WO2008052517A1 - Couche d'oxyde anodique pour conducteur électrique, en particulier conducteur en aluminium, procédé de production d'une couche d'oxyde anodique et conducteur électrique doté d'une couche d'oxyde anodique - Google Patents
Couche d'oxyde anodique pour conducteur électrique, en particulier conducteur en aluminium, procédé de production d'une couche d'oxyde anodique et conducteur électrique doté d'une couche d'oxyde anodique Download PDFInfo
- Publication number
- WO2008052517A1 WO2008052517A1 PCT/DE2007/001929 DE2007001929W WO2008052517A1 WO 2008052517 A1 WO2008052517 A1 WO 2008052517A1 DE 2007001929 W DE2007001929 W DE 2007001929W WO 2008052517 A1 WO2008052517 A1 WO 2008052517A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- oxide layer
- electrolyte
- anodic oxide
- test
- microns
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/06—Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/18—After-treatment, e.g. pore-sealing
- C25D11/24—Chemical after-treatment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/23—Corrosion protection
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2823—Wires
Definitions
- Anodic oxide layer for electrical conductors in particular conductors made of aluminum, method for producing an anodic oxide layer and electrical conductor with anodic oxide layer
- the invention relates to an anodic oxide layer for electrical conductors, in particular conductors of aluminum, e.g. in the form of ribbons or wires. Furthermore, the invention relates to a method for producing an anodic oxide layer. Finally, the invention relates to a subsequently anodized electrical conductor.
- the invention is for an embodiment of the electrical conductor as an electrical winding or coil z. B. applicable in a transformer.
- an apparatus for the continuous anodization of aluminum strips with which strips are unilaterally anodized with direct current in various electrolytes, for example sulfuric, oxalic and phosphoric acid.
- the tape to be anodized is guided horizontally through the bath.
- the oxide layer is formed on the band side, which is opposite to the cathode.
- the electrolyte for example, 20% sulfuric acid may be used at a temperature of 40 ° C, an anodic current density of 10A / dm 2, and a voltage of 30V.
- the aluminum strip is continuously passed through the bath at a very high speed.
- the electrolyte is based on inorganic acids and contains functional carboxyl and / or hydroxyl groups as well as metal salts, e.g. trivalent chromium salt.
- the oxide layers produced in this way find their use as a primer for organic layers and for the production of packaging.
- DE 100 65 649 A1 discloses a device and a method for electrochemical metallizing, etching, oxidizing and reducing electrically conductive and flexible strips in continuous flow systems.
- electrode rollers which are provided on the lateral surface with an ion-permeable and electrically insulating layer.
- the material to be treated is passed through the system during the pass around the electrode rollers.
- the bath tension for electrolytic treatment is applied to the material to be treated and to the electrode roller (counter electrode).
- US Pat. No. 6,261,437 describes a method and a device for anodising aluminum wires for high-voltage equipment and electrical installations. A portion of certain length of the metal conductor is wrapped around the holder, so that all windings are separated from each other on a comb-shaped device. The winding holder with the wound wire is immersed in the electrolyte. The wire is connected to the plus pole of the power source and anodized. The oxide layer produced in this way has sufficient adhesive strength and good insulating properties.
- an operating electrolyte according to DE 101 04 714 C for an aluminum electrolytic capacitor which comprises ethylene glycol, p-nitrobenzoic acid, ammonium hypophosphite, ammonium pentaborate, polyethylene glycol, MMA 1 ORA and ammonium methyl benzoate, the addition of methylbenzoic acid, the by their methyl substitution sterically the Subsequent reaction of the acid group with ethylene glycol blocked, an operating electrolyte with improved long-term stability of the electrical conductivity can be produced.
- the acids used in this electrolyte function as the insulating ability improving substances. These could be used as an additive for aftertreatment solutions.
- DE 196 80 596C teaches a process for the aftertreatment of the microporous oxide layers produced on workpieces made of aluminum, magnesium, titanium by anodic or plasma-chemical anodic oxidation.
- This method is characterized in that silica in the form of a lyosol in which the colloidally dispersed SiO 2 particles are smaller in at least one dimension than the diameter of the pores or capillaries of the microporous cover layer. The particles are introduced under varying pressure conditions in the pores or capillaries.
- the prior art provides no indication of the effect of post-treatment with plastics (e.g., PTFE) on the breakdown voltage and ductility of the layer.
- plastics e.g., PTFE
- the invention therefore has the object of developing on the basis of investigations an anodic oxide layer for electrical conductors, in particular conductors made of aluminum, a method for producing an anodic oxide layer and electrical conductor with anodic oxide layer and its formation, with which both the breakdown voltage as well as the ductility can be positively influenced. This considering the following criteria:
- the commonly used sulfuric acid electrolyte should be the reference. On this basis, the electrolyte type and composition are to be varied.
- Post-treatment should be carried out after re-compaction. Based on this, the aftertreatments with new, subsequently introduced substances for this process are to be improved.
- anodic oxide layer for electrical conductors in particular conductors of aluminum in the form of bands or wires, wherein for the production of the oxide layer
- an electrolyte which is oriented in its type and composition to the reference of a sulfuric acid electrolyte and optionally variable in its composition, b) at least one selected type of current and shape and possibly their superpositions are used and c ) is introduced in a compacting after-treatment of the surface of the oxide layer, a substance which is based on the reference of a recompression of an aggregate form of water,
- HM Martens hardness
- e an increase in the wear resistance compared to conventional parameters, such as a wear depth of about 100 microns to ⁇ 70 microns according to vibrational wear test and a Ritzenergie Why [J / mm 2 ] of 0, 03 to> 0.05 at normal forces of 2 N and from 0.45 to> 0.5 at normal forces of 50 N according to scratch test
- f an improvement in ductility (crack sensitivity, cracking tendency) in comparison of 0.24 to 0, 30 [elongation at the 1st crack, using as a measure of the ductility the fracture elongation in%] according to conditions of the microbending test with a maximum force of 50 N, a path of max. 4800 microns, a sample of 1 45 xb 10 xh 0.3 mm, one
- G has a corrosion resistance by a layer thickness of the oxide layer from 5 microns and h) at an oxide thickness of about 6 microns and a thermal stress of about 2 hours at 250 ° C a breakdown voltage safety of more than
- 300 V is exposable.
- an electrolyte comprising the constituents 15 to 30% by volume of sulfuric acid with an addition of 5 to 30 g of oxalic acid / 1 sulfuric acid, g) the introduction of an alternating current in sine, rectangular, triangular or trapezoidal form or a combination of these and with a frequency up to 700 Hz, h) the use of a paint as a substance before the compacting post-treatment and i) compliance with a Temperature of 25 ... 50 ° C j) provided.
- the electrolyte should advantageously contain 20% by volume of sulfuric acid, 15 g of oxalic acid / 1 sulfuric acid and an enrichment with Al particles in a concentration in the range of about 3.5 g Al ... about 13 g Al / 1 electrolyte, wherein the concentration is variable depending on the passage speed of the conductor in the bath, have.
- the introduced alternating current can be used in alternating pulse shapes and / or pulse sequences, which improves the breakdown voltage strength and ductility of the layer.
- the introduced alternating current has a voltage of less than 50V.
- the anodization time is ⁇ 120 s and can be varied depending on the passage speed of the conductor in the bath and / or the current intensity and / or the treatment interval.
- the aftertreatment with the respective anodizing color includes the steps
- the electrical conductor with anodic oxide layer in its use as in coils, windings or the like. According to the invention
- This electrical conductor has a dielectric strength of about 6 microns and a thermal stress of about 2 h at 250 ° C a breakdown voltage of more than 300 V.
- the oxide layer has a porosity of 3 to 8 pores / nm.
- an electrolyte which is oriented in its type and composition to the reference of a sulfuric acid electrolyte and optionally variable in its composition, b) at least one selected type of current and shape and possibly their superpositions are used and c ) is introduced in a compacting after-treatment of the surface of the oxide layer, a substance which is based on the reference of a recompression of an aggregate form of water,
- a Ritzenergy (J / mm] from 0.03 to> 0.05 at normal forces of 2 N and from 0.45 to> 0.5 at normal forces of 50 N according to Ritzprüf die, f) an improvement in ductility (crack sensitivity, cracking tendency ) in comparison of 0.24 to 0.30 [elongation at the 1st crack in%] according to conditions of the micro bending test with a maximum force of 50 N, a way of max. 4800 ⁇ m, one Test piece of 1 45 xb 10 xh 0.3 mm, a test speed of
- the increased wear resistance of the oxide layer according to the scratch test test can have a Ritzenergy Why [J / mm 2 ] of ⁇ 0.6 at 50 N, and the improved ductility from a size of> 0.31.
- an electrolyte comprising the constituents 15 to 30% by volume of sulfuric acid with an addition of 5 to 30 g of oxalic acid / 1 sulfuric acid, g) the introduction of an alternating current in sine, rectangular, triangular or trapezoidal form or a combination of these and with a frequency up to 700 Hz, h) the use of a paint as a substance before the compacting post-treatment and i) compliance with a Temperature of 25 ... 50 ° C.
- the electrolyte should advantageously have a proportion of 20 vol.% Sulfuric acid.
- the electrolyte may have a content of 15 g of oxalic acid / 1 sulfuric acid.
- the introduced alternating current can be used in the combination form trapezoid - sine. Also this is in the combination form sine, rectangle, trapezium selectable. It is also conceivable for special treatments alternating pulse shapes and / or pulse sequences of the current to improve the breakdown voltage strength and ductility of the layer.
- the introduced alternating current has a voltage of ⁇ 50V.
- the anodization time is ⁇ 120 s, it can be varied as a function of the passage speed of the conductor in the bath and / or the current intensity and / or the treatment interval up to this limit.
- the method basically comprises the steps
- the color red or green is used as the anodizing color.
- the colors used can current, such as so-called GTL-Oxalanmaschine or
- An electrical conductor treated according to this method has an oxide layer corresponding to a breakdown voltage safety of 30 to 60 V / layer thickness, a Marten hardness [HM] of> 2300, an increase in the wear resistance in comparison to conventional parameters, such as
- a Ritzenergy For [J / mm 2 ] from 0.03 to> 0.05 at normal forces of 2 N and from 0.45 to> 0.5 at normal forces of 50 N according to scratch test, an improvement in ductility (crack sensitivity, cracking tendency) in comparison from 0.24 to 0.30 [elongation at the 1st crack in%] according to conditions of the micro bending test with a maximum force of 50 N, a way of max. 4800 .mu.m, a test piece of 1 45 xb 10 xh 0.3 mm, a test speed of 20 microns / s and a span of 40 mm and receives a corrosion resistance by a layer thickness of the oxide layer from 5 microns.
- This conductor is processible into coils, windings or the like which require these properties.
- Such electrical conductors can be produced with an anodic oxide layer having a breakdown voltage of more than 300 V at an oxide layer thickness of about 6 microns and a thermal stress of about 2 hours at 250 ° C.
- an insulation resistance of> 200k ⁇ can be achieved, wherein the oxide layer has a porosity of 3 to 8 pores / nm 2 .
- Such an electrical conductor with anodic oxide layer is z. B. for use in transformers on a removable carrier to form a coil or winding as a metallic metal oxide layer winding conductor to an array of electrically series-connected connections of a plurality of coils and segments of a tapped total winding, wherein the lying in the overall winding at the input and output Coils can be supplemented with additional layers of insulating material.
- the additional layers may consist of a film corresponding to the heat classes.
- the punctual additional insulation can also consist of a heat class corresponding film, wherein the taps connections can be provided from a non-anodized Al conductor.
- the production of an oxide layer for the conductor with high breakdown voltage safety is an essential prerequisite.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Treatment Of Metals (AREA)
- Insulated Conductors (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE112007003217T DE112007003217A5 (de) | 2006-11-02 | 2007-10-27 | Anodische Oxidschicht für elektrische Leiter, insbesondere Leiter aus Aluminium, Verfahren zur Erzeugung einer anodischen Oxidschicht und elektrischer Leiter mit anodischer Oxidschicht |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006052170.6 | 2006-11-02 | ||
DE200610052170 DE102006052170A1 (de) | 2006-11-02 | 2006-11-02 | Anodische Oxidschicht für elektrische Leiter, insbesondere Leiter aus Aluminium, Verfahren zur Erzeugung einer anodischen Oxidschicht und elektrischer Leiter mit anodischer Oxidschicht |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2008052517A1 true WO2008052517A1 (fr) | 2008-05-08 |
WO2008052517A8 WO2008052517A8 (fr) | 2008-07-10 |
Family
ID=39099849
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2007/001929 WO2008052517A1 (fr) | 2006-11-02 | 2007-10-27 | Couche d'oxyde anodique pour conducteur électrique, en particulier conducteur en aluminium, procédé de production d'une couche d'oxyde anodique et conducteur électrique doté d'une couche d'oxyde anodique |
Country Status (2)
Country | Link |
---|---|
DE (2) | DE102006052170A1 (fr) |
WO (1) | WO2008052517A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112962130A (zh) * | 2021-03-12 | 2021-06-15 | 兰州大学 | 铝绕组表面的耐高温绝缘层材料及其制备方法 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2963409A (en) * | 1957-10-07 | 1960-12-06 | Reynolds Metals Co | Flexible anodic coating |
US3112250A (en) * | 1961-04-26 | 1963-11-26 | Walker Henry | Anodizing method and solutions |
GB1070782A (en) * | 1963-06-13 | 1967-06-01 | John Gilbert Simmons | Improvements in anodising aluminium and its alloys |
US4043880A (en) * | 1975-07-24 | 1977-08-23 | Sumitomo Aluminum Smelting Co., Ltd. | Method for producing green-colored anodic oxide film on aluminum or aluminum base alloy articles |
US4571287A (en) * | 1980-12-27 | 1986-02-18 | Nagano Prefecture | Electrolytically producing anodic oxidation coat on Al or Al alloy |
WO2002004716A1 (fr) * | 2000-07-10 | 2002-01-17 | Basf Aktiengesellschaft | Procede de traitement de surfaces de pieces en aluminium ou en alliages d'aluminium a l'aide de formulations contenant de l'acide alcanesulfonique |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1788468U (de) * | 1959-01-22 | 1959-05-14 | Wilhelm Dr Ing Lepper | Isolierter kupferleiter, insbesondere fuer wicklungen elektrischer maschinen und transformatoren. |
US4177299A (en) * | 1978-01-27 | 1979-12-04 | Swiss Aluminium Ltd. | Aluminum or aluminum alloy article and process |
WO1984004934A1 (fr) * | 1983-06-13 | 1984-12-20 | Hoechst Ag | Procede et installation pour l'oxydation anodique unilaterale continue de bandes d'aluminium et leur utilisation lors de la fabrication de plaques d'impression offset |
US4526660A (en) * | 1984-02-06 | 1985-07-02 | Garriga Eliseo B | Anodizing method |
FR2808291B1 (fr) * | 2000-04-26 | 2003-05-23 | Mofratech | Procede electrolytique d'oxydation pour l'obtention d'un revetement ceramique a la surface d'un metal |
-
2006
- 2006-11-02 DE DE200610052170 patent/DE102006052170A1/de not_active Withdrawn
-
2007
- 2007-10-27 DE DE112007003217T patent/DE112007003217A5/de not_active Withdrawn
- 2007-10-27 WO PCT/DE2007/001929 patent/WO2008052517A1/fr active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2963409A (en) * | 1957-10-07 | 1960-12-06 | Reynolds Metals Co | Flexible anodic coating |
US3112250A (en) * | 1961-04-26 | 1963-11-26 | Walker Henry | Anodizing method and solutions |
GB1070782A (en) * | 1963-06-13 | 1967-06-01 | John Gilbert Simmons | Improvements in anodising aluminium and its alloys |
US4043880A (en) * | 1975-07-24 | 1977-08-23 | Sumitomo Aluminum Smelting Co., Ltd. | Method for producing green-colored anodic oxide film on aluminum or aluminum base alloy articles |
US4571287A (en) * | 1980-12-27 | 1986-02-18 | Nagano Prefecture | Electrolytically producing anodic oxidation coat on Al or Al alloy |
WO2002004716A1 (fr) * | 2000-07-10 | 2002-01-17 | Basf Aktiengesellschaft | Procede de traitement de surfaces de pieces en aluminium ou en alliages d'aluminium a l'aide de formulations contenant de l'acide alcanesulfonique |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112962130A (zh) * | 2021-03-12 | 2021-06-15 | 兰州大学 | 铝绕组表面的耐高温绝缘层材料及其制备方法 |
Also Published As
Publication number | Publication date |
---|---|
DE112007003217A5 (de) | 2009-10-01 |
WO2008052517A8 (fr) | 2008-07-10 |
DE102006052170A1 (de) | 2008-05-08 |
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