WO2008056521A1 - Manufacturing method and manufacturing apparatus of decoration, and thermally spreading film - Google Patents

Manufacturing method and manufacturing apparatus of decoration, and thermally spreading film Download PDF

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Publication number
WO2008056521A1
WO2008056521A1 PCT/JP2007/070419 JP2007070419W WO2008056521A1 WO 2008056521 A1 WO2008056521 A1 WO 2008056521A1 JP 2007070419 W JP2007070419 W JP 2007070419W WO 2008056521 A1 WO2008056521 A1 WO 2008056521A1
Authority
WO
WIPO (PCT)
Prior art keywords
film
heat
image
spreadable film
heat spreadable
Prior art date
Application number
PCT/JP2007/070419
Other languages
French (fr)
Japanese (ja)
Inventor
Takeshi Arai
Original Assignee
Vantan Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2007226735A external-priority patent/JP2008137375A/en
Application filed by Vantan Co., Ltd. filed Critical Vantan Co., Ltd.
Publication of WO2008056521A1 publication Critical patent/WO2008056521A1/en

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Classifications

    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
    • A63H9/00—Special methods or compositions for the manufacture of dolls, toy animals, toy figures, or parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/10—Forming by pressure difference, e.g. vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • B29C63/024—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material the sheet or web-like material being supported by a moving carriage
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26—Component parts, details or accessories; Auxiliary operations
    • B29C51/42—Heating or cooling
    • B29C51/421—Heating or cooling of preforms, specially adapted for thermoforming
    • B29C51/425—Heating or cooling of preforms, specially adapted for thermoforming using movable heating devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/48—Wearing apparel
    • B29L2031/4807—Headwear
    • B29L2031/4835—Masks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/52—Sports equipment ; Games; Articles for amusement; Toys
    • B29L2031/5209—Toys
    • B29L2031/5218—Dolls, puppets

Definitions

  • the present invention relates to a method and an apparatus for manufacturing a decorative object, and for example, it is possible to attach a face made of various face image films, such as photographs of individual faces, to face parts such as figures made of molded plastic.
  • the present invention relates to a method, an apparatus, and a heat spreadable film for producing a face conversion type plastic doll.
  • a face of a mascot doll has a doll form in which a face on which a face film according to a design design is printed by an inkjet recording apparatus is directly attached, for example, so that the face itself can be desorbed and exchanged.
  • Face conversion type three-dimensional dolls have been proposed.
  • JP-A 2004-291568, JP-A 2004-34456 and JP-A 2006-82384 a recording sheet on which an image is formed by an ink jet recording apparatus is stretched by a three-dimensional forming process. Even in such a case, a recording sheet is disclosed in which the image is prevented from being cracked or reduced in density.
  • Patent Document 1 Japanese Unexamined Patent Application Publication No. 2004-291568
  • Patent Document 2 Japanese Patent Application Laid-Open No. 2004-34456
  • Patent Document 3 Japanese Patent Application Laid-Open No. 2006-82384
  • the present invention has been made in view of the conventional circumstances, and it is possible to produce various face image films with low cost and in a short time, and the number and power of any person can be easily operated. It is an object of the present invention to provide a method and an apparatus for producing a decoration with a compact configuration, which allows the face to be freely produced.
  • a heat-softenable resin sheet is recorded from the process of forming an image print film on which a customer's face photograph taken at a store etc. is printed into a required three-dimensional shape and attaching it to the mascot doll's face.
  • the purpose is to omit the integration process of laminating on a sheet.
  • the present invention is not limited to dolls, but it is possible to attach a film provided with an arbitrary photographic image to various objects to be mounted having a three-dimensional shape, a method of manufacturing a decoration, a manufacturing apparatus, Another object is to provide a heat spread film.
  • a method of manufacturing a decorative article according to the present invention has a projecting shape having a convex portion or / and a concave portion on the surface and a plurality of ventilation fine holes in the inside. The steps of preparing a prototype, printing an image on one surface of the heat spreadable film, covering the surface of the prototype with the heat spreadable film formed by printing the image, and softening by heating.
  • the method for producing a decorative article comprises the steps of preparing a projecting prototype having a convex portion and / or a concave portion on the surface and a plurality of ventilation fine holes in the inside; A step of printing an image on one surface of a spreadable film, a step of covering the heat spreadable film formed by printing an image on the surface of the original mold, and the fine heat spreadable film softened by heating A step of forming an integrated product of the prototype and the heat spreadable film by bringing the surface shape of the prototype into close contact with the surface of the prototype by vacuuming through a hole; Attaching to the attached part of the step of and, and providing
  • a projecting prototype having a convex portion and / or a concave portion on the surface and a plurality of ventilation fine holes inside is mounted.
  • the back-to-back portion of the mounting table and at least the outer peripheral portion of the heat spreadable film having an image printed on one side thereof are detachably held, and the heat spreadable film exposed on the center is on the mounting table.
  • a heater unit attached to the upper side of the molding unit.
  • the method for producing a decorative article comprises the steps of preparing a convex prototype having convex portions and / or concave portions on the surface, printing an image on one surface of the heat spreadable film, and A step of covering the heat spreadable film formed by printing an image on the surface of a mold, and bringing the heat spreadable film softened by heating into close contact with the surface of the mold to transfer the surface shape of the mold.
  • Obtaining the image printed film by lowering the temperature of the heat spreadable film and curing it, removing the heat spreadable film after curing and forming from the original mold and cutting an unnecessary part, and the image printed film And mounting the mounting portion on the mounting target portion of the target object.
  • a protrusion having a convex portion or / and a concave portion on the surface is provided.
  • the apparatus for producing a decorative article comprises a mounting table on which a convex prototype having a convex portion and / or a concave portion is placed on the surface, and a heat spreadable film formed by printing an image on one side. At least the outer peripheral portion is detachably held so that the heat spreadable film exposed at the center can be lifted and lowered freely from the position on the mounting table away from the original to the position to cover the original.
  • a decorative article characterized by comprising: a forming portion disposed on the upper side of the table; and a heater portion attached to the upper side of the forming portion so as to heat the heat spreadable film at a position covering the central portion of the film. Production equipment.
  • the molded part has an opening for exposing the central part of the heat spreadable film, and at least one of the molded parts is openably supported relative to the other.
  • a pressing portion and a lower pressing portion are provided, and the outer pressing portion of the heat spreadable film is detachably held by the upper pressing portion and the lower pressing portion.
  • the upper pressing portion is provided with a template having an opening portion for fitting the original mold on the heat spreadable funnel placed on the lower pressing portion. The fact that they are held by
  • the heater unit is capable of advancing and retracting between a position immediately above the molding unit and a sideward retracted position.
  • the heat spreadable film has a constitution in which a heat melting film is temporarily adhered to the other surface of the heat resistant recording sheet having the ink receiving layer on the surface. It is characterized by
  • the heat spreadable film has a constitution in which a heat melting film is temporarily adhered to the other surface of the heat resistant recording sheet having the ink receiving layer on the surface. It is characterized by Further, the method for producing a decorative article according to the present invention is characterized in that the mounting object is a doll, a toy, a house, a engraving, a dish, a figurine, an electronic device, or a vehicle.
  • the mounting object is a doll, a toy, a house, a engraving, a dish, a figurine, an electronic device, or a vehicle.
  • a plaster prototype made of a surface having a three-dimensional concavo-convex facial shape and having a plurality of ventilation fine holes formed therein is used.
  • a hot spreadable film formed by printing a face image is covered, and while heating from above, vacuuming is performed from the lower side through the fine holes to adhere the hot spreadable film to the original mold, and the hot spreadable film After lowering the temperature of the film and curing it, remove the heat spreadable film after curing by molding with the original force, and cut unnecessary parts around it to make a surface with a face image film, and this eyebrow surface On the face of the doll body.
  • the plaster-made plaster-made surface is formed in a three-dimensional concave and convex face shape, and a plurality of ventilation fine holes are formed.
  • a heat spreadable film formed by printing a face image is placed on a prototype, and while heating from above, vacuuming is performed from the lower side through the fine holes to adhere the heat spreadable film to the prototype and make a prototype
  • a surface integral with the prototype is produced by transferring the surface shape of the object, and the eyebrow surface is attached to the face of the doll body.
  • the plaster-made gypsum in which the surface is formed in a three-dimensional uneven surface form and a plurality of ventilation fine holes are formed.
  • the center of the thermal spreadable film made by printing a face image can be pinched, and the center of the bag is made up by placing a mounting table with a plurality of suction holes on the top of the case so that the prototype can be placed.
  • the heat spreadable film exposed at the center of the part is provided with a heater part attached to the upper side of the molding part so as to heat the entire upper surface at a position where the film is covered with the master.
  • the heat spreadable film of the present invention comprises a heat resistant recording sheet having an ink receiving layer on the surface, and a heat melting film temporarily adhered to the other surface of the recording sheet. It will be a feature. Effect of the invention
  • various three-dimensional image printing films for example, a face image film can be produced at low cost and in a short time, and the operation can be performed easily by any person.
  • three-dimensional surfaces can be made freely.
  • no cracking occurs in the ink layer printed on the surface of the image printing film.
  • an arbitrary image such as a face image can be formed on a prototype such as gypsum having a plurality of ventilation fine holes formed.
  • the heat spreadable film is coated, and while heating from above, the heat spreadable film is brought into close contact with the master by vacuuming from the bottom through the fine holes for ventilation, and the surface shape of the master is obtained.
  • a three-dimensional surface image printing film
  • the decoration may be configured by manufacturing an integrated product in which the image printing film and the original form are integrated and attaching the integrated product to the decoration target.
  • the surface is formed into a three-dimensional uneven surface form, and a plurality of fine pores for ventilation are provided.
  • a vacuum unit including a mounting table having a plurality of suction holes on the top of the case so that a plaster prototype formed thereon is placed, and a heat spreadable film formed by printing a face image Forming is possible by holding the heat spreadable film exposed at the center on the upper side of the mounting table so that it can move up and down from the position where the heat spreadable film exposed at the center is away from the original on the mounting table to the position to cover the original
  • a heater unit attached to the upper side of the molding so as to heat the entire upper surface at a position where the heat spreadable film exposed at the center of the molding is covered with the master.
  • Three-dimensional surface by film It is possible to provide a compact manufacturing apparatus and can be manufactured at low cost in a short time.
  • the molding portion has an upper pressing portion and a lower pressing portion in which an opening portion for exposing the heat spreadable film is formed at each center, and one end to the lower pressing portion so as to be able to sandwich the heat spreadable film. Since the upper pressing portion can be opened and closed via the hinge portion on the side, the heat spreadable film can be easily attached to and removed from the forming portion. In addition, since the heat spreadable film is reliably held against the upper and lower pressing portions of the forming portion, the heat in the state of being covered with the master is obtained. The risk of positional deviation during heating of the spreadable film is also eliminated.
  • the decoration may be configured by manufacturing an integrated product in which the image printing film and the original form are integrated and attaching the integrated product to the decoration target.
  • the method for producing a decorative article according to the present invention, and an image-printed film produced by the production apparatus, or an integrated article (decorative article) of a prototype and a heat spreadable film is applicable to all objects to be attached.
  • a face image film is used as an example of an image printing film
  • a doll is shown as an example of a mounting object (decoration).
  • a housing-like vacuum unit 11 incorporating an intake mechanism (not shown), a forming unit 21 for holding a heat spreadable film Q made of, for example, plastic, and a heat spreadable film Q held by the forming unit 21.
  • the heating unit 31 is generally composed of:
  • the heat spreadable film Q is not limited to plastic, and any other material may be used if it has a heat spreadability.
  • a heat-softenable resin sheet (not shown) is provided on the other side of the heat-resistant and extensible recording sheet provided with an ink receiving layer for receiving ink discharged by an ink jet printer etc. on the surface. It is possible to use a heat-meltable film) (provisionally bonded) to force S.
  • the vacuum unit 11 has a plurality of suction holes 12a (not shown) in the upper surface of a housing incorporating a suction mechanism (not shown) such as a vacuum pump.
  • a circular projecting surface-like mounting table 12 having a shape shown in FIG. 8) is disposed, and as shown in FIG. 9 and FIG. 10, a porous material such as gypsum, porous rubber, etc.
  • the prototype P made of the material is loaded. This prototype P is processed and formed so that the surface has a three-dimensional uneven face shape, such as a human nose, an eye, an eye, a hollow of a mouth, etc. From the rear surface to the back surface, as shown in FIG.
  • a seesaw switch S is provided on the side of the vacuum unit 11 so that the vacuum unit 11 starts by tilting it to one end and starts the heater 31 by the other end.
  • a plug cord K for connecting to a household power outlet.
  • the forming portion 21 is formed so that the rectangular plate-shaped upper pressing portion 22 and the lower pressing portion 23 for holding the heat spreadable film Q in the vertical direction can be moved up and down.
  • Circular openings 22a and 23a are formed at the centers of the respective circular shapes. That is, as shown in FIG. 1, FIG. 2 and FIG. 9, the molding section 21 has a pair of left and right guide shafts 24 projecting upward from the back side of the vacuum section 11 via a rectangular block movable base 25.
  • the lower presser 23 is mounted so as to be able to move up and down. As shown in FIG. 4, a bar-shaped handle H for holding a hand is attached to the rear side left-right symmetric position of the side surface of the lower pressing portion 23.
  • the heat spreadable film Q which holds the outer peripheral edge between the lower pressing portion 23 and the upper pressing portion 22 and which has the central portion exposed inside the openings 22a and 23a, is a prototype P on the mounting table 12 It is possible to freely move up and down between the raised position separated from the lower position and the lowered position covering the original P.
  • the upper pressing portion 22 can be opened and closed via the hinge portion 26. It is done. That is, as a specific configuration of the hinge portion 26, as shown in FIGS. 2, 9 and 10, the holes formed at the left and right positions of the rear end portion of the lower pressing portion 23 The lower side is screwed with a nut 26c through a coil spring 26b. Then, the hinge rod 26d is inserted through the hole of the eyebolt 26a, and the upper pressing portion 2 is formed on the hinge rod 26d. 2. Pivot the arm part 26e projecting backward to the both ends of 2 freely.
  • the rear end portion of the upper pressing portion 22 sandwiched by the arm portion 26e is a stopper surface portion 26f which is inclined substantially upward in a letter shape, and the hinge portion 2 with respect to the lower pressing portion 23
  • the spring force of the coil spring 26b causes the stopper surface portion 26f to be in pressure contact with the surface of the lower pressing portion 23.
  • the open state of the upper pressing portion 22 can be maintained.
  • a pushing and rotating closing lever 27 for holding the closed state toward the lower pressing portion 23 is provided at the center of the front end portion of the upper pressing portion 22 . It is provided. That is, the closing lever 27 has a slightly protruding portion at the center of the front end portion of the upper pressing portion 22, a locking projection piece 27b at the lower end from the upper side of the bracket 27a which protrudes inward in a substantially L shape.
  • a push-in pin 27c which is made rotatable in itself is inserted, and a coil spring 27d is inserted between the lower end of the pin 27c and the inner bottom surface of the bracket 27a to always keep the pin 27c upward. I am energized.
  • the heater 32 in a meandering shape is disposed in a rectangular frame, and as shown in FIG. 2, FIG. 3, and FIG.
  • a heat spreadable film Q attached to the upper end of the guide shaft 24 via a fixed base 33 and exposed in the openings 22a and 23a of the lower pressing portion 23 and the upper pressing portion 22 in the molded portion 21, respectively.
  • the entire top surface is heated in the raised position shown in FIG.
  • one end of the heater portion 31 is rotatably attached to the fixed base 33 along one of the guide shafts 24, whereby the shape portion 21 is fixed. Upward position force It is possible to turn to the side retracted position.
  • a bifurcated stopper portion 34 is provided at the center of the lower surface of the fixed base 33, and correspondingly, a stopper portion 34 is provided at the center of the upper surface of the movable base 25 of the molded portion 21.
  • the projection 35 is engaged with the stopper portion 34 to move it upward. It is made possible to hold and fix the part 21.
  • the heater unit 31 is retracted and turned sideways, and as shown in FIG. 2, the forming unit 21 is moved upward along the guide shaft 24 and dropped downward. Then, the molded portion 21 is fixed and held by the stopper portion 34.
  • the original model P is placed on the center of the mounting table 12 on the upper surface of the vacuum unit 11 with its molding surface (surface) side facing upward.
  • the closing lever 27 in the forming portion 21 is pushed downward and turned in the opening direction, and then the upper pressing portion 22 is released from the lower pressing portion 23 to heat the lower pressing portion 23.
  • the closing lever 27 is pushed downward and fixed in a closed direction by turning.
  • the heat spreadable film Q is sandwiched and fixed between the upper pressing portion 22 and the lower pressing portion 23.
  • the handle H on each side of the forming unit 21 is held by each hand, the forming unit 21 is lowered along the guide shaft 24, and the prototype P on the mounting table 12 is Put it on top.
  • the heater unit 31 is set to rotate immediately above the mounting table 12 and the force is also caused to enter the switch S to generate heat, thereby heating the heat spreadable film Q of the forming unit 21.
  • the heat spreadable film Q is heated while the forming portion 21 is held by the stopper portion 34 without being lowered along the guide shaft 24, and then the forming portion 21 is lowered along the guide shaft 24.
  • the heat spreadable film Q which has been softened and softened may be gradually covered on the prototype P on the mounting table 12.
  • the vacuum unit 11 is started by the switch S, and the heat spreadable film Q is sucked to the prototype P through the suction hole 12 a of the mounting table 12.
  • the heat spreadable film Q has the prototype P by suction through the fine holes P1 for ventilation according to this characteristic. Closely (see Figure 11 (a) to Figure 11 (b)).
  • the heat spreadable film Q image printed film
  • FIG. 12 (a) for example, if this face is mounted on the face portion (mounted portion) R of a doll (object to be mounted) which is in a blank state such as a molded product plastic figure.
  • Fig. 12 (b) a human-shaped (decorative) V with a face of the face is completed.
  • the heat spreadable film Q it is possible to use a film obtained by integrally laminating a heat-softenable resin sheet on the lower surface of a recording sheet having an ink receiving layer on the surface and having heat resistance and extensibility. S can.
  • mounting means 36 such as a surface tape, a magnet, a button or the like.
  • a convex portion or / and a concave portion corresponding to a nose, an eye, a mouth, etc. constituting a facial feature is provided on the surface, and a plurality of fine pores for ventilation P1 Providing a projecting original P, printing an image on one side of the heat spreadable film Q, and covering the surface of the original P with a heat spreadable film Q formed by printing the image.
  • the force S that requires suction from the vacuum portion 11 is required, and in order to realize the vacuum process, the original form P It is necessary to use a porous material as
  • the prototype P the mounting object It is necessary to prepare products of various shapes according to the shape of the material, which causes inconvenience and inconvenience (restrictions on the production of a prototype) due to the use of a porous material.
  • incorporating the vacuum unit into the device raises the problems of increased manufacturing cost, increased size of the device, and increased weight.
  • air bubbles are formed in the heat spreadable film Q after molding, or the ink layer is likely to be discolored.
  • the heat spreadable film Q is sufficiently softened by heating with a heater !, and in the case where it is not vacuumed, the heat spreadable film Q is prototyped in a state It was found that the fine irregularities on the surface of the prototype could be accurately transferred to the heat spreadable film Q simply by closely pressing on the surface.
  • the heating temperature and heating time for the heat spreadable film Q are appropriately set.
  • shifting to a sufficiently softened state it becomes possible to perform three-dimensional forming by closely pressing the heat spreadable film Q against the surface of the original mold while omitting the suction process by the vacuum unit.
  • FIG. 14 (a) is a front view showing the configuration of the manufacturing apparatus in which the vacuum portion is omitted
  • FIG. 14 (b) is a view showing a procedure for sequentially laminating the heat spreadable film Q and the template on the lower pressing portion
  • 5 (c) is a view showing the positional relationship between the opening of the template and the image on the heat spreadable film Q
  • FIG. 6 (d) is a longitudinal cross-sectional view showing the formed state.
  • This manufacturing apparatus 1 is characterized in that the height of the apparatus can be reduced by omitting the vacuum unit 11.
  • a pedestal 40 is provided instead of the vacuum unit 11, and the mounting table 12, the forming unit 21, and the heater unit 31 are sequentially supported on the pedestal 40.
  • a rectangular annular template 45 made of any material such as a metal material or a resin material is placed on top of the printed hot-rollable film Q placed on the lower pressing portion 23 and then placed on top.
  • the heat spreadable film Q and the template 45 are held between the pressing portions 22 by closing them.
  • the opening 45a of the template 45 has a diameter S smaller than the openings 22a and 23a of the upper and lower holding portions 22 and 23, and the image of the face printed on the heat spreadable film Q and the original P slightly. It is formed large.
  • the image portion of the heat spreadable film Q in a softened state is the opening 4 of the template.
  • a good adhesion state is obtained, and even the detailed shape of the surface of the mold is well transferred.
  • the peripheral edge of the heat spreadable film Q is held down because the inner peripheral edge of the opening 45a is in close proximity to the outer surface of the original, the peripheral edge of the heat spreadable film Q expands rapidly during molding. Cracks are likely to be formed in the ink layer formed in the extended portion.
  • a sufficient space is secured between the inner periphery of the opening 45a of the template and the prototype P, so even if the heat spreadable film Q is stretched, Cracks are not formed in the ink layer.
  • heating and softening are performed for a required time at a temperature so high that steam is released from the heat spreadable film Q as compared with the heating temperature and heating time when suction is performed by the vacuum unit.
  • the ink receiving layer on the heat spreadable film Q is also softened, and the ink layer is integrated with the heat spreadable film Q by cooling.
  • suction is not performed by the vacuum unit, it becomes possible to manufacture a prototype using non-porous materials such as metal, wood, glass, rubber, resin, etc., which makes it unnecessary to use a porous material as prototype P.
  • non-porous materials such as metal, wood, glass, rubber, resin, etc.
  • the template 45 one having a different opening shape is prepared in advance in accordance with the change of the shape and size of the prototype P, and is replaced and used each time the prototype is changed. At this time, the upper and lower holding portions 22 and 23 can be used in common to all the mold plates.
  • the mold plate 45 may be omitted by configuring the upper presser plate 22 in the same manner as the mold plate 45 and causing the softened heat spreadable film Q to be in close contact with the prototype surface.
  • the heat spreadable film softened by heating is brought into close contact with the original mold and formed into a three-dimensional shape, and then this heat spreadable film is separated from the original mold to cut unnecessary portions.
  • the image printing film obtained by the above-described method is attached to the face portion of a doll or the like as a mounting object.
  • the heat spreadable film softened by heating is brought into close contact with the surface of the prototype to transfer the surface shape of the prototype. It is also possible to form an integrated product (decoration product) of the prototype and the heat spreadable film (image printed film), and attach the integrated product to the mounting portion of the mounting object.
  • the part used as a prototype The wood will constitute part of the decoration.
  • the ink jet recording apparatus 56 prints on the ink receiving layer provided on one surface of the heat spreadable film Q according to the image data.
  • a gauge 52 indicating the range in which the face of the subject is placed is displayed in advance on the display 51 of the digital camera 50. By photographing so that the face of the subject is contained in the gauge 52 at the time of photographing, the face is positioned at the optimum size at the center of the obtained image data.
  • a heat-softenable resin sheet is laminated in advance on the lower surface of a heat-resistant recording sheet provided on the surface with an ink receiving layer for receiving ink discharged by an ink jet printer or the like (provisionally
  • the adhesive it is possible to omit the step of thermocompression bonding the face image film and the heat-softenable resin sheet by the laminating apparatus at the shop head where the manufacturing apparatus 1 is installed. That is, since the laminating apparatus can be omitted, the installation cost of the system can be reduced and the installation space can be reduced.
  • a conventional heat spreadable film one obtained by integrating a recording sheet into a heat-softening resin sheet (vinyl chloride, PET, etc.) by lamination is integrated by force S, lamination used
  • the adhesive layer interposed between the heat-softening resin sheet and the recording sheet exudes and destroys the receiving layer formed on the recording sheet, so the printing quality can not be maintained.
  • the heat-softenable resin sheet is only temporarily adhered to the recording sheet! There is no problem of release. By heat and pressure forming, the heat-softenable resin sheet and the recording sheet are in the main adhesion state.
  • the ink used to print the image is preferably a dye ink, a pigment ink, particularly a non-aqueous solvent ink.
  • the ink used to print the image is preferably a dye ink, a pigment ink, particularly a non-aqueous solvent ink.
  • pigment ink it is easy to burn by heating, but dye ink has the advantage that it is difficult to burn even if it is heated.
  • a base material made of a material that is resistant to cracking because the recording sheet is easily extended to water.
  • a laminate of an ink receiving layer for example, a urethane material.
  • FIGS. 16 (a) and 16 (b) are diagrams for explaining the difference between the first type of heat spreadable film and the second type of heat spreadable film.
  • the first type of heat spreadable film Q shown in FIG. 16 (a) is composed of a soft recording sheet 70 and a transparent hard hard softening resin sheet 71, and is formed on one side of the recording sheet 70. After printing the image, the heat-softenable resin sheet 71 is bonded to the printing surface and integrated by a laminator. Then, the laminate was softened by heat and then adhered to the original mold for three-dimensional molding.
  • a second type of heat spreadable film Q shown in FIG. 16 (b) has a configuration in which a recording sheet 76 is temporarily adhered to a transparent or non-transparent heat softenable resin sheet 75.
  • An ink receiving layer is formed on the upper surface of the recording sheet 76, and the ink held by the ink receiving layer is fixed by being heated to a predetermined temperature or higher.
  • the recording sheet 76 is called, for example, an nylon print sheet.
  • the heat spreadable film Q in which the recording sheet 76 is temporarily attached to the heat-softenable resin sheet 75 in this manner is manufactured and shipped in a factory.
  • an ink is attached to the ink receiving layer of the heat spreadable film Q by the printing apparatus to print an image.
  • the heat spreadable film Q is heated and softened by a molding apparatus, and is brought into close contact with the original mold to be three-dimensionally formed.
  • the heat-softening resin sheet 75 can be softened and the force S can be fixed to fix the shape after three-dimensional molding.
  • the ink is fixed to the surface by heating the surface of the recording sheet 76. It is possible to do S. Since the laminating process by the laminator in the store can be omitted, the time can be shortened and the cost can be reduced by the omission of the laminator.
  • any of the first type and the second type of the heat spreadable film Q can be used in the method and apparatus for producing the decorative article of the present invention.
  • the object (decorative object) to which the image print film (or the integrated product of the original image and the image print film) such as a face molded into a three-dimensional shape is not limited to a doll, but is a toy, a house, furniture, and an upholstery. It may be any object such as goods, furniture, sculptures, dishes, figurines, electronics, vehicles and so on. That is, a decoration is obtained by attaching an image printing film having an arbitrary image on the surface and formed in a three-dimensional shape to a projecting portion (a mounting portion) provided on a part or all of the mounting objects. It can be effective.
  • the integrated product of the prototype and the image printing film can also be attached to the flat surface of the mounting object.
  • the method and means for heating and softening the heat-softenable resin sheet Q on which an image is printed is not limited to the heater shown in the above embodiment.
  • the male prototype P may be made to generate heat! /
  • the mold may be made to generate heat on the prototype P that is covered with the mold P.
  • FIG. 1 is a perspective view showing a plastic doll manufacturing apparatus according to a best mode for carrying out the present invention.
  • FIG. 2 It is a front view of the same plastic doll manufacturing apparatus.
  • FIG. 3 It is a partially cutaway rear view of the same plastic doll manufacturing apparatus.
  • FIG. 4 It is a B-B arrow line view in FIG.
  • FIG. 5 It is a C-C arrow line view in FIG.
  • FIG. 6 It is a plan view of the same plastic doll manufacturing apparatus.
  • FIG. 7 It is an A-A arrow line view in FIG.
  • FIG. 8 It is an enlarged perspective view of a partial notch of a mounting base similarly.
  • FIG. 9 is a side view showing the heat spreadable film heated by the heater section.
  • FIG. 10 It is a side view of the state which takes out the heat spreadable film after shaping
  • the heat spreadable film heated is in close contact with the surface of the mold, so (a) is a cross sectional view during heating and suction, (b) is a cross sectional view after suction, (c) ) After close contact (D) is a cross-sectional view in a state in which the unnecessary area is cut, (e) is a cross-sectional view in a state in which the prototype is removed, and (f) is a front view of the completed surface.
  • Fig. 12 shows a state where the same finished face is attached to a doll
  • Fig. 12 (a) is a partially cutaway sectional view
  • Fig. 12 (b) is a front view of the state after attachment.
  • Fig. 13 is a partially cutaway cross-sectional view of a state in which a face of another form is attached to a doll.
  • FIG. 14 (a) is a front view showing the configuration of a manufacturing apparatus in which the vacuum part is omitted, (b) is a view showing a procedure for sequentially laminating a heat spreadable film and a template on the lower pressing part, (c) Fig. 6 is a view showing the positional relationship between the opening of the template and the image on the heat spreadable film, and Fig. 6 (d) is a longitudinal sectional view showing a forming state.
  • FIG. 15 is a view showing a procedure for printing an image of a subject taken by a digital camera on a heat spreadable film by using an ink discharged from an ink jet recording apparatus or the like.
  • FIG. 16] (a) and (b) are diagrams for explaining the difference between the first type of heat spreadable film and the second type of heat spreadable film.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

A mask can be made of various face image films at low costs in a short time, and anybody can make a three-dimensional mask freely by a simple operation. A thermally spreading film Q having a print of face image is applied to a model (P) made of gypsum having a surface of three-dimensional irregular face and a plurality of micro vents (P1), and then the thermally spreading film Q is applied tightly to the model (P) by performing evacuation from below through the micro vents (P1) while heating from above. After the thermally spreading film Q is hardened by lowering the temperature thereof, the hardened film Q is removed from the model (P) or the unnecessary peripheral part (Q1) is cut with the film kept integral with the model (P), thus making a mask of the face image film which is then attached to the face part (R) of the body of a doll.

Description

明 細 書  Specification
装飾物の製造方法、製造装置、及び熱延展性フィルム  Method of manufacturing decoration, manufacturing apparatus, and heat spreadable film
技術分野  Technical field
[0001] 本発明は、装飾物の製造方法および製造装置に関し、例えば成型品プラスチック によるフィギュア等の顔部分に個人の顔写真等の変換可能な種々の顔画像フィルム によるお面を付設可能にした顔面変換型のプラスチック製人形の製造方法、製造装 置、及び熱延展性フィルムに関する。  The present invention relates to a method and an apparatus for manufacturing a decorative object, and for example, it is possible to attach a face made of various face image films, such as photographs of individual faces, to face parts such as figures made of molded plastic. The present invention relates to a method, an apparatus, and a heat spreadable film for producing a face conversion type plastic doll.
背景技術  Background art
[0002] 近年、マスコット人形の顔部分に、例えばインクジェット記録装置により企画デザィ ンによる顔フィルムを印刷したお面を直接貼り付けた人形形態を備え、お面自体の 脱着交換が可能となるようにした顔面変換型立体人形が提案されている。  In recent years, a face of a mascot doll has a doll form in which a face on which a face film according to a design design is printed by an inkjet recording apparatus is directly attached, for example, so that the face itself can be desorbed and exchanged. Face conversion type three-dimensional dolls have been proposed.
これは、例えば携帯電話機、パソコン、 IP電話機、 DS、 PSP等の種々の通信機器 やインターネット機器に取り込んだ種々の変換可能な顔画像データを出力させて、こ れを立体人形の顔部分に対し脱着交換可能に取り付けることのできる新規なる技術 である。  This is done by outputting various convertible face image data captured in various communication devices such as mobile phones, personal computers, IP phones, DSs, PSPs, etc. It is a new technology that can be removably attached.
また、特開 2004— 291568、特開 2004— 34456、特開 2006— 82384には、ィ ンクジェット記録装置によって画像を形成された記録シートが立体的な成形加工によ つて引き延ばされた場合であっても、画像にひび割れや濃度低下が起きないようにし た記録用シートが開示されている。  Further, in JP-A 2004-291568, JP-A 2004-34456 and JP-A 2006-82384, a recording sheet on which an image is formed by an ink jet recording apparatus is stretched by a three-dimensional forming process. Even in such a case, a recording sheet is disclosed in which the image is prevented from being cracked or reduced in density.
これらの記録シートを用いて立体的なお面等の装飾物を製造する場合には、該記 録シートの一面に設けたインク受理層に所望画像を印刷してから、ラミネート装置を 用いて塩化ビュル、 PET等の熱軟化性樹脂シートを記録シートに一体化する工程が 必須となる。店頭に設置したマスコット人形の製造装置を用いて、その場で顧客にマ スコット人形を製造、販売する場合には、印刷装置、ラミネート装置、更には前記一体 化したシートを所望の立体形状に加熱成形するための装置が必要となり、装置コスト が増大し、設置スペースの確保が必要となるば力、りでなぐ製造手数も増大するという 問題がある。 特許文献 1 :特開 2004— 291568公報 When manufacturing decorative articles such as three-dimensional faces using these recording sheets, the desired image is printed on the ink receiving layer provided on one side of the recording sheets, and then the chloride is added using a laminating apparatus. The process of integrating a heat-softenable resin sheet such as PET into a recording sheet is essential. When manufacturing and selling mascot dolls to customers on the spot using a mascot doll manufacturing device installed at a storefront, a printing device, a laminating device, and further heat the integrated sheet into a desired three-dimensional shape. There is a problem that an apparatus for forming is required, the cost of the apparatus is increased, and if it is necessary to secure the installation space, the number of manufacturing steps is increased. Patent Document 1: Japanese Unexamined Patent Application Publication No. 2004-291568
特許文献 2：特開 2004— 34456公報  Patent Document 2: Japanese Patent Application Laid-Open No. 2004-34456
特許文献 3：特開 2006— 82384公報  Patent Document 3: Japanese Patent Application Laid-Open No. 2006-82384
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problem that invention tries to solve
[0003] しかしながら、従来このようなお面を形成するためには、高価な成型用金型を使つ た熱圧着によるプレス加工技術が要求されるため、作製コストが掛かり、且つ成型に 要する時間もかなり掛かってしまう問題がある。つまり、店頭販売を行う際に、店員や 一般個人であっても簡単な操作によりお面を自由自在に作製できるようにした装置が 未だ存在してレ、な!/、のが実状である。 [0003] However, in order to form such a surface conventionally, since pressing technology by thermocompression bonding using an expensive molding die is required, the manufacturing cost is increased and the time required for molding is also required. There is a problem that it hangs up considerably. In other words, there is still a device that allows shopkeepers and general individuals to easily create a surface by performing simple operations when performing in-store sales.
本発明は、従来の諸事情に鑑み案出されたもので、低コストで且つ短時間に種々 の顔画像フィルムによるお面を作製することができ、し力、も何人でも簡単な操作でもつ て、お面を自由自在に作製できるものとしたコンパクトな構成による装飾物の製造方 法および製造装置を提供することを目的とする。  The present invention has been made in view of the conventional circumstances, and it is possible to produce various face image films with low cost and in a short time, and the number and power of any person can be easily operated. It is an object of the present invention to provide a method and an apparatus for producing a decoration with a compact configuration, which allows the face to be freely produced.
また、本発明は、店頭等で撮影した顧客の顔写真を印刷した画像印刷フィルムを 所要の立体形状に成形してからマスコット人形の顔部に取り付ける工程中から、熱軟 化性樹脂シートを記録シートにラミネートする一体化工程を省略することを目的として いる。  Further, according to the present invention, a heat-softenable resin sheet is recorded from the process of forming an image print film on which a customer's face photograph taken at a store etc. is printed into a required three-dimensional shape and attaching it to the mascot doll's face. The purpose is to omit the integration process of laminating on a sheet.
また、本発明は、人形に限らず、立体形状を有する種々の装着対象物に対して任 意の写真画像を備えたフィルムを取り付けることを可能とした装飾物の製造方法、製 造装置、及び熱延展性フィルムを提供することを他の目的とする。  In addition, the present invention is not limited to dolls, but it is possible to attach a film provided with an arbitrary photographic image to various objects to be mounted having a three-dimensional shape, a method of manufacturing a decoration, a manufacturing apparatus, Another object is to provide a heat spread film.
課題を解決するための手段  Means to solve the problem
[0004] 上述した課題を解決するため、本発明の装飾物の製造方法は、表面に凸部、又は /及び、凹部を有し、且つ内部に複数の通気用微細孔を備えた突状の原型を用意 するステップと、熱延展性フィルムの一面に画像を印刷するステップと、前記原型の 表面に、画像を印刷して成る前記熱延展性フィルムを被せるステップと、加熱すること により軟化した該熱延展性フィルムを前記微細孔を介してバキュームを行うことで前 記原型表面に密着させて原型の表面形状を転写させるステップと、該熱延展性フィ ルムの温度を低下させて硬化させるステップと、前記原型から硬化成形後の熱延展 性フィルムを外して不要部分をカットすることにより画像印刷フィルムを得るステップと[0004] In order to solve the problems described above, a method of manufacturing a decorative article according to the present invention has a projecting shape having a convex portion or / and a concave portion on the surface and a plurality of ventilation fine holes in the inside. The steps of preparing a prototype, printing an image on one surface of the heat spreadable film, covering the surface of the prototype with the heat spreadable film formed by printing the image, and softening by heating. A step of causing the heat spreadable film to adhere to the surface of the prototype by vacuuming through the fine holes, thereby transferring the surface shape of the prototype; A step of curing by reducing the temperature of the rubber, and a step of obtaining an image-printed film by removing the heat spreadable film after curing and forming from the master and cutting unnecessary portions.
、該画像印刷フィルムを装着対象物の被装着部分に装着するステップと、を備えたこ とを特徴とする。 And mounting the image printing film on the mounting portion of the mounting object.
また、本発明の装飾物の製造方法は、表面に凸部、又は/及び、凹部を有し、且 つ内部に複数の通気用微細孔を備えた突状の原型を用意するステップと、熱延展性 フィルムの一面に画像を印刷するステップと、前記原型の表面に、画像を印刷して成 る前記熱延展性フィルムを被せるステップと、加熱することにより軟化した該熱延展性 フィルムを前記微細孔を介してバキュームを行うことで前記原型表面に密着させて原 型の表面形状を転写させることにより前記原型と前記熱延展性フィルムとの一体化物 を形成するステップと、一体化物を装着対象物の被装着部分に装着するステップと、 を備えたことを特 ί毁とする。  Further, the method for producing a decorative article according to the present invention comprises the steps of preparing a projecting prototype having a convex portion and / or a concave portion on the surface and a plurality of ventilation fine holes in the inside; A step of printing an image on one surface of a spreadable film, a step of covering the heat spreadable film formed by printing an image on the surface of the original mold, and the fine heat spreadable film softened by heating A step of forming an integrated product of the prototype and the heat spreadable film by bringing the surface shape of the prototype into close contact with the surface of the prototype by vacuuming through a hole; Attaching to the attached part of the step of and, and providing
[0005] また、本発明の装飾物の製造方法は、表面に凸部、又は/及び、凹部を有し、且 つ内部に複数の通気用微細孔を備えた突状の原型を載置する載置台を備えたバキ ユーム部と、一面に画像を印刷して成る熱延展性フィルムの少なくとも外周部を着脱 自在に挟持し、中央に露出してレ、る熱延展性フィルムが載置台上の原型から離反し た位置力 当該原型に被さる位置までの間を昇降自在となるようにして載置台上側 に配して成る成形部と、熱延展性フィルムの中央部を前記原型に被さる位置で加熱 するよう成形部上方側に取り付けられたヒーター部と、を備えたことを特徴とする。 また、本発明の装飾物の製造方法は、表面に凸部、又は/及び、凹部を有した突 状の原型を用意するステップと、熱延展性フィルムの一面に画像を印刷するステップ と、前記原型の表面に、画像を印刷して成る前記熱延展性フィルムを被せるステップ と、加熱することにより軟化した該熱延展性フィルムを前記原型表面に密着させて原 型の表面形状を転写させるステップと、該熱延展性フィルムの温度を低下させて硬化 させるステップと、前記原型から硬化成形後の熱延展性フィルムを外して不要部分を カットすることにより画像印刷フィルムを得るステップと、該画像印刷フィルムを装着対 象物の被装着部分に装着するステップと、を備えたことを特徴とする。  Further, according to the method of manufacturing a decorative article of the present invention, a projecting prototype having a convex portion and / or a concave portion on the surface and a plurality of ventilation fine holes inside is mounted. The back-to-back portion of the mounting table and at least the outer peripheral portion of the heat spreadable film having an image printed on one side thereof are detachably held, and the heat spreadable film exposed on the center is on the mounting table. Positional force separated from the mold A forming portion disposed on the upper side of the mounting table so as to be able to move up and down to a position covering the mold, and a central portion of the heat spreadable film is heated at the position covering the mold. And a heater unit attached to the upper side of the molding unit. Further, the method for producing a decorative article according to the present invention comprises the steps of preparing a convex prototype having convex portions and / or concave portions on the surface, printing an image on one surface of the heat spreadable film, and A step of covering the heat spreadable film formed by printing an image on the surface of a mold, and bringing the heat spreadable film softened by heating into close contact with the surface of the mold to transfer the surface shape of the mold. Obtaining the image printed film by lowering the temperature of the heat spreadable film and curing it, removing the heat spreadable film after curing and forming from the original mold and cutting an unnecessary part, and the image printed film And mounting the mounting portion on the mounting target portion of the target object.
[0006] また、本発明の装飾物の製造方法は、表面に凸部、又は/及び、凹部を有した突 状の原型を用意するステップと、熱延展性フィルムの一面に画像を印刷するステップ と、前記原型の表面に、画像を印刷して成る前記熱延展性フィルムを被せるステップ と、加熱することにより軟化した該熱延展性フィルムを前記原型表面に密着させて原 型の表面形状を転写させることにより前記原型と前記熱延展性フィルムとの一体化物 を形成するステップと、一体化物を装着対象物の被装着部分に装着するステップと、 を備えたことを特 ί毁とする。 Further, according to the method of manufacturing a decorative article of the present invention, a protrusion having a convex portion or / and a concave portion on the surface is provided. Preparing an image-shaped master, printing an image on one surface of the heat-rollable film, covering the heat-rollable film formed by printing the image on the surface of the master, and softening by heating. Forming the integral product of the prototype and the heat spreadable film by bringing the heat spreadable film into close contact with the surface of the prototype and transferring the surface shape of the prototype; It is characterized in that it comprises the steps of: mounting on the mounting portion;
また、本発明の装飾物の製造装置は、表面に凸部、又は/及び、凹部を有した突 状の原型を載置する載置台と、一面に画像を印刷して成る熱延展性フィルムの少な くとも外周部を着脱自在に挟持し、中央に露出している熱延展性フィルムが載置台 上の原型から離反した位置から当該原型に被さる位置までの間を昇降自在となるよう にして載置台上側に配して成る成形部と、熱延展性フィルムの中央部を前記原型に 被さる位置で加熱するよう成形部上方側に取り付けられたヒーター部と、を備えたこと を特徴とする装飾物の製造装置。  The apparatus for producing a decorative article according to the present invention comprises a mounting table on which a convex prototype having a convex portion and / or a concave portion is placed on the surface, and a heat spreadable film formed by printing an image on one side. At least the outer peripheral portion is detachably held so that the heat spreadable film exposed at the center can be lifted and lowered freely from the position on the mounting table away from the original to the position to cover the original. A decorative article characterized by comprising: a forming portion disposed on the upper side of the table; and a heater portion attached to the upper side of the forming portion so as to heat the heat spreadable film at a position covering the central portion of the film. Production equipment.
また、本発明の装飾物の製造装置は、前記成形部は、前記熱延展性フィルムの中 央部を露出させる開口部を備え、且つ少なくとも一方が他方に対して開閉自在に支 持された上押さえ部および下押さえ部を備え、該上押さえ部及び下押さえ部によって 前記熱延展性フィルムの外周部を着脱自在に挟持することを特徴とする。  Further, in the decorative object manufacturing apparatus of the present invention, the molded part has an opening for exposing the central part of the heat spreadable film, and at least one of the molded parts is openably supported relative to the other. A pressing portion and a lower pressing portion are provided, and the outer pressing portion of the heat spreadable film is detachably held by the upper pressing portion and the lower pressing portion.
また、本発明の装飾物の製造方法は、前記下押さえ部上に載置した熱延展性フィ ノレム上に、前記原型を嵌合する開口部を備えた型板を介在させて前記上押さえ部に より挟持したことを特 ί毁とする。  Further, in the method of manufacturing a decorative article according to the present invention, the upper pressing portion is provided with a template having an opening portion for fitting the original mold on the heat spreadable funnel placed on the lower pressing portion. The fact that they are held by
また、本発明の装飾物の製造装置は、前記ヒーター部は、前記成形部の真上位置 と側方退避位置との間を進退可能であることを特徴とする。  Further, in the decorative object manufacturing apparatus of the present invention, the heater unit is capable of advancing and retracting between a position immediately above the molding unit and a sideward retracted position.
また、本発明の装飾物の製造方法は、前記熱延展性フィルムは、インク受理層を表 面に備えた耐熱性の記録シートの他面に、熱溶融性フィルムを仮接着した構成を備 えていることを特徴とする。  In the method of producing a decorative article according to the present invention, the heat spreadable film has a constitution in which a heat melting film is temporarily adhered to the other surface of the heat resistant recording sheet having the ink receiving layer on the surface. It is characterized by
また、本発明の装飾物の製造装置は、前記熱延展性フィルムは、インク受理層を表 面に備えた耐熱性の記録シートの他面に、熱溶融性フィルムを仮接着した構成を備 えていることを特徴とする。 また、本発明の装飾物の製造方法は、前記装着対象物は、人形、玩具、家屋、彫 刻、食器、置物、電子機器、或いは乗り物であることを特徴とする。 In the apparatus for producing a decorative article of the present invention, the heat spreadable film has a constitution in which a heat melting film is temporarily adhered to the other surface of the heat resistant recording sheet having the ink receiving layer on the surface. It is characterized by Further, the method for producing a decorative article according to the present invention is characterized in that the mounting object is a doll, a toy, a house, a engraving, a dish, a figurine, an electronic device, or a vehicle.
また、本発明の装飾物の製造装置は、前記装着対象物は、人形、玩具、家屋、彫 刻、食器、置物、電子機器、或いは乗り物であることを特徴とする。  In the decorative object manufacturing apparatus of the present invention, the mounting object is a doll, a toy, a house, a engraving, a dish, a figurine, an electronic device, or a vehicle.
[0008] また、本発明に係る製造方法にあっては、表面が立体的な凹凸状の顔面形態とな つて形成され、且つ複数の通気用微細孔が形成されて成る石膏製の原型に、顔画 像を印刷して成る熱延展性フィルムを被せて、上方より加熱しながら、下方から前記 微細孔を介してバキュームを行うことで前記熱延展性フィルムを原型に密着させ、熱 延展性フィルムの温度を低下させて硬化した状態とした後、原型力 硬化成形後の 熱延展性フィルムを外して周囲の不要部分をカットすることにより、顔画像フィルムに よるお面が作製され、該ぉ面を人形本体の顔部分に装着する。 Further, in the manufacturing method according to the present invention, a plaster prototype made of a surface having a three-dimensional concavo-convex facial shape and having a plurality of ventilation fine holes formed therein is used. A hot spreadable film formed by printing a face image is covered, and while heating from above, vacuuming is performed from the lower side through the fine holes to adhere the hot spreadable film to the original mold, and the hot spreadable film After lowering the temperature of the film and curing it, remove the heat spreadable film after curing by molding with the original force, and cut unnecessary parts around it to make a surface with a face image film, and this eyebrow surface On the face of the doll body.
また、本発明に係るプラスチック製人形の製造方法にあっては、表面が立体的な凹 凸状の顔面形態となって形成され、且つ複数の通気用微細孔が形成されて成る石 膏製の原型に、顔画像を印刷して成る熱延展性フィルムを被せて、上方より加熱しな がら、下方から前記微細孔を介してバキュームを行うことで前記熱延展性フィルムを 原型に密着して原型の表面形状を転写させることにより原型と一体となったお面が作 製され、該ぉ面を人形本体の顔部に装着することを特徴としたものである。  Further, in the method of manufacturing a plastic doll according to the present invention, the plaster-made plaster-made surface is formed in a three-dimensional concave and convex face shape, and a plurality of ventilation fine holes are formed. A heat spreadable film formed by printing a face image is placed on a prototype, and while heating from above, vacuuming is performed from the lower side through the fine holes to adhere the heat spreadable film to the prototype and make a prototype A surface integral with the prototype is produced by transferring the surface shape of the object, and the eyebrow surface is attached to the face of the doll body.
[0009] さらに、本発明に係る装飾物の製造装置にあっては、表面が立体的な凹凸状の顔 面形態となって形成され、且つ複数の通気用微細孔が形成されて成る石膏製の原 型が載せられるよう筐体上面に複数の吸気用孔部を有する載置台を配して成るバキ ユーム部と、顔画像を印刷して成る熱延展性フィルムの周囲を挟持可能とし、中央に 露出している熱延展性フィルムが載置台上の原型から離反した位置から当該原型に 被さる位置までの間を昇降自在となるようにして載置台上側に配して成る成形部と、 該成形部の中央で露出している熱延展性フィルムを原型に被さる位置で上面全体を 加熱するよう成形部上方側に取り付けられたヒーター部とを備えたものである。 Furthermore, in the device for manufacturing a decorative article according to the present invention, the plaster-made gypsum in which the surface is formed in a three-dimensional uneven surface form and a plurality of ventilation fine holes are formed. The center of the thermal spreadable film made by printing a face image can be pinched, and the center of the bag is made up by placing a mounting table with a plurality of suction holes on the top of the case so that the prototype can be placed. A formed portion disposed on the upper side of the mounting table so as to be vertically movable between a position where the heat spreadable film exposed to the outside is separated from the original mold on the mounting table and a position to cover the original mold; The heat spreadable film exposed at the center of the part is provided with a heater part attached to the upper side of the molding part so as to heat the entire upper surface at a position where the film is covered with the master.
また、本発明の熱延展性フィルムは、インク受理層を表面に備えた耐熱性の記録シ ートと、該記録シートの他面に仮接着した熱溶融性フィルムと、を備えていることを特 徴とする。 発明の効果 Further, the heat spreadable film of the present invention comprises a heat resistant recording sheet having an ink receiving layer on the surface, and a heat melting film temporarily adhered to the other surface of the recording sheet. It will be a feature. Effect of the invention
[0010] 本発明によれば、低コストで且つ短時間に種々の立体的な画像印刷フィルム、例え ば、顔画像フィルムによるお面を作製することができ、し力、も何人でも簡単な操作でも つて、立体的なお面を自由自在に作製することができる。しかも、画像印刷フィルム 面に印刷されたインク層にひび割れが発生することがない。  According to the present invention, various three-dimensional image printing films, for example, a face image film can be produced at low cost and in a short time, and the operation can be performed easily by any person. However, three-dimensional surfaces can be made freely. In addition, no cracking occurs in the ink layer printed on the surface of the image printing film.
すなわち、本発明に係る装飾物の製造方法、例えばプラスチック製人形の製造方 法にあっては、複数の通気用微細孔が形成されて成る石膏等の原型に、任意の画 像、例えば顔画像を印刷して成る熱延展性フィルムを被せて、上方より加熱しながら 、下方から前記通気用微細孔を介してバキュームを行うことで前記熱延展性フィルム を原型に密着させて原型の表面形状を転写させるため、何人でも立体的なお面（画 像印刷フィルム）を簡単な操作でもって、且つ短時間で作製することができる。  That is, in the method for producing a decorative article according to the present invention, for example, a method for producing a plastic doll, an arbitrary image such as a face image can be formed on a prototype such as gypsum having a plurality of ventilation fine holes formed. The heat spreadable film is coated, and while heating from above, the heat spreadable film is brought into close contact with the master by vacuuming from the bottom through the fine holes for ventilation, and the surface shape of the master is obtained. For transfer, a three-dimensional surface (image printing film) can be produced by a simple operation and in a short time by any person.
なお、画像印刷フィルムと原型とを一体化した一体化物を製造し、この一体化物を 装飾対象物に対して取り付けることによって装飾物を構成してもよい。  The decoration may be configured by manufacturing an integrated product in which the image printing film and the original form are integrated and attaching the integrated product to the decoration target.
[0011] また、本発明に係る装飾物の製造装置、例えばプラスチック製人形の製造装置に あっては、表面が立体的な凹凸状の顔面形態となって形成され、且つ複数の通気用 微細孔が形成されて成る石膏製の原型が載せられるよう筐体上面に複数の吸気用 孔部を有する載置台を配して成るバキューム部と、顔画像を印刷して成る熱延展性 フィルムの周囲を挟持可能とし、中央に露出している熱延展性フィルムが載置台上の 原型から離反した位置から当該原型に被さる位置までの間を昇降自在となるようにし て載置台上側に配して成る成形部と、該成形部の中央で露出している熱延展性フィ ルムを原型に被さる位置で上面全体を加熱するよう成形部上方側に取り付けられた ヒーター部とを備えたので、種々の顔画像フィルムによる立体的なお面を低コストで 短時間に作製可能としたコンパクトな製造装置を提供することができる。  [0011] In addition, in the device for producing a decoration according to the present invention, for example, a device for producing a plastic doll, the surface is formed into a three-dimensional uneven surface form, and a plurality of fine pores for ventilation are provided. And a vacuum unit including a mounting table having a plurality of suction holes on the top of the case so that a plaster prototype formed thereon is placed, and a heat spreadable film formed by printing a face image Forming is possible by holding the heat spreadable film exposed at the center on the upper side of the mounting table so that it can move up and down from the position where the heat spreadable film exposed at the center is away from the original on the mounting table to the position to cover the original And a heater unit attached to the upper side of the molding so as to heat the entire upper surface at a position where the heat spreadable film exposed at the center of the molding is covered with the master. Three-dimensional surface by film It is possible to provide a compact manufacturing apparatus and can be manufactured at low cost in a short time.
[0012] 成型部は、それぞれの中央に熱延展性フィルムを露出する開口部を形成した上押 さえ部および下押さえ部を備え、熱延展性フィルムを挟持可能とするよう下押さえ部 に対し一端側のヒンジ部を介して上押さえ部を開閉可能として成るので、成形部への 熱延展性フィルムの着脱操作が簡単に行えるものとなる。また、成形部の上下両押さ え部に対し、熱延展性フィルムが確実に保持されるため、原型に被さった状態での熱 延展性フィルムの加熱時における位置ズレの虞れも解消される。 [0012] The molding portion has an upper pressing portion and a lower pressing portion in which an opening portion for exposing the heat spreadable film is formed at each center, and one end to the lower pressing portion so as to be able to sandwich the heat spreadable film. Since the upper pressing portion can be opened and closed via the hinge portion on the side, the heat spreadable film can be easily attached to and removed from the forming portion. In addition, since the heat spreadable film is reliably held against the upper and lower pressing portions of the forming portion, the heat in the state of being covered with the master is obtained. The risk of positional deviation during heating of the spreadable film is also eliminated.
ヒーター部は、成形部の真上位置力、ら側方退避位置まで回動可能としたので、成 形部の上下両押さえ部間への熱延展性フィルムの着脱操作が何等支障なく行える。 なお、画像印刷フィルムと原型とを一体化した一体化物を製造し、この一体化物を 装飾対象物に対して取り付けることによって装飾物を構成してもよい。  Since the heater portion can be rotated to the position right above the forming portion and the side retracted position, the heat spreadable film can be attached and removed between the upper and lower pressing portions of the forming portion without any problem. The decoration may be configured by manufacturing an integrated product in which the image printing film and the original form are integrated and attaching the integrated product to the decoration target.
[0013] インク受理層を片面に備えた記録シートの他面に熱軟化性シートを仮接着した熱 延展性フィルムを用いることにより、店頭等において撮影画像の印刷、立体成形、画 像印刷フィルムの装飾対象物への取付けとレ、つた工程を実施する際に、記録シート の一面に設けたインク受理層に所望画像を印刷してから、ラミネート装置を用いて熱 軟化性樹脂シートを記録シートに一体化する工程が不要となり、ラミネート装置の設 置、使用を省略できる。 By using a heat spreadable film in which a heat softenable sheet is temporarily adhered to the other side of a recording sheet provided with an ink receiving layer on one side, printing of photographed images, three-dimensional molding, image printing film When mounting on an object to be decorated and printing, the desired image is printed on the ink receiving layer provided on one side of the recording sheet, and then the heat-softenable resin sheet is used as a recording sheet using a laminating apparatus. There is no need for the integration process, and the installation and use of laminating equipment can be omitted.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0014] 以下、図面を参照して本発明を実施するための最良の一形態を説明する。 Hereinafter, a best mode for carrying out the present invention will be described with reference to the drawings.
なお、本発明に係る装飾物の製造方法、及び製造装置により夫々製造される画像 印刷フィルム、或いは原型と熱延展性フィルムとの一体化物（装飾物）は、あらゆる装 着対象物に対して適用することができるが、以下の説明においては、画像印刷フィル ムとして顔画像フィルムによるお面を一例とし、装着対象物（装飾物）としては人形を 一例として示す。しかし、本発明の範囲はこの実施形態に限定されるものではない。 符号 1は、種々の顔画像フィルム（画像印刷フィルム =装飾物）によるお面を製造す るためのコンパクトサイズに構成された製造装置であり、製造装置 1は、図 1および図 2に示すように、不図示の吸気機構を内蔵した筐体状のバキューム部 11と、例えば プラスチック製等の熱延展性フィルム Qを挟持させる成形部 21と、成形部 21により保 持された熱延展性フィルム Qを加熱させるヒーター部 31と、から概ね構成されている 。尚、熱延展性フィルム Qとしては、プラスチック製に限らず、熱延展性を有するので あれば他の素材を用いても良いことは勿論である。或いは、熱延展性フィルム Qとし て、インクジェットプリンタ等により吐出されるインクを受容するインク受理層を表面に 備えた耐熱性且つ伸長性を有した記録シートの他面に、熱軟化性樹脂シート（熱溶 融性フィルム）を形成 (仮接着）したものを使用すること力 Sできる。 [0015] バキューム部 11は、図 1、図 2、図 4および図 5に示すように、真空ポンプ等の不図 示の吸気機構を内蔵した筐体の上面に複数の吸気用孔部 12a (図 8参照）を有する 円形突出面状の載置台 12を配しており、この載置台 12の中央には、図 9および図 1 0に示すように、例えば石膏、多孔質ゴム等の多孔質材料から成る原型 Pが載せられ る。この原型 Pは、例えば人間や動物やキャラクタ一等の鼻突出部分ゃ頰 ·目 ·口の 窪み部分等のように表面が立体的な凹凸状の顔面形態となるように加工形成され、 さらに表面から裏面にかけては、図 11に示すように、複数の通気用微細孔 P1が形成 されている。尚、バキューム部 11の側面には、図 1および図 2に示すように、一端側に 倒してバキューム部 11が始動し、他端側に倒してヒーター部 31が始動するシーソー 型スィッチ Sが設けられ、さらに一般家庭用の電源コンセントに接続するためのプラグ コード Kが付設されている。 The method for producing a decorative article according to the present invention, and an image-printed film produced by the production apparatus, or an integrated article (decorative article) of a prototype and a heat spreadable film is applicable to all objects to be attached. However, in the following description, a face image film is used as an example of an image printing film, and a doll is shown as an example of a mounting object (decoration). However, the scope of the present invention is not limited to this embodiment. Reference numeral 1 is a manufacturing apparatus configured in a compact size for manufacturing a surface with various face image films (image printing film = decoration), and the manufacturing apparatus 1 is shown in FIGS. 1 and 2. In addition, a housing-like vacuum unit 11 incorporating an intake mechanism (not shown), a forming unit 21 for holding a heat spreadable film Q made of, for example, plastic, and a heat spreadable film Q held by the forming unit 21. The heating unit 31 is generally composed of: Of course, the heat spreadable film Q is not limited to plastic, and any other material may be used if it has a heat spreadability. Alternatively, as the heat spreadable film Q, a heat-softenable resin sheet (not shown) is provided on the other side of the heat-resistant and extensible recording sheet provided with an ink receiving layer for receiving ink discharged by an ink jet printer etc. on the surface. It is possible to use a heat-meltable film) (provisionally bonded) to force S. As shown in FIG. 1, FIG. 2, FIG. 4 and FIG. 5, the vacuum unit 11 has a plurality of suction holes 12a (not shown) in the upper surface of a housing incorporating a suction mechanism (not shown) such as a vacuum pump. A circular projecting surface-like mounting table 12 having a shape shown in FIG. 8) is disposed, and as shown in FIG. 9 and FIG. 10, a porous material such as gypsum, porous rubber, etc. The prototype P made of the material is loaded. This prototype P is processed and formed so that the surface has a three-dimensional uneven face shape, such as a human nose, an eye, an eye, a hollow of a mouth, etc. From the rear surface to the back surface, as shown in FIG. 11, a plurality of fine pores for ventilation P1 are formed. As shown in Figs. 1 and 2, a seesaw switch S is provided on the side of the vacuum unit 11 so that the vacuum unit 11 starts by tilting it to one end and starts the heater 31 by the other end. And a plug cord K for connecting to a household power outlet.
[0016] 成形部 21は、熱延展性フィルム Qを上下方向から挟持する矩形板状の上押さえ部 22および下押さえ部 23が昇降自在となるように形成され、バキューム部 11の載置台 12の円形形状に対応して、それぞれの中央には、円形の開口部 22a、 23aが形成さ れている。すなわち、図 1、図 2および図 9に示すように、成型部 21は、バキューム部 11の背面側から上方へ向けて突出した左右一対のガイド軸 24に、矩形ブロック状の 可動ベース 25を介して下押さえ部 23が昇降自在となるように装着されている。この下 押さえ部 23側面の後方側左右対称位置には、図 4に示すように、棒状をした手持用 のハンドル Hが付設されている。したがって、下押さえ部 23と上押さえ部 22とにより外 周縁を挟圧保持され、且つ中央部が開口部 22a、 23a内部に露出している熱延展性 フィルム Qは、載置台 12上の原型 Pから離反した上昇位置と当該原型 Pに被さる下降 位置との間を自由に昇降できるものとなる。  The forming portion 21 is formed so that the rectangular plate-shaped upper pressing portion 22 and the lower pressing portion 23 for holding the heat spreadable film Q in the vertical direction can be moved up and down. Circular openings 22a and 23a are formed at the centers of the respective circular shapes. That is, as shown in FIG. 1, FIG. 2 and FIG. 9, the molding section 21 has a pair of left and right guide shafts 24 projecting upward from the back side of the vacuum section 11 via a rectangular block movable base 25. The lower presser 23 is mounted so as to be able to move up and down. As shown in FIG. 4, a bar-shaped handle H for holding a hand is attached to the rear side left-right symmetric position of the side surface of the lower pressing portion 23. Therefore, the heat spreadable film Q, which holds the outer peripheral edge between the lower pressing portion 23 and the upper pressing portion 22 and which has the central portion exposed inside the openings 22a and 23a, is a prototype P on the mounting table 12 It is possible to freely move up and down between the raised position separated from the lower position and the lowered position covering the original P.
[0017] また、図 9および図 10に示すように、下押さえ部 23の可動ベース 25に面する後端 部には、ヒンジ部 26を介して上押さえ部 22が開閉可能となるように配されている。す なわち、このヒンジ部 26の具体的な構成としては、図 2、図 9および図 10に示すように 、下押さえ部 23後端部の左右位置に形成された孔に、上方側からアイボルト 26aが 揷通され、下側はコイルスプリング 26bを介してナット 26cがねじ込み固定される。そ して、アイボルト 26aの孔にヒンジ棒 26dが揷通され、このヒンジ棒 26dに上押さえ部 2 2の両端後方に突出したアーム部 26eを回動自在に枢着する。 Further, as shown in FIG. 9 and FIG. 10, at the rear end portion of the lower pressing portion 23 facing the movable base 25, the upper pressing portion 22 can be opened and closed via the hinge portion 26. It is done. That is, as a specific configuration of the hinge portion 26, as shown in FIGS. 2, 9 and 10, the holes formed at the left and right positions of the rear end portion of the lower pressing portion 23 The lower side is screwed with a nut 26c through a coil spring 26b. Then, the hinge rod 26d is inserted through the hole of the eyebolt 26a, and the upper pressing portion 2 is formed on the hinge rod 26d. 2. Pivot the arm part 26e projecting backward to the both ends of 2 freely.
さらに、この上押さえ部 22のアーム部 26eに挟まれた後端部は、上方に向けて略く の字片状に傾斜したストッパー面部 26fとなっており、下押さえ部 23に対しヒンジ部 2 6を介して上押さえ部 22を開き方向に持ち上げた際には、図 10に示すように、コイル スプリング 26bの弹発力によってストッパー面部 26fが下押さえ部 23の面上に圧接さ せられることにより上押さえ部 22の開放状態が維持できるようにしている。  Further, the rear end portion of the upper pressing portion 22 sandwiched by the arm portion 26e is a stopper surface portion 26f which is inclined substantially upward in a letter shape, and the hinge portion 2 with respect to the lower pressing portion 23 When the upper pressing portion 22 is lifted in the opening direction through 6, as shown in FIG. 10, the spring force of the coil spring 26b causes the stopper surface portion 26f to be in pressure contact with the surface of the lower pressing portion 23. Thus, the open state of the upper pressing portion 22 can be maintained.
[0018] 図 1、図 9、図 10に示すように、上押さえ部 22の前端部中央には、下押さえ部 23側 への閉塞状態を保持するための押し込み回動式の閉止レバー 27が設けられている 。すなわち、この閉止レバー 27は、上押さえ部 22の前端部中央の若干突出した部分 力、ら内方に向けて略 L字状に突設したブラケット 27aの上側から、下端に係止突起片 27bを備えて自体が回動可能とした押し込み用のピン 27cが揷通され、該ピン 27cの 下端とブラケット 27a内底面との間にはコイルスプリング 27dが内挿され、ピン 27cを 常時上方向に付勢させている。上押さえ部 22を下押さえ部 23側へ閉塞して閉止レ バー 27で固定する際には、ピン 27cをコイルスプリング 27dの付勢力に抗して下方に 押し込みながら当該ピン 27cを一方向に廻すことで係止突起片 27bが下押さえ部 23 の前端部に係架され、これによつて上押さえ部 22の下押さえ部 23側への閉塞状態 が保持される。 As shown in FIG. 1, FIG. 9, and FIG. 10, at the center of the front end portion of the upper pressing portion 22, a pushing and rotating closing lever 27 for holding the closed state toward the lower pressing portion 23 is provided. It is provided. That is, the closing lever 27 has a slightly protruding portion at the center of the front end portion of the upper pressing portion 22, a locking projection piece 27b at the lower end from the upper side of the bracket 27a which protrudes inward in a substantially L shape. A push-in pin 27c which is made rotatable in itself is inserted, and a coil spring 27d is inserted between the lower end of the pin 27c and the inner bottom surface of the bracket 27a to always keep the pin 27c upward. I am energized. When closing the upper pressing portion 22 toward the lower pressing portion 23 and fixing the closing lever 27, the pin 27c is pushed downward against the biasing force of the coil spring 27d and the pin 27c is turned in one direction. As a result, the locking projection 27b is engaged with the front end of the lower pressing portion 23, whereby the closed state to the lower pressing portion 23 side of the upper pressing portion 22 is maintained.
[0019] ヒーター部 31は、図 7に示すように、矩形枠内に蛇行状となったヒーター 32が配さ れており、図 2、図 3、図 6に示すように、左右一対の前記ガイド軸 24の上端に固定さ れた固定ベース 33を介して取り付けられ、成形部 21における下押さえ部 23および 上押さえ部 22それぞれの開口部 22a、 23a内に露出している熱延展性フィルム Qの 中央部を図 9に示した上昇位置、或いは原型 Pに被さる位置で上面全体を加熱する ものである。このとき、ヒーター部 31の一端は、図 1および図 2に示すように、固定べ ース 33に対し一方のガイド軸 24に沿って回転自在に取り付けられ、これによつて成 形部 21の真上位置力 側方退避位置まで回動可能となる。  In the heater unit 31, as shown in FIG. 7, the heater 32 in a meandering shape is disposed in a rectangular frame, and as shown in FIG. 2, FIG. 3, and FIG. A heat spreadable film Q attached to the upper end of the guide shaft 24 via a fixed base 33 and exposed in the openings 22a and 23a of the lower pressing portion 23 and the upper pressing portion 22 in the molded portion 21, respectively. The entire top surface is heated in the raised position shown in FIG. At this time, as shown in FIGS. 1 and 2, one end of the heater portion 31 is rotatably attached to the fixed base 33 along one of the guide shafts 24, whereby the shape portion 21 is fixed. Upward position force It is possible to turn to the side retracted position.
また、固定ベース 33の下面中央には、図 1および図 3に示すように、二股突起状の ストッパー部 34が設けられ、これに対応して成形部 21の可動ベース 25上面中央に 突設した突起 35を当該ストッパー部 34に嵌合させることで、上方へ移動させた成形 部 21を保持固定できるようにしている。 Further, as shown in FIGS. 1 and 3, a bifurcated stopper portion 34 is provided at the center of the lower surface of the fixed base 33, and correspondingly, a stopper portion 34 is provided at the center of the upper surface of the movable base 25 of the molded portion 21. The projection 35 is engaged with the stopper portion 34 to move it upward. It is made possible to hold and fix the part 21.
[0020] 次に、以上のように構成された最良の形態についての使用、動作の一例について 説明する。先ず、図 1に示すように、ヒーター部 31を側方へ退避回動させておき、図 2に示すように、成形部 21をガイド軸 24に沿って上方へ移動させ、下方に落下しな いように成形部 21をストッパー部 34で固定保持させておく。  Next, an example of use and operation of the best mode configured as described above will be described. First, as shown in FIG. 1, the heater unit 31 is retracted and turned sideways, and as shown in FIG. 2, the forming unit 21 is moved upward along the guide shaft 24 and dropped downward. Then, the molded portion 21 is fixed and held by the stopper portion 34.
一方、バキューム部 11の上面にある載置台 12の中央に原型 Pを、その成形面（表 面)側を上方に向けて載せる。  On the other hand, the original model P is placed on the center of the mounting table 12 on the upper surface of the vacuum unit 11 with its molding surface (surface) side facing upward.
次いで、図 10に示すように、成形部 21における閉止レバー 27を下方向に押しなが ら開放方向に廻してから上押さえ部 22を下押さえ部 23から開放させ、下押さえ部 23 上に熱延展性フィルム Qを載せた後、下押さえ部 23を上押さえ部 22側へ閉じた状態 で閉止レバー 27を下方向に押しながら閉じ方向に廻して固定する。これによつて上 押さえ部 22と下押さえ部 23との間に熱延展性フィルム Qが挟持固定される。  Next, as shown in FIG. 10, the closing lever 27 in the forming portion 21 is pushed downward and turned in the opening direction, and then the upper pressing portion 22 is released from the lower pressing portion 23 to heat the lower pressing portion 23. After the spreadable film Q is placed, with the lower pressing portion 23 closed to the upper pressing portion 22 side, the closing lever 27 is pushed downward and fixed in a closed direction by turning. Thus, the heat spreadable film Q is sandwiched and fixed between the upper pressing portion 22 and the lower pressing portion 23.
[0021] そして、図 9に示すように、成形部 21の両サイドにあるハンドル Hそれぞれを各手で 持ち、成形部 21をガイド軸 24に沿って降下させ、載置台 12上の原型 Pの上に被せ る。この状態でヒーター部 31を載置台 12の真上に回動セットして力もスィッチ Sを入 れて発熱させ、成形部 21の熱延展性フィルム Qを加熱する。尚、成形部 21をガイド 軸 24に沿って降下させずにストッパー部 34で保持されている状態のままで熱延展性 フィルム Qを加熱してから、成形部 21をガイド軸 24に沿って降下させ、軟化した熱延 展性フィルム Qを載置台 12上の原型 Pの上に徐々に被せるようにしても良い。  Then, as shown in FIG. 9, the handle H on each side of the forming unit 21 is held by each hand, the forming unit 21 is lowered along the guide shaft 24, and the prototype P on the mounting table 12 is Put it on top. In this state, the heater unit 31 is set to rotate immediately above the mounting table 12 and the force is also caused to enter the switch S to generate heat, thereby heating the heat spreadable film Q of the forming unit 21. The heat spreadable film Q is heated while the forming portion 21 is held by the stopper portion 34 without being lowered along the guide shaft 24, and then the forming portion 21 is lowered along the guide shaft 24. The heat spreadable film Q which has been softened and softened may be gradually covered on the prototype P on the mounting table 12.
この加熱と同時にスィッチ Sによりバキューム部 11を始動させ、載置台 12の吸気用 孔部 12aを介して熱延展性フィルム Qを原型 Pに吸引させる。このとき、図 11に示す ように、原型 Pには通気用微細孔 P1が形成されているため、熱延展性フィルム Qは、 このその特性により通気用微細孔 P1を介しての吸気により原型 Pにぴったりと密着さ れる（図 11 (a)乃至図 11 (b)参照）。  Simultaneously with this heating, the vacuum unit 11 is started by the switch S, and the heat spreadable film Q is sucked to the prototype P through the suction hole 12 a of the mounting table 12. At this time, as shown in FIG. 11, since the fine holes P1 for ventilation are formed in the prototype P, the heat spreadable film Q has the prototype P by suction through the fine holes P1 for ventilation according to this characteristic. Closely (see Figure 11 (a) to Figure 11 (b)).
[0022] 次いで、ヒーター部 31の発熱およびバキューム部 11の吸引を停止させ、熱延展性 フィルム Qの温度を低下させて硬化した状態とした後、図 11 (c)乃至図 11 (e)に示す ように、原型 Pから硬化成形後の熱延展性フィルム Q (画像印刷フィルム）を外し、周 囲の不要部分 Q1をカットする。これにより図 11 (f)に示すような顔画像フィルムによる 立体的なお面が完成される。そして、図 12 (a)に示すように、このお面を例えば成型 品プラスチックによるフィギュア等の空白状態となっている人形 (装着対象物）の顔部 分 (被装着部分) Rに装着すれば、図 12 (b)に示すように、顔写真のお面を備えた人 形 (装飾物) Vが完成する。 Next, the heat generation of the heater unit 31 and the suction of the vacuum unit 11 are stopped to lower the temperature of the heat spreadable film Q to make it in a cured state, as shown in FIGS. 11 (c) to 11 (e). As shown, the heat spreadable film Q (image printed film) after curing and molding is removed from the prototype P, and the unnecessary portion Q1 of the surrounding is cut. This makes it possible to use a face image film as shown in FIG. Three-dimensional face is completed. Then, as shown in FIG. 12 (a), for example, if this face is mounted on the face portion (mounted portion) R of a doll (object to be mounted) which is in a blank state such as a molded product plastic figure. As shown in Fig. 12 (b), a human-shaped (decorative) V with a face of the face is completed.
[0023] ところで、熱延展性フィルム Qとして、表面にインク受理層を備え耐熱性且つ伸長性 を有した記録シートの下面に、熱軟化性樹脂シートを積層一体化したものを使用す ること力 Sできる。この場合、原型 Pに溶融密着してから（図 11 (c)参照）、周囲の不要 部分 Q1をカットした後、図 13に示すように、そのままフィギュア等の顔部分 Rに両面 テープ、雌雄の面テープ、マグネット、ボタン等の装着手段 36によって装着するよう にしても良い。 By the way, as the heat spreadable film Q, it is possible to use a film obtained by integrally laminating a heat-softenable resin sheet on the lower surface of a recording sheet having an ink receiving layer on the surface and having heat resistance and extensibility. S can. In this case, after melting and adhering to the prototype P (see FIG. 11 (c)), after cutting the unnecessary portion Q1 around, as shown in FIG. It may be mounted by mounting means 36 such as a surface tape, a magnet, a button or the like.
このように本発明の製造方法では、顔の造作を構成する鼻、 目、 口等に相当する凸 部、又は/及び、凹部を表面に有し、且つ内部に複数の通気用微細孔 P1を備えた 突状の原型 Pを用意するステップと、熱延展性フィルム Qの一面に画像を印刷するス テツプと、原型 Pの表面に、画像を印刷して成る熱延展性フィルム Qを被せるステップ と、加熱することにより軟化した該熱延展性フィルムを微細孔を介してバキュームを行 うことで原型表面に密着させて原型の表面形状を転写させるステップと、熱延展性フ イルムの温度を低下させて硬化させるステップと、原型から硬化成形後の熱延展性フ イルムを外して不要部分をカットすることにより画像印刷フィルムを得るステップと、画 像印刷フィルムを装着対象物 Vの被装着部分 Rに装着するステップと、を備えてレ、る 従って、本発明方法によれば、装置構成を大型化することなぐ高価な成型用金型 を使った熱圧着によるプレス加工技術が不要となる。従って、作製コストを低減し、且 つ成型に要する時間を短縮することができる。従って、店頭販売を行う際に、店員や 一般個人であっても簡単な操作により種々の形態を備えたお面等の立体成形品を 自由自在に作製できる。  As described above, in the manufacturing method of the present invention, a convex portion or / and a concave portion corresponding to a nose, an eye, a mouth, etc. constituting a facial feature is provided on the surface, and a plurality of fine pores for ventilation P1 Providing a projecting original P, printing an image on one side of the heat spreadable film Q, and covering the surface of the original P with a heat spreadable film Q formed by printing the image. The step of allowing the heat spreadable film softened by heating to adhere to the surface of the mold by vacuuming through the fine holes to transfer the surface shape of the mold, and the temperature of the heat spreadable film being lowered. And curing the film, removing the heat spreadable film after curing and forming from the original mold and cutting an unnecessary portion to obtain an image printed film, and mounting the image printed film on the mounting portion R of the object V To wear Les comprises Tsu and up, and Ru Therefore, according to the present invention method, a press processing technique by thermocompression bonding using an expensive molding die Nag that the size of the device configuration is not required. Therefore, the manufacturing cost can be reduced and the time required for molding can be shortened. Therefore, at the time of performing the over-the-counter sales, even a store clerk or a general individual can freely produce a three-dimensional molded article such as a surface having various forms by a simple operation.
[0024] 次に、上記実施形態では、熱延展性フィルム Qを原型 Pに被せて成形する際にバ キューム部 11からの吸引を必須としている力 S、バキューム工程を実現するためには 原型 Pとして多孔質の材料を用いる必要がある。しかし、原型 Pとしては、装着対象物 の形状に応じて種々の形状のものを用意する必要があるため、使用材料が多孔質材 料に限定されることによる不利不便（原型製造上の制限）が生じている。また、バキュ 一ム部を装置内に組み込むことにより製造コスト増、装置の大型化、重量化という問 題が発生している。また、成型時にバキュームを行うと、成形後の熱延展性フィルム Q 内に空気中の蒸気による気泡が形成されたり、インク層が変色し易くなる。 Next, in the above embodiment, when forming the heat spreadable film Q on the original form P, the force S that requires suction from the vacuum portion 11 is required, and in order to realize the vacuum process, the original form P It is necessary to use a porous material as However, as the prototype P, the mounting object It is necessary to prepare products of various shapes according to the shape of the material, which causes inconvenience and inconvenience (restrictions on the production of a prototype) due to the use of a porous material. In addition, incorporating the vacuum unit into the device raises the problems of increased manufacturing cost, increased size of the device, and increased weight. In addition, if vacuuming is performed during molding, air bubbles are formed in the heat spreadable film Q after molding, or the ink layer is likely to be discolored.
本発明者が実験を行った結果、ヒータによる加熱によって熱延展性フィルム Qが十 分に軟化して!、る場合には、バキュームを行わな!/、状態で熱延展性フィルム Qを原 型表面に密着圧接させるだけで、原型表面の細かい凹凸形状を熱延展性フィルム Q に正確に転写できることが判明した。  As a result of experiments conducted by the inventor, the heat spreadable film Q is sufficiently softened by heating with a heater !, and in the case where it is not vacuumed, the heat spreadable film Q is prototyped in a state It was found that the fine irregularities on the surface of the prototype could be accurately transferred to the heat spreadable film Q simply by closely pressing on the surface.
[0025] バキューム部 1 1を備えた製造装置 1を用いて熱延展性フィルム Qに原型 Pの表面 形状を転写する際に、熱延展性フィルム Qに対する加熱温度、加熱時間を適切に設 定して十分な軟化状態に移行させることによって、バキューム部による吸引工程を省 略しつつ熱延展性フィルム Qを原型表面に密着圧接させることによる立体成形が可 能となる。 When the surface shape of the prototype P is transferred to the heat spreadable film Q using the manufacturing apparatus 1 equipped with the vacuum unit 11, the heating temperature and heating time for the heat spreadable film Q are appropriately set. By shifting to a sufficiently softened state, it becomes possible to perform three-dimensional forming by closely pressing the heat spreadable film Q against the surface of the original mold while omitting the suction process by the vacuum unit.
或いは、図 1等に示した製造装置 1を構成するバキューム部 11を省略した装置構 成も可能である。即ち、図 14 (a)はバキューム部を省略した製造装置の構成を示す 正面図であり、 (b)は下押さえ部上に熱延展性フィルム Qと型板を順次積層する手順 を示す図であり、（c)は型板の開口部と熱延展性フィルム Q上の画像との位置関係を 示す図であり、（d)は成形状態を示す縦断面図である。  Alternatively, an apparatus configuration in which the vacuum unit 11 constituting the manufacturing apparatus 1 shown in FIG. 1 and the like is omitted is also possible. That is, FIG. 14 (a) is a front view showing the configuration of the manufacturing apparatus in which the vacuum portion is omitted, and FIG. 14 (b) is a view showing a procedure for sequentially laminating the heat spreadable film Q and the template on the lower pressing portion. 5 (c) is a view showing the positional relationship between the opening of the template and the image on the heat spreadable film Q, and FIG. 6 (d) is a longitudinal cross-sectional view showing the formed state.
[0026] この製造装置 1は、バキューム部 11を省略することによって装置高さの低背化を可 能とした点が特徴的である。バキューム部 11に代えて、台座 40を設け、台座 40上に 載置台 12、成形部 21、ヒータ部 31を順次支持した構成を備えている。更に、下押さ え部 23上に載置した印刷済みの熱延展性フィルム Q上に金属材料、或いは樹脂材 料等の任意の材料から成る矩形環状の型板 45を重ね配置した上で、上押さえ部 22 を閉じることによって、熱延展性フィルム Qと型板 45を挟圧保持する。型板 45の開口 部 45aは、上下の押さえ部 22、 23の各開口部 22a、 23aよりも径カ S小さく、しかも熱 延展性フィルム Qに印刷された顔の画像、及び原型 Pよりも若干大きく形成されてい る。このため、軟化した状態にある熱延展性フィルム Qの画像部分が型板の開口部 4 5a内に位置した状態で原型表面に圧接することにより良好な密着状態となり、原型 表面の細部形状までも良好に転写される。開口部 45aの内周縁が原型の外面と近接 しているために熱延展性フィルム Qの周縁部が押さえ込まれている場合には、成形 時に熱延展性フィルム Qの周縁部が急激に伸長した際に伸長した部分に形成された インク層に割れが形成され易くなる。本発明では、（d)に示すように型板の開口部 45 aの内周縁と原型 Pとの間に十分なスペースが確保されるため、熱延展性フィルム Q が伸長してもその部分のインク層に割れが形成されることがなくなる。 This manufacturing apparatus 1 is characterized in that the height of the apparatus can be reduced by omitting the vacuum unit 11. A pedestal 40 is provided instead of the vacuum unit 11, and the mounting table 12, the forming unit 21, and the heater unit 31 are sequentially supported on the pedestal 40. Furthermore, a rectangular annular template 45 made of any material such as a metal material or a resin material is placed on top of the printed hot-rollable film Q placed on the lower pressing portion 23 and then placed on top. The heat spreadable film Q and the template 45 are held between the pressing portions 22 by closing them. The opening 45a of the template 45 has a diameter S smaller than the openings 22a and 23a of the upper and lower holding portions 22 and 23, and the image of the face printed on the heat spreadable film Q and the original P slightly. It is formed large. Therefore, the image portion of the heat spreadable film Q in a softened state is the opening 4 of the template. By pressing against the surface of the mold while in the state of 5a, a good adhesion state is obtained, and even the detailed shape of the surface of the mold is well transferred. When the peripheral edge of the heat spreadable film Q is held down because the inner peripheral edge of the opening 45a is in close proximity to the outer surface of the original, the peripheral edge of the heat spreadable film Q expands rapidly during molding. Cracks are likely to be formed in the ink layer formed in the extended portion. In the present invention, as shown in (d), a sufficient space is secured between the inner periphery of the opening 45a of the template and the prototype P, so even if the heat spreadable film Q is stretched, Cracks are not formed in the ink layer.
[0027] 本実施形態では、バキューム部による吸引を行う場合の加熱温度、加熱時間に比 して、熱延展性フィルム Qから蒸気が出るくらい高めの温度で所要時間加熱して軟化 させる。これにより、熱延展性フィルム Q上のインク受理層も軟化し、冷却することによ りインク層が熱延展性フィルム Qと一体化する。 In the present embodiment, heating and softening are performed for a required time at a temperature so high that steam is released from the heat spreadable film Q as compared with the heating temperature and heating time when suction is performed by the vacuum unit. Thereby, the ink receiving layer on the heat spreadable film Q is also softened, and the ink layer is integrated with the heat spreadable film Q by cooling.
バキューム部による吸引を行わないため、原型 Pとして多孔質材料を使用する必要 がなぐ金属、木材、ガラス、ゴム、樹脂等の非多孔質材料を使用して原型を製造す ることが可能となり、選択範囲を拡張することができる。  Since suction is not performed by the vacuum unit, it becomes possible to manufacture a prototype using non-porous materials such as metal, wood, glass, rubber, resin, etc., which makes it unnecessary to use a porous material as prototype P. The selection can be extended.
型板 45は、原型 Pの形状、サイズの変更に応じて開口部形状の異なるものを予め 準備しておき、原型を変更するたびに交換使用する。この際、上下の押さえ部 22、 2 3は全ての型板に対して共通して使用することができる。  As the template 45, one having a different opening shape is prepared in advance in accordance with the change of the shape and size of the prototype P, and is replaced and used each time the prototype is changed. At this time, the upper and lower holding portions 22 and 23 can be used in common to all the mold plates.
なお、上押さえ板 22を型板 45と同様に構成して軟化した熱延展性フィルム Qを原 型面に密着させるように機能させることにより、型板 45を省略してもよい。  The mold plate 45 may be omitted by configuring the upper presser plate 22 in the same manner as the mold plate 45 and causing the softened heat spreadable film Q to be in close contact with the prototype surface.
その他の構成要素、動作については、図 1乃至図 13についての説明と変わるとこ ろがない。  The other components and operations are the same as those described with reference to FIGS. 1 to 13.
[0028] なお、上記各実施形態では、加熱することにより軟化した熱延展性フィルムを原型 に密着させて立体形状に成形してからこの熱延展性フィルムを原型から分離して不 要部分をカットすることにより得た画像印刷フィルムを、装着対象物としての人形等の 顔部分に取付ける場合を示した力 加熱することにより軟化した熱延展性フィルムを 原型表面に密着させて原型の表面形状を転写させることにより原型と熱延展性フィ ルム（画像印刷フィルム）との一体化物（装飾物）を形成し、この一体化物を装着対象 物の被装着部分に装着するようにしてもよい。この場合には原型として利用された部 材が装飾物の一部を構成することとなる。 In each of the above embodiments, the heat spreadable film softened by heating is brought into close contact with the original mold and formed into a three-dimensional shape, and then this heat spreadable film is separated from the original mold to cut unnecessary portions. The image printing film obtained by the above-described method is attached to the face portion of a doll or the like as a mounting object. The heat spreadable film softened by heating is brought into close contact with the surface of the prototype to transfer the surface shape of the prototype. It is also possible to form an integrated product (decoration product) of the prototype and the heat spreadable film (image printed film), and attach the integrated product to the mounting portion of the mounting object. In this case, the part used as a prototype The wood will constitute part of the decoration.
[0029] 次に、デジタルカメラによって撮像した被写体の画像を、インクジェット記録装置等 力、ら吐出されるインクによって熱延展性フィルム Q上に印刷する手順を図 15に基づ いて説明する。まず、図 15に示すようにデジタルカメラ 50によって被写体 60の顔を 撮影してから、この画像データを USBケーブル 55によって接続されたインクジェット 記録装置 56に入力する。これによれば、デジタルカメラ力 パソコンに一旦データを 入力して、パソコン上でデータを調整して力もインクジェット記録装置に出力するとい う煩雑な手間が不要となる。  Next, a procedure for printing an image of a subject picked up by a digital camera on a heat spreadable film Q with ink jetted by an ink jet recording apparatus or the like will be described based on FIG. First, as shown in FIG. 15, the face of the subject 60 is photographed by the digital camera 50, and then this image data is input to the ink jet recording apparatus 56 connected by the USB cable 55. According to this, it is not necessary to input the data once into the digital camera power personal computer, adjust the data on the personal computer, and output the power also to the ink jet recording apparatus.
インクジェット記録装置 56は、熱延展性フィルム Qの一面に設けられたインク受理 層に対して画像データに応じた印字を行う。なお、デジタルカメラ 50のディスプレイ 5 1上に予め被写体の顔を納める範囲を示すゲージ 52を表示しておく。撮影時にはこ のゲージ 52内に被写体の顔が納まるように撮影することにより、得られる画像データ の中心部に最適のサイズで顔が位置することとなる。  The ink jet recording apparatus 56 prints on the ink receiving layer provided on one surface of the heat spreadable film Q according to the image data. A gauge 52 indicating the range in which the face of the subject is placed is displayed in advance on the display 51 of the digital camera 50. By photographing so that the face of the subject is contained in the gauge 52 at the time of photographing, the face is positioned at the optimum size at the center of the obtained image data.
[0030] なお、熱延展性フィルム Qとして、インクジェットプリンタ等により吐出されるインクを 受容するインク受理層を表面に備えた耐熱性の記録シートの下面に、予め熱軟化性 樹脂シートを積層（仮接着）したものを使用することにより、製造装置 1を設置した店 頭においてラミネート装置によって顔画像フィルムと熱軟化性樹脂シートとを熱圧着 させる工程を省略すること力 Sできる。即ち、ラミネート装置を省略することができるので 、システムの設置コストを低減し、設置スペースを減縮することができる。  As the heat spreadable film Q, a heat-softenable resin sheet is laminated in advance on the lower surface of a heat-resistant recording sheet provided on the surface with an ink receiving layer for receiving ink discharged by an ink jet printer or the like (provisionally By using the adhesive, it is possible to omit the step of thermocompression bonding the face image film and the heat-softenable resin sheet by the laminating apparatus at the shop head where the manufacturing apparatus 1 is installed. That is, since the laminating apparatus can be omitted, the installation cost of the system can be reduced and the installation space can be reduced.
[0031] 従来の熱延展性フィルムとしては、熱軟化性樹脂シート (塩化ビニール、 PET等）に 対して記録シートをラミネートにより一体化したものが使用されていた力 S、ラミネートに より一体化する場合には加熱時に熱軟化性樹脂シートに対して記録シートとの間に 介在している接着層が染み出して来て記録シートに形成された受理層を破壊するの で印刷品質を保てない。これに対して、本発明において使用する熱延展性フィルム Qでは、熱軟化性樹脂シートを記録シートに対して仮接着したに過ぎな!、ので、本接 着した場合に発生する接着剤の染み出しという問題が生じない。加熱、加圧による成 形を行うことによって、熱軟化性樹脂シートと記録シートとが本接着状態となる。  [0031] As a conventional heat spreadable film, one obtained by integrating a recording sheet into a heat-softening resin sheet (vinyl chloride, PET, etc.) by lamination is integrated by force S, lamination used In the case of heating, the adhesive layer interposed between the heat-softening resin sheet and the recording sheet exudes and destroys the receiving layer formed on the recording sheet, so the printing quality can not be maintained. . On the other hand, in the case of the heat spreadable film Q used in the present invention, the heat-softenable resin sheet is only temporarily adhered to the recording sheet! There is no problem of release. By heat and pressure forming, the heat-softenable resin sheet and the recording sheet are in the main adhesion state.
[0032] 熱延展性フィルム Qが立体成形されるためにインク層にひび割れが発生し易いこと を考慮すると、画像を印刷するために使用するインクは、染料インク、顔料インク、特 に非水性の溶剤インクであることが好ましい。但し、顔料インクの場合は加熱すること により焦げやすレ、が、染料インクは加熱しても焦げにくいとレ、う利点を有してレ、る。 熱延展性フィルム Qとして、熱軟化性樹脂シートに対して記録シートを仮接着したタ イブを使用する場合には、記録シートとして水に強ぐ伸長しやすいためにひび割れ しにくい材料から成る基材 (例えば、ウレタン材）にインク受理層を積層したものを使 用する。 [0032] A crack is likely to occur in the ink layer because the heat spreadable film Q is three-dimensionally formed In consideration of the above, the ink used to print the image is preferably a dye ink, a pigment ink, particularly a non-aqueous solvent ink. However, in the case of pigment ink, it is easy to burn by heating, but dye ink has the advantage that it is difficult to burn even if it is heated. In the case of using a heat spreadable film Q, in which a recording sheet is temporarily adhered to a heat-softenable resin sheet, a base material made of a material that is resistant to cracking because the recording sheet is easily extended to water. Use a laminate of an ink receiving layer (for example, a urethane material).
[0033] 次に、図 16 (a)及び（b)は第 1のタイプの熱延展性フィルムと第 2のタイプの熱延展 性フィルムとの相違を説明するための図である。  Next, FIGS. 16 (a) and 16 (b) are diagrams for explaining the difference between the first type of heat spreadable film and the second type of heat spreadable film.
図 16 (a)に示した第 1のタイプの熱延展性フィルム Qは、軟質の記録シート 70と、 透明且つ硬質の熱軟化性樹脂シート 71とから構成されており、記録シート 70の一面 に画像を印刷してから熱軟化性樹脂シート 71を印刷面に貼り合わせてラミネータに より一体化する。次いで、この積層体を熱で軟化してから原型に密着させることにより 立体成形していた。  The first type of heat spreadable film Q shown in FIG. 16 (a) is composed of a soft recording sheet 70 and a transparent hard hard softening resin sheet 71, and is formed on one side of the recording sheet 70. After printing the image, the heat-softenable resin sheet 71 is bonded to the printing surface and integrated by a laminator. Then, the laminate was softened by heat and then adhered to the original mold for three-dimensional molding.
このように印刷、ラミネート、成型という 3工程を経るために、印刷装置、ラミネータ、 成型装置が必要となり、コストが増大するば力、りでなぐ成型物が完成するまでに時 間がかかるという問題があった。  As the printing, laminating, and molding steps are required, a printing device, a laminator, and a molding device are required, and it takes a long time to complete a molded product that is too strong and expensive. was there.
[0034] 次に、図 16 (b)に示した第 2のタイプの熱延展性フィルム Qは、透明、又は非透明 の熱軟化性樹脂シート 75に対して記録シート 76を仮接着した構成を有し、記録シー ト 76の上面にはインク受理層が形成されており、このインク受理層により保持されたィ ンクは一定温度以上に加熱されることにより固着される。記録シート 76は、例えばァ イロンプリントシートと称される。このように熱軟化性樹脂シート 75に対して記録シート 76を仮接した熱延展性フィルム Qは工場において製造され、出荷される。印刷装置 、成型装置を備えた店頭では、まず、印刷装置によってこの熱延展性フィルム Qのィ ンク受理層にインクを付着させて画像を印刷する。次いで、成型装置によって熱延展 性フィルム Qを加熱して軟化させた状態で原型に密着させて立体成形する。この加 熱工程により、熱軟化性樹脂シート 75を軟化させて立体成形した後の形状を固定す ること力 Sできる。また、記録シート 76の表面を加熱することでインクを表面に固着させ ること力 Sできる。店頭でのラミネータによるラミネート工程を省略できるので、時間を短 縮できると共に、ラミネータを省略できる分だけコストを低減できる。 Next, a second type of heat spreadable film Q shown in FIG. 16 (b) has a configuration in which a recording sheet 76 is temporarily adhered to a transparent or non-transparent heat softenable resin sheet 75. An ink receiving layer is formed on the upper surface of the recording sheet 76, and the ink held by the ink receiving layer is fixed by being heated to a predetermined temperature or higher. The recording sheet 76 is called, for example, an nylon print sheet. The heat spreadable film Q in which the recording sheet 76 is temporarily attached to the heat-softenable resin sheet 75 in this manner is manufactured and shipped in a factory. In a shop provided with a printing apparatus and a molding apparatus, first, an ink is attached to the ink receiving layer of the heat spreadable film Q by the printing apparatus to print an image. Next, the heat spreadable film Q is heated and softened by a molding apparatus, and is brought into close contact with the original mold to be three-dimensionally formed. By this heating step, the heat-softening resin sheet 75 can be softened and the force S can be fixed to fix the shape after three-dimensional molding. In addition, the ink is fixed to the surface by heating the surface of the recording sheet 76. It is possible to do S. Since the laminating process by the laminator in the store can be omitted, the time can be shortened and the cost can be reduced by the omission of the laminator.
[0035] なお、第 1のタイプ、及び第 2のタイプ、何れの熱延展性フィルム Qについても本発 明の装飾物の製造方法、製造装置では使用可能である。 Any of the first type and the second type of the heat spreadable film Q can be used in the method and apparatus for producing the decorative article of the present invention.
なお、立体形状に成形されたお面等の画像印刷フィルム（或いは原型と画像印刷 フィルムとの一体化物）を装着する対象物（装飾物）は、人形に限らず、玩具、家屋、 家具、調度品、什器、彫刻、食器、置物、電子機器、乗り物等々、どのような対象物 であってもよい。即ち、これらの装着対象物の一部又は全部に設けた突状部 (被装着 部分）に対して、表面に任意の画像を備え且つ立体形状に成形された画像印刷フィ ルムを取り付けることにより装飾効果を発揮させることができる。なお、原型と画像印 刷フィルムとの一体化物は、装着対象物の平坦な面にも取り付けることができる。 また、画像を印刷した熱軟化性樹脂シート Qを加熱、軟化させる方法、手段として は、上記実施形態に示したヒータに限らない。例えば、雄型である原型 P自体を発熱 させてもよ!/ヽし、原型 P上に被さる此佳型を発熱させるようにしてもょレヽ。  The object (decorative object) to which the image print film (or the integrated product of the original image and the image print film) such as a face molded into a three-dimensional shape is not limited to a doll, but is a toy, a house, furniture, and an upholstery. It may be any object such as goods, furniture, sculptures, dishes, figurines, electronics, vehicles and so on. That is, a decoration is obtained by attaching an image printing film having an arbitrary image on the surface and formed in a three-dimensional shape to a projecting portion (a mounting portion) provided on a part or all of the mounting objects. It can be effective. The integrated product of the prototype and the image printing film can also be attached to the flat surface of the mounting object. Further, the method and means for heating and softening the heat-softenable resin sheet Q on which an image is printed is not limited to the heater shown in the above embodiment. For example, the male prototype P may be made to generate heat! / The mold may be made to generate heat on the prototype P that is covered with the mold P.
図面の簡単な説明  Brief description of the drawings
[0036] [図 1]本発明を実施するための最良の形態におけるプラスチック人形の製造装置を 示す斜視図である。  FIG. 1 is a perspective view showing a plastic doll manufacturing apparatus according to a best mode for carrying out the present invention.
[図 2]同じくプラスチック人形の製造装置の正面図である。  [Fig. 2] It is a front view of the same plastic doll manufacturing apparatus.
[図 3]同じくプラスチック人形の製造装置の一部切欠背面図である。  [Fig. 3] It is a partially cutaway rear view of the same plastic doll manufacturing apparatus.
[図 4]図 2中、 B— B矢視図である。  [FIG. 4] It is a B-B arrow line view in FIG.
[図 5]図 2中、 C— C矢視図である。  [FIG. 5] It is a C-C arrow line view in FIG.
[図 6]同じくプラスチック人形の製造装置の平面図である。  [Fig. 6] It is a plan view of the same plastic doll manufacturing apparatus.
[図 7]図 2中、 A— A矢視図である。  [FIG. 7] It is an A-A arrow line view in FIG.
[図 8]同じく載置台の一部切欠の拡大斜視図である。  [FIG. 8] It is an enlarged perspective view of a partial notch of a mounting base similarly.
[図 9]熱延展性フィルムをヒーター部で加熱している状態を示す側面図である。  FIG. 9 is a side view showing the heat spreadable film heated by the heater section.
[図 10]同じく成形後の熱延展性フィルムを成形部から取り出す状態の側面図である。  [FIG. 10] It is a side view of the state which takes out the heat spreadable film after shaping | molding similarly from a shaping | molding part.
[図 11]同じく加熱された熱延展性フィルムが原型表面に密着する動作状態を示すも ので、（a)は加熱および吸気中での断面図、（b)は吸気後の断面図、（c)は密着後 の断面図、（d)は周囲不要部分をカットした状態の断面図、（e)は原型を外した状態 の断面図、（f)は完成されたお面の正面図である。 [Fig. 11] Similarly, the heat spreadable film heated is in close contact with the surface of the mold, so (a) is a cross sectional view during heating and suction, (b) is a cross sectional view after suction, (c) ) After close contact (D) is a cross-sectional view in a state in which the unnecessary area is cut, (e) is a cross-sectional view in a state in which the prototype is removed, and (f) is a front view of the completed surface.
[図 12]同じく完成されたお面を人形に取り付ける状態を示し、（a)は一部切欠断面図 、（b)は取り付け後の状態の正面図である。  [Fig. 12] Fig. 12 shows a state where the same finished face is attached to a doll, Fig. 12 (a) is a partially cutaway sectional view, Fig. 12 (b) is a front view of the state after attachment.
[図 13]他の形態のお面を人形に取り付ける状態の一部切欠断面図である。  [Fig. 13] Fig. 13 is a partially cutaway cross-sectional view of a state in which a face of another form is attached to a doll.
[図 14] (a)はバキューム部を省略した製造装置の構成を示す正面図、（b)は下押さえ 部上に熱延展性フィルムと型板を順次積層する手順を示す図、（c)は型板の開口部 と熱延展性フィルム上の画像との位置関係を示す図、（d)は成形状態を示す縦断面 図である。 [FIG. 14] (a) is a front view showing the configuration of a manufacturing apparatus in which the vacuum part is omitted, (b) is a view showing a procedure for sequentially laminating a heat spreadable film and a template on the lower pressing part, (c) Fig. 6 is a view showing the positional relationship between the opening of the template and the image on the heat spreadable film, and Fig. 6 (d) is a longitudinal sectional view showing a forming state.
[図 15]デジタルカメラによって撮像した被写体の画像を、インクジェット記録装置等か ら吐出されるインクによって熱延展性フィルム上に印刷する手順を示す図である。  FIG. 15 is a view showing a procedure for printing an image of a subject taken by a digital camera on a heat spreadable film by using an ink discharged from an ink jet recording apparatus or the like.
[図 16] (a)及び (b)は第 1のタイプの熱延展性フィルムと第 2のタイプの熱延展性フィ ルムとの相違を説明するための図である。 [FIG. 16] (a) and (b) are diagrams for explaining the difference between the first type of heat spreadable film and the second type of heat spreadable film.
符号の説明 Explanation of sign
P 原型、 P1 通気用微細孔、 Q 熱延展性フィルム、 Q 1 不要部分、 R 顔部分、 S スィッチ、 K プラグコード、 H ハンドル、 V 人形、 1 製造装置、 11 バキューム 部、 12 載置台、 12a 吸気用孔部、 21 成形部、 22 上押さえ部、 23 下押さえ部 , 22a, 23a 開口 、 24 ガイド車由、 25 可動ベース、 26 ヒンジ 26a ァイボノレ ト、 26b コィノレスプリング、 26c ナット、 26d ヒンジ棒、 26e アーム 、 26f ストツ パー面部、 27 閉止レバー、 27a ブラケット、 27b 係止突起片、 27c ピン、 27d コィノレスプリング、 31 ヒーター部、 32 ヒーター、 33 固定ベース、 34 ストッパー部 、 35 突起、 36 装着手段、 40 台座、 45 型板、 45a 開口部、 50 デジタルカメラ 、 51 ディスプレイ、 52 ゲージ、 70 記録シート、 71 熱軟化性樹脂シート、 75 熱 軟化性樹脂シート、 76 記録シート。  P prototype, P1 ventilation fine hole, Q heat spreadable film, Q 1 unnecessary part, R face part, S switch, K plug cord, H handle, V doll, 1 manufacturing device, 11 vacuum part, 12 mounting table, 12a Intake hole part, 21 forming part, 22 upper holding part, 23 lower holding part, 22a, 23a opening, 24 guide car, 25 movable base, 26 hinge 26a hinge, 26b core spring, 26c nut, 26d hinge rod , 26e arm, 26f stumper surface, 27 closing lever, 27a bracket, 27b locking projection, 27c pin, 27d core spring, 31 heater, 32 heater, 33 fixed base, 34 stopper, 35 protrusion, 36 mounted Means, 40 pedestal, 45 plate, 45a opening, 50 digital camera, 51 display, 52 gauge, 70 recording sheet, 71 heat softening resin sheet, 75 heat softening resin sheet, 76 recording sheet .

Claims

請求の範囲 The scope of the claims
[1] 表面に凸部、又は/及び、凹部を有し、且つ内部に複数の通気用微細孔を備えた 突状の原型を用意するステップと、熱延展性フィルムの一面に画像を印刷するステツ プと、前記原型の表面に、画像を印刷して成る前記熱延展性フィルムを被せるステツ プと、加熱することにより軟化した該熱延展性フィルムを前記微細孔を介してバキュ ームを行うことで前記原型表面に密着させて原型の表面形状を転写させるステップと 、該熱延展性フィルムの温度を低下させて硬化させるステップと、前記原型から硬化 成形後の熱延展性フィルムを外して不要部分をカットすることにより画像印刷フィルム を得るステップと、該画像印刷フィルムを装着対象物の被装着部分に装着するステツ プと、を備えたことを特徴とする装飾物の製造方法。  [1] preparing a projecting master having a convex portion and / or a concave portion on the surface and a plurality of ventilation fine holes in the inside, and printing an image on one surface of the heat spreadable film A step of covering the heat spreadable film formed by printing an image on the surface of the original mold, and vacuuming the heat spreadable film softened by heating through the fine holes; The step of causing the surface shape of the mold to be transferred by bringing it into close contact with the surface of the mold, the step of lowering the temperature of the heat spreadable film and hardening, and removing the heat spreadable film after curing and forming from the mold A method for producing a decorative article, comprising: a step of obtaining an image-printed film by cutting a portion; and a step of attaching the image-printed film to a mounting portion of a mounting target.
[2] 表面に凸部、又は/及び、凹部を有し、且つ内部に複数の通気用微細孔を備えた 突状の原型を用意するステップと、熱延展性フィルムの一面に画像を印刷するステツ プと、前記原型の表面に、画像を印刷して成る前記熱延展性フィルムを被せるステツ プと、加熱することにより軟化した該熱延展性フィルムを前記微細孔を介してバキュ ームを行うことで前記原型表面に密着させて原型の表面形状を転写させることにより 前記原型と前記熱延展性フィルムとの一体化物を形成するステップと、一体化物を 装着対象物の被装着部分に装着するステップと、を備えたことを特徴とする装飾物の 製造方法。  [2] preparing a projecting master having a convex portion and / or a concave portion on the surface and a plurality of ventilation fine holes in the inside, and printing an image on one surface of the heat spreadable film A step of covering the heat spreadable film formed by printing an image on the surface of the original mold, and vacuuming the heat spreadable film softened by heating through the fine holes; Forming an integrated product of the prototype and the heat spreadable film by closely contacting the surface of the prototype and transferring the surface shape of the prototype, and mounting the integrated product on the mounting portion of the mounting target And a method of producing a decoration characterized by comprising.
[3] 表面に凸部、又は/及び、凹部を有し、且つ内部に複数の通気用微細孔を備えた 突状の原型を載置する載置台を備えたバキューム部と、一面に画像を印刷して成る 熱延展性フィルムの少なくとも外周部を着脱自在に挟持し、中央に露出している熱延 展性フィルムが載置台上の原型から離反した位置から当該原型に被さる位置までの 間を昇降自在となるようにして載置台上側に配して成る成形部と、熱延展性フィルム の中央部を前記原型に被さる位置で加熱するよう成形部上方側に取り付けられたヒ 一ター部と、を備えたことを特徴とする装飾物の製造装置。  [3] A vacuum unit provided with a mounting base on which a projecting master having a convex portion and / or a concave portion on the surface and a plurality of fine holes for ventilation is provided, and an image on one side At least the outer periphery of the printed heat spreadable film is detachably held, and the distance between the position of the heat spreadable film exposed at the center away from the original on the mounting table and the position where it is covered by the original A molding portion disposed on the upper side of the mounting table so as to be vertically movable, and a heating portion attached to the upper side of the molding portion so as to heat the central portion of the heat spreadable film over the original mold; An apparatus for producing a decoration, comprising:
[4] 表面に凸部、又は/及び、凹部を有した突状の原型を用意するステップと、熱延展 性フィルムの一面に画像を印刷するステップと、前記原型の表面に、画像を印刷して 成る前記熱延展性フィルムを被せるステップと、加熱することにより軟化した該熱延展 性フィルムを前記原型表面に密着させて原型の表面形状を転写させるステップと、該 熱延展性フィルムの温度を低下させて硬化させるステップと、前記原型から硬化成形 後の熱延展性フィルムを外して不要部分をカットすることにより画像印刷フィルムを得 るステップと、該画像印刷フィルムを装着対象物の被装着部分に装着するステップと 、を備えたことを特徴とする装飾物の製造方法。 [4] A step of preparing a projecting master having a convex portion and / or a concave portion on the surface, a step of printing an image on one surface of a heat spreadable film, and an image printed on the surface of the master Covering the heat spreadable film, and the heat spread softened by heating. Allowing the adhesive film to adhere to the surface of the mold to transfer the surface shape of the mold, reducing the temperature of the heat spreadable film for curing, and removing the heat spreadable film after curing and forming from the mold. A method of manufacturing a decorative article, comprising the steps of: obtaining an image-printed film by cutting an unnecessary portion; and attaching the image-printed film to a mounting portion of an object to be mounted.
[5] 表面に凸部、又は/及び、凹部を有した突状の原型を用意するステップと、熱延展 性フィルムの一面に画像を印刷するステップと、前記原型の表面に、画像を印刷して 成る前記熱延展性フィルムを被せるステップと、加熱することにより軟化した該熱延展 性フィルムを前記原型表面に密着させて原型の表面形状を転写させることにより前 記原型と前記熱延展性フィルムとの一体化物を形成するステップと、一体化物を装 着対象物の被装着部分に装着するステップと、を備えたことを特徴とする装飾物の製 造方法。 [5] A step of preparing a protrusive prototype having a convex portion and / or a concave portion on the surface, a step of printing an image on one surface of the heat spreadable film, and an image printed on the surface of the master And a step of covering the heat spreadable film, and the heat spreadable film softened by heating is brought into intimate contact with the surface of the master to transfer the surface shape of the master, and the master and the heat spreadable film. A method of manufacturing a decorative article, comprising the steps of: forming an integral body of the integrated body; and attaching the integral body to a mounting portion of an object to be mounted.
[6] 表面に凸部、又は/及び、凹部を有した突状の原型を載置する載置台と、一面に 画像を印刷して成る熱延展性フィルムの少なくとも外周部を着脱自在に挟持し、中央 に露出している熱延展性フィルムが載置台上の原型から離反した位置から当該原型 に被さる位置までの間を昇降自在となるようにして載置台上側に配して成る成形部と 、熱延展性フィルムの中央部を前記原型に被さる位置で加熱するよう成形部上方側 に取り付けられたヒーター部と、を備えたことを特徴とする装飾物の製造装置。  [6] A mounting table on which a projecting master having a convex portion and / or a concave portion is placed on the surface, and at least an outer peripheral portion of a heat spreadable film formed by printing an image on one side is detachably held. A molded portion disposed on the upper side of the mounting table so as to be vertically movable between a position where the heat spreadable film exposed in the center is separated from the original mold on the mounting table and a position where the film spreads over the original mold; An apparatus for manufacturing a decorative article, comprising: a heater portion attached to an upper side of a forming portion so as to heat the central portion of the heat spreadable film over the original mold.
[7] 前記成形部は、前記熱延展性フィルムの中央部を露出させる開口部を備え、且つ 少なくとも一方が他方に対して開閉自在に支持された上押さえ部及び下押さえ部を 備え、該上押さえ部及び下押さえ部によって前記熱延展性フィルムの外周部を着脱 自在に挟持することを特徴とする請求項 3又は 6に記載の装飾物の製造装置。  [7] The formed portion includes an opening that exposes the central portion of the heat spreadable film, and an upper pressing portion and a lower pressing portion at least one of which is supported openably and closably relative to the other; The outer peripheral part of the said heat spreadable film is detachably clamped by a holding | suppressing part and a lower holding | suppressing part, The manufacturing apparatus of the decorative article of Claim 3 or 6 characterized by the above-mentioned.
[8] 前記下押さえ部上に載置した熱延展性フィルム上に、前記原型を嵌合する開口部 を備えた型板を介在させて前記上押さえ部により挟持したことを特徴とする請求項 7 に記載の装飾物の製造装置。  [8] A hot spreadable film placed on the lower pressing portion is sandwiched by the upper pressing portion by interposing a template provided with an opening for fitting the original. The manufacturing apparatus of the decoration described in 7.
[9] 前記ヒーター部は、前記成形部の真上位置と側方退避位置との間を進退可能であ ることを特徴とする請求項 3、 6、 7又は 8に記載の装飾物の製造装置。  [9] The manufacture of the decorative article according to claim 3, wherein the heater unit is capable of advancing and retracting between a position immediately above the forming unit and a side retreat position. apparatus.
[10] 前記熱延展性フィルムは、インク受理層を表面に備えた耐熱性の記録シートの他 面に、熱溶融性フィルムを仮接着した構成を備えていることを特徴とする請求項 1、 2[10] The heat spreadable film is a heat resistant recording sheet having an ink receiving layer on the surface, and the like. A heat melting film is temporarily adhered to the surface, and the structure is characterized in that it is characterized in that:
、 4又は 5に記載の装飾物の製造方法。 The manufacturing method of the decoration as described in 4, or 5.
[11] 前記熱延展性フィルムは、インク受理層を表面に備えた耐熱性の記録シートの他 面に、熱溶融性フィルムを仮接着した構成を備えていることを特徴とする請求項 3、 611. The heat spreadable film according to claim 3, wherein the heat melting film is temporarily adhered to the other surface of the heat resistant recording sheet having the ink receiving layer on the surface. 6
、 7、 8又は 9に記載の装飾物の製造装置。 The manufacturing apparatus of the decoration as described in 7, 8, or 9.
[12] 前記装着対象物は、人形、玩具、家屋、彫刻、食器、置物、電子機器、或いは乗り 物であることを特徴とする請求項 1、 2、 4、 5又は 10に記載の装飾物の製造方法。 [12] The decoration according to any one of claims 1, 2, 4, 5 or 10, wherein the mounting object is a doll, a toy, a house, a sculpture, a dish, a figurine, an electronic device, or a vehicle. Manufacturing method.
[13] 前記装着対象物は、人形、玩具、家屋、彫刻、食器、置物、電子機器、或いは乗り 物であることを特徴とする請求項 3、 6、 7、 8、 9又は 11に記載の装飾物の製造装置。 [13] The object to be attached is a doll, a toy, a house, a sculpture, a dish, a figurine, an electronic device, or a ride, according to claim 3, 6, 7, 8, 9, or 11. Equipment for manufacturing decorations.
[14] インク受理層を表面に備えた耐熱性の記録シートと、該記録シートの他面に仮接着 した熱溶融性フィルムと、を備えてレ、ることを特徴とする熱延展性フィルム。 [14] A heat spreadable film comprising: a heat resistant recording sheet having an ink receiving layer on the surface thereof; and a heat melting film temporarily bonded to the other surface of the recording sheet.
PCT/JP2007/070419 2006-11-07 2007-10-19 Manufacturing method and manufacturing apparatus of decoration, and thermally spreading film WO2008056521A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2006-301815 2006-11-07
JP2006301815 2006-11-07
JP2007226735A JP2008137375A (en) 2006-11-07 2007-08-31 Manufacturing method of decorative article, manufacturing equipment, and thermal spreadable film
JP2007-226735 2007-08-31

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JP2017042933A (en) * 2015-08-24 2017-03-02 株式会社コーユー Stereoscopic photograph structure
EP4049549A4 (en) * 2019-10-23 2023-03-22 Assems Inc. Three-dimensional out sole having improved pattern quality and durability, and shoe comprising same

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