WO2008072900A1 - Transparent conductive membrane of high resistance touch panel of capacitance and manufacture method thereof - Google Patents

Transparent conductive membrane of high resistance touch panel of capacitance and manufacture method thereof Download PDF

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Publication number
WO2008072900A1
WO2008072900A1 PCT/KR2007/006479 KR2007006479W WO2008072900A1 WO 2008072900 A1 WO2008072900 A1 WO 2008072900A1 KR 2007006479 W KR2007006479 W KR 2007006479W WO 2008072900 A1 WO2008072900 A1 WO 2008072900A1
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WIPO (PCT)
Prior art keywords
transparent conductive
conductive layer
ato
layer
touch panel
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PCT/KR2007/006479
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French (fr)
Inventor
Sang-Hyun Lee
Sung-Ho Lee
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Top Engineering Co., Ltd.
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Publication of WO2008072900A1 publication Critical patent/WO2008072900A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/06Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
    • H01B1/08Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances oxides
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2203/00Indexing scheme relating to G06F3/00 - G06F3/048
    • G06F2203/041Indexing scheme relating to G06F3/041 - G06F3/045
    • G06F2203/04103Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices

Definitions

  • the present invention relates to a transparent conductive layer of a high- resistance capacitive touch panel and a method of manufacturing the same, and more particularly, to a transparent conductive layer of a high -resistance capacitive touch panel and a method of manufacturing the same, in which a high - resistance substrate is manufactured using a sputtering process.
  • a transparent conductive layer may be applied in various fields, for example, as an anti - static layer or an electromagnetic shielding layer of various household appliances and display devices, an electromagnetic shielding layer or a transparent electrode for power application in liquid crystal displays (LCDs), field emission displays (FEDs) and plasma display panels (PDPs), or an electrode of solar batteries.
  • LCDs liquid crystal displays
  • FEDs field emission displays
  • PDPs plasma display panels
  • the transparent conductive layer when a transparent conductive layer is used as an electromagnetic shielding layer of PDPs or an electrode of dye-sensitized solar cells (DSSCs), the transparent conductive layer must have a sheet resistance of 120 ⁇ /sq. or lower in order to achieve the scaling - up of the PDPs and the DSSCs.
  • a PDP which displays an image using gas discharge, is excellent in terms of various display characteristics, such as display capability, luminance, contrast, a residual image, and a viewing angle, so that the PDP has attracted considerable attention as a display device that can replace a cathode - ray tube (CRT).
  • CRT cathode - ray tube
  • a current supplied to a driver circuit and an AC electrode and a high voltage applied for plasma discharging result in occurrence of electromagnetic waves.
  • a transparent conductive layer or a conductive mesh which has a high transmittance, is used as a filter for shielding the electromagnetic waves.
  • the transparent conductive layer may be a conductive layer obtained by sputtering silver (Ag), copper (Cu), or indium tin oxide (ITO), and the conductive mesh may be an optical transmissive conductive mesh or a fine metal mesh.
  • the formation of the optical transmissive conductive mesh involves electroless plating a fabric mesh, such as a polyester mesh, with a metal, such as Cu or a compound of Cu and nickel (Ni), and processing the plated mesh with special resin.
  • the fine metal mesh is obtained using a photolithography process.
  • the sputtered conductive layer has a high transmittance but its manufacture requires additional expensive equipment and precludes mass production.
  • Korean Patent Laid-open Publication No. 2005- 0080609 has proposed a technique of manufacturing a transparent conductive layer using a spray method.
  • a spray composite for forming a thin layer which is formed of ITO and fluorine-doped tin oxide (FTO)
  • FTO fluorine-doped tin oxide
  • a spray composite for forming a thin layer which is formed of ITO and fluorine-doped tin oxide (FTO)
  • FTO fluorine-doped tin oxide
  • the present invention is directed to a transparent conductive layer of a high- resistance capacitive touch panel and a method of manufacturing the same, in which a transparent conductive layer is manufactured using low-cost materials, namely, antimony (Sb) and tin oxide (SnO).
  • a transparent conductive layer is manufactured using low-cost materials, namely, antimony (Sb) and tin oxide (SnO).
  • the present invention provides a process technique for manufacturing an optimal substrate of a capacitive touch panel using an oxide compound formed of Sb and Sn by appropriately controlling a deposition thickness, a deposition time, and an O 2 flow rate and performing post-processing so that the substrate can have a sheet resistance of 3,000 ⁇ /sq. or lower and an optical transmittance of 80% or more.
  • One aspect of the present invention provides a transparent conductive layer of a high-resistance capacitive touch panel, which is manufactured by sputtering an oxide compound target formed of antimony (Sb) and tin (Sn) at a temperature of about 200 to 300 0 C.
  • the oxide compound target may be sputtered using a radio-frequency (RF) magnetron sputtering chamber.
  • the transparent conductive layer may have a sheet resistance of 3,000 ⁇ /sq. or lower and an optical transmittance of 80% or more.
  • the transparent conductive layer may be manufactured in the RF magnetron sputtering chamber by controlling a process pressure, a deposition temperature, an O 2 flow rate, a deposition time, and a power such that the transparent conductive layer is the most suitable for a substrate of the high-resistance capacitive touch panel.
  • the transparent conductive layer may be manufactured under a pressure of 8 mTorr at a temperature of 300 ° C and an O 2 flow rate of 1 seem for 10 minutes.
  • the transparent conductive layer may have a sheet resistance of 1432 ⁇ /sq, an optical transmittance of 81%, and a surface flatness of 0.83 nm.
  • the transparent conductive layer may be used as an electromagnetic shield layer of a sensor or an electrode of a solar battery.
  • Another aspect of the present invention provides a method of manufacturing a transparent conductive layer of a high-resistance capacitive touch panel.
  • the method includes the steps of: preparing an oxide compound target formed of antimony (Sb) and tin (Sn); loading the oxide compound target into a radio-frequency (RF) magnetron sputtering chamber; controlling a process pressure, a deposition temperature, an O 2 flow rate, a deposition time, and power in the RF magnetron sputtering chamber; and forming the transparent conductive layer by sputtering the oxide compound target at a temperature of about 200 to 300 °C.
  • the deposition temperature, the O 2 flow rate, and the deposition time may be controlled to be 8 mTorr, 300 ° C, 1 seem, and 10 minutes, respectively.
  • FIG. 1 is a construction diagram illustrating a conventional method of manufacturing a transparent conductive layer
  • FIG. 2 is scanning electron microscope (SEM) images showing deposition of x- ray diffraction (XRD) patterns of an antimony tin oxide (ATO) layer over time at a temperature of about 300 °C, according to an experimental embodiment of the present invention
  • FIG. 3 is diagrams showing surface flatness of an ATO layer relative to a deposition temperature according to an exemplary embodiment of the present invention
  • FIG. 4 is diagrams showing surface flatness of an ATO layer over time according to an exemplary embodiment of the present invention
  • FIG. 5 is SEM images showing deposition of XRD patterns of an ATO layer relative to an O 2 flow rate according to an exemplary embodiment of the present invention
  • FIG. 6 is diagrams showing sheet resistance of an ATO layer relative to an O 2 flow rate according to an exemplary embodiment of the present invention
  • FIG. 7 is diagrams showing surface flatness of an ATO layer relative to an O 2 flow rate according to an exemplary embodiment of the present invention.
  • FIG. 8 is a flowchart illustrating a method of manufacturing a transparent conductive layer of a high-resistance capacitive touch panel according to an exemplary embodiment of the present invention.
  • FIG. 9 is a photograph of an ATO/SiO 2 /glass substrate for a touch panel, which is manufactured according to the method shown in FIG. 8.
  • the present invention will be described with reference to results of initial experiments for manufacturing an antimony tin oxide (ATO) thin layer. Thereafter, variations in physical properties of an ATO layer relative to a deposition temperature under secured deposition conditions will be described. The deposition conditions were the same as initial conditions. As a result of experimentation, the thickness of an ATO layer decreased as the deposition temperature increased. This is because particles deposited on a substrate evaporated due to thermal energy. Also, it can be seen that the deposited thickness of an ATO layer increases linearly over time under the same conditions. An appropriate thickness of the ATO layer is determined by the following analysis of electrical properties and surface flatness.
  • Priority orientationt of Plane (101) hole concentration f, mobility
  • FIG. 2 shows deposition of XRD patterns of an ATO layer over substrate temperature and time.
  • the optical transniittance of an ATO layer relative to a deposition temperature will be described.
  • the thickness of the present sample increased in proportion to a deposition temperature.
  • the optical transmittance of the ATO layer can be explained in relation to a thickness variation. It can be also reflected by a phenomenon where the optical transmittance (or thickness) moves towards a short wavelength in the range of 250 to 350 nm. Also, the variation of an optical transmittance over time comes to the same conclusion.
  • the average optical transmittance decreased with an increase in the deposited thickness in the visible light (VL) range of 400 to 700 nm.
  • the average optical transmittance obtained in the VL range is too low to be applied to a substrate of a touch panel.
  • the optical transmittance of an ATO layer relative to a deposition temperature and the optical transmittance of the ATO layer over time will be described.
  • a variation in the sheet resistance of an ATO layer over time was analyzed. As a result, it can be seen that the sheet resistance of the ATO layer continuously decreased over time (i.e., as the deposited thickness of the ATO layer increases).
  • the ATO layer obtained an appropriate sheet resistance for a substrate of a touch panel when a deposition time was 10 minutes. Thus, according to the present invention, it is concluded that the ATO layer can be deposited for 10 minutes in order to obtain an appropriate sheet resistance.
  • the resistivity of the ATO layer also showed the same tendency as the sheet resistance thereof.
  • the electrical properties of a transparent conductive layer depend on hole concentration and mobility, which were calculated by measuring a hole effect of an ATO thin layer.
  • the ATO thin layer had the highest hole concentration and the lowest mobility at a temperature of about 300 ° C . Therefore, it can be seen that as both the hole concentration and the mobility of the ATO thin layer increase, the electrical properties of the ATO layer are improved, but when only the hole concentration of the ATO thin layer increases, the mobility of the ATO thin layer decreases due to scattered impurities, thereby degrading the electrical properties of the ATO layer.
  • a heat-resistance test was performed on the ATO thin layer in a heater under an atmospheric pressure while varying a deposition temperature.
  • the ATO layer should be annealed for a predetermined amount of time (e.g., 3 hours) at a temperature of about 500 ° C or higher at which a protection coating layer is plasticized, and then the electrical properties of the ATO thin layer should be maintained.
  • the heat-resistance test which is necessarily required to manufacture a touch panel, included a first heating process, a first annealing process (1.5 hours and 500 ° C or higher), a first cooling process, a second heating process, a second annealing process (1.5 hours and 500 °C), and a second cooling process.
  • a first heating process included a first heating process, a first annealing process (1.5 hours and 500 ° C or higher), a first cooling process, a second heating process, a second annealing process (1.5 hours and 500 °C), and a second cooling process.
  • SR ratio [(SRf- SRi) / SRi x 100] (1), wherein the SR ratio denotes a rate of change of sheet resistance, SRi denotes sheet resistance measured before the heat-resistance test, and SRf denotes sheet resistance measured after the heat-resistance test. Furthermore, a variation in sheet resistance of an ATO thin layer relative to a deposition temperature after the heat-resistance test will now be described.
  • the ATO thin layer when the ATO thin layer is deposited at a temperature of 300 ° C and 400 ° C, the ATO thin layer can obtain an appropriate SR ratio of 1.5 or less for a touch panel.
  • an ATO thin layer in order to enhance heat resistance, was deposited at a high temperature and naturally cooled in an O 2 -HCh atmosphere under a pressure of 100 mTorr.
  • a transparent conductive layer should have an SR ratio of 1.1 or less after the chemical resistance test such that the transparent conductive layer can be applied to a touch panel.
  • DIW deionized water
  • the ATO thin layer had the lowest surface flatness (Rms) at a temperature of about 300 ° C . Also, the surface flatness of the ATO thin layer over time was analyzed under the same conditions. As shown in FIGS. 3 and 4, the surface flatness of the ATO thin layer sharply increased over time.
  • FIG. 3 is diagrams showing surface flatness of an ATO layer relative to a deposition temperature according to an embodiment of the present invention.
  • FIG. 4 is diagrams showing surface flatness of an ATO layer over time according to an exemplary embodiment of the present invention.
  • the surface flatness of the ATO thin layer had the best value.
  • the ATO thin layer did not reach an optical transmittance of 80% or higher appropriate for a touch panel. Accordingly, improved process conditions should be secured so as to enhance the optical transmittance of the ATO thin layer.
  • the present inventors made attempts to secure improved process conditions by injecting a reactive gas (i.e., O 2 gas) in order to enhance optical transmittance.
  • a reactive gas i.e., O 2 gas
  • O 2 gas a reactive gas
  • the crystallinity and transmittance of a deposited thin layer are changed.
  • collision energy increases due to ionized oxygen and affects growth of nuclei on a substrate.
  • the deposition rate of the thin layer is markedly reduced. This phenomenon can be confirmed by measuring the thickness of the thin layer relative to an O 2 flow rate.
  • the thickness of the thin layer hardly varied at an O 2 flow rate of 0.5 seem or lower, while the thickness of the thin layer was sharply reduced and saturated at an O 2 flow rate higher than 0.5 seem.
  • the optical transmittance of the ATO thin layer can be improved by injecting O 2 gas.
  • O 2 gas a variation in the optical transmittance of an ATO thin layer relative to an O 2 flow rate will be explained.
  • a transparent conductive ATO layer of a touch panel must have an optical transmittance of about 80% or higher, which can be obtained at an O 2 flow rate of 1 seem or higher.
  • a variation in the optical transmittance of an ATO thin layer is closely associated with the optical bandgap of the ATO thin layer and affects the electrical properties of the ATO thin layer.
  • FIG. 5 is SEM images showing deposition of XRD patterns of an ATO layer relative to an O 2 flow rate according to an exemplary embodiment of the present invention.
  • the crystallinity of the ATO thin layer gradually increased at an O 2 flow rate of 1 seem or lower.
  • crystals were not clearly grown at an O 2 flow rate higher than 1 seem. That is, the crystallinity of the ATO thin layer cannot be precisely measured due to a small thickness of the ATO thin layer.
  • the growth of crystals with a (211) plane in the ATO thin layer depends on an increase in thickness relative to supplied power, a process pressure, and a deposition time.
  • the injection of O 2 gas is related to a process pressure.
  • a method for supplying a small amount of gas is required to obtain the effect of the reactive gas.
  • the supply of a small amount of gas includes supplying a mixture gas, supplying a predeposition gas for a predetermined amount of time, and obstructing the supply of the predeposition gas.
  • the sheet resistance of an ATO layer relative to an O 2 flow rate will be O described.
  • the sheet resistance was about lOOO ⁇ /sq. at an O 2 flow rate of 0.5 seem or lower, while the sheet resistance linearly increased at an O 2 flow rate higher than 0.5 seem. It can be deduced that when O 2 gas is supplied at a flow rate of 0.5 to 1 seem, a transparent conductive substrate of a touch panel can have an optimal sheet resistance.
  • the sheet5 resistance had the lowest dispersion of ⁇ 3% or less.
  • the sheet resistance had a low dispersion of ⁇ 10 or less at an O 2 flow rate of 3 to 5 seem.
  • the ATO thin layer had an optimal sheet resistance. Also, in this case, the ATO thin layer had a surface flatness of 0.83 nm, which was higher than when the O 2 flow rate was O seem O but better than a target Rms value of 5 nm or less. In addition, contact angles of the
  • ATO layer were measured at an O 2 flow rate of O and 1 seem, respectively.
  • the ATO thin layer had a good contact angle of about 58° under optimal sheet resistance conditions.
  • FIG. 6 is diagrams showing sheet resistance of an ATO layer relative to a flow rate of O 2 according to an exemplary embodiment of the present invention
  • FIG. 7 is diagrams showing surface flatness of an ATO layer relative to a flow rate of O 2 according to an exemplary embodiment of the present invention.
  • the SR ratio of the ATO thin layer manufactured under the same conditions as a sample that underwent a heat-resistance test was measured.
  • the SR ratio of the ATO thin layer was 1.1 or less at an O 2 flow rate of 5 seem or lower, while the SR ratio of the ATO thin layer was unsuitable at an O 2 flow rate higher than 5 seem.
  • a sample that departed from an optimal range of SR ratio was partially delaminated and became cloudy. After the heat-resistance test was performed, the sample was dried and exposed to air for 48 hours and the sheet resistance of the sample was measured again, with the result that the sample had a similar SR ratio.
  • Table 3 The above- described measurements are arranged in the following Table 3.
  • a method of manufacturing a transparent conductive layer of a high- resistance capacitive touch panel will be described with reference to FIG. 8.
  • a technique of manufacturing a transparent conductive ATO thin layer of a capacitive touch panel was developed and the properties of the transparent conductive ATO thin layer were estimated.
  • an oxide target was prepared by adding 5wt% Sb 2 O 3 and impurities to SnO 2 in step Sl.
  • the oxide target prepared in step Sl was loaded in a radio-frequency (RF) magnetron sputtering chamber and deposited by sputtering in step S2.
  • RF radio-frequency
  • step S4 an ATO thin layer was deposited by controlling process parameters for satisfying conditions, such as a process pressure, a deposition temperature, an O 2 flow rate, a deposition time, a power and the like, and then annealed in step S3.
  • conditions such as a process pressure, a deposition temperature, an O 2 flow rate, a deposition time, a power and the like, and then annealed in step S3.
  • steps Sl through S3 were repeated (CD) or step S3 was repeated ((2)), so as to obtain optimal process conditions.
  • the ATO thin layer could have the best properties when the ATO thin layer was deposited under a pressure of 8 mTorr at a temperature of 300 °C and an O 2 flow rate of 1 seem for 10 minutes.
  • the ATO thin layer had a sheet resistance of 1432 ⁇ /sq, an optical transmittance of 81%, and a surface flatness of 0.83 nm that were appropriate for a substrate of a touch panel.
  • an ATO thin layer according to the present invention satisfied required heat resistance and chemical resistance. Therefore, the present research achieved a transparent conductive ATO thin layer applicable to a substrate of a capacitive touch panel.
  • FIG. 9 is a photograph of an ATO/SiO 2 /glass substrate for a touch panel, which is manufactured according to the method shown in FIG. 8. While the invention has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. [Industrial Applicability] According to the present invention as described above, a transparent conductive layer of a high-resistance capacitive touch panel can be formed of low-cost materials, namely, antimony (Sb) and tin oxide (SnO), and satisfy desired sheet resistance, optical transmittance, and sheet resistance.
  • Sb antimony
  • SnO tin oxide

Abstract

Provided are a transparent conductive layer of a high-resistance capacitive touch panel and a method of manufacturing the same, in which a high-resistance substrate is manufactured using a sputtering process. The transparent conductive layer of the high-resistance capacitive touch panel is manufactured by sputtering an oxide compound target formed of antimony (Sb) and tin (Sn) at a temperature of about 200 to 300 °C. The transparent conductive layer of the high-resistance capacitive touch panel can be formed of low-cost antimony (Sb) and tin oxide (SnO) and have desired sheet resistance, optical transmittance, and surface flatness.

Description

[DESCRIPTION] [Invention Title]
TRANSPARENT CONDUCTIVE MEMBRANE OF HIGH RESISTANCE TOUCH PANEL OF CAPACITANCE AND MANUFACTURE METHOD THEREOF [Technical Field]
The present invention relates to a transparent conductive layer of a high- resistance capacitive touch panel and a method of manufacturing the same, and more particularly, to a transparent conductive layer of a high -resistance capacitive touch panel and a method of manufacturing the same, in which a high - resistance substrate is manufactured using a sputtering process. [Background Art]
In general, a transparent conductive layer may be applied in various fields, for example, as an anti - static layer or an electromagnetic shielding layer of various household appliances and display devices, an electromagnetic shielding layer or a transparent electrode for power application in liquid crystal displays (LCDs), field emission displays (FEDs) and plasma display panels (PDPs), or an electrode of solar batteries.
In particular, when a transparent conductive layer is used as an electromagnetic shielding layer of PDPs or an electrode of dye-sensitized solar cells (DSSCs), the transparent conductive layer must have a sheet resistance of 120Ω/sq. or lower in order to achieve the scaling - up of the PDPs and the DSSCs.
A PDP, which displays an image using gas discharge, is excellent in terms of various display characteristics, such as display capability, luminance, contrast, a residual image, and a viewing angle, so that the PDP has attracted considerable attention as a display device that can replace a cathode - ray tube (CRT).
In the PDP, when a direct - current (DC) or alternating - current (AC) voltage is applied between electrodes, discharge occurs in a gas between the electrodes, thus creating ultraviolet (UV) rays that excite phosphor layers to form an image.
In the PDP, a current supplied to a driver circuit and an AC electrode and a high voltage applied for plasma discharging result in occurrence of electromagnetic waves. Thus, a transparent conductive layer or a conductive mesh, which has a high transmittance, is used as a filter for shielding the electromagnetic waves.
Typically, the transparent conductive layer may be a conductive layer obtained by sputtering silver (Ag), copper (Cu), or indium tin oxide (ITO), and the conductive mesh may be an optical transmissive conductive mesh or a fine metal mesh. The formation of the optical transmissive conductive mesh involves electroless plating a fabric mesh, such as a polyester mesh, with a metal, such as Cu or a compound of Cu and nickel (Ni), and processing the plated mesh with special resin. The fine metal mesh is obtained using a photolithography process. However, the sputtered conductive layer has a high transmittance but its manufacture requires additional expensive equipment and precludes mass production.
Also, low thermal stability of the sputtered conductive layer becomes an obstacle to the scaling - up of solar batteries.
An example of techniques for solving the above - described problems is disclosed in Korean Patent Laid-open Publication No. 2005-0080609 dated August 17, 2005.
As illustrated in FIG. 1, Korean Patent Laid-open Publication No. 2005- 0080609 has proposed a technique of manufacturing a transparent conductive layer using a spray method. Specifically, a spray composite for forming a thin layer, which is formed of ITO and fluorine-doped tin oxide (FTO), is transferred with a predetermined pressure from a liquid tank 11 to spray nozzle 12 and sprayed using a spray system. Thus, an ITO-FTO composite layer 16 is repetitively deposited on a transparent glass substrate 15, which is heated by a heat source 14 to a temperature of 200 °C or higher, until the ITO-FTO composite layer 16 has a desired thickness and conductivity.
However, since the above-described conventional technique employs expensive oxide layers, the productivity of substrates is low due to high-cost materials.
Also, since the above-described conventional technique uses the spray system, an undesired region other than a glass substrate may be sprayed, thereby increasing the cost of post-processing. [Disclosure] [Technical Problem]
The present invention is directed to a transparent conductive layer of a high- resistance capacitive touch panel and a method of manufacturing the same, in which a transparent conductive layer is manufactured using low-cost materials, namely, antimony (Sb) and tin oxide (SnO).
Specifically, the present invention provides a process technique for manufacturing an optimal substrate of a capacitive touch panel using an oxide compound formed of Sb and Sn by appropriately controlling a deposition thickness, a deposition time, and an O2 flow rate and performing post-processing so that the substrate can have a sheet resistance of 3,000Ω/sq. or lower and an optical transmittance of 80% or more. [Technical Solution]
One aspect of the present invention provides a transparent conductive layer of a high-resistance capacitive touch panel, which is manufactured by sputtering an oxide compound target formed of antimony (Sb) and tin (Sn) at a temperature of about 200 to 300 0C.
The oxide compound target may be sputtered using a radio-frequency (RF) magnetron sputtering chamber. The transparent conductive layer may have a sheet resistance of 3,000Ω/sq. or lower and an optical transmittance of 80% or more.
The transparent conductive layer may be manufactured in the RF magnetron sputtering chamber by controlling a process pressure, a deposition temperature, an O2 flow rate, a deposition time, and a power such that the transparent conductive layer is the most suitable for a substrate of the high-resistance capacitive touch panel.
The transparent conductive layer may be manufactured under a pressure of 8 mTorr at a temperature of 300 °C and an O2 flow rate of 1 seem for 10 minutes.
The transparent conductive layer may have a sheet resistance of 1432 Ω/sq, an optical transmittance of 81%, and a surface flatness of 0.83 nm. The transparent conductive layer may be used as an electromagnetic shield layer of a sensor or an electrode of a solar battery.
Another aspect of the present invention provides a method of manufacturing a transparent conductive layer of a high-resistance capacitive touch panel. The method includes the steps of: preparing an oxide compound target formed of antimony (Sb) and tin (Sn); loading the oxide compound target into a radio-frequency (RF) magnetron sputtering chamber; controlling a process pressure, a deposition temperature, an O2 flow rate, a deposition time, and power in the RF magnetron sputtering chamber; and forming the transparent conductive layer by sputtering the oxide compound target at a temperature of about 200 to 300 °C. The deposition temperature, the O2 flow rate, and the deposition time may be controlled to be 8 mTorr, 300 °C, 1 seem, and 10 minutes, respectively. [Description of Drawings]
FIG. 1 is a construction diagram illustrating a conventional method of manufacturing a transparent conductive layer;
FIG. 2 is scanning electron microscope (SEM) images showing deposition of x- ray diffraction (XRD) patterns of an antimony tin oxide (ATO) layer over time at a temperature of about 300 °C, according to an experimental embodiment of the present invention;
FIG. 3 is diagrams showing surface flatness of an ATO layer relative to a deposition temperature according to an exemplary embodiment of the present invention; FIG. 4 is diagrams showing surface flatness of an ATO layer over time according to an exemplary embodiment of the present invention;
FIG. 5 is SEM images showing deposition of XRD patterns of an ATO layer relative to an O2 flow rate according to an exemplary embodiment of the present invention; FIG. 6 is diagrams showing sheet resistance of an ATO layer relative to an O2 flow rate according to an exemplary embodiment of the present invention;
FIG. 7 is diagrams showing surface flatness of an ATO layer relative to an O2 flow rate according to an exemplary embodiment of the present invention;
FIG. 8 is a flowchart illustrating a method of manufacturing a transparent conductive layer of a high-resistance capacitive touch panel according to an exemplary embodiment of the present invention; and
FIG. 9 is a photograph of an ATO/SiO2/glass substrate for a touch panel, which is manufactured according to the method shown in FIG. 8. [Mode for Invention] The present invention will be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown.
Initially, the concept of the present invention will be described.
The present invention will be described with reference to results of initial experiments for manufacturing an antimony tin oxide (ATO) thin layer. Thereafter, variations in physical properties of an ATO layer relative to a deposition temperature under secured deposition conditions will be described. The deposition conditions were the same as initial conditions. As a result of experimentation, the thickness of an ATO layer decreased as the deposition temperature increased. This is because particles deposited on a substrate evaporated due to thermal energy. Also, it can be seen that the deposited thickness of an ATO layer increases linearly over time under the same conditions. An appropriate thickness of the ATO layer is determined by the following analysis of electrical properties and surface flatness.
Variations in thickness of an ATO layer relative to a deposition temperature and a deposition time will now be described.
Initially, the crystallinity of an ATO layer relative to a deposition temperature will be explained. A large portion of the ATO layer remained in an amorphous phase at a deposition temperature of 200 °C or lower, while crystals having planes (101) and
(211) were observed at a deposition temperature of 300 °C or higher. X-ray diffraction (XRD) patterns were not changed at the deposition temperature of 300 "C or higher.
However, at the deposition temperature of 300 °C, as the ATO layer became thicker, the entire ATO layer became gradually more crystalline over time, as can be seen from scanning electron microscope (SEM) images. Also, the crystallinity of the ATO layer is correlated with the following electrical properties. The crystallinity of an ATO layer
Priority orientationt of Plane (101): hole concentration f, mobility |.
Priority orientation | of Plane (211): hole concentration [, mobility f.
FIG. 2 shows deposition of XRD patterns of an ATO layer over substrate temperature and time. Next, the optical transniittance of an ATO layer relative to a deposition temperature will be described. As the result of an experiment, the thickness of the present sample increased in proportion to a deposition temperature. Thus, the optical transmittance of the ATO layer can be explained in relation to a thickness variation. It can be also reflected by a phenomenon where the optical transmittance (or thickness) moves towards a short wavelength in the range of 250 to 350 nm. Also, the variation of an optical transmittance over time comes to the same conclusion. The average optical transmittance decreased with an increase in the deposited thickness in the visible light (VL) range of 400 to 700 nm. However, the average optical transmittance obtained in the VL range is too low to be applied to a substrate of a touch panel. Hereinafter, the optical transmittance of an ATO layer relative to a deposition temperature and the optical transmittance of the ATO layer over time will be described.
A variation in the sheet resistance of an ATO layer over time was analyzed. As a result, it can be seen that the sheet resistance of the ATO layer continuously decreased over time (i.e., as the deposited thickness of the ATO layer increases). The ATO layer obtained an appropriate sheet resistance for a substrate of a touch panel when a deposition time was 10 minutes. Thus, according to the present invention, it is concluded that the ATO layer can be deposited for 10 minutes in order to obtain an appropriate sheet resistance.
In an analysis of the sheet resistance of the ATO layer over time, the sheet resistance and resistivity of the ATO layer according to a deposition temperature were measured. As a result, the ATO layer obtained an appropriate sheet resistance of
1007Ω/sq. at a deposition temperature of about 300 °C . The resistivity of the ATO layer also showed the same tendency as the sheet resistance thereof.
The electrical properties of a transparent conductive layer depend on hole concentration and mobility, which were calculated by measuring a hole effect of an ATO thin layer. As a result, the ATO thin layer had the highest hole concentration and the lowest mobility at a temperature of about 300 °C . Therefore, it can be seen that as both the hole concentration and the mobility of the ATO thin layer increase, the electrical properties of the ATO layer are improved, but when only the hole concentration of the ATO thin layer increases, the mobility of the ATO thin layer decreases due to scattered impurities, thereby degrading the electrical properties of the ATO layer.
Also, the electrical properties of an ATO thin layer relative to a deposition temperature will now be described. A heat-resistance test was performed on the ATO thin layer in a heater under an atmospheric pressure while varying a deposition temperature. In order to perform the heat-resistance test on the ATO layer, the ATO layer should be annealed for a predetermined amount of time (e.g., 3 hours) at a temperature of about 500 °C or higher at which a protection coating layer is plasticized, and then the electrical properties of the ATO thin layer should be maintained. The heat-resistance test, which is necessarily required to manufacture a touch panel, included a first heating process, a first annealing process (1.5 hours and 500 °C or higher), a first cooling process, a second heating process, a second annealing process (1.5 hours and 500 °C), and a second cooling process. After the heat-resistance test was performed on the ATO thin layer, the changed electrical properties of the ATO thin layer were calculated as shown in Equation 1 :
SR ratio = [(SRf- SRi) / SRi x 100] (1), wherein the SR ratio denotes a rate of change of sheet resistance, SRi denotes sheet resistance measured before the heat-resistance test, and SRf denotes sheet resistance measured after the heat-resistance test. Furthermore, a variation in sheet resistance of an ATO thin layer relative to a deposition temperature after the heat-resistance test will now be described.
From calculation results, it can be seen that when the ATO thin layer is deposited at a temperature of 300 °C and 400 °C, the ATO thin layer can obtain an appropriate SR ratio of 1.5 or less for a touch panel. In the present invention, in order to enhance heat resistance, an ATO thin layer was deposited at a high temperature and naturally cooled in an O2-HCh atmosphere under a pressure of 100 mTorr.
Hereinafter, results of a chemical resistance test will be described. A transparent conductive layer should have an SR ratio of 1.1 or less after the chemical resistance test such that the transparent conductive layer can be applied to a touch panel. In order to perform the chemical resistance test, an ATO thin layer was exposed to a solution obtained by diluting acid/alkali in deionized water (DIW) at a dilution ratio of 10%, for 24hr or more and the SR ratio of the ATO thin layer was measured.
[Table I]: Chemical resistance of the ATO thin layer according to a deposition
Figure imgf000009_0001
Hereinafter, the surface flatness of an ATO thin layer relative to a deposition temperature will be described. The ATO thin layer had the lowest surface flatness (Rms) at a temperature of about 300 °C . Also, the surface flatness of the ATO thin layer over time was analyzed under the same conditions. As shown in FIGS. 3 and 4, the surface flatness of the ATO thin layer sharply increased over time.
FIG. 3 is diagrams showing surface flatness of an ATO layer relative to a deposition temperature according to an embodiment of the present invention.
The results shown in FIG. 3 are arranged in Table 2. [Table 2] : The surface flatness of the ATO thin layer relative to the deposition tem erature
Figure imgf000010_0001
FIG. 4 is diagrams showing surface flatness of an ATO layer over time according to an exemplary embodiment of the present invention.
Referring to FIG. 4, when the ATO thin layer was deposited at a temperature of about 300 °C for 10 minutes, the surface flatness of the ATO thin layer had the best value. However, the ATO thin layer did not reach an optical transmittance of 80% or higher appropriate for a touch panel. Accordingly, improved process conditions should be secured so as to enhance the optical transmittance of the ATO thin layer.
The present inventors made attempts to secure improved process conditions by injecting a reactive gas (i.e., O2 gas) in order to enhance optical transmittance. Typically, when injecting the O2 gas, the crystallinity and transmittance of a deposited thin layer are changed. Also, during the deposition of the thin layer, collision energy increases due to ionized oxygen and affects growth of nuclei on a substrate. Also, the deposition rate of the thin layer is markedly reduced. This phenomenon can be confirmed by measuring the thickness of the thin layer relative to an O2 flow rate. The thickness of the thin layer hardly varied at an O2 flow rate of 0.5 seem or lower, while the thickness of the thin layer was sharply reduced and saturated at an O2 flow rate higher than 0.5 seem.
Also, the optical transmittance of the ATO thin layer can be improved by injecting O2 gas. Hereinafter, a variation in the optical transmittance of an ATO thin layer relative to an O2 flow rate will be explained. The average optical transmittance continuously increased with the flow rate of the O2 gas in the visible light (VL) wavelength range of 400 to 700 nm. A transparent conductive ATO layer of a touch panel must have an optical transmittance of about 80% or higher, which can be obtained at an O2 flow rate of 1 seem or higher. A variation in the optical transmittance of an ATO thin layer is closely associated with the optical bandgap of the ATO thin layer and affects the electrical properties of the ATO thin layer.
FIG. 5 is SEM images showing deposition of XRD patterns of an ATO layer relative to an O2 flow rate according to an exemplary embodiment of the present invention. Referring to FIG. 5, the crystallinity of the ATO thin layer gradually increased at an O2 flow rate of 1 seem or lower. However, crystals were not clearly grown at an O2 flow rate higher than 1 seem. That is, the crystallinity of the ATO thin layer cannot be precisely measured due to a small thickness of the ATO thin layer. In 5 general, the growth of crystals with a (211) plane in the ATO thin layer depends on an increase in thickness relative to supplied power, a process pressure, and a deposition time. Also, it is known that the growth of crystals with a (211) plane on a thin layer due to the injection of O2 gas leads to degradation of electrical properties (e.g., sheet resistance) of the thin layer and affects even the crystal size and sheet resistance of the 0 thin layer. An increase in the crystal size of the ATO thin layer can be confirmed by analyzing SEM images.
During the deposition of a thin layer, the injection of O2 gas is related to a process pressure. When a small amount of reactive gas is injected into a reactor, it is difficult to precisely control the amount of gas remaining in the reactor due to the flow 5 rate of the reactive gas. Therefore, a method for supplying a small amount of gas is required to obtain the effect of the reactive gas. In the present invention, the supply of a small amount of gas includes supplying a mixture gas, supplying a predeposition gas for a predetermined amount of time, and obstructing the supply of the predeposition gas.
Next, the sheet resistance of an ATO layer relative to an O2 flow rate will be O described. The sheet resistance was about lOOOΩ/sq. at an O2 flow rate of 0.5 seem or lower, while the sheet resistance linearly increased at an O2 flow rate higher than 0.5 seem. It can be deduced that when O2 gas is supplied at a flow rate of 0.5 to 1 seem, a transparent conductive substrate of a touch panel can have an optimal sheet resistance. In particular, when the O2 flow rate ranged from 0.5 to 1 seem, the sheet5 resistance had the lowest dispersion of ±3% or less. Also, the sheet resistance had a low dispersion of ±10 or less at an O2 flow rate of 3 to 5 seem.
Noticeably, when O2 gas was supplied at a flow rate of 1 seem, the ATO thin layer had an optimal sheet resistance. Also, in this case, the ATO thin layer had a surface flatness of 0.83 nm, which was higher than when the O2 flow rate was O seem O but better than a target Rms value of 5 nm or less. In addition, contact angles of the
ATO layer were measured at an O2 flow rate of O and 1 seem, respectively. The ATO thin layer had a good contact angle of about 58° under optimal sheet resistance conditions.
FIG. 6 is diagrams showing sheet resistance of an ATO layer relative to a flow rate of O2 according to an exemplary embodiment of the present invention, and FIG. 7 is diagrams showing surface flatness of an ATO layer relative to a flow rate of O2 according to an exemplary embodiment of the present invention.
Hereinafter, results of a heat-resistance test performed on an ATO thin layer relative to an O2 flow rate will be described. In the heat-resistance test, all samples had SR ratios less than a target value of 1.5 and exhibited excellent sheet resistance in an optimal range of O2 flow rate. However, after the heat-resistance test, samples were cloudy at an O2 flow rate of 7 seem or higher.
The sheet resistance of the ATO thin layer relative to an O2 flow rate after a heat-resistance test will now be explained.
That is, the SR ratio of the ATO thin layer manufactured under the same conditions as a sample that underwent a heat-resistance test was measured. As a result, the SR ratio of the ATO thin layer was 1.1 or less at an O2 flow rate of 5 seem or lower, while the SR ratio of the ATO thin layer was unsuitable at an O2 flow rate higher than 5 seem. A sample that departed from an optimal range of SR ratio was partially delaminated and became cloudy. After the heat-resistance test was performed, the sample was dried and exposed to air for 48 hours and the sheet resistance of the sample was measured again, with the result that the sample had a similar SR ratio. The above- described measurements are arranged in the following Table 3.
Figure imgf000012_0001
Hereinafter, a method of manufacturing a transparent conductive layer of a high- resistance capacitive touch panel according to an exemplary embodiment of the present invention will be described with reference to FIG. 8. In the present embodiment, a technique of manufacturing a transparent conductive ATO thin layer of a capacitive touch panel was developed and the properties of the transparent conductive ATO thin layer were estimated.
In recent years, a vast amount of research has been conducted on applying an ATO thin layer to electrodes for solar batteries and various sensors. In the present invention, the process conditions and properties of an ATO thin layer suitable for a substrate of a touch panel were analyzed.
Referring to FIG. 8, at the outset, an oxide target was prepared by adding 5wt% Sb2O3 and impurities to SnO2 in step Sl. The oxide target prepared in step Sl was loaded in a radio-frequency (RF) magnetron sputtering chamber and deposited by sputtering in step S2.
Thereafter, an ATO thin layer was deposited by controlling process parameters for satisfying conditions, such as a process pressure, a deposition temperature, an O2 flow rate, a deposition time, a power and the like, and then annealed in step S3. In step S4, considering a desired specification and sputtering result obtained in step S3, steps Sl through S3 were repeated (CD) or step S3 was repeated ((2)), so as to obtain optimal process conditions.
As a result, as shown in Tables 1 through 3, the ATO thin layer could have the best properties when the ATO thin layer was deposited under a pressure of 8 mTorr at a temperature of 300 °C and an O2 flow rate of 1 seem for 10 minutes.
Under the optimal conditions according to the present invention, the ATO thin layer had a sheet resistance of 1432 Ω/sq, an optical transmittance of 81%, and a surface flatness of 0.83 nm that were appropriate for a substrate of a touch panel.
Also, an ATO thin layer according to the present invention satisfied required heat resistance and chemical resistance. Therefore, the present research achieved a transparent conductive ATO thin layer applicable to a substrate of a capacitive touch panel.
FIG. 9 is a photograph of an ATO/SiO2/glass substrate for a touch panel, which is manufactured according to the method shown in FIG. 8. While the invention has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. [Industrial Applicability] According to the present invention as described above, a transparent conductive layer of a high-resistance capacitive touch panel can be formed of low-cost materials, namely, antimony (Sb) and tin oxide (SnO), and satisfy desired sheet resistance, optical transmittance, and sheet resistance.

Claims

[CLAIMS] [Claim 1]
A transparent conductive layer of a high-resistance capacitive touch panel, which is manufactured by sputtering an oxide compound target formed of antimony (Sb) and tin (Sn) at a temperature of about 200 to 300 °C .
[Claim 2]
The transparent conductive layer according to claim 1, wherein the oxide compound target is sputtered using a radio-frequency (RF) magnetron sputtering chamber.
[Claim 3]
The transparent conductive layer according to claim 2, wherein the transparent conductive layer has a sheet resistance of 3,000Ω/sq. or lower and an optical transmittance of 80% or more.
[Claim 4] The transparent conductive layer according to claim 3, wherein the transparent conductive layer is manufactured in the RF magnetron sputtering chamber by controlling a process pressure, a deposition temperature, an O2 flow rate, a deposition time, and a power such that the transparent conductive layer is the most suitable for a substrate of the high-resistance capacitive touch panel.
[Claim 5]
The transparent conductive layer according to claim 4, wherein the transparent conductive layer is manufactured under a pressure of 8 mTorr at a temperature of 300 °C and an O2 flow rate of 1 seem for 10 minutes.
[Claim 6] The transparent conductive layer according to claim 5, wherein the transparent conductive layer has a sheet resistance of 1432 Ω/sq, an optical transmittance of 81%, and a surface flatness of 0.83 nm.
[Claim 7]
The transparent conductive layer according to claim 1, wherein the transparent conductive layer is used as an electromagnetic shield layer of a sensor or an electrode of a solar battery.
[Claim 8]
A method of manufacturing a transparent conductive layer of a high-resistance capacitive touch panel, comprising the steps of: preparing an oxide compound target formed of antimony (Sb) and tin (Sn); loading the oxide compound target into a radio-frequency (RF) magnetron sputtering chamber; controlling a process pressure, a deposition temperature, an O2 flow rate, a deposition time, and a power in the RF magnetron sputtering chamber; and forming the transparent conductive layer by sputtering the oxide compound target at a temperature of about 200 to 300 °C .
[Claim 9]
The method according to claim 8, wherein the process pressure, the deposition temperature, the O2 flow rate, and the deposition time are controlled to be 8 mTorr, 300 °C, 1 seem, and 10 minutes, respectively.
[Claim 10]
The method according to claim 9, wherein the transparent conductive layer has a sheet resistance of 3,000Ω/sq. or lower and an optical transmittance of 80% or more.
[Claim 11] The method according to claim 8, wherein the transparent conductive layer has a sheet resistance of 1432 Ω/sq, an optical transmittance of 81%, and a surface flatness of 0.83 nm.
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US9019219B2 (en) 2011-07-11 2015-04-28 Electronics And Telecommunications Research Institute Touch screen panel
US9542052B2 (en) 2014-04-02 2017-01-10 Electronics And Telecommunications Research Institute Method for manufacturing touch screen panel and touch screen panel
US10236398B2 (en) 2015-07-06 2019-03-19 Electronics And Telecommunications Research Institute Method for manufacturing transparent electrode
US10822712B2 (en) 2016-09-28 2020-11-03 Electronics And Telecommunications Research Institute Electroplating apparatus
US10927470B2 (en) 2017-08-18 2021-02-23 Electronics And Telecommunications Research Institute Apparatus for fabricating electrode structure

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US5908585A (en) * 1995-10-23 1999-06-01 Mitsubishi Materials Corporation Electrically conductive transparent film and coating composition for forming such film
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Publication number Priority date Publication date Assignee Title
US9019219B2 (en) 2011-07-11 2015-04-28 Electronics And Telecommunications Research Institute Touch screen panel
US9542052B2 (en) 2014-04-02 2017-01-10 Electronics And Telecommunications Research Institute Method for manufacturing touch screen panel and touch screen panel
US10236398B2 (en) 2015-07-06 2019-03-19 Electronics And Telecommunications Research Institute Method for manufacturing transparent electrode
US10822712B2 (en) 2016-09-28 2020-11-03 Electronics And Telecommunications Research Institute Electroplating apparatus
US10927470B2 (en) 2017-08-18 2021-02-23 Electronics And Telecommunications Research Institute Apparatus for fabricating electrode structure

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