WO2008001856A1 - Composition adhésive pour filtre optique, couche adhésive ayant la fonction d'un filtre optique, et filtre composite - Google Patents
Composition adhésive pour filtre optique, couche adhésive ayant la fonction d'un filtre optique, et filtre composite Download PDFInfo
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- WO2008001856A1 WO2008001856A1 PCT/JP2007/063021 JP2007063021W WO2008001856A1 WO 2008001856 A1 WO2008001856 A1 WO 2008001856A1 JP 2007063021 W JP2007063021 W JP 2007063021W WO 2008001856 A1 WO2008001856 A1 WO 2008001856A1
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- layer
- adhesive layer
- sensitive adhesive
- pressure
- light
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F297/00—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer
- C08F297/02—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type
- C08F297/026—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type polymerising acrylic acid, methacrylic acid or derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J153/00—Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
- C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/22—Absorbing filters
- G02B5/223—Absorbing filters containing organic substances, e.g. dyes, inks or pigments
Definitions
- Optical filter pressure-sensitive adhesive composition pressure-sensitive adhesive layer having an optical filter function, and composite filter
- the present invention is disposed on the front surface of a display device, and is suitable for cutting unnecessary light emitted from the display device and capable of adjusting the color tone and the pressure-sensitive adhesive layer.
- the present invention relates to a pressure-sensitive adhesive composition for optical filters and a composite filter for display devices using the pressure-sensitive adhesive layer.
- An optical filter is installed on the front face of such a display device in order to remove unnecessary light-emitting components and make the display color clear.
- a mixed gas of xenon and neon is excited by discharge to emit vacuum ultraviolet light, and light emission of three primary colors is performed using the light emission of red, blue, and green phosphors by the vacuum ultraviolet light excitation. It has gained.
- neon orange light centered around 590 nm (hereinafter also referred to as Ne light) is emitted.
- Ne light neon orange light centered around 590 nm
- NIR near infrared light
- a filter that absorbs and removes neon orange light and near-infrared light such as a filter that locally reduces the transmittance of neon orange light and near-infrared wavelengths, is placed on the front of the display. It is installed. Further, the filter may be given a function of correcting the color balance of the image or improving the color purity by adjusting the transmittance in the visible light wavelength region.
- the filters contained in these various filter functions, especially the NIR absorption filter contain the dye contained in them. In order to solve this problem, there is a case where a UV absorption function is also required.
- an electromagnetic wave shielding sheet (electromagnetic wave shielding filter) having an electromagnetic wave shielding function is disposed on the front surface of a PDP or the like.
- the shielding performance against electromagnetic waves generated by the front force of the PDP must be 30 dB or more from 30 MHz to 1 GHz.
- the term “electromagnetic wave” is used to mean an electromagnetic wave having a frequency band of about MHz to GHz or less, and is used separately from infrared rays, visible rays, and ultraviolet rays.
- An electromagnetic wave shielding sheet used for such applications is required to have optical transparency as well as electromagnetic wave shielding performance. Therefore, as an electromagnetic wave shielding sheet, a conductive mesh layer or the like obtained by etching a metal foil such as a copper foil bonded to a transparent base film made of a resin film with an adhesive is known.
- a front filter disposed on the front surface of the display there is a composite filter in which an NIR absorption function, a Ne light absorption function, a color correction function, a UV absorption function, and the like are combined in addition to an electromagnetic wave shielding function. Often used.
- Patent Document 1 and Patent Document 2 a conductive mesh layer and an adhesive layer for adhering to a display are sequentially formed on one surface of a transparent substrate film, and the transparent substrate film is formed.
- a composite filter is proposed in which a NIR absorption filter film or the like is laminated.
- Patent Document 3 a metal foil is laminated on one surface of a transparent substrate film via an adhesive layer, and the metal foil is etched to form a conductor mesh layer, which is attached to a display.
- composite filters have been proposed in which a NIR absorbing dye is added to the adhesive layer, or a resin layer is formed on the back surface with an NIR absorbing dye added.
- Patent Document 4 describes (i) one polymer block (A 1) mainly composed of an acrylate unit and a polymer block (A1) mainly composed of a (meth) acrylate unit. Is a triblock structure in which two polymer blocks (B1) with different structures are bonded to each other, or acrylic acid Two polymer blocks (A1) mainly composed of ester units and one polymer block (B1) composed mainly of (meth) acrylic acid ester units and different in structure from one another (B1) A block copolymer having at least a triblock structure in the molecule, having a mass average molecular weight of 120,000 or more and a molecular weight distribution (MwZMn) of less than 1.5 (I) And one of the polymer blocks (A2) mainly composed of acrylate units and the polymer block (B2) having a structure different from that of the polymer block (A2) mainly composed of (meth) acrylate units.
- MwZMn molecular weight distribution
- Patent Document 4 does not describe anything about use as a display device, provision of an optical filter function, deterioration of a light absorber, and impact resistance.
- Patent Document 1 Japanese Patent Application Laid-Open No. 2001-210988
- Patent Document 2 Japanese Patent Laid-Open No. 11-126024
- Patent Document 3 Japanese Patent No. 3473310
- Patent Document 4 Japanese Unexamined Patent Publication No. 2005-307063
- Patent Document 5 Japanese Patent Laid-Open No. 2002-260539
- a conventionally used acrylic pressure-sensitive adhesive layer that functions as a pressure-sensitive adhesive layer contains a light-absorbing agent (pigment) that has a near infrared absorption function, a neon light absorption function, and a color tone adjustment function.
- a light-absorbing agent pigment
- the light absorber deteriorates and the spectral characteristics of the optical filter
- the problem of changing has arisen and practical application has been difficult.
- an adhesive layer is applied to a conductive mesh surface in order to attach a composite filter to the surface of a display (so-called pressure-sensitive adhesive is also a form of adhesive).
- pressure-sensitive adhesive is also a form of adhesive.
- the adhesive layer is on the same side as the conductive mesh layer with respect to the transparent base film, the adjacent layers and the dye react to discolor or fade, resulting in a change in absorption vector characteristics. That is, there is a problem that the light absorber deteriorates.
- This deterioration of the light absorber occurs over a long period of time even in a room temperature atmosphere (temperature 10 to 20 ° C, relative humidity 30 to 60%), but especially in a high temperature atmosphere (temperature 50 ° C or more), or Or it is promoted and noticeable in a high temperature and high humidity atmosphere (temperature of 50 ° C or more and relative humidity of 70% or more).
- This tendency was particularly significant for NIR-absorbing dyes in which organic dyes such as dimmum dyes are exclusively used.
- Patent Document 5 discloses a plasma display panel in which an optical filter having an antireflection film is attached to the front surface of a display through an adhesive layer, and the destruction energy by an impact test is 0.5 joule or more.
- a plasma display panel has been proposed, which describes that an adhesive layer has impact resistance and a light absorber such as a dye is contained.
- the pressure-sensitive adhesive layer described in Patent Document 5 since the ionomer resin is crosslinked by cross-linking metal ions, the light absorber deteriorates with time, so that the spectral characteristics change, and there is still a practical problem. there were.
- the present invention has been made in consideration of the above-mentioned problems. It has a single layer of adhesiveness and a desired optical filter function, and can be used for a long time, particularly under high temperature and high humidity. However, it is possible to provide a pressure-sensitive adhesive layer that hardly undergoes a change in spectral characteristics due to deterioration of the light absorber, and in particular, a pressure-sensitive adhesive layer that hardly changes in the absorption spectrum due to the interaction between the pressure-sensitive adhesive and the added light absorber. For the purpose.
- An object of the present invention is to provide a pressure-sensitive adhesive composition capable of realizing the pressure-sensitive adhesive layer, and a composite filter having an optical filter function using the pressure-sensitive adhesive layer.
- the composite filters in particular, in addition to the electromagnetic wave shielding function, a composite filter in which various functions such as an NIR absorption function, a Ne light absorption function, and a color correction function are combined, the total thickness, the number of layers, and the manufacturing
- various light absorbers such as NIR absorbers are added to the adhesive layer for adhering the composite filter to the surface of the display.
- the object of the present invention is to provide a composite filter excellent in transparency that can prevent deterioration, deterioration and discoloration of the light absorber due to the interaction between the metal and the like and the light absorber.
- the present invention provides a polymer block (A1) comprising one polymer block (A1) comprising an acrylate unit and (meth) acrylate unit.
- a polymer block (A1) comprising one polymer block (A1) comprising an acrylate unit and (meth) acrylate unit.
- a multi-block copolymer having at least in the molecule a triblock structure in which one of the polymer blocks (B1) comprising a sulfonate unit and different in structure from the polymer block (A1) is bonded to each other
- a near-infrared absorber containing a dimonium-based compound an adhesive composition for optical filters, wherein the low molecular weight component in the multi-block copolymer is a film comprising the adhesive composition.
- the film is characterized in that the chromaticity difference ⁇ X and ⁇ y of the film before and after being left for 1000 hours in an atmospheric environment with a temperature of 60 ° C and a relative humidity of 95% is such that the deviation is 0.03 or less.
- An optical filter pressure-sensitive adhesive composition is provided.
- the present invention provides a polymer block comprising one of the polymer blocks (A1) containing an acrylate unit and a (meth) acrylate unit.
- a polymer block (B1) comprising an ester unit and having a different structure from the polymer block (A1) has at least a triblock structure in which one of the polymer blocks (B1) is bonded to each other, and has a mass average molecular weight of 50,000 or more And having a molecular weight distribution (MwZMn) of less than 1.5 and a multi-block copolymer and one or more light absorbers having light absorption in a predetermined wavelength range,
- An agent composition is provided.
- the present invention provides an adhesive layer disposed on the front surface of the display device, and includes one polymer block (A1) including an acrylate unit.
- a pressure-sensitive adhesive layer containing at least a multi-block copolymer in a molecule and a near-infrared absorber containing a dimmonium compound,
- the low molecular weight component in the multi-block copolymer is such that the pressure-sensitive adhesive layer has a chromaticity difference ⁇ X and ⁇ y before and after the pressure-sensitive adhesive layer is allowed to stand for 1000 hours in an atmospheric environment at an air temperature of 60 ° C and a relative humidity of 95%.
- An adhesive layer having an optical filter function is provided, characterized in that the amount is less than 0.03.
- the present invention provides an adhesive layer disposed on the front surface of the display device, the polymer layer (A1) including an acrylate unit, and (Metal) Containing an acrylate unit and comprising a triblock structure in which two polymer blocks (B1) having a different structure from the polymer block (A1) are bonded to each other, or an acrylate unit A triblock structure in which two polymer blocks (A1) and one (1) polymer block (B1) comprising a (meth) acrylic acid ester unit and having a different structure from the polymer block (A1) are bonded to each other.
- a multi-block copolymer having at least in the molecule, a mass average molecular weight of 50,000 or more and a molecular weight distribution (MwZMn) of less than 1.5, and one kind of light absorber having light absorption in a predetermined wavelength region Containing the above, Providing an adhesive layer having a university filter function.
- MwZMn molecular weight distribution
- the specific block copolymer and one or more kinds of light absorbers having light absorption in a predetermined wavelength region are used, so that they are arranged on the front surface of the display device. While combining a single layer with the adhesive properties that can be applied directly to the glass plate and the desired optical filter function, the spectral characteristics change due to deterioration of the light absorber, even over long periods of time, especially under high temperature and high humidity conditions. The effect that it hardly occurs can be obtained.
- the pressure-sensitive adhesive layer according to the present invention is imparted with impact resistance.
- the pressure-sensitive adhesive composition and the pressure-sensitive adhesive layer according to the present invention include a light absorber having an absorption maximum at least at 800 to 1 lOOnm to absorb and remove near infrared rays.
- a light absorber having an absorption maximum at least at 800 to 1 lOOnm to absorb and remove near infrared rays.
- this is preferable because an optical filter that locally reduces the transmittance of near-infrared wavelengths can be obtained.
- a phthalocyanine compound and Z or a dim-um compound are used as a light absorber having an absorption maximum at least 800 to LlOOnm. It can be included.
- dim-um compounds are compounds that are preferred compounds as near-infrared absorbers because of their high absorption in the near-infrared region, wide absorption region, and high visible transmittance. In particular, it is a compound that is particularly susceptible to deterioration under high temperature and high humidity, and it has been very difficult to include it in conventional adhesives.
- the specific block copolymer according to the present invention can be suitably used as a near-infrared absorbing agent because deterioration is suppressed even under high temperature and high humidity.
- the pressure-sensitive adhesive composition and the pressure-sensitive adhesive layer according to the present invention contain at least 570 to 610 nm of a light absorbing agent having an absorption maximum, and at least display power has an orange color. It is possible to obtain a bright red color that can suppress the light emission.
- the impact energy is 0.5 J or more in a falling ball impact test for dropping a steel ball having a thickness of 50 to 5,000 m and a mass of 534 g. It is also preferable to have a point force that provides an adhesive layer having an optical filter function that also has impact resistance.
- the composite filter according to the present invention is a composite filter having an optical filter function for being directly attached to a glass plate disposed on the front surface of a display device, and the adhesive layer according to the present invention includes: It is characterized in that one or more functional layers having at least one of an electromagnetic wave shielding function, an antireflection function, an antiglare function, an ultraviolet absorption function, and a surface protection function are laminated.
- the transmittance in the wavelength range from 800 to L lOOnm is 3
- Less than 0% is preferable in terms of the effect of blocking near-infrared rays, which can also cause other devices to malfunction due to the internal force of the display being released.
- the transmittance of the maximum absorption wavelength in the wavelength range of 560 to 630 nm is 50% or less, and the internal force of the display is also released, and the neon light that affects the color tone is blocked. I also like the point power.
- the transmittance in the wavelength range of 380 to 780 nm of visible light is 20% or more, and a composite filter is obtained with high transparency and low image contrast reduction in the presence of external light. Preferred from.
- the composite filter according to a preferred embodiment includes a conductive mesh layer using metal and an adhesive layer formed in this order on one surface of the transparent base film.
- a near infrared absorber a neon light absorber
- a color correction light absorber Three types of light absorbers, a near infrared absorber, a neon light absorber, and a color correction light absorber, are added to the adhesive layer.
- Electromagnetic wave shielding function near infrared absorption function, neon light absorption function, color correction function, and table Having at least each function of the surface protection function,
- One polymer block (A1) containing an acrylate unit and two polymer blocks (B1) having a structure different from that of a polymer block (A1) containing a (meth) acrylate unit A triblock structure in which
- polymer blocks (A1) containing acrylate units and (B1) polymer blocks (B1) having a structure different from polymer block (A1) containing (meth) acrylate units A triblock structure in which one piece is bonded to each other,
- a composite filter containing a multi-block copolymer having at least in a molecule, a weight average molecular weight of 50,000 or more and a molecular weight distribution (Mw ZMn) of less than 1.5 May be referred to as a “simple filter”.
- the surface protective layer is preferably a composite filter having an antireflection function or an antiglare function.
- the pressure-sensitive adhesive composition according to the present invention is due to deterioration of the light absorber even when used for a long time, particularly under high temperature and high humidity, while having both adhesiveness and a desired optical filter function in a single layer. As a result, it is difficult to cause a change in the spectral characteristics.
- the pressure-sensitive adhesive layer according to the present invention has a single layer that has adhesiveness, in particular, adhesiveness that can be directly attached to a glass plate disposed on the front surface of the display device, and a desired optical filter function. Spectral characteristic change due to deterioration of the light absorber is less likely to occur even when used for time, particularly under high temperature and high humidity, and the manufacturing process can be simplified and the cost can be reduced.
- the composite filter having an optical filter function according to the present invention is formed by laminating one or more functional layers on the pressure-sensitive adhesive layer according to the present invention. Even under the light, it is excellent in stability of spectroscopic characteristics, which hardly causes changes in spectroscopic characteristics due to deterioration of the light absorber. Compared to a composite filter that is attached directly to the display surface of a conventional plasma display panel, the layer structure can be simplified, the weight can be reduced, and the manufacturing process can be simplified and the cost can be reduced. I can plan.
- the composite filters according to the present invention in particular, in the case of having the configuration of the above simple filter, there are three types of optics, that is, an NIR absorption function using a light absorbent, a Ne light absorption function, and a color correction function.
- the filter function is realized by adding a light absorber for each function into the pressure-sensitive adhesive layer, and since a specific substance is employed for the pressure-sensitive adhesive used in the pressure-sensitive adhesive layer, the pressure-sensitive adhesive is particularly preferred. It prevents the light absorber from changing or deteriorating due to the interaction between the layers and adjacent layers and the functional light absorber, and prevents the light absorber from changing color.
- the surface of the composite filter on the transparent substrate film side can be protected against scratches and contamination by the surface protective layer.
- the total thickness of the composite filter is increased and the number of constituent layers is increased compared to the case where the NIR absorption function, the Ne light absorption function, and the color correction function are each provided by stacking filter films. In addition, this can prevent an increase in the number of manufacturing processes.
- FIG. 1 is a cross-sectional view of an example of a laminated structure when the composite filter of the present invention is directly attached to the front surface of a plasma display panel.
- FIG. 2 is a cross-sectional view of another example of the composite filter of the present invention.
- FIG. 3 is a plan view of an example of an electromagnetic wave shielding sheet used in the present invention.
- FIG. 4 is a diagram showing an impact test apparatus used for conducting an impact resistance test of the present invention. Explanation of symbols
- the present invention includes an optical filter adhesive composition, an adhesive layer having an optical filter function, and a composite filter having an optical filter function using the same. Each is described in detail below.
- the pressure-sensitive adhesive layer having the first optical filter function is a pressure-sensitive adhesive layer disposed on the front surface of the display device, and is one of the polymer blocks (A 1) containing acrylate units.
- the polymer block (A1) contains a triblock structure in which two polymer blocks (B1) having a different structure are bonded to each other, or an acrylate unit.
- a triblock structure consisting of two polymer blocks (A1) and one (1) polymer block (B1) that contains (meth) acrylate units and has a different structure from the polymer block (A1).
- Adhesive layer temperature The difference in chromaticity ⁇ X and ⁇ y between the pressure-sensitive adhesive layers before and after a static value of 1000 hours in an atmospheric environment of 60 ° C and relative humidity 95% is such that the deviation is 0.03 or less.
- the low molecular weight component in the multi-block copolymer is a residue of a reactive substance such as a polymerization initiator, a molecular weight regulator, and other additives used when the multi-block copolymer is synthesized. Products, residual monomers, oligomers that have insufficient polymerization and have functional groups that can be polymerized at the end of the structure.
- the low molecular weight component is an absorption absorber of various light absorbers. It may have functional groups or atomic groups that can give variation (deterioration) to the vector.
- the low molecular weight component may be a weight average molecular weight of less than 10,000.
- functional groups or atomic groups capable of promoting deterioration of the light absorber include, for example, hydroxyl groups and carboxyl groups. Typical examples include isocyanate groups and urethane bonds.
- the present invention pays attention to a specific multi-block copolymer as an adhesive in the adhesive layer, and in particular, by changing the visible region of the dim-um near-infrared absorber under a high temperature and high humidity environment.
- the above problem was solved by selecting an allowable amount of a component that deteriorates the dimonium-based near-infrared absorber contained in the multi-block copolymer by using a certain chromaticity difference ⁇ , Ay as an index.
- the content of the low molecular weight component described above is included in the near-infrared absorbent containing a dimmonium compound that is easily deteriorated but has a wide absorption range and high transmittance in the visible range.
- a specific block copolymer which is less than quantitative, deterioration of the light absorber due to the interaction between the near-infrared absorber containing the dimmonium compound and the pressure-sensitive adhesive is suppressed.
- the pressure-sensitive adhesive layer having the second optical filter function is a pressure-sensitive adhesive layer disposed on the front surface of the display device, and is one of the polymer blocks (A 1) containing acrylate units.
- the polymer block (A1) contains a triblock structure in which two polymer blocks (B1) having a different structure are bonded to each other, or an acrylate unit.
- the specific block copolymer and a predetermined wavelength region By using one or more kinds of light absorbers having the above-mentioned light absorption, the adhesive property and the desired optical filter function can be combined in a single layer, and it can be used for a long time, especially at high temperature and high humidity. It is possible to obtain an effect that the spectral characteristic change due to the deterioration of the light absorber hardly occurs.
- the pressure-sensitive adhesive layer having an optical filter function has an adhesive property that can be directly attached to a glass plate disposed on the front surface of the display device. Even if it is not directly attached to the glass plate disposed on the front surface of the substrate, it may be disposed between the other functional layers and the substrate and used to bond these layers. Adhesiveness that can be directly affixed to the glass plate placed on the front of the display device or interlayer adhesion does not cause peeling or misalignment so that it can withstand semipermanent use. The adhesive force is required to be able to be peeled off relatively easily, so-called tackiness. In particular, when directly attached to a glass plate placed in front of the display device, the display device can be reused after being peeled off (hereinafter sometimes referred to as reworkability). Peelability is also required.
- an adhesive layer having a single layer of adhesiveness that can be directly attached to a glass plate disposed on the front surface of a display device and a desired optical filter function is a layer.
- the structure can be simplified, the weight can be reduced, the thin film can be made, and the layer structure can be simplified and the cost can be reduced, but it has the adhesiveness that can be directly applied to the glass plate.
- a light absorber that achieves the desired optical filter function is included, the light absorber is likely to deteriorate under prolonged use, particularly under high temperature and high humidity. There was a problem that it was difficult to put a pressure-sensitive adhesive layer having high filter function stability into practical use.
- the adhesive layer often contains a reactive monomer such as a crosslinking agent so as to give excellent adhesiveness or film-forming properties.
- a reactive monomer such as a crosslinking agent
- light absorbers such as a near-infrared absorber
- the resin used in the pressure-sensitive adhesive layer is the specific block copolymer, even if a light absorber that achieves a desired optical filter function is contained, Deterioration of the light absorber due to the interaction between the absorber and the pressure-sensitive adhesive is suppressed, and optical properties that are unlikely to cause changes in spectroscopic properties that are unlikely to deteriorate under long-term use, particularly at high temperatures and high humidity. It is possible to obtain a pressure-sensitive adhesive layer having high stability of the filter function.
- the block copolymer used in the pressure-sensitive adhesive layer of the present invention is a block copolymer having a specific triblock structure in the molecule, having a mass average molecular weight of 50,000 or more and a molecular weight distribution. (MwZMn) is less than 1.5, so that it has a single layer of adhesiveness that can be directly attached to the glass plate placed on the front of the display device and the desired optical filter function.
- the light absorber is likely to be deteriorated by crosslinking metal ions into ionomer resin or a highly reactive crosslinking agent. It is thought to be caused by the inclusion of a monomer or oligomer component having high reactivity.
- the block copolymer used in the present invention has a specific triblock structure in the molecule, it is presumed that when a coating film is formed, a microphase-separated structure is easily formed through a pseudo-crosslinked structure. Even without the addition of a cross-linking agent, adhesion and film-forming properties are high, and impact resistance can be imparted.
- the block copolymer used in the present invention has a low molecular weight distribution with a weight average molecular weight of 50,000 or more and a molecular weight distribution (MwZMn) of less than 1.5, and thus has the above adhesiveness and film formability. It is not damaged and does not contain highly reactive monomers or oligomer components, so it is estimated that even if a light absorber coexists, it will be used for a long time, especially under high temperatures and high humidity. Is done.
- a specific block copolymer is selected in the present invention, it is possible to realize necessary adhesiveness and film formability without containing a crosslinking agent, and to suppress deterioration of the light absorber. As a result, it has a single layer of adhesiveness that can be applied directly to a glass plate placed in front of the display device and the desired optical filter function. It is considered possible to form a functional layer in which changes in spectral characteristics due to deterioration of the absorbent hardly occur.
- the pressure-sensitive adhesive layer having an optical filter function of the present invention contains at least the specific block copolymer and one or more light absorbers having light absorption in a predetermined wavelength region. If necessary, other compounds may be contained.
- Such a pressure-sensitive adhesive layer having an optical filter function of the present invention can be formed using the following pressure-sensitive adhesive composition for optical filters according to the present invention. Therefore, first, the pressure-sensitive adhesive composition for optical filters according to the present invention will be described.
- the first pressure-sensitive adhesive composition for optical filters according to the present invention comprises one polymer block (A1) containing an acrylate unit and a (meth) acrylate unit. ) Is a triblock structure in which two polymer blocks (B1) having different structures are bonded to each other, or two polymer blocks (A1) comprising acrylate units and (meth) acrylate units.
- a multi-block copolymer having at least in the molecule a triblock structure in which one of the polymer blocks (B1) having a different structure from the polymer block (A1) is bonded to each other;
- An optical filter pressure-sensitive adhesive composition containing a near-infrared absorber containing a rubber-based compound, wherein the low molecular weight component in the multi-component block copolymer forms a film comprising the pressure-sensitive adhesive composition at a temperature of 60 ° C. , Relative humidity 95 It is characterized in that the chromaticity difference ⁇ X and ⁇ y of the film before and after the static value for 1000 hours in an atmosphere of% is such that the deviation is 0.03 or less.
- a film made of the pressure-sensitive adhesive composition as a test sample for obtaining the chromaticity difference here can be prepared, for example, as follows.
- the pressure-sensitive adhesive composition was coated on a release-treated PET (for example, E7002 manufactured by Toyobo Co., Ltd.) so as to have a dry film thickness of 25 m, and after drying appropriately, the release-treated PET was laminated from above, A film is formed.
- a release-treated PET for example, E7002 manufactured by Toyobo Co., Ltd.
- a PET film for example, A4100 manufactured by Toyobo Co., Ltd .: 50 m thick
- the second pressure-sensitive adhesive composition for an optical filter contains one polymer block (A1) containing an acrylate unit and a (meth) acrylate unit. It consists of a triblock structure in which two polymer blocks (B1) having a different structure from the polymer block (A1) are bonded to each other, or two polymer blocks (A1) comprising acrylate units and (meta ) A triblock structure in which one of the polymer blocks (B1), which contains acrylate units and has a different structure from the polymer block (A1), is bonded to each other in the molecule.
- the pressure-sensitive adhesive composition for an optical filter of the present invention contains at least the above specific block copolymer and one or more light absorbers having light absorption in a predetermined wavelength region, and the others may be added as necessary. These compounds may be contained.
- the ternary or higher multi-block copolymer as an essential component of the present invention has one of the following structures ( ⁇ Ia) or (Ib) ⁇ in the molecule.
- the multi-block copolymer used in the second embodiment of the present invention has a mass average molecular weight of 50,000 or more and a molecular weight distribution (MwZMn) of less than 1.5.
- Two polymer blocks (B1) (hereinafter also simply referred to as (B1)) comprising a (meth) acrylic acid ester unit and having a different structure from the polymer block (A1),
- One of the polymer blocks (B 1) comprising a (meth) acrylic acid ester unit and having a different structure from the polymer block (A1)
- the (meth) acrylic acid ester unit means an acrylic acid ester unit and / or a methacrylic acid ester unit.
- the multi-block copolymer is a triblock copolymer composed of 1 to 2 polymer blocks (A1) and 1 to 2 polymer blocks (B1);
- polymer block (C) A block copolymer of tetrablock or more to which the blocks are collectively referred to as “polymer block (C)”;
- the multi-block copolymer is preferably a block copolymer having 7 or less blocks from the viewpoint of ease of production, handleability, and ease of production. More preferred is a triblock copolymer of [a polymer block (C) that can be combined with a polymer block (C)].
- the two polymer blocks (A1) and (A1) or (B1) and (B1) present at both ends are the same as each other, as long as they differ in structure from the central polymer block. Or even different! ,.
- each polymer block is different from that of the polymer block. It is sufficient that at least one of the following conditions is satisfied: force with different types of monomer units, force with different monomer unit compositions, and different stereoregularity.
- the adhesive has excellent adhesive properties such as adhesive strength, cohesive strength, tack and other adhesive properties, and heat resistance.
- a triblock copolymer represented by the formula of B1)-(A1)-(B1) is more preferably used.
- the polymer block (A1) constituting the multi-block copolymer is a polymer block having a structural unit derived from an acrylic ester (acrylic ester unit) and having an acrylic ester-based polymer strength. is there.
- the content of the structural unit derived from the acrylate ester in the polymer block (A1) in the block copolymer is experimental depending on the specific application, required performance, and other components to be blended, such as a light absorber.
- the optimal range should be selected.
- the polymer block (A1) in the block copolymer may contain a structural unit derived from an acrylate ester (acrylate ester unit) in a proportion of 50% by mass or more. I like it.
- the acrylic ester unit constituting the polymer block (A1) has a substituent in the alkyl group! /, Or may have a substituent in the acrylic acid alkyl ester and Z or the cyclic alkyl group. It is preferably a structural unit derived from an acrylic acid cyclic alkyl ester. Specific examples of the acrylic acid alkyl ester and acrylic acid cyclic alkyl ester include methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, and sec sec.
- the polymer block (A1) can be formed from one or more of the above-mentioned acrylic acid alkyl ester and acrylic acid cyclic alkyl ester.
- the polymer block (A1) includes, for example, n-butyl acrylate, acrylic acid Alkyl groups with more than carbon power such as sobutyl, sec-butyl acrylate, tert-butyl acrylate, n-xyl acrylate, 2-ethylhexyl acrylate, dodecyl acrylate, tridecyl acrylate, stearyl acrylate, etc.
- Adhesiveness of the resulting pressure-sensitive adhesive layer to the base material is a block that also has a polymer strength containing structural units derived from one or more acid alkyl esters in a proportion of 50% by mass or more.
- the point power which becomes favorable is also preferable.
- the polymer block (A1) is one or two of n-butyl acrylate, n-xyl acrylate, 2-ethylhexyl acrylate, dodecyl acrylate, tridecyl acrylate, and stearyl acrylate.
- the polymer power is a block containing a structural unit derived from at least a species in a proportion of 50% by mass or more, and n-butyl acrylate or acrylic acid 2- More preferably, the polymer block is a polymer block containing a structural unit derived from ethylhexyl in a proportion of 50% by mass or more.
- the polymer block (A1) preferably has an acrylic acid ester unit in a proportion of 50% by mass or more based on the mass of the polymer block (A1). It is desirable to have a ratio of 90% by mass or more, and further 100% by mass. If the proportion of the acrylate units in the polymer block (A1) is less than 50% by mass, the adhesive strength of the resulting pressure-sensitive adhesive layer tends to impair impact resistance, and the object of the present invention can be achieved. It may be difficult.
- Other monomer units that are preferably contained at a ratio of polymer block (A1) force of 50% by mass or less, preferably 20% by mass or less, more preferably 10% by mass or less in the block copolymer include:
- alkyl methacrylates eg methyl methacrylate, ethyl methacrylate, isopropyl methacrylate, sec-butyl methacrylate, isobutyl methacrylate, tert-butyl methacrylate, cyclohexyl methacrylate, etc.
- the polymer block (B1) constituting the multi-block copolymer is a polymer block containing a (meth) acrylate unit, and the polymer block described above.
- (A1) is a block having a polymer force with a different structure.
- the (meth) acrylic acid ester unit may have a substituent in the alkyl group, or may have a substituent in the (meth) acrylic acid alkyl ester and the ⁇ or cyclic alkyl group.
- a structural unit derived from a (meth) acrylic acid cyclic alkyl ester is preferred.
- the content of structural units derived from (meth) acrylic acid ester in polymer block (B1) is also experimentally optimal depending on the specific application, required performance, and other components to be blended such as light absorber. Should be selected.
- the polymer block (B1) preferably contains a methacrylic acid ester unit in a proportion of 50% by mass or more.
- the methacrylic acid ester unit is a structural unit derived from a methacrylic acid alkyl ester which may have a substituent in the alkyl group and a ⁇ or cyclic alkyl group which may have a substituent. Preferably there is.
- methacrylic acid alkyl ester and the methacrylic acid cyclic alkyl ester include methyl methacrylate, ethyl acetate, isopropyl methacrylate, sec-butyl methacrylate, isobutyl methacrylate, tert-butyl methacrylate, cyclohexane methacrylate.
- the polymer block (B1) has a carbon number of an alkyl group such as methyl methacrylate, ethyl acetate, isopropyl methacrylate, sec-butyl methacrylate, isobutyl methacrylate, tert-butyl methacrylate. 1 to 4 alkyl ester esters; polymerization containing 50 mass% or more of structural units derived from alkyl methacrylates having an alkyl group having a ring structure such as cyclohexyl methacrylate or isoborn methacrylate
- a block having physical strength is preferable from the viewpoint of improving the durability of the light absorbent in the resulting pressure-sensitive adhesive layer.
- a block made of a polymer containing 50% by mass or more of a structural unit derived from methyl methacrylate is more preferable from the viewpoint of improving transparency and durability of the light absorber.
- the polymer block (B1) may have a structural unit derived from a methacrylic acid ester [methacrylic acid ester unit] at a ratio of 50% by mass or more based on the mass of the polymer block (B1). Although it is preferable, it is desirable to have a ratio of 80% by mass or more, further 90% by mass or more, and further 100% by mass. If the ratio of the methacrylic acid ester unit in the polymer block (B1) is less than 50% by mass, the adhesive strength of the resulting pressure-sensitive adhesive layer tends to deteriorate the impact resistance, and the object of the present invention can be achieved. It can be difficult.
- the polymer block (B1) of the block copolymer preferably has a ratio of 50% by mass or less, preferably 20% by mass or less, more preferably 10% by mass or less.
- acrylic esters as described above; methacrylamides as described above; acrylamides as described above; bull monomers having a carboxyl group as described above; aromatic bullet monomers as described above; Conjugated monomers such as: olefins as described above; structural units derived from monomers such as latatones as described above.
- the block copolymer has one polymer block (A1) and two polymer blocks (B1), or two polymer blocks (A1) and one polymer block (B1). And tetrablock or more blocks further having one or more polymer blocks (C)
- the type and content of the polymer block (C) may be any.
- the polymer block (C) may be the same as or different from the polymer block (A1) and Z or the polymer block (B1) as long as it forms a block structure of tetra block or more.
- the block copolymer is a block copolymer of pentablock or more having two or more polymer blocks (C)
- the plurality of polymer blocks (C) may be the same as each other, Or it may be different.
- the polymer block (C) includes, for example, methacrylic acid esters; acrylic acid esters; methacrylamides; acrylamides; aromatic bulle monomers; conjugated genic monomers; Olefins: Polymer blocks having structural units derived from one or more monomers such as latatones.
- the polymer block (C) is a methacrylic acid ester, an acrylic acid ester, an acrylic ester, from the viewpoint of ease of introduction of the polymer block (C) into the block copolymer and thermal stability.
- the mass average molecular weight (Mw) is 50,000 or more from the viewpoint that it has a good balance of adhesion and film-forming property and hardly causes deterioration of the light absorber. In addition, it is preferable to use one of them, and the mass average molecular weight (Mw) is preferably 60,000 or more. From the viewpoint of fluidity, the mass average molecular weight (Mw) of the block copolymer should be 500,000 or less, and more preferably 300,000 or less! In the present invention, in the present invention, a block copolymer having a weight average molecular weight (Mw) of 50,000 to 500,000 is preferably used. S 60,000 to 300,000 Use better than power!
- the molecular weight of the polymer block (A1) in the multi-block copolymer used in the present invention is The mass average molecular weight (Mw) of the polymer block (A1) is 10,000 to 500,000 because it has a good balance of adhesion and impact resistance of the resulting pressure-sensitive adhesive layer. It ’s more like a force, more than 20,000-300,000! /.
- the molecular weight of the polymer block (B1) in the multi-block copolymer used in the present invention is not particularly limited, the polymer having a well-balanced adhesive strength and impact resistance of the obtained pressure-sensitive adhesive layer
- the mass average molecular weight (Mw) of the block (B1) is preferably 1,000 to 50,000, more preferably 5,000-30, 000!
- a polymer block ( The molecular weight of C) is not particularly limited, but the mass average molecular weight (Mw) of the polymer block (C) must be 1,000 to 50,000 in order to effectively develop heat resistance and mechanical properties. S, preferably 1,000 to 30,000, and more preferably S.
- the multi-block copolymer used in the present invention has a mass average molecular weight (Mw) and a number average molecular weight.
- the molecular weight distribution (Mw / Mn) indicated by the (Mn) ratio (MwZMn) is preferably less than 1.5. 1. It is preferably less than 4. 1. Less than 3 and further 1.2 The following is more preferable.
- the molecular weight distribution (MwZMn) of the multi-block copolymer used in the present invention is less than 1.5 and the molecular weight distribution is narrow, the adhesive force, film formability, impact resistance, etc. of the resulting pressure-sensitive adhesive layer are further improved. In addition to improving, it is possible to suppress deterioration of the light absorber due to a low molecular weight monomer component or the like having high reactivity.
- the mass average molecular weight (Mw) and the molecular weight distribution (Mw / Mn) in the present specification are determined in terms of polystyrene equivalent molecular weight by GPC (gel 'permeation' chromatography).
- GPC gel 'permeation' chromatography
- a GPC device “HLC-8020” manufactured by Tosoh Corporation is used as an apparatus, and “TSKgel GMHXL”, “G4000HXL” and “G5000HXL” manufactured by Tosoh Corporation are connected in series as separation columns, and tetrahydrofuran is used as an eluent.
- Eluent flow rate 1. OmlZ min
- column temperature 40 ° C
- detection method differential refractive index (RI).
- the glass transition temperature of the polymer block (A1) in the block copolymer used in the present invention is preferably 40 ° C to 50 ° C, and more preferably 30 ° C to 30 ° C. It is also preferable to have a point of adhesive strength. Further, the glass transition temperature of the polymer block (B 1) in the block copolymer used in the present invention is preferably 80 ° C to 140 ° C, and more preferably 100 ° C to 120 ° C. However, the adhesive point is preferable. By combining polymer blocks each having such a glass transition temperature, the polymer block (A1) becomes a softer segment, the polymer block (B1) becomes a harder segment, and a microphase separation structure is formed.
- the glass transition temperature of the polymer block (A1) measured by differential scanning calorimetry is ⁇ 40 ° C. to 50 ° C.
- the glass transition temperature of the polymer block (B1) measured by differential scanning calorimetry is 1
- it has a triblock structure of (B1)-(A1)-(B1) a pseudo-crosslinked structure is likely to be formed by the polymer block (B1), and it has adhesiveness. Improves impact resistance.
- the glass transition temperature in the present specification is measured in accordance with JIS K7121 using a differential scanning calorimeter (for example, product name DSC204 Phoenix, manufactured by NET ZSCH).
- the measurement start temperature is 50 ° C.
- the measurement end temperature is 200 ° C.
- the temperature raising and cooling rates are 2 ° C. Z minutes, and the measurement can be performed in a nitrogen atmosphere.
- the glass transition temperature here is the temperature at which the straight line equidistant from the extended straight line of each baseline in the vertical axis direction intersects with the curve of the stepwise change part of the glass transition. It means the midpoint glass transition temperature.
- the content of the polymer block (B1) [polymer block (B1) can be obtained because an adhesive layer that is more excellent in adhesion and impact resistance can be obtained.
- the total mass] is 5 to 30% by mass based on the mass of the block copolymer [the content of the polymer block (A1) is 95 to 70% by mass]. It is more preferably 5 to 22% by mass, and even more preferably 5 to 20% by mass.
- the production method of the block copolymer used in the present invention is not particularly limited, and preferably has a mass average molecular weight of 50000 or more, a molecular weight distribution (MwZMn) of less than 1.5, and a multi-component having the above-mentioned characteristics. If a block copolymer can be produced, it can be produced by the V-shift method. It may be. Among them, the block copolymer used in the present invention having a narrow molecular weight distribution (MwZMn) of less than 1.5 can be smoothly applied by the ion polymerization method or the atom transfer radical polymerization method (ATRP), particularly the ion polymerization method. Can be manufactured.
- TRP atom transfer radical polymerization method
- a polymer having a narrow molecular weight distribution (MwZMn) can be produced, and a target block copolymer can be produced with high purity.
- MwZMn narrow molecular weight distribution
- an organic alkali metal compound is polymerized.
- a method of ion polymerization in the presence of an alkali metal or alkaline earth metal salt as an initiator see Japanese Examined Patent Publication No.
- an organic alkali metal compound as a polymerization initiator and organic aluminum A method of carrying out a polymerization in the presence of a compound (see JP-A-11-335432), a method of carrying out a polymerization with an organic rare earth metal complex as a polymerization initiator (see JP-A-6-93060), etc. Can be mentioned.
- a polymer having a narrower molecular weight distribution can be produced, the residual monomer is less and the molecular structure is highly syndiotactic, and the glass transition temperature ( There are advantages such as high Tg).
- a block copolymer obtained by a-on polymerization is preferably used as the block copolymer.
- the ion polymerization can be carried out at a relatively high temperature rather than at a very low temperature, and as a result, the environmental burden when producing the block copolymer (mainly a freezer cost for controlling the polymerization temperature).
- a block copolymer obtained by carrying out the ion polymerization in the presence of an organoaluminum compound is preferably used.
- the content of reactive substances that may be contained in the multi-block copolymer, and low molecular weight components such as residual monomers and oligomers depend on their properties. For example, it is preferably 100 ppm by weight or less, and more preferably 1 ppm by weight or less.
- the light absorber having light absorption in a predetermined wavelength range used in the present invention is used for the purpose of removing unnecessary light-emitting components emitted by the display device and for clear display color. Is. Depending on the purpose, a light absorber having an absorption maximum in a desired wavelength region is appropriately used.
- These light absorbers may be used alone or in combination of two or more.
- a light absorber having an absorption maximum at a wavelength of 380 nm or less hereinafter referred to as “ultraviolet absorber” may be added as the light absorber, as described later. .
- the intermediate force of any compound can be selected as long as it can absorb a wavelength of 800 to L lOOnm.
- 800 ⁇ ! ⁇ L Absorbs wavelength region of lOOnm and visible light region, ie 380 ⁇ !
- a near-infrared absorber having a small light absorption and a sufficient light transmittance in the wavelength region of 780 nm is preferable.
- At least 800 Near infrared absorbers having a maximum absorption wavelength in the wavelength region of L lOOnm include, specifically, polymethine compounds, cyanine compounds, phthalocyanine compounds, naphthalocyanine compounds, naphthoquinone compounds.
- system compound refers to an anthraquinone derivative in the case of an anthraquinone compound, for example.
- anthraquinone compounds, naphthoquinone compounds, phthalocyanine compounds, and dimonium compounds are preferred.
- phthalocyanine compounds and Z or dimonium compounds are preferred.
- Dimmonium compounds are preferred from the viewpoint that the absorption in the near-infrared region, particularly in the 900 to L lOOnm wavelength region is large, the absorption region is wide, and the visible region has high transmittance.
- the phthalocyanine compound has an absorption range of 800 to 900 nm, when combined with a dimonium compound, the absorption range in the near infrared region can be further expanded and relatively durable. A high point power is also preferred.
- the combined use of a phthalocyanine compound and a dimonium compound makes it possible to combine the above advantages, and is particularly preferable.
- organic dyes particularly dimmonium compounds, which have been prominently deteriorated in the pressure-sensitive adhesive layer to which a near infrared absorber is added, are also used in the present invention as the specific block copolymer. By using in combination, durability can be improved and it can be suitably used.
- dimonium-based compound include dimonium compounds represented by the following formula (1).
- R to R are a hydrogen atom, an alkyl group, an aryl group, an alkyl group, an aralkyl group.
- R ⁇ R represents a hydrogen atom, a halogen atom, an amino group, a cyano group, a nitro group, a carboxyl group, an alkyl group or an alkoxy group, which may be the same or different.
- Those capable of bonding a substituent with R 1 may have a substituent. Represents an anion. )
- R 1 to R 4 in the formula (1) an alkyl group which may have a substituent may be used.
- examples of the aryl group which may have a substituent include a phenyl group, a fluorophenyl group, a black-ended phenol group, a tolyl group, a jetylaminophenol group, and a naphthyl group.
- examples of the alkenyl group which may have a substituent include a bur group, a probe group, a butyr group, and a pentenyl group.
- examples of the aralkyl group which may have a substituent include a benzyl group, a p-fluorobenzyl group, a p-chlorophenol group, a phenylpropyl group and a naphthylethyl group.
- At least one of them is a branched alkyl group.
- More preferred is an alkyl group.
- R to R include hydrogen, fluorine, chlorine, bromine, a jetylamino group, dimethylamino
- halogen ions such as fluorine ion, chlorine ion, bromine ion and iodine ion, thiocyanate ion, hexafluoroantimonate ion, perchlorate ion, Periodate ion, nitrate ion, tetrafluoroborate ion, hexafluorophosphate ion, molybdate ion, tungstate ion, titanate ion, vanadate ion, phosphate ion, borate ion and the like.
- halogen ions such as fluorine ion, chlorine ion, bromine ion and iodine ion, thiocyanate ion, hexafluoroantimonate ion, perchlorate ion, Periodate ion, nitrate ion, tetrafluoroborate ion, hexafluorophosphate ion,
- organic acids for example, acetate ion, lactate ion, trifluoroacetate ion, propionate ion, benzoate ion, oxalate ion, succinate ion, stearyl Organic carboxylic acid ions such as acid ions, methane sulfonic acid ions, toluene sulfonic acid ions, naphthalene monosulphonic acid, black benzene sulphonic acid, nitrobenzene sulfonic acid ions, dodecylbenzene sulfonic acid Ions, organic sulfonate ions such as benzenesulfonate ion, ethanesulfonate ion and trifluoromethanesulfonate ion, organic borate ions such as tetraphenylborate ion and butyltriborate ion, and the like.
- organic carboxylic acid ions such as acid
- sulforimide acid is preferable because it has a strong electron-withdrawing property and stabilizes the dimonium compound which is an ionic compound, resulting in improved durability.
- bistrifluoromethanesulfonylimido ion is particularly preferred.
- the present invention is not limited to those mentioned above.
- dim-um compounds are commercially available, and for example, Kayasorbl RG-022, IRG-068, etc., manufactured by Nippon Kayaku Co., Ltd. can be suitably used.
- Near-infrared absorbers can be used alone or in combination of two or more.
- the type and amount of the near-infrared absorber may be appropriately selected depending on the absorption wavelength, absorption coefficient, color tone and required transmittance of the near-infrared absorber.
- the added amount of the near-infrared absorber can be added to the pressure-sensitive adhesive layer by about 0.001 to 15% by mass.
- any compound capable of absorbing a wavelength of 570 to 610 nm can be selected.
- 570 to 61011111 wavelength region ⁇ 6 light region
- a neon light absorber that has as little absorption as possible and has a sufficient light transmittance is preferable.
- a dye that has been conventionally used as a dye having an absorption maximum of light transmittance in a wavelength region of at least 570 to 610 nm for example, cyanine-based, oxonol-based, methine-based, subphthalocyanine-based or Such as tetraazaporphyrin Examples include luffyline. Among these, tetraazaporphyrin is particularly preferable in terms of durability, compatibility between neon light region absorbability and visible light transparency.
- Neon light absorbers may be used alone or in combination of two or more.
- the type and amount of the neon light absorber may be appropriately selected depending on the absorption wavelength and absorption coefficient of the neon light absorber, the color tone, the required transmittance, and the like.
- the neon light absorber can be added in an amount of about 0.001 to 15% by mass in the pressure-sensitive adhesive layer.
- the color correction pigment is a pigment for correcting the display image to a desired color tone (natural color or a color slightly deviated from the natural color).
- a color correction dye an organic dye or an inorganic dye can be used alone or in combination of two or more.
- Known dyes that can be used as the color correction dye include those described in JP-A No. 2000-275432, JP-A No. 2001-188121, JP-A No. 2001-350013, JP-A No. 2002-31530, and the like.
- a dye can be preferably used.
- anthraquinone, naphthalene, azo, phthalocyanine, pyromethene, tetraazaporphyrin, squarylium, cyanine, which absorbs visible light such as yellow light, red light, and blue light. Etc. can be used.
- the type and amount of the color correction dye may be appropriately selected depending on the absorption wavelength and absorption coefficient of the color correction dye, the color tone and the required transmittance.
- the amount of the color correction dye added can be about 0.001 to 15% by mass in the pressure-sensitive adhesive layer.
- a light absorber used for the purpose of clearing the display color by removing unnecessary light-emitting components emitted from the display device.
- an ultraviolet absorber for preventing the light absorber from being deteriorated by ultraviolet rays of external light may be contained.
- the ultraviolet absorber examples include compounds having an absorption spectrum in an ultraviolet region having a wavelength of 380 nm or less, for example, benzotriazoles such as 2- (2, -hydroxy-5, monomethylphenol) benzotriazole; 2,4-dihydroxybenzophenol Benzophenone type such as non; salicylate type such as ferrous salicylate; organic UV absorbers such as hexadecyl-2,5-tert-butyl-4-hydroxybenzoate and other organic UV absorbers, titanium oxide, zinc oxide, cerium oxide, Inorganic ultraviolet such as iron oxide and barium sulfate A line absorber is mentioned.
- benzotriazoles such as 2- (2, -hydroxy-5, monomethylphenol) benzotriazole
- 2,4-dihydroxybenzophenol Benzophenone type such as non
- salicylate type such as ferrous salicylate
- organic UV absorbers such as hexadecyl-2,5-tert-butyl-4-hydroxybenzoate and other organic UV absorb
- the pressure-sensitive adhesive composition and the pressure-sensitive adhesive layer according to the present invention further contain a tackifier, a plasticizer, an antioxidant, a filler, a silane coupling agent, etc., as long as the effects of the present invention are not impaired. More than one seed may be contained.
- the pressure-sensitive adhesive composition and the pressure-sensitive adhesive layer according to the present invention should not contain a crosslinking agent such as isocyanate compound unless the effects of the present invention are impaired.
- tackifier examples include, for example, rosin derivatives such as rosin ester, gum rosin, tall oil rosin, hydrogenated rosin ester, maleated rosin, and disproportionated rosin ester; (Hydrogenated) petroleum resin, coumarone indene resin, hydrogenated aromatic copolymer, styrene resin, phenol resin, xylene resin, and the like.
- plasticizer include oligo acrylate systems.
- examples of the acid / anti-oxidation agent examples include benzotriazole compounds. The benzotriazole-based compound is suitable for preventing the conductive mesh layer from being oxidized and changing its color when used in a place where it is in direct contact with the conductive mesh layer. Such a solvent may be contained.
- the pressure-sensitive adhesive layer of the present invention can be formed by any suitable method.
- no harmful components that cause deterioration such as the light absorber and block copolymer are used, or the amount used is small and excessive temperature and pressure are used. It is preferable to form the film by a method that does not require the above.
- the composition is dissolved in a solvent as necessary, and the functional layer on the release film or as described later. Examples of the method include coating or extruding on top and drying as necessary.
- the solvent for dissolving the block copolymer as an essential component of the pressure-sensitive adhesive layer and dispersing the light absorber and other additives the light absorber and the block copolymer can be uniformly dissolved or dispersed. If it is a thing, it will not specifically limit. For example, toluene, methyl ethyl chloride Ton, methyl isobutyl ketone, ethyl acetate and the like may be used.
- Examples of a method for applying the pressure-sensitive adhesive composition in which the light absorber and the block copolymer are uniformly dissolved or dispersed on the support include immersion, spraying, brush coating, Mayer bar coating, and doctor blade.
- Various coating methods such as coating, gravure coating, gravure reverse coating, kiss reverse coating, 3-roller reverse coating, slit reverse die coating, die coating, or comma coating can be used.
- the thickness of the pressure-sensitive adhesive layer of the present invention is appropriately selected depending on the purpose, and is not particularly limited. Force is usually selected within the range of 10 to 5,000 / zm at the time of drying.
- the thickness when dried should be 10-50 / ⁇ ⁇ . preferable. If it is applied directly to the front glass plate of the display device and it is intended to achieve high impact so that it can also function as an impact-resistant layer, the dry thickness should be 50-5,000. It is preferable to be m. More preferably, it is 75-3, 000 m, and particularly preferably 100 to 1,000 / z m.
- the pressure-sensitive adhesive layer of the present invention is a single layer when used as a pressure-sensitive adhesive layer, and in the case of force distribution, a release film such as PET coated with silicone resin or fluorine-based resin is used. It can be pasted on both sides or one side of the layer.
- the pressure-sensitive adhesive layer of the present invention has the above-mentioned 800 ⁇ !
- the near infrared absorption in the wavelength region of ⁇ l lOOnm is 30% or less, more preferably 10% or less in terms of transmittance. It is preferable to set the content of and the thickness of the pressure-sensitive adhesive layer.
- the transmittance at 825 nm is preferably 20% or less
- the transmittance at 850 nm is 20% or less
- the transmittance at 880 nm is 5% or less
- the transmittance at 980 nm is preferably 5% or less.
- the pressure-sensitive adhesive layer has a Ne light absorber and a Ne light absorbent pressure-sensitive adhesive so that the transmittance of light at 590 nm is 50% or less when the central wavelength of the Ne light region is 590 nm. It is preferable to set the content in the layer, the thickness of the pressure-sensitive adhesive layer, and the like.
- the pressure-sensitive adhesive layer of the present invention does not peel or slip so that it can withstand semi-permanent use, and has an adhesive property that allows a smooth surface force to be peeled relatively easily even after application. It is preferable that the glass adhesion of a coating film having a dry film thickness of 25 m that is preferably 0.5 to 30 N Z25 mm.
- the glass adhesion can be measured by bonding to sodium soda glass and peeling at 90 ° at a speed of 200 mmZmin in accordance with the test of JIS Z0237-2000.
- the glass adhesion is more preferably 1 to 20 NZ2 5 mm, more preferably 5 to 15 NZ25 mm.
- the pressure-sensitive adhesive layer of the present invention has excellent durability, and the adhesive force hardly changes even when used for a long time under high temperature and high humidity.
- the temperature is high (for example, 80 ° C. and relative humidity is 10% or less) or in a high temperature and high humidity (for example, 60 ° C. temperature).
- C relative humidity 90% RH
- the difference in the value of glass adhesion before and after standing for 500 hours is preferably 10NZ25mm or less.
- the glass adhesion strength after standing for 500 hours is preferably NZ25mm or more, more preferably 5NZ25mm or more.
- the pressure-sensitive adhesive layer of the present invention is affixed to the image display surface of the display device, it is preferable that the haze preferably has a high transparency is 3 or less.
- haze means a value measured by a method based on JIS K7 105-1981. Specifically, a pressure-sensitive adhesive layer is laminated to a glass plate with a thickness of 2 mm, and the easy-adhesion surface of PET film, for example, Toyobo Cosmo Shine A-4100, is overlapped with the adhesive resin layer on the opposite side of the glass plate. The haze value can be measured using a sample prepared by bonding in this manner.
- the pressure-sensitive adhesive layer of the present invention has excellent optical filter function durability, and changes in spectral characteristics attributed to deterioration of the light absorber occur even when used for a long time under high temperature and high humidity. It ’s difficult.
- Light absorbers usually change in the absorption spectrum due to changes in molecular structure (energy rank) due to chemical reaction or catalytic action with residual functional groups or atomic groups in the adhesive molecule in a high temperature and high humidity environment. Often occurs. Such a change in the absorption spectrum often appears in a change in the absorption spectrum in the visible light region in any of the visible light absorber, the near infrared absorber, and the ultraviolet absorption.
- the dimonium-based compound originally, it is colorless and transparent in the visible light region and absorbs in the near infrared region.
- the change in the absorption spectrum accompanying the change in the molecular structure is observed to be larger in the visible light region than in the near infrared region.
- any light absorber is used for the optical filter installed in front of the image display device, such a change in the absorption spectrum in the visible light region is a problem to be solved.
- the pressure-sensitive adhesive layer of the present invention converges and reduces the change in the absorption spectrum in the visible light region under high temperature and high humidity to a practically satisfactory level by selecting the pressure-sensitive adhesive.
- the difference in chromaticity (x, y) values before and after being left in a high temperature atmosphere ⁇ ⁇ and Ay are both 0.03 or less. More preferably, it is desirable to be 0.02 or less.
- the difference in chromaticity (x, y) values before and after being left in a high-temperature and high-humidity atmosphere both ⁇ and Ay were 0.03 or less, and Preferably it is 0.02 or less.
- the pressure-sensitive adhesive layer of the present invention was bonded to glass (PD-200 manufactured by Asahi Glass Co., Ltd .: thickness 2.8 mm), and then a PET film (A4100 manufactured by Toyobo Co., Ltd., thickness 50) was formed on the pressure-sensitive adhesive layer.
- PD-200 manufactured by Asahi Glass Co., Ltd .: thickness 2.8 mm
- A4100 manufactured by Toyobo Co., Ltd., thickness 50 was formed on the pressure-sensitive adhesive layer.
- the chromaticity can be measured using, for example, a spectrophotometer (manufactured by Shimadzu Corporation, product number: “UV-3100PCJ”).
- the obtained durability test sample is used in a high temperature atmosphere (for example, temperature 80 ° C, relative humidity 10% or less) or in a high temperature and high humidity atmosphere (for example, temperature 60 ° C, relative humidity 90% RH).
- a high temperature atmosphere for example, temperature 80 ° C, relative humidity 10% or less
- a high temperature and high humidity atmosphere for example, temperature 60 ° C, relative humidity 90% RH.
- the difference ⁇ X and ⁇ y between the chromaticity (x, y) values is obtained from the measured chromaticity values before and after being left in the high temperature atmosphere or high temperature and high humidity atmosphere.
- chromaticity (x, y) is defined by the International Commission on Illumination (C IE).
- the pressure-sensitive adhesive layer of the present invention has a fracture energy by the impact test described below, particularly when the thickness when dried is 50 to 5,000 O / zm in total. It is desirable to have an impact resistance of 0.5 J or more, preferably 0.6 J or more.
- the impact test was performed using the impact test equipment shown in Fig. 4, and a steel ball 35 (mass 534g) with a diameter of 50.8mm (specified in the steel ball for JIS B15 01 ball bearing) was dropped from the electromagnet 34. This is done by measuring the destruction energy when Change the breaking energy by changing the drop height of the steel ball be able to.
- a stainless steel plate is used as the test table 31.
- a front glass plate 32 for a display device in which the pressure-sensitive adhesive layer 33 of the present invention is laminated on the test bench 31 for example, a high strain point glass plate manufactured by Asahi Glass Co., Ltd. (PD-200: trade name, thickness 2.8 mm) Is placed.
- PD-200 is a front glass plate for plasma display that is commonly used by plasma display manufacturers.
- the pressure-sensitive adhesive layer having an optical filter function according to the present invention is suitable for being incorporated in a display device, and the manner of incorporation is not limited at times, but among them, it is disposed on the front surface of the display device. It is particularly suitable as a layer that is directly attached to a glass plate.
- the display device is not particularly limited and can be applied, but can be suitably used for a plasma display panel that requires various types of optical filter functions.
- the composite filter according to the present invention is a composite filter having an optical filter function for being directly attached to a glass plate disposed on the front surface of a display device.
- the composite filter according to the present invention has an electromagnetic wave shielding function on the adhesive layer according to the present invention.
- one or more functional layers having one or more of any one of an antireflection function, an antiglare function, an ultraviolet absorption function, and a surface protection function are laminated.
- the composite filter according to the present invention is formed by laminating one or more functional layers on the pressure-sensitive adhesive layer according to the present invention, so that the composite filter has good adhesiveness and is used for a long time, particularly under high temperature and high humidity. However, it has an optical filter function with excellent stability of spectral characteristics that hardly cause changes in spectral characteristics due to deterioration of the light absorber and a function of stacked functional layers.
- the composite filter according to the present invention since the pressure-sensitive adhesive layer that is always used for bonding the functional layers together and the functional layer to the front glass of the display device also has an optical filter function, Compared with the composite filter, the layer structure can be simplified, the weight can be reduced, and the thin film can be manufactured. Thus, the manufacturing process can be simplified and the cost can be reduced.
- the one or more functional layers laminated on the pressure-sensitive adhesive layer having the optical filter function according to the present invention may be one layer or two or more layers. Two or more kinds of the functions described above may be included in one functional layer. In addition, a transparent substrate may be included in the functional layer or separately.
- the one or more functional layers may be laminated on at least one surface of the pressure-sensitive adhesive layer according to the present invention, and the one or more functional layers may be formed on both surfaces of the pressure-sensitive adhesive layer according to the present invention. Functional layers may be laminated.
- the composite filter according to the present invention may contain two or more pressure-sensitive adhesive layers according to the present invention.
- the composite filter according to the present invention is formed by forming the pressure-sensitive adhesive layer according to the present invention at least on the outermost surface, and is an adhesive for being directly attached to a glass plate disposed on the front surface of the display device.
- the adhesive layer is preferably the pressure-sensitive adhesive layer according to the present invention, but the pressure-sensitive adhesive layer according to the present invention may be included as a layer for bonding two or more functional layers together.
- the pressure-sensitive adhesive layer according to the present invention may be included only as a layer for adhering functional layers of at least layers.
- FIG. 1 schematically shows a cross section of an example of a laminated structure when the composite filter 10 of the embodiment of the present invention is attached to the front surface of the plasma display panel 20.
- a layer structure of the composite filter 10 an electromagnetic wave shielding layer 2, an adhesive layer 3, and an antireflection layer 4 are laminated in this order on one side of the adhesive layer 1 having the optical filter function according to the present invention.
- the adhesive layer 3 is the optical filter according to the present invention. It can also be used as a pressure-sensitive adhesive layer 1 having a function.
- each pressure-sensitive adhesive layer 1 may be different. Further, when a plurality of the pressure-sensitive adhesive layers 1 according to the present invention are present in the composite filter 10, the necessary optical filter function and the impact resistance that can be imparted are appropriately adjusted according to the function obtained when the plurality of layers are combined. can do.
- the layer configuration of the optical filter according to the present invention is not particularly limited! Specific examples include an adhesive layer, an electromagnetic wave shielding layer, an adhesive layer, an antireflection layer, an adhesive layer, and an antiglare layer. Layer, adhesive layer
- a near-infrared absorbing layer, a neon light absorbing layer, a color correction and the like that impart an optical filter function. Providing a separate layer does not interfere.
- the composite filter has a conductive mesh layer using metal and an adhesive layer formed in this order on one surface of the transparent substrate film.
- a composite finisher having a surface protective layer formed on the other surface of the transparent substrate film,
- a near-infrared absorber at least 800: a light absorber having an absorption maximum at LlOOnm, as a neon light absorber, a light absorber having an absorption maximum at at least 570-610 nm, and a color
- Three types of light absorbers are added as light absorbers for correction: light absorbers with absorption maxima at least at wavelengths of 380 to 570 nm or 610 to 780 nm, electromagnetic shielding function, near infrared absorption function, neon light absorption function , Color correction function, and surface protection function at least,
- One polymer block (A1) containing an acrylate unit and two polymer blocks (B1) having a structure different from that of a polymer block (A1) containing a (meth) acrylate unit A triblock structure in which
- polymer blocks (A1) containing acrylate units and (B1) polymer blocks (B1) having a structure different from polymer block (A1) containing (meth) acrylate units A triblock structure in which one piece is bonded to each other,
- a composite filter containing a multi-block copolymer having at least in a molecule, a weight average molecular weight of 50,000 or more and a molecular weight distribution (Mw ZMn) of less than 1.5 May be referred to as a “simple filter”.
- a cross-sectional view of an example of the composite filter according to the present invention is conceptually shown in FIG.
- a composite filter 10 shown in FIG. 2 has a conductive mesh layer 12 using a metal on one surface of the transparent substrate film 11 (surface on the display side, hereinafter also referred to as back surface), and further an adhesive layer 1.
- the adhesive layer 1 has a near-infrared absorbing agent, a Ne light absorbing agent, and a color compensation layer. Three types of light absorbers, a positive light absorber, are added, the transparent substrate film 11 contains an ultraviolet absorber, and the other surface of the transparent substrate film 11 (the surface on the observer side.
- the surface protective layer 5 is formed on the surface.
- the pressure-sensitive adhesive layer 1 employs a specific pressure-sensitive adhesive having durability against the metal or the like of the conductor mesh layer 12.
- the composite filter 10 in FIG. 2 is intermittent so that the adhesive layer 1 exposes a part (the grounding region 122) instead of the entire surface of the conductive mesh layer 12, as described later with reference to FIG. It is also a cross-sectional view conceptually showing the case where the pattern is partially formed by coating or the like.
- FIG. 2 shows an example in which the transparent substrate film 11 contains an ultraviolet absorber, and thus a composite filter having an ultraviolet absorbing function is obtained.
- the UV absorption function can be given as appropriate according to the usage condition of the composite filter! ,.
- the electromagnetic wave shielding layer has a function of shielding electromagnetic waves generated from a cover such as a plasma display.
- the electromagnetic wave shielding layer various conventionally known forms can be applied.
- a transparent continuum such as silver, ITO (indium tin oxide), or ATO (antimony-doped tin oxide). It is also possible to specify thin films (without mesh openings).
- the viewpoint power to achieve both transparency and electromagnetic shielding properties will be explained mainly with respect to the form of the conductive mesh layer as the electromagnetic shielding layer even in the following cases where the conductive mesh layer such as metal is preferred.
- the electromagnetic wave shielding layer suitably used in the present invention has a laminated structure in which a transparent substrate 11 and a conductor mesh layer 12 are laminated in this order.
- the conductor mesh layer 12 is a layer that can have an electromagnetic wave shielding function by having conductivity, In addition, it is an opaque layer, but it is a mesh that has both a mesh-like shape and a large number of openings.
- the conductor mesh layer is usually composed mainly of a metal layer, and usually further includes a black layer or a fender layer having conductivity, or in particular, an electroconductive mesh layer which will be described later.
- a conductive treatment layer is further included as a constituent layer.
- a layer having no conductivity may be further formed on a part or the whole of the front and back surfaces including the side surfaces of the conductor mesh layer.
- the non-conductive layer include a non-conductive protective layer such as a black glazed layer.
- the protective layer is a blackened layer or the like, it is included in the conductive mesh layer in the present invention if it has conductivity.
- These conductive layers are constituent layers of the conductive mesh layer.
- the shape of the mesh is arbitrary and not particularly limited, but the shape of the opening is typically a square.
- the shape of the opening is, for example, a triangle such as a regular triangle, a square such as a square, a rectangle, a rhombus or a trapezoid, a polygon such as a hexagon, a circle or an ellipse.
- the mesh has a plurality of openings having these shape forces, and the openings are line portions that divide the openings.
- the line portions are usually uniform and line-shaped, and usually the openings and the openings.
- the space between the mouths is the same shape and the same size on the entire surface.
- the width of the line part between the openings is 100 ⁇ m or less, more preferably 50 ⁇ m or less, from the viewpoint of the aperture ratio and the invisibility of the mesh.
- the lower limit should be 5 m or more in terms of ensuring the electromagnetic wave shielding function and preventing breakage.
- the bias angle of the mesh region (the angle formed between the mesh line portion and the outer periphery of the composite filter) may be appropriately set to an angle at which moire is difficult to occur in consideration of the pixel pitch of the display to be applied and the light emission characteristics. .
- the opening width [line pitch one line width] of the opening is 100 / zm or more, more preferably 150 m or more. However, a maximum of 3000 m or less is preferable from the viewpoint of ensuring the electromagnetic wave shielding function.
- the line width and the frontage width are preferably set to an opening ratio of 60% or more from the viewpoint of light transmission and from the viewpoint that bubbles do not easily remain in the opening when the transparent protective layer is formed.
- the aperture ratio should be 97% or less from the viewpoint of ensuring the electromagnetic wave shielding function. I like it.
- the aperture ratio [(frontage width) 2 / (line pitch) 2 ] ⁇ 100%.
- the conductor mesh layer 12 is a layer having a grounding region 122 in addition to the mesh region 121 in the plane direction, like the conductor mesh layer 12 conceptually illustrated in the plan view of FIG. This is more preferable because it is easy to be grounded.
- the grounding area is formed on a part or the entire periphery of the peripheral edge of the image display area so as not to disturb the image display.
- the mesh area is an area that can cover the entire image display area of the display to which the composite filter is applied.
- the grounding area is an area for grounding.
- the image display area means at least an area where the display substantially displays an image (substantially image display area). When the display is viewed by an observer, the inside of the frame by the outer frame of the display The whole area may be included for convenience. The reason for this is that if there is a black area (border) inside the frame and outside the actual image display area, it is outside the image display area, but the appearance is substantially displayed beyond touch. This is different from the area because it causes a sense of
- the grounding area basically does not require a mesh, but a mesh having an opening force may exist for the purpose of preventing warping of the grounding area.
- the thickness of the conductor mesh layer does not necessarily have to be the same for the mesh region and the grounding region, but usually the mesh region and the grounding region have the same thickness.
- the thickness of the conductive mesh layer is 1 to 20 ⁇ m in terms of the electromagnetic shielding function at least in the mesh region, but it is also thinner because it is thinner (when viewed from an angle). 1 to 5 is more preferable from the viewpoints of good performance, less air bubbles in the opening due to a step between the opening and the line when forming the surface protective layer, and a short process and good yield. / ⁇ ⁇ , more preferably 1 to 3 ⁇ m.
- the height of the line portion of the mesh area of the conductor mesh layer is determined from the viewpoint of the difference between the opening and the line portion, when the line portion is composed solely of the conductor mesh layer. Is equal to the thickness of the conductive mesh layer.
- the height of the line portion is the conductive mesh layer, nonconductive layer. This is taken as the total thickness of the blackened layer and the non-conductive protective layer.
- the material and forming method of the conductor mesh layer having the mesh region and the grounding region are not particularly limited, and those in a conventionally known electromagnetic wave shielding sheet can be appropriately employed.
- the method for forming such a conductor mesh layer having a mesh region is not particularly limited, and examples thereof include the following methods (1) to (4).
- a method in which conductive ink is printed in a pattern on a transparent substrate film, and metal plating is performed on the formed conductive ink layer (for example, JP-A-2000-13088).
- a transparent base film is prepared in which a metal thin film is formed on one surface of a transparent base film by sputtering or the like to form a conductive treatment layer, and a metal layer is formed thereon as a metal plating layer by electrolytic plating. Then, the metal plating layer and the conductive treatment layer of the transparent substrate film subjected to the metal plating are formed into a mesh by a photolithography method (for example, Japanese Patent No. 3502979, Japanese Patent Application Laid-Open No. 2004-241761).
- the conductive member mem- brane is not yet formed on one surface of the transparent substrate film.
- a conductor layer can be formed as a state before becoming a ash layer, and the conductor layer can be processed to form a mesh to form a conductor mesh layer.
- the conductive treatment layer has a conductive treatment on the surface of the film so that the metal plating layer can be formed by electrolytic plating. It is a layer to ensure the property.
- the conductive treatment method a known method for forming a thin film of a conductive material may be used.
- the conductive material include metals such as gold, silver, copper, iron, nickel, and chromium, or alloys of these metals (for example, nickel-chromium alloys).
- a transparent metal oxide such as tin oxide, ITO, or soot may be used.
- the conductive treatment layer can be formed using a thin film forming method such as a known vacuum deposition method, sputtering method, or electroless plating method.
- the conductive treatment layer may be a single layer or a multilayer (for example, a laminate of a nickel chromium alloy layer and a copper layer).
- the thickness of the conductive treatment layer is sufficient as long as the necessary conductivity can be obtained at the time of plating. Therefore, an ultrathinness of about 0.001 to 1 ⁇ m and a thickness of the conductive treatment layer are preferable in that a thin film can be formed as the entire conductive mesh layer. ,.
- the metal plating layer is formed on the surface of the conductive treatment layer by an electrolytic plating method.
- any material can be used as long as it can obtain the conductivity necessary for the electromagnetic wave shielding function. Examples thereof include metals such as gold, silver, copper, iron, nickel, and chromium, or alloys of these metals. It is done. Among these, copper or a copper alloy can be cited as an example of a preferable material from the viewpoint of easy mating and conductivity.
- the metal plating layer may be a single layer or multiple layers.
- the thickness of the metal plating layer is the background of aiming for a thin film with a thickness of 5 ⁇ m or less in the method (4) described in detail, at least in the mesh region of the conductor mesh layer.
- the total thickness of both the conductive treatment layer and the metal plating layer is preferably 5 m or less, so that a thin conductive mesh layer can be formed.
- the black soot layer is provided on at least one side of the metal plating layer as necessary.
- the blackening layer is provided for the purpose of absorbing external light, improving image visibility, and improving contrast.
- Blackening layer is metal plating
- the surface of the layer can be roughened, light absorption can be imparted over the entire visible light range (blackening), or both can be used in combination.
- the black layer As a specific method for forming the black layer, formation of metal oxides and metal sulfides and various methods can be employed.
- the surface on which the black layer is to be formed is iron, it is usually exposed to steam at a temperature of about 450 to 470 ° C for 10 to 20 minutes, and a thickness of 1 to 2; an oxide film with a thickness of about ⁇ ⁇
- An acid film (black film) formed by chemical treatment such as concentrated nitric acid to form (black film) may be used.
- the surface on which the blackening layer is provided is copper, a copper-cobalt alloy particle layer, a nickel sulfide layer, a copper oxide layer, or the like is preferable.
- the surface on which the black glazing layer is provided is at least on the viewing side, but if it is also provided on the other adhesive layer side (that is, the display side), stray light from the display force can be absorbed and the visibility of the image can be further improved.
- the conductive mesh layer is formed by electrolytic plating and the black layer is provided on the transparent substrate film side of the layer, for example, the following (Method A) or (Method B) can be employed. .
- Method A A method in which a conductive treatment layer provided on a transparent substrate film is formed as a black layer, and this is also used as a blackening layer to form a blackening layer and a conductive treatment layer, and a metal plating layer is formed thereon. .
- a conductive treatment layer is formed as a transparent conductive treatment layer with ITO or the like on a transparent substrate film, and a conductive blackening layer is formed on the transparent conductive treatment layer.
- the preferred black density of the blackened layer is 0.6 or more.
- the measurement method for black density is GOLTAG SPM100-11 (trade name, manufactured by Kimoto Co., Ltd.) of COLO R CONTROL SYSTEM.
- the viewing angle is 10 degrees
- the observation light source is D50
- the illumination standard is density standard ANSIT.
- the test piece is measured.
- the light reflectance of the blackened layer is preferably 5% or less.
- the light reflectance is measured using a haze meter HM150 (trade name, manufactured by Murakami Color Research Laboratory Co., Ltd.) in accordance with JIS K7105.
- the black density may be expressed by a Y value of reflection by a color difference meter instead of the above-described reflectance measurement. In this case, the preferable black density is 10 or less as the Y value.
- the preferable black density is 10 or less as the Y value.
- a protective layer so as to cover the surface of the metal plating layer or the black plating layer.
- the surface of the conductive mesh layer (of which the metal plating layer or further the black plating layer) is at least in the mesh region.
- a fender layer is provided in order to prevent fouling and prevent the blackened layer from falling off or deforming. Further, for the above purpose, it is preferably provided on at least the black soot layer.
- the fender layer for example, nickel, zinc, and / or copper oxide, or a chromate treatment layer can be applied.
- a method for forming nickel, zinc, and Z or copper oxides known plating methods may be used.
- the thickness of the fender layer is about 0.001 to 1 ⁇ m, preferably 0.001 to 0.1 ⁇ m, in terms of achieving its purpose and avoiding excessive performance. .
- the conductor layer on the transparent substrate film provided as described above (hereinafter, the laminate of the transparent substrate film and the conductor layer is also referred to as “laminate”).
- laminate the conductor layer on the transparent substrate film provided as described above
- the process of forming a mesh by a photolithography method to form a conductor mesh layer will be described.
- a resist layer is provided on the surface of the conductor layer laminated on the transparent base film, and this is patterned in a mesh shape, and a portion of the conductor layer that is covered with the resist layer is etched. After removal, the resist layer is removed to form a conductor mesh layer in which a mesh region is formed.
- the mesh formation process involves processing a roll-shaped laminate that has been continuously scraped in a continuous belt-like state (referred to as scraping or roll-to-roll processing). Is preferred.
- the laminated body can be conveyed continuously or intermittently, and masking, etching, and resist stripping can be performed in a stretched state without looseness.
- a photosensitive resist is applied onto the conductor layer, dried, and then closely contacted with a photomask having a predetermined mesh pattern, developed with water, and subjected to a hardening process, Bake.
- a negative type or a positive type of photosensitive resist can be used.
- the mesh pattern of the pattern plate is a positive (positive image) with transparent lines.
- the mesh pattern of the pattern plate is a negative (negative image) with a transparent opening.
- the exposure pattern is a pattern having a desired mesh shape, and at least a pattern of a mesh region.
- a grounding area pattern is provided on the outer periphery of the mesh area.
- the resist is formed by stripping a resist such as casein, PVA, gelatin, etc. on the conductor layer surface forming the mesh region while the continuous strip-shaped laminate is conveyed continuously or intermittently in the scraping process. Immersion), curtain coating, pouring, etc.
- dry film resist may be used in addition to coating. In this case, workability is improved.
- baking is performed at 200-300 ° C. However, the temperature should be as low as possible to prevent warping of the laminate.
- the etching it is preferable to use a salty-ferric iron or salty-cupric solution that can be easily circulated when the etching is continuously performed.
- the etching process is basically the same as the equipment for manufacturing a shadow mask for a color CRT TV that etches a continuous strip of steel, especially a thin plate with a thickness of 20 to 80 m. Further, after etching, the resist may be washed with water, stripped with an alkaline solution, washed, and then dried.
- conductive mesh layer as described above for use in the present invention is in the range surface resistance of 10 _6 ⁇ port ⁇ 5 ⁇ opening, is preferably in the range of inter alia 10 _4 ⁇ port ⁇ 3 ⁇ port .
- the electromagnetic wave shielding property can be measured by a surface resistance. The lower the surface resistance, the better the electromagnetic wave shielding property.
- the value of the above surface resistance is described in JIS K7194 “Resistivity test method of conductive plastic by four-probe method” by Lorester GP, a surface resistance measuring device, manufactured by Diainsuno Remend Co., Ltd. This is the value measured by the method.
- the transparent substrate is a part of the layer constituting the electromagnetic wave shielding layer, and is a layer serving as a substrate for laminating the conductor mesh layer through an adhesive layer as necessary.
- the transparent substrate 11 is a layer for reinforcing a conductor mesh layer having a low mechanical strength, It may be a layer further having other functions such as an ultraviolet absorbing function. Therefore, a transparent substrate film may be selected depending on the intended use in consideration of mechanical strength and light transmittance, functions such as an ultraviolet absorption function, and other properties such as heat resistance. As such a transparent substrate, a resin film (or a resin sheet) as a transparent substrate film is used.
- Examples of the transparent resin used as the material of the resin film include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, terephthalenolic acid, isophthalic acid, ethylene glycol copolymer, terephthalic acid, cyclohexanedimethanol, ethylene.
- Polyester resin such as glycol copolymer, Polyamide resin such as nylon 6, Polyolefin resin such as polypropylene, polymethylpentene, and cycloolefin polymer, Acrylic resin such as polymethyl methacrylate, polystyrene And styrene-based resins such as styrene-acrylo-tolyl copolymer, cellulose-based resins such as triacetyl cellulose, and polycarbonate resins.
- Polyester resin such as glycol copolymer, Polyamide resin such as nylon 6, Polyolefin resin such as polypropylene, polymethylpentene, and cycloolefin polymer, Acrylic resin such as polymethyl methacrylate, polystyrene And styrene-based resins such as styrene-acrylo-tolyl copolymer, cellulose-based resins such as triacetyl cellulose, and polycarbonate resins.
- These resins are used singly or as a plurality of types of mixed resins (including polymer alloy), and the layer structure of the transparent substrate is a single layer or a laminate of two or more layers. Used. In the case of a resin film, a uniaxially stretched or biaxially stretched film is more preferable in terms of mechanical strength.
- the thickness of the transparent substrate is basically not particularly limited as long as it is selected depending on the application, but usually 12 to: LOOO ⁇ m, preferably 50 to 500 ⁇ m, more preferably 50 ⁇ 200 ⁇ m. Within such a thickness range, the mechanical strength is sufficient, warping, slackening, breakage, etc. are prevented, and it is easy to supply and process in a continuous band shape.
- the transparent substrate is also referred to as what is called a resin board in addition to a resin film (including a resin sheet).
- a thin transparent substrate is preferred from the viewpoint of reducing the total thickness by avoiding an increase in total thickness by stacking NIR absorption, Ne light absorption, and color correction for each filter film.
- the transparent base material is preferably a resin film rather than a resin board.
- resin films polyester resin films such as polyethylene terephthalate and polyethylene naphthalate are particularly preferable in terms of transparency, heat resistance, cost, and the like.
- a biaxially stretched polyethylene terephthalate film is optimal. The higher the transparency of the transparent substrate, the better, but a light-transmitting film with a visible light transmittance of 80% or more is preferable.
- the transparent substrate film used in the present invention may have an ultraviolet absorbing function.
- the transparent substrate film includes a UV absorber in the film of the transparent substrate film, or contains the UV absorber as a part of a constituent layer of the transparent substrate film.
- a surface coat layer is provided on the surface, or both are used in combination.
- the surface on which the surface coat layer is provided may be on either one side or both sides of the front and back surfaces.
- the surface coat layer containing the ultraviolet absorber is formed on the surface protective layer forming surface side in view of providing a surface protective layer on one surface of the transparent substrate film.
- the surface coat layer and the surface protective layer may be used as a surface protective layer.
- the ultraviolet absorber for example, a known compound made of an organic compound such as benzotriazole or benzophenone as described above, a particulate zinc oxide, or an inorganic compound such as cerium oxide is used. Can do.
- the surface coat layer (ultraviolet absorption layer) containing the ultraviolet absorber may be formed by applying a composition obtained by adding such an ultraviolet absorber to a resin binder by a known method.
- Resin binder resins include thermoplastic resins such as polyester resin, polyurethane resin, and acrylic resin, thermosetting resins such as monomers such as epoxy, acrylate and metaacrylate, and prepolymers.
- the resin include curable resin such as ionizing radiation curable resin and two-component curable urethane resin.
- a known additive for example, a filler, a plasticizer, an antistatic agent, and the like are appropriately added as necessary without departing from the scope of the present invention. Can be added.
- the transparent base material is appropriately coated with a known easy adhesion such as corona discharge treatment, plasma treatment, ozone treatment, flame treatment, primer treatment, pre-heat treatment, dust removal treatment, vapor deposition treatment, alkali treatment, etc. Let's do the processing.
- the adhesive layer shown in FIG. 1 is a layer that may be used to bond the transparent substrate and the conductive mesh layer depending on the forming method.
- the adhesive layer is not particularly limited as long as it is a layer capable of bonding the conductive mesh layer and the transparent substrate, but in the present invention, the conductive mesh layer is not limited. It is preferable that the adhesive layer also has etching resistance because the metal foil and the transparent base material to be formed are bonded to each other through the adhesive layer and then the metal foil is meshed by etching.
- Specific examples include acrylic resin, polyester resin, polyurethane resin, epoxy resin, and polyurethane ester resin.
- the adhesive layer used in the present invention may be an ultraviolet ray curable type or a thermosetting type. In particular, polyurethane resin, acrylic resin, or polyester resin is also preferred from the standpoint of adhesion to the transparent substrate.
- the transparent substrate and the metal foil for forming the conductor mesh layer can be bonded via the adhesive layer by a dry lamination method or the like.
- the thickness of the adhesive layer is preferably in the range of 0.5 ⁇ -50 to ⁇ , more preferably 1 111 to 20 111.
- the uppermost layer of the composite filter of the present invention includes a so-called antiglare layer and It is preferable to form a soot or a so-called antireflection layer.
- the background image by extraneous light is scattered by scattering or diffusing light like polished glass.
- antireflection layer materials with high refractive index and low material are alternately laminated and multilayered (multi-coating) so that the outermost surface is a low refractive index layer, and the reflected light at the interface of each layer is reflected. It is a so-called antireflection layer in a narrow sense, which is a technique for suppressing surface reflection and obtaining a good antireflection effect by canceling out by interference.
- This antireflection layer is usually made of a low refractive index material represented by MgF and SiO, and TiO, ZrO. It is formed by a vapor phase method or the like in which a high refractive index material such as is alternately formed by vapor deposition.
- Organic low-reflective materials fluorine-based silicone compounds, thermoplastic resins, thermosetting resins, radiation-curing resins, etc. Mention may be made of low reflection materials.
- a material obtained by mixing a sol obtained by dispersing ultrafine silica particles of 5 to 30 nm in water or an organic solvent and a fluorine-based film forming agent is prepared by a method of dealkalizing alkali metal ions in the alkali salt of kainate by ion exchange or the like.
- These silica sols can be used in both aqueous and organic solvent systems. In the production of organic solvent-based silica sol, it is not necessary to completely replace water with an organic solvent.
- the silica sol contains a solid content of 0.5 to 50% by mass as SiO. In silica sol
- Various structures such as spherical, needle-like, and plate-like structures can be used for the ultrafine silica particles.
- the film forming agent alkoxysilane, metal alkoxyl hydrolyzate of metal salt, polysiloxane modified with fluorine, or the like can be used.
- the low refractive index layer is prepared by diluting the above-described materials into a solvent, for example, a wet coating method such as spin coating, round coating or printing, vacuum deposition, sputtering.
- a wet coating method such as spin coating, round coating or printing, vacuum deposition, sputtering.
- the formation of the high refractive index layer uses a binder resin having a high refractive index in order to increase the refractive index. Or adding ultrafine particles with high refractive index to the binder resin
- the refractive index of the high refractive index layer is preferably in the range of 1.55 to 2.70! / ,.
- any resin can be used as long as it is transparent.
- Thermosetting resin, thermoplastic resin, radiation (including ultraviolet ray) curable resin For example, rosin can be used.
- Thermosetting resins include phenol resin, melamine resin, polyurethane resin, urea resin, diallyl phthalate resin, guanamine resin, unsaturated polyester resin, aminoalkyd resin, and melamine-urea. Condensed resin, silicon resin, polysiloxane resin, and the like can be used.
- curing agents such as crosslinking agents and polymerization initiators, polymerization accelerators, solvents, viscosity modifiers, etc. Can be added.
- These fine particles are used singly or in combination, and those in a colloidal form dispersed in an organic solvent or water are good in terms of dispersibility, and their particle sizes are 1 to: L00 nm,
- the transparency force is also preferably 5 to 20 nm.
- the above-mentioned materials are diluted with a solvent, for example, provided on a substrate by a method such as spin coating, roll coating, printing, etc., dried, and then subjected to heat or radiation.
- a solvent for example, provided on a substrate by a method such as spin coating, roll coating, printing, etc., dried, and then subjected to heat or radiation.
- an ultraviolet absorber may be contained in the antireflection layer from the viewpoint of providing the antireflection layer with an ultraviolet shielding function.
- the anti-glare layer (Anti Glare layer, abbreviated as AG layer) basically has a light incident surface roughened to scatter or diffuse extraneous light.
- AG layer a method of forming a rough surface directly on the surface of the substrate by a sandblasting method or an embossing method to roughen the surface,
- a method of forming a porous film with a sea-island structure on the surface can be mentioned.
- the resin of the resin binder a curable acrylic resin, an ionizing radiation curable resin, or the like is preferably used in the same manner as the hard coat layer because surface strength is desired as the surface layer.
- the ultraviolet absorbing layer is a layer independent of the pressure-sensitive adhesive layer on the observation side as a layer independent of the pressure-sensitive adhesive layer in order to prevent deterioration of the light absorbent contained in the pressure-sensitive adhesive layer according to the present invention. It is preferred that the layer is placed.
- the other functional layer may contain a UV absorber, and may be a layer that functions as the other functional layer and the UV absorbing layer, or may be an independent layer.
- the ultraviolet absorber used for the functional layer the same ultraviolet absorber as described in the pressure-sensitive adhesive layer according to the present invention can be used.
- the binder resin used in the case of an independent layer a resin such as a polyester resin, a polyurethane resin, an acrylic resin, or an epoxy resin is used.
- the binder resin can be dried and cured by drying and solidifying by drying a solvent (or dispersion medium), polymerizing by energy such as heat, ultraviolet rays and electron beam, and curing using a crosslinking reaction.
- a curing method using a reaction such as crosslinking or polymerization between a functional group such as a hydroxyl group or epoxy group in a resin and an isocyanate group in a curing agent can be applied.
- commercially available UV cut filters such as “Sharp Cut Filter SC-38” (trade name), “SC-39”, “SC-40” manufactured by Fuji Photo Film Co., Ltd., “ Atariprene "(trade name) can also be used.
- the surface protective layer 5 is a layer having a function of protecting the surface of the composite filter.
- the surface protective layer can be formed as a transparent resin layer, and the resin layer is preferably formed as a resin-cured layer formed by curing a curable resin in terms of resistance to scratches and surface contamination.
- a cured resin layer can be formed as a so-called hard coat layer (abbreviated as HC (Hard Coat) layer).
- HC Hard Coat
- the surface protective layer may be formed as a multilayer in addition to a single layer.
- an ionizing radiation curable resin or other known curable resin may be appropriately employed according to the required performance. .
- ionizing radiation curable resin examples include attalylate, oxetane, and silicone.
- attalylate-based ionizing radiation curable resins include monofunctional (meth) acrylate monomers, bifunctional (meth) acrylate monomers monomers, (meth) acrylics such as tri- or more functional (meth) acrylate monomers. It consists of (meth) acrylate oligomers such as acid ester monomers, urethane (meth) acrylate, epoxy (meth) acrylate, polyester (meth) acrylate, or (meth) acrylate ester polymers.
- tri- or higher functional (meth) acrylate monomers examples include trimethylolpropane tri (meth) acrylate, pentaerythritol tetra (meth) acrylate and dipentaerythritol hex (meth) acrylate.
- a resin composition comprising such a cured resin as ionizing radiation curable resin is applied to the surface of the transparent substrate film to cure the resin, thereby forming a surface protective layer.
- Representative examples of the ionizing radiation for curing the ionizing radiation curable resin include ultraviolet rays and electron beams.
- a known coating method or printing method transfer printing may be used! /) Is appropriately employed.
- the thickness of the surface protective layer may be a thickness that can protect the composite filter.
- the surface protective layer may contain a silicone compound, a fluorine compound, or the like from the viewpoint of improving the stain resistance.
- the surface protective layer is used exclusively as a pollution-preventing layer, and prevents or adheres dust and contaminants to the surface due to inadvertent contact and environmental force contamination when the composite filter is used.
- it may be a layer formed for easy removal.
- fluorine-based coating resin, silicon-based coating agent, silicon 'fluorine-based coating agent, etc. are used, and among these, silicon' fluorine-based coating agent is preferably applied.
- the thickness of these antifouling layers is preferably lOOnm or less, more preferably lOnm or less, and even more preferably 5 nm or less. When the thickness of these antifouling layers exceeds lOOnm, the initial value of antifouling properties is excellent, but the durability is inferior.
- the thickness of 5 nm or less is the most preferable from the balance of antifouling property and durability.
- the surface protection layer may further have a function of preventing specular reflection of extraneous light.
- the surface protective layer is an antiglare layer or an antireflection layer.
- an antiglare layer a form in which a light diffusing particle is added to the surface protective layer (the uppermost layer in the case of multiple layers), or a form in which the surface of the surface protective layer is roughened Can be mentioned.
- the light diffusing particles include inorganic particles and organic particles, examples of the inorganic particles include silica, and examples of the organic particles include cocoon particles.
- the resin composition for forming the surface protective layer is completely applied when the resin is cured after or on application to the transparent substrate film surface.
- the surface of the shaped sheet may be shaped with a shaped plate while it has fluidity that can be shaped before curing.
- the surface protective layer (the uppermost layer in the case of a plurality of layers) is made to have a lower refractive index than the layer immediately below it by the method described above for the antireflection layer. You can do it.
- the pressure-sensitive adhesive layer according to the present invention is used for the pressure-sensitive adhesive layer to which the light absorber is added.
- a pressure-sensitive adhesive layer made of other components may be included.
- the pressure-sensitive adhesive used for the pressure-sensitive adhesive layer is appropriately selected from known pressure-sensitive adhesives having tackiness (adhesive strength), transparency, coating suitability, etc., and preferably uncolored per se. .
- an adhesive for example, an acrylic adhesive, a rubber adhesive, a polyester adhesive, and the like can be selected, but an acrylic adhesive is preferable in terms of adhesiveness and transparency.
- a commercially available double-sided adhesive tape eg, CS 9611: trade name, manufactured by Nitto Denko Corporation
- each said functional layer As a transparent base material used as a support body of each said functional layer as needed, the thing similar to the transparent base material demonstrated in the said electromagnetic wave shielding layer can be used.
- the composite filter of the present invention which is a typical application, is applied to the front surface of a plasma display panel. It is preferable that the light transmittance in the near-infrared region generated when light is emitted using xenon gas discharge, that is, the wavelength range of 800 to 1 lOOnm is 30% or less, more preferably 20% or less, and particularly preferably 10% or less. .
- the neon atom is excited when the plasma display panel emits light using xenon gas discharge.
- the neon light emitted when returning to the ground state that is, the light transmittance in the wavelength region of 570 to 610 nm is preferably 50% or less, more preferably 40% or less.
- the composite filter of the present invention desirably has a sufficient light transmittance, that is, a luminous transmittance of 20% or more, and further 30% or more in the visible light region, that is, in the wavelength region of 380 to 780 nm.
- the light transmittance in the present invention can be measured with a spectrophotometer (for example, product number: UV-3100PC, company name: Shimadzu Corporation) in accordance with JIS-Z8701.
- a spectrophotometer for example, product number: UV-3100PC, company name: Shimadzu Corporation
- the composite filter of the present invention has excellent optical filter function durability, and even when used for a long time under high temperature and high humidity, changes in spectral characteristics attributed to deterioration of the light absorber hardly occur. Yes. Specifically, it was left for 1000 hours in a high-temperature atmosphere (eg, temperature 80 ° C, relative humidity 10% or less) or in a high-temperature, high-humidity atmosphere (eg, temperature 60 ° C, relative humidity 90% RH). It is desirable that the difference ⁇ and Ay between the chromaticity values (x, y) before and after are both 0.03 or less, more preferably 0.02 or less.
- a high-temperature atmosphere eg, temperature 80 ° C, relative humidity 10% or less
- a high-temperature, high-humidity atmosphere eg, temperature 60 ° C, relative humidity 90% RH. It is desirable that the difference ⁇ and Ay between the chromaticity values (x, y) before and after are both 0.03 or less, more preferably
- the production method of the composite filter is not particularly limited, but preferably, a continuous belt-shaped film is prepared as a transparent base film, and this is continuously or intermittently run in a continuous belt-shaped manner. Alternatively, it is preferable to form necessary layers intermittently. In other words, it is preferable from the viewpoint of productivity, etc., which is produced by so-called roll to roll processing. In that case, it is more preferable to carry out all the steps up to the last layer lamination continuously with one machine.
- each layer is not particularly limited, and may be appropriately determined according to the specification.
- the configuration of the above simple filter will be described as an example.
- a continuous belt-like laminate Laminated film with a conductive mesh layer laminated on a transparent base film
- both ends or only one end in the width direction (perpendicular to the running direction) are exposed, and the longitudinal direction (running direction) is a continuous layer.
- the pressure-sensitive adhesive layer may be formed by, for example, narrowing the coating width and coating continuously in the longitudinal direction.
- the continuous belt-like laminate is partially exposed so as to cover the entire width in the width direction (form B: easy to feel weak)
- it may be intermittently applied so that the adhesive layer is not formed so that the part is exposed in the width direction in the longitudinal direction.
- it is formed in a pattern that does not form the entire surface.
- intermittent coating in addition to the so-called coating method, a printing method including transfer may be used. For these methods, known method powers can be appropriately employed.
- a conductor mesh layer has a mesh area
- the form A may be narrowed and intermittent coating may be performed.
- the adhesive layer is partially formed, it is also formed on a part of the grounding area, usually on the inner part of the mesh area. The reason for this is to ensure that the mechanically weak mesh area can be protected even if there is some misalignment.
- the present invention is not limited to the above embodiment.
- the above embodiment is an exemplification, and any device that has substantially the same configuration as the technical idea described in the claims of the present invention and exhibits the same operational effects can be used. It is included in the technical scope.
- Triblock triblock copolymer having a weight average molecular weight of 80,000 and a molecular weight distribution (MwZMn) l. 17 (polymethyl methacrylate) (poly (methyl acrylate)) (poly (methyl methacrylate)) (stock) LA2140e manufactured by Kuraray Co., Ltd.)
- IR14 phthalocyanine compound
- Kayasorbl RG-068 (dimo-um compound) (trade name) (Manufactured by Nippon Kayaku Co., Ltd.) was added in an amount of 0.4 parts by mass, and each was
- the pressure-sensitive adhesive layer of Example 1 was evaluated for durability and glass adhesion by the following evaluation methods.
- the atmosphere was in a high temperature (temperature 80 ° C, relative humidity 10% or less) atmosphere, and high temperature and humidity (temperature).
- the difference ⁇ X and ⁇ y in the values of chromaticity (x, y) was 0.02 or less in each case after being left in an atmosphere at 60 ° C and relative humidity 90% RH for 1000 hours.
- the glass adhesion was measured before and after being left for 1000 hours in a high-temperature (temperature 80 ° C, relative humidity 10% or less) atmosphere and in a high-temperature, high-humidity (temperature 60 ° C, relative humidity 90% RH) atmosphere! In both cases, no adhesive residue was left on the adherend surface, and values in the range of 10 to 15 NZ25 mm were shown.
- a glass plate 32 (a high strain point glass plate (PD-200: trade name, thickness 2.8 mm) manufactured by Asahi Glass Co., Ltd. was used as a front glass plate for a display device).
- the test force was also obtained by laminating a PET film (A4100 manufactured by Toyobo Co., Ltd .: thickness 50 ⁇ m).
- the obtained test sample was allowed to stand for 1000 hours in a high temperature atmosphere (temperature 80 ° C., relative humidity 10% or less), and then the chromaticity (x, y) was measured in the same manner as described above.
- the chromaticity was measured using a spectrophotometer (manufactured by Shimadzu Corporation, product number: “UV-3100PC”).
- test sample was left in an atmosphere of high temperature and high humidity (temperature 60 ° C., relative humidity 90% RH) for 100 hours, and chromaticity (x, y) was measured in the same manner as described above.
- the glass adhesion is based on the test of JIS Z0237-2000.
- the PET film and the adhesive layer bonded to the glass plate are peeled off at a speed of 200 mmZmin and the angle between the glass plate and the PET film is 90 degrees. Can be measured.
- n -Butyl acrylate and methyl methacrylate are polymerized by the i-ferter polymerization method using p-xylene bis (N, N-jetyldithiocarbamate) as a polymerization initiator
- a polymethyl methacrylate block 14 parts by mass
- a polyacrylic acid n-butyl block 72 parts by mass
- -polymethyl methacrylate block 14 parts by mass triblock copolymer
- the obtained triblock copolymer had a mass average molecular weight of 316,400 and a molecular weight distribution (MwZMn) of 2.26.
- Example 2 Instead of using 50 parts by mass of the triblock copolymer (Kuraray Co., Ltd., LA2140e) in Example 1, the above-obtained mass average molecular weight was 316,400 and the molecular weight distribution (MwZMn) was 2.26.
- a pressure-sensitive adhesive layer having the optical filter function of Comparative Example 1 was obtained in the same manner as Example 1 except that 50 parts by mass of the block copolymer was used.
- the transmission color changed after being left in a high-temperature (temperature 80 ° C, relative humidity 10% or less) atmosphere and in a high-temperature, high-humidity (temperature 60 ° C, relative humidity 90% RH) atmosphere for 1000 hours.
- the difference in chromaticity (x, y) values ⁇ and Ay exceeded 0.03, respectively.
- the glass adhesion was measured before and after being left for 1000 hours in a high-temperature (temperature 80 ° C, relative humidity 10% or less) atmosphere and in a high-temperature, high-humidity (temperature 60 ° C, relative humidity 90% RH) atmosphere! /, Both were less than 5NZ25mm.
- the triblock copolymer LA2140e, manufactured by Kuraray Co., Ltd.
- Glass adhesion is high temperature (temperature 80 ° C, relative humidity 10% or less), and high Both before and after leaving for 1000 hours in an atmosphere of high temperature and high humidity (for example, temperature 60 ° C, relative humidity 90% RH), showed more than 30NZ25mm, and adhesive residue was generated on the adherend surface.
- Triblock triblock copolymer having a weight average molecular weight of 80,000 and a molecular weight distribution (MwZMn) l. 17 (polymethyl methacrylate) (poly (methyl acrylate)) (poly (methyl methacrylate)) (stock) LA2140e, manufactured by Kuraray Co., Ltd.)
- a near infrared absorber, etas color IR-10A (phthalocyanine compound) was added to a resin solution prepared by mixing 25 parts by mass of toluene and 25 parts by mass of methyl ethyl ketone as a solvent with respect to 50 parts by mass.
- Etascolor 906B phthalocyanine compound
- Etascolor 91 0B phthalocyanine compound
- neon light absorber tetraazaporphyrin compound
- coloring agent anthraquinone compound
- the pressure-sensitive adhesive layer of Example 2 was 1000 in a high temperature (temperature 80 ° C, relative humidity 10% or less) atmosphere and a high temperature and high humidity (eg, temperature 60 ° C, relative humidity 90% RH) atmosphere. Difference in chromaticity (x, y) values ⁇ and Ay were less than 0.02 respectively after being left for a period o
- the glass adhesion was measured under a high temperature (temperature 80 ° C, relative humidity 10% or less) atmosphere and high temperature and humidity (for example, temperature 60 ° C, relative humidity 90% RH) before leaving it for 1000 hours. In all of the following cases, no adhesive residue was formed on the adherend surface, indicating 10 to 15 NZ25 mm.
- the impact resistance test was conducted using an impact test apparatus shown in FIG.
- the height of the 7.7 cm force is increased in order so that the breaking energy increases by 0.1 J in order, and a steel ball with a diameter of 50.8 mm 35 (mass 534 g) (specified in JIS B1501 ball bearing steel ball) ) was dropped.
- the glass plate with a thickness of 2.8 mm was visually checked to see if it was broken, and the maximum fracture energy at which no damage occurred and no abnormality was observed was measured.
- a SU S steel plate was used as the test table 31. The test sample was placed on the test table 31.
- Example 1 except that 50 parts by mass of a diblock copolymer (Kuraray Co., Ltd., LA1114) was used instead of 50 parts by mass of the triblock copolymer (Kuraray Co., Ltd., LA2140e) in Example 1.
- an adhesive layer having an optical filter function of Comparative Example 3 having a dry film thickness of 500 m was obtained.
- the transmission color changed after being left in a high-temperature (temperature 80 ° C, relative humidity 10% or less) atmosphere and in a high-temperature, high-humidity (temperature 60 ° C, relative humidity 90% RH) atmosphere for 1000 hours.
- the difference in chromaticity (x, y) values ⁇ and Ay exceeded 0.03, respectively.
- the glass adhesion was measured before and after being left for 1000 hours in a high-temperature (temperature 80 ° C, relative humidity 10% or less) atmosphere and in a high-temperature, high-humidity (temperature 60 ° C, relative humidity 90% RH) atmosphere! /, Both showed 30N / 25mm or more, and adhesive residue was generated on the opposite side.
- the fracture energy was 0.5 J, and the same thickness was 0.1 J lower than that in Example 2.
- a continuous belt-like laminate (a laminate film in which a conductive mesh layer was already laminated on a transparent base film) was prepared as follows.
- a 100 mm thick biaxially stretched polyethylene terephthalate film (manufactured by Teijin DuPont Films, trade name “HBPF8W”) having a continuous belt shape and no coloring was prepared. Further, this transparent substrate film is a film containing an ultraviolet absorber and having an ultraviolet absorbing function.
- a polyester resin-based primer layer is formed on one side of the transparent substrate film, and then a nickel chromium alloy layer having a thickness of 0.1 ⁇ m and a copper layer having a thickness of 0.2 m are sequentially formed by sputtering.
- a layer (a part of the conductor layer) was provided to form a conductive treatment layer.
- a copper metal plating layer having a thickness of 2.0 m was provided on the surface of the conductive treatment layer by an electrolytic plating method using a copper sulfate bath.
- a blackening layer was formed on the conductor layer (metal plating layer).
- the conductive layer is transparent in a black-plated plating bath that uses a nickel plate for the anode and also has a mixed aqueous solution of nickel ammonium aqueous solution, zinc sulfate aqueous solution, and sodium thiosilicate aqueous solution.
- the laminated film formed on the metal film is immersed and electroplated, and then blackened to cover the entire surface of the exposed metallized layer with a black / black layer that also has nickel-zinc alloy strength.
- a continuous belt-like laminate in which a conductor layer (a conductive treatment layer, a metal plating layer, and a blackish black layer) was laminated on one side of the transparent substrate film was obtained.
- the conductive layer of the above-described continuous band-shaped laminate is etched by using a photolithography method, and for each display unit to be applied, a mesh region that has an opening and a line portion, and A frame-shaped grounding area was formed on the outer edge surrounding the four circumferences of the mesh area.
- the etching was performed using a color TV shadow mask manufacturing line, and the masking force and etching were consistently performed on the continuous band-like laminate.
- a photosensitive etching resist is applied to the entire surface of the conductor layer of the laminate, and then closely exposed using a mask having a negative pattern of a desired mesh pattern, developed, hardened, and baked.
- the resist layer remains in the portion corresponding to the line portion of the mesh, and the resist layer is cast into a pattern in which the resist layer does not exist in the portion corresponding to the opening, and then the conductor is washed with a ferric chloride aqueous solution.
- Layer (conductive treatment layer and metal plating layer) and blackening layer The meshing opening was formed by removing the tacking, and then washing with water, resist stripping, washing and drying were sequentially performed.
- the mesh shape of the mesh region is such that the opening is a square, the line width of the non-opening line is 10 m, the line interval (pitch) is 300 m, the line The height of the part is 2.
- the bias angle defined as the minor angle with respect to the long side of the rectangle is 49 degrees.
- the mesh area is the same as the PDP when the composite filter is attached to the front of the PDP.
- a surface protective layer was formed on the entire surface of the continuous band-shaped laminate on the surface side (surface on the transparent substrate film side of the laminate). Specifically, first, 100 parts by mass of dipentaerythritol hexaatalylate, an ultraviolet curable resin as an ionizing radiation curable resin (Nippon Yakuyaku Co., Ltd.), and a product as a photocuring initiator.
- a coating solution for forming a surface protective layer was prepared by thoroughly mixing 4.0 parts by mass of name Irgacure 184 (manufactured by Ciba-Gigi Co., Ltd.) and 52 parts by mass of methylisobutyl ketone as a solvent.
- the coating solution is intermittently applied on the transparent base film surface of the continuous belt-shaped laminate using a die coater so as to have a film thickness of 7 m, and then in an oven at 50 ° C. Heat dry and cure in a N2 atmosphere using a UV irradiation device (Fission UV System Japan Co., Ltd.) H-bulb as the light source (integrated light amount 200mi). A surface protective layer was formed.
- the pressure-sensitive adhesive layer was formed partially by an intermittent coating method so that the ground area of the conductor mesh layer was not covered but the mesh area was covered.
- the obtained composite filter was subjected to an atmosphere with an air temperature of 80 ° C, a relative humidity of 10% or less, and an air temperature of 60. C and relative humidity of 95% RH, each was left for 1000 hours and then measured for chromaticity (x, y).
- the difference from the initial value ( ⁇ ⁇ , A y) was 80 ° C, It was within the range of ⁇ ⁇ ⁇ 0.02 and A y ⁇ 0.02 in both an atmosphere with a relative humidity of 10% or less and an atmosphere with a temperature of 60 ° C and a relative humidity of 95% RH.
- Example 3 a composite filter was obtained in a continuous belt state in the same manner as in Example 3 except that (2) only the formation of the surface protective layer was performed as follows. [0175] (2) Formation of surface protective layer:
- a surface protective layer was formed on the entire surface of the continuous strip-shaped laminate (the surface on the transparent substrate film side of the laminate).
- an ionizing radiation curable resin 70 parts by mass of an ultraviolet curable resin pentaerythritol tritalate (refractive index 1.49 manufactured by Nippon Gyaku Co., Ltd.) 30 parts by mass of EO-modified diatalylate isocyanuric acid EO, which is a curable resin (10 to 15 by Toa Gosei Co., Ltd., refractive index 1.51) and 10% acrylic polymer (by Mitsubishi Rayon Co., Ltd., molecular weight 75, 000) 5.0 parts by weight, trade name Irgacure 184, which is a photocuring initiator, 5.0 parts by weight (manufactured by Ciba Geigy Co., Ltd.), and 15.0 parts by weight of styrene beads as translucent fine particles ), Particle size 3.5 111, refractive index 1.60), 0.01 part
- a coating solution 5 parts by mass and 54.6 parts by mass of cyclohexanone were sufficiently mixed to prepare a coating solution.
- This coating solution was filtered through a polypropylene filter having a pore size of 30 m to prepare a coating solution for forming a surface protective layer.
- the coating solution is intermittently applied using a die coater to a film thickness of 7 m on the transparent base film surface of the continuous belt-shaped laminate, and then is heated in an oven at 50 ° C. Heat-dry and cure in a N2 atmosphere using the UV bulb of a UV irradiation device (Fission UV System Japan Co., Ltd.) as a light source (integrated light amount 200 mj) to provide a hard coat layer surface protection A layer was formed.
- a UV irradiation device Fission UV System Japan Co., Ltd.
- the obtained composite filter was subjected to an atmosphere with an air temperature of 80 ° C, a relative humidity of 10% or less, and an air temperature of 60. C and relative humidity of 95% RH, each was left for 1000 hours and then measured for chromaticity (x, y).
- the difference from the initial value ( ⁇ ⁇ , A y) was 80 ° C, It was within the range of ⁇ ⁇ ⁇ 0.02 and A y ⁇ 0.02 in both an atmosphere with a relative humidity of 10% or less and an atmosphere with a temperature of 60 ° C and a relative humidity of 95% RH.
- a 100 mm thick biaxially stretched polyethylene terephthalate film (manufactured by Teijin DuPont Films, trade name “HBPF8W”) having a continuous belt shape and no coloring was prepared. Further, this transparent substrate film is a film containing an ultraviolet absorber and having an ultraviolet absorbing function. Then, one high refractive index layer and one low refractive index layer were sequentially formed on one side (front side) of the transparent base film to form an antireflection layer comprising these layers.
- the high refractive index layer is a cured product having a refractive index of 1.69 using a composition CFSR (trade name “KZ7973”) in which ultra-fine zirconium fine particles are dispersed in an ultraviolet curable resin.
- the low refractive index resin layer is a cured product having a refractive index of 1.41 at a thickness of lOOnm using a fluorine resin type UV curable resin CFSR (trade name “TM086”). There is also layer strength.
- a filter film was prepared by laminating a 5 m thick NIR absorption / Ne light absorption layer on the other side (the back side) of the transparent base film on which the antireflection layer had been formed.
- di-um dyes and phthalocyanine dyes are used as near-infrared absorbers, and cyanine dyes are used as neon light absorbers.
- These dyes and acrylic resin binders (BR-52 Mitsubishi NIR absorption and Ne light absorption by applying a coating solution obtained by mixing with Rayon (which is different from the specific block copolymer used in the present invention) to a transparent substrate film with a gravure roll A layer was formed.
- a continuous band-like adhesive filter film was prepared by laminating a color correction adhesive layer with a color correction function on the NIR absorption / Ne light absorption layer.
- the pressure-sensitive adhesive layer was formed to a thickness of 25 ⁇ m by coating with a gravure roll a coating liquid using an acrylic resin-based pressure-sensitive adhesive added with a color correction dye.
- the pressure-sensitive adhesive filter film was laminated on the surface of the pressure-sensitive adhesive layer on the conductor mesh layer side of the continuous band-shaped laminate using a laminator to prepare a laminated film.
- Example 3 In the formation of the pressure-sensitive adhesive layer in Example 3, all the additions of the respective pigments were omitted and the formation surface was changed to the surface of the transparent base film, and the above laminated film was the same as in Example 3. A normal pressure-sensitive adhesive layer is formed on the transparent substrate film side of the All composite filters were fabricated.
- the composite filter obtained has a 7-layer configuration and a total thickness of 260 ⁇ m, whereas the composite filter produced in Examples 3 and 4 has a 4-layer configuration and a total thickness of 134 / zm, It was also confirmed that the total thickness reduction was effective.
- Example 5 weight average molecular weight Mw ⁇ 50000 and molecular weight distribution MwZMn ⁇ 1.5
- Example 3 except that (3) formation of the pressure-sensitive adhesive layer was performed as follows, Example Similar to 3, a composite filter was obtained in a continuous belt state.
- the transparent substrate film side which is the back side of the laminate, it is applied intermittently with a die coater so that the coating amount is 20 gZm2, and 100 ° C in an oven where dry air with a wind speed of 5 mZsec is applied. And dried for 1 minute to form a pressure-sensitive adhesive layer, and a composite filter was obtained in a continuous belt-like state. The surface of the pressure-sensitive adhesive layer was further protected by attaching a releasable release film.
- the triblock copolymer LA2140e, manufactured by Kuraray Co., Ltd.
- the pressure-sensitive adhesive layer of Example 5 was 1000 in a high-temperature (temperature 80 ° C, relative humidity 10% or less) atmosphere and a high-temperature, high-humidity environment (eg, temperature 60 ° C, relative humidity 90% RH).
- the difference in chromaticity (x, y) values ⁇ and Ay were 0.03 or less for each time
- the glass adhesion was measured under a high temperature (temperature 80 ° C, relative humidity 10% or less) atmosphere and high temperature and humidity (for example, temperature 60 ° C, relative humidity 90% RH) before leaving it for 1000 hours. In all of the following cases, no adhesive residue was formed on the adherend surface, indicating 10 to 15 NZ25 mm.
- the triblock copolymer LA2140e, manufactured by Kuraray Co., Ltd.
- Example 6 The adhesive layer of Example 6 was evaluated for durability and glass adhesion by the same evaluation method as in Example 1.
- the pressure-sensitive adhesive layer of Example 6 was 1000 in a high temperature (temperature 80 ° C, relative humidity 10% or less) atmosphere and a high temperature and high humidity (eg, temperature 60 ° C, relative humidity 90% RH) atmosphere. After being left for a period of time, the difference in chromaticity (x, y) values ⁇ and Ay were 0.03 or less, respectively.
- Glass adhesion is high temperature (temperature 80 ° C, relative humidity 10% or less), and high Adhesive residue did not occur on the adherend surface, and it was 10 to 15 NZ25 mm, both before and after being left for 1000 hours in an atmosphere of high temperature and high humidity (for example, temperature 60 ° C, relative humidity 90% RH).
- the triblock copolymer LA2140e, manufactured by Kuraray Co., Ltd.
- the glass adhesion was measured under a high temperature (temperature 80 ° C, relative humidity 10% or less) atmosphere and high temperature and humidity (for example, temperature 60 ° C, relative humidity 90% RH) before leaving it for 1000 hours. All of the latter showed 30NZ25mm or more, and adhesive residue was generated on the adherend surface.
- the triblock copolymer LA2140e, manufactured by Kuraray Co., Ltd.
- Glass adhesion is high temperature (temperature 80 ° C, relative humidity 10% or less), and high Both before and after leaving for 1000 hours in an atmosphere of high temperature and high humidity (for example, temperature 60 ° C, relative humidity 90% RH), showed more than 30NZ25mm, and adhesive residue was generated on the adherend surface.
- the triblock copolymer LA2140e, manufactured by Kuraray Co., Ltd.
- the glass adhesion was measured under a high temperature (temperature 80 ° C, relative humidity 10% or less) atmosphere and high temperature and humidity (for example, temperature 60 ° C, relative humidity 90% RH) before leaving it for 1000 hours. All of the latter showed 30NZ25mm or more, and adhesive residue was generated on the adherend surface.
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Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/280,579 US7986389B2 (en) | 2006-06-29 | 2007-06-28 | Adhesive composition for optical filter, adhesive layer having optical filter functions and composite filter |
JP2008501095A JPWO2008001856A1 (ja) | 2006-06-29 | 2007-06-28 | 光学フィルタ用粘着剤組成物、光学フィルタ機能を有する粘着剤層、及び複合フィルタ |
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JP2006261921 | 2006-09-27 |
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PCT/JP2007/063021 WO2008001856A1 (fr) | 2006-06-29 | 2007-06-28 | Composition adhésive pour filtre optique, couche adhésive ayant la fonction d'un filtre optique, et filtre composite |
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US (1) | US7986389B2 (ja) |
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Also Published As
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US7986389B2 (en) | 2011-07-26 |
US20090002620A1 (en) | 2009-01-01 |
JPWO2008001856A1 (ja) | 2009-11-26 |
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