

信号发生器发送一个 2MHz-40MHz的正弦波，发送功率 20dBm , 经过耦合器 信号耦合， 使用频谱仪 4接收该信号， 查看并记录信号衰减情况；  The signal generator sends a 2MHz-40MHz sine wave with a transmit power of 20dBm. It is coupled by the coupler signal and receives the signal using the spectrum analyzer 4 to view and record the signal attenuation.

逐渐加大穿过耦合器的交流信号源电流， 查看并记录信号衰减的变化情况。 通过上述测试， 确定本发明是符合设计要求的。  Gradually increase the AC source current through the coupler to view and record changes in signal attenuation. Through the above tests, it was determined that the present invention meets the design requirements.

需要强调的是对于窄带， 工作频率： 9kHz-500kHz; 绝缘电阻： 100ΜΩ ; 输 入阻抗： 600Ω ; 信号衰减： <4土 2dB ; 耐压： 5kV 来说， 所述的线圈为至少耐压 2500V的线缆绕制而成的 3至 8匝线圈。 请参阅图 3所示， 其为本发明加工金属管道数据传输耦合器的方法一的流程 图； 用以制造上述的金属管道数据传输耦合器， 其包括的步骤是： It should be emphasized that for narrowband, operating frequency: 9kHz-500kHz; insulation resistance: 100ΜΩ; input impedance: 600Ω; signal attenuation: <4 soil 2dB; withstand voltage: 5kV, the coil is at least 2500V line Cable-wound 3 to 8 turns of coil. Referring to FIG. 3, it is a flowchart of a method 1 for processing a metal pipe data transmission coupler according to the present invention; and the method for manufacturing the metal pipe data transmission coupler described above, comprising the steps of:

步骤 al : 将磁材设置成环状；  Step al: setting the magnetic material into a ring shape;

步骤 bl : 沿其轴向环绕线圈， 并将线圈与一连接器连接；  Step bl: encircling the coil along its axial direction and connecting the coil to a connector;

步骤 cl : 切成两个对称的半圓环  Step cl : Cut into two symmetrical half rings

步骤 dl : 其中一半用封装材料将接地部件、 磁材、 连接器以及线圈封 装成一个整体；  Step dl: Half of the encapsulation material is used to encapsulate the grounding member, the magnetic material, the connector, and the coil as a whole;

步骤 el : 将所述连接器以及一接地部件的一端暴露在外部；  Step el: exposing the connector and one end of a grounding member to the outside;

步骤 fl : 并且所述的连接器以及接地部件位于同一半环上；  Step fl : and the connector and the grounding member are located on the same half ring;

步骤 gl : 另一半同样用封装材料封装成一个整体。  Step gl: The other half is also packaged as a whole with the encapsulation material.

为了达到更好的效果， 最好在上述步骤 gl后还包括一个干燥环节， 将封装后 的产品放入高温干燥箱进行干燥；  In order to achieve better results, it is preferable to include a drying step after the above step gl, and the packaged product is placed in a high temperature drying oven for drying;

当然对于窄带， 工作频率： 9kHz-500kHz 来说， 所述的线圈为高频线缆绕制 而成的 3至 8匝线圈。  Of course, for narrowband, operating frequency: 9kHz-500kHz, the coil is a 3 to 8 turns coil wound by a high frequency cable.

' 对于宽带， 还需要一个用 U型金属外壳进行再次封装的步骤， 所述金属外; 将所述的环形结构内壁、 外壁以及下底整体包裹， 连接器接头及接地部件的端头 暴露在金属外壳外部， 形成一个 U字型。  For the broadband, a step of repackaging with a U-shaped metal casing is also required, the metal outer; the inner wall, the outer wall and the lower bottom of the annular structure are integrally wrapped, and the ends of the connector joint and the grounding member are exposed to the metal Outside the casing, a U-shape is formed.

请参阅图 4所示， 其为本发明加工金属管道数据传输耦合器的方法二的流程 图； 也是用以制造上述的金属管道数据传输耦合器， 但在工艺上与上述方法存在 一定差异， 其包括的步骤是：  Please refer to FIG. 4 , which is a flowchart of a method 2 for processing a metal pipe data transmission coupler according to the present invention; and is also used for manufacturing the above-mentioned metal pipe data transmission coupler, but there is a certain difference in the process from the above method, The steps involved are:

步骤 a2: 将磁材设置成环状；  Step a2: setting the magnetic material into a ring shape;

步骤 b2: 沿其轴向环绕线圈， 并将线圈与一连接器连接；  Step b2: encircling the coil along its axial direction and connecting the coil to a connector;

步骤 c2: 用封装材料将接地部件、 磁材、 连接器以及线圈封装成一个整体； 步骤 d2: 将所述连接器以及一接地部件的一端暴露在外部；  Step c2: packaging the grounding member, the magnetic material, the connector, and the coil into a whole by using a packaging material; Step d2: exposing one end of the connector and a grounding member to the outside;

步骤 e2: 将上述封装后的整体切成两个对称的半圓环；  Step e2: cutting the whole packaged package into two symmetrical half rings;

步骤 Ω: 并且所述的连接器以及接地部件位于同一半环上；  Step Ω: and the connector and the grounding member are located on the same half ring;

步骤 g2: 用封装材料将切口处封装起来。  Step g2: Enclose the slit with the encapsulating material.

为了达到更好的效果， 最好在上述步驟 e2后还包括一个干燥环节， 将封装后 的产品放入高温干燥箱进行干燥。  In order to achieve better results, it is preferable to include a drying step after the above step e2, and the packaged product is placed in a high temperature drying oven for drying.

当然对于窄带， 工作频率： 9kHz-500kHz 来说， 所述的线圈为高频线缆绕制 而成的 3至 8匝线圈。 对于宽带， 还需要一个用 U型金属外壳进行再次封装的步骤， 所述金属外壳 将所述的环形结构内壁、 外壁以及下底整体包裹， 连接器接头及接地部件的端头 暴露在金属外壳外部， 形成一个 U字型。 Of course, for narrowband, operating frequency: 9kHz-500kHz, the coil is a 3 to 8 turns coil wound by a high frequency cable. For broadband, a step of repackaging with a U-shaped metal casing is also required. The metal casing integrally wraps the inner wall, the outer wall and the lower bottom of the annular structure, and the ends of the connector joint and the grounding member are exposed outside the metal casing. , forming a U shape.

请参阅图 5所示，其为本发明通过金属管道进行数据传输的***的结构简图； 其包括： 至少一数据信号发射单元、 至少一数据信号接收单元以及用以实现两者 数据交互的金属管道 7; 实际上数据信号发射单元与数据信号接收单元都可以发 送和接收信号， 也就是说这里的数据信号传输是双工的， 其中， 所述的数据信号 发射单元包括：  Referring to FIG. 5, it is a schematic structural diagram of a system for data transmission through a metal pipe according to the present invention. The method includes: at least one data signal transmitting unit, at least one data signal receiving unit, and a metal for realizing data interaction between the two. Pipeline 7; In fact, both the data signal transmitting unit and the data signal receiving unit can transmit and receive signals, that is, the data signal transmission here is duplex, wherein the data signal transmitting unit includes:

一输入端调制解调器 52 , 其将数字信号转化为模拟信号， 这些数字信号来自 电脑、 交换机、 路由器、 信息采集设备等通信设备 4 通过以太网线 /USB 线或 RS-232/RS-485线接入的信号；  An input modem 52 that converts digital signals into analog signals from communication devices such as computers, switches, routers, and information gathering devices, via Ethernet cable/USB cable or RS-232/RS-485 cable. Signal

一输入端信号耦合器 51， 其将所述模拟信号在所述的金属管 7上进行注入传 输；  An input signal coupler 51 for injecting and transmitting the analog signal on the metal tube 7;

所述的数据信号接收单元包括： 一输出端信号耦合器 61 , 其将提取所述的金 属管 7上传输的模拟信号；  The data signal receiving unit includes: an output signal coupler 61 that extracts an analog signal transmitted on the metal tube 7;

一输出端调制解调器 62 , 其将所述的模拟信号转化为数字信号传输给常规通 信设备 54、 64;  An output modem 62 that converts the analog signal into a digital signal for transmission to conventional communication devices 54, 64;

所述的金属管道 7， 其为数据传输的通道；  The metal pipe 7, which is a channel for data transmission;

还包括一电源 53、 63 , 用以对所述的输入端调制解调器 52 以及输出端调制 解调器 63供电。  Also included is a power source 53, 63 for powering the input modem 52 and the output modem 63.

其中，所述的输入端调制解调器 52通过其内部的 OFDM(正交频分多路复用） 等多种技术的处理， 将常规的数字信号转化为模拟信号； 所述的输出端调制解调 器 62则相反， 将接收到的模拟信号转化为常规的数字信号；  Wherein, the input modem 52 converts a conventional digital signal into an analog signal through processing of various internal OFDM (Orthogonal Frequency Division Multiplexing); the output modem 62 is reversed , converting the received analog signal into a conventional digital signal;

所述的 OFDM是目前已被广泛应用于通信领域的信号调制技术，通过 OFDM 调制， 输入端以及输出端调制解调器 52、 62的工作频段被分为相互正交的多个子 信道， 每个子信道独立编码调制， 这种传输模式可以有效对抗复杂环境中的通信 信号时延问题和多径衰减问题， 在某些不利环境下， 或客观需要还可以屏蔽其中 某些子信道， 在保证传输质量的同时避免与其它设备间的干扰； 所述输入端调制 解调器 52以及输出端调制解调器 62的模拟信号端口通过信号线分别连接到输入 端信号耦合器 51以及输出端信号耦合器 61上， 所述的输入端以及输出端调制解 调器 53、 63包括电源接口、 数据接口和模拟信号接口， 这样包括数据、 视频、 音 频等多种满足网络协议的数据包都能够通过其进行传输； 所述的输入端或输出端 调制解调器 52、 62的数据接口可以是以太网线接口、 USB接口或 RS-232/RS-485 等其它数据信号接口。 The OFDM is a signal modulation technology that has been widely used in the field of communication. Through OFDM modulation, the working frequency bands of the input and output modems 52, 62 are divided into multiple subchannels that are orthogonal to each other, and each subchannel is independently coded. Modulation, this transmission mode can effectively deal with communication signal delay problems and multipath attenuation problems in complex environments. In some unfavorable environments, or objectively, some subchannels can be shielded, while avoiding transmission quality while avoiding Interference with other devices; the analog signal ports of the input modem 52 and the output modem 62 are respectively connected to the input signal coupler 51 and the output signal coupler 61 via signal lines, the input terminal and the output The terminal modems 53, 63 include a power interface, a data interface, and an analog signal interface, including data, video, and audio. A plurality of data packets satisfying the network protocol can be transmitted through the frequency; the data interface of the input or output modems 52, 62 can be an Ethernet cable interface, a USB interface, or other RS-232/RS-485, etc. Data signal interface.

以上所述仅为本发明的较佳实施例， 对本发明而言仅仅是说明性的， 而非限 制性的。 本专业技术人员理解， 在本发明权利要求所限定的精神和范围内可对其 进行许多改变， 修改， 甚至等效， 但都将落入本发明的保护范围内。  The above are only the preferred embodiments of the present invention, and are merely illustrative and not restrictive. It will be apparent to those skilled in the art that many changes, modifications, and equivalents are possible within the spirit and scope of the invention as defined by the appended claims.

Claims

权利要求 Rights request

1、一种金属管道数据传输耦合器，其为两个半环状结构组成， 两者是对称的， 其特征在于， 第一部分包括： 封装层、 接地部件、 磁材、 线圈和连接器； 第二部 分包括： 封装层、 磁材； 其中，  A metal pipe data transmission coupler comprising two semi-annular structures, the two being symmetrical, wherein the first part comprises: an encapsulation layer, a grounding member, a magnetic material, a coil and a connector; The second part includes: encapsulation layer, magnetic material;

所述的第一部分的磁材为半环形状， 所述线圈绕设在所述的半环状磁材上， 所述线圈的两端与所述的连接器电连接， 连接器外壳与接地部件通过铜结构件连 接， 所述的封装层将接地部件、 磁材、 线圈封装成一个整体， 所述连接器以及接 地部件暴露在封装层外部；  The magnetic material of the first portion is in a semi-annular shape, the coil is wound around the semi-annular magnetic material, and both ends of the coil are electrically connected to the connector, the connector housing and the grounding member Connected by a copper structural member, the encapsulation layer encapsulates the grounding member, the magnetic material, and the coil as a whole, and the connector and the grounding member are exposed outside the encapsulation layer;

所述的第二部分的磁材为半环形状， 所述的封装层将磁材封装成一个整体； 工作时， 将所述的两部分合在一起， 形成一完整环状结构。  The magnetic material of the second portion is in the shape of a half ring, and the encapsulating layer encapsulates the magnetic material into a whole; in operation, the two portions are combined to form a complete annular structure.

2、 根据权利要求 1所述的金属管道数据传输耦合器， 其特征在于， 还包括一 个紧固件， 所述的紧固件， 将所述的封装成的整体包围起来， 用以保持环形结构； 所述的紧固件为不锈钢金属材料组成的。  2. The metal pipe data transmission coupler according to claim 1, further comprising a fastener, said fastener enclosing said packaged whole body for maintaining a ring structure The fastener is composed of a stainless steel metal material.

3、根据权利要求 1所述的金属管道数据传输耦合器，其特征在于，对于宽带， 工作频率： 2MHz-40MHz来说， 所述的线圈为同轴电缆绕制而成的单匝线圈。  3. The metal pipe data transmission coupler according to claim 1, wherein, for a wideband, operating frequency: 2 MHz to 40 MHz, the coil is a single turn coil wound by a coaxial cable.

4、根据权利要求 1所述的金属管道数据传输耦合器，其特征在于，对于宽带， 还包括一个 U型金属外壳， 所述金属外壳将所述的环形结构内壁、 外壁以及下底 整体包裹，连接器接头及接地部件的端头暴露在金属外壳外部，形成一个 U字型。  4. The metal pipe data transmission coupler according to claim 1, further comprising a U-shaped metal casing for the broadband, the metal casing integrally wrapping the inner wall, the outer wall and the lower bottom of the annular structure. The ends of the connector joint and the grounding member are exposed outside the metal casing to form a U-shape.

5、根据权利要求 1所述的金属管道数据传输耦合器，其特征在于，对于窄带， 工作频率： 9kHz-500kHz来说， 所述的线圈为至少绝缘强度 2500V的线缆绕制而 成的 3至 8匝线圈。  The metal pipe data transmission coupler according to claim 1, wherein, for a narrow band, the operating frequency is 9 kHz to 500 kHz, and the coil is wound by a cable having a dielectric strength of at least 2500 V. To 8 turns of coil.

6、 根据权利要求 1所述的金属管道数据传输耦合器， 其特征在于， 所述的磁 材为铁氧体磁材或非晶磁材。  The metal pipe data transmission coupler according to claim 1, wherein the magnetic material is a ferrite magnetic material or an amorphous magnetic material.

7、 根据权利要求 1所述的金属管道数据传输耦合器， 其特征在于， 所述的连 接器为 BNC接头连接器。  7. The metal pipe data transfer coupler of claim 1 wherein said connector is a BNC connector.

8、 根据权利要求 1所述的金属管道数据传输耦合器， 其特征在于， 所述的接 地部件的一端设有一接地端子， 其暴露在所述封装层外。  8. The metal pipe data transmission coupler according to claim 1, wherein one end of said grounding member is provided with a ground terminal exposed outside said encapsulation layer.

9、 根据权利要求 1所述的金属管道数据传输耦合器， 其特征在于， 所述封装 层的材料为环氧树脂。  9. The metal pipe data transmission coupler according to claim 1, wherein the material of the encapsulation layer is an epoxy resin.

10、 一种加工金属管道数据传输耦合器的方法， 用以制造上述的金属管道数 据传输耦合器， 其特征在于， 将磁材设置成环状； 10. A method of processing a metal pipe data transmission coupler for manufacturing the above metal pipe data transmission coupler, characterized in that Setting the magnetic material into a ring shape;

沿其轴向环绕线圈， 并将线圈与一连接器连接；  Surrounding the coil along its axial direction and connecting the coil to a connector;

切成两个对称的半圓环  Cut into two symmetrical half rings

其中一半用封装材料将接地部件、 磁材、 连接器以及线圈封装成一个整体； 将所述连接器以及一接地部件的一端暴露在外郜；  One half of the package material is used to package the grounding member, the magnetic material, the connector and the coil as a whole; the connector and one end of the grounding member are exposed to the outer casing;

并且所述的连接器以及接地部件位于同一半环上；  And the connector and the grounding component are located on the same half ring;

另一半同样用封装材料封装成一个整体。  The other half is also packaged as a whole with the encapsulating material.

1 1、根据权利要求 10所述的加工金属管道数据传输耦合器的方法， 其特征在 于， 还包括一个干燥环节， 将封装后的产品放入高温干燥箱进行干燥。  A method of processing a metal pipe data transmission coupler according to claim 10, further comprising a drying step of placing the packaged product in a high temperature drying oven for drying.

12、根据权利要求 10所述的加工金属管道数据传输耦合器的方法， 其特征在 于， 所述的磁材为铁氧体磁材或非晶磁材。  A method of processing a metal pipe data transmission coupler according to claim 10, wherein said magnetic material is a ferrite magnetic material or an amorphous magnetic material.

13、根据权利要求 10所述的加工金属管道数据传输耦合器的方法， 其特征在 于， 所述封装层的材料为环氧树脂。  13. A method of processing a metal pipe data transfer coupler according to claim 10, wherein the material of the encapsulation layer is an epoxy resin.

14、 一种加工金属管道数据传输耦合器的方法， 用以制造上述的金属管道数 据传输耦合器， 其特征在于，  14. A method of processing a metal pipe data transfer coupler for fabricating the metal pipe data transfer coupler described above, wherein

将磁材设置成环状；  Setting the magnetic material into a ring shape;

沿其轴向环绕线圈， 并将线圈与一连接器连接；  Surrounding the coil along its axial direction and connecting the coil to a connector;

用封装材料将接地部件、 磁材、 连接器以及线圈封装成一个整体； 将所述连接器以及一接地部件的一端暴露在外部；  Packaging the grounding member, the magnetic material, the connector, and the coil as a whole with a packaging material; exposing one end of the connector and a grounding member to the outside;

将上述封装后的整体切成两个对称的半圓环；  Cutting the whole packaged body into two symmetrical half rings;

并且所述的连接器以及接地部件位于同一半环上；  And the connector and the grounding component are located on the same half ring;

用封装材料将切口处封装起来。  The incision is encapsulated with a packaging material.

15、根据权利要求 14所述的加工金属管道数据传输耦合器的方法， 其特征在 于， 还包括一个干燥环节， 将封装后的产品放入高温干燥箱进行干燥。  A method of processing a metal pipe data transfer coupler according to claim 14, further comprising a drying step of placing the packaged product in a high temperature drying oven for drying.

16、根据权利要求 14所述的加工金属管道数据传输耦合器的方法， 其特征在 于， 所述的磁材为铁氧体磁材或非晶磁材。  A method of processing a metal pipe data transmission coupler according to claim 14, wherein said magnetic material is a ferrite magnetic material or an amorphous magnetic material.

17、根据权利要求 14所述的加工金属管道数据传输耦合器的方法， 其特征在 于， 所述封装层的材料为环氧树脂。  17. A method of processing a metal pipe data transfer coupler according to claim 14, wherein the material of the encapsulation layer is an epoxy resin.

18、 一种包括权利于 1所述的金属管道数据传输耦合器的数据传输的***， 其特征在于， 其包括： 至少一数据信号发射单元、 至少一数据信号接收单元以及 用以实现两者数据交互的金属管道； 其中， 所述的数据信号发射单元包括： 一输入端调制解调器， 其将数字信号转化为模拟信号； 18. A system for data transmission comprising a metal pipe data transmission coupler according to claim 1, characterized in that it comprises: at least one data signal transmitting unit, at least one data signal receiving unit and data for implementing both An interactive metal pipe; wherein the data signal transmitting unit comprises: An input modem that converts a digital signal into an analog signal;

一输入端信号耦合器， 其将所述模拟信号注入到所述的金属管上， 进行传输; 所述的数据信号接收单元包括： 一输出端信号耦合器， 其将提取所述的金属 管上传输的模拟信号；  An input signal coupler that injects the analog signal onto the metal tube for transmission; the data signal receiving unit includes: an output signal coupler that will extract the metal tube The transmitted analog signal;

一输出端调制解调器， 其将所述的模拟信号转化为数字信号；  An output modem that converts the analog signal into a digital signal;

所述的金属管道为数据传输的通道；  The metal pipe is a channel for data transmission;

还包括一电源， 用以对所述的调制解调器供电。  A power source is also included to power the modem.