WO2007086819A3 - High strength aerogel panels - Google Patents

High strength aerogel panels Download PDF

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Publication number
WO2007086819A3
WO2007086819A3 PCT/US2005/042804 US2005042804W WO2007086819A3 WO 2007086819 A3 WO2007086819 A3 WO 2007086819A3 US 2005042804 W US2005042804 W US 2005042804W WO 2007086819 A3 WO2007086819 A3 WO 2007086819A3
Authority
WO
WIPO (PCT)
Prior art keywords
high strength
panels
strength aerogel
aerogel panels
layer
Prior art date
Application number
PCT/US2005/042804
Other languages
French (fr)
Other versions
WO2007086819A2 (en
Inventor
Duan Li Ou
George L Gould
Original Assignee
Aspen Aerogels Inc
Duan Li Ou
George L Gould
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aspen Aerogels Inc, Duan Li Ou, George L Gould filed Critical Aspen Aerogels Inc
Publication of WO2007086819A2 publication Critical patent/WO2007086819A2/en
Publication of WO2007086819A3 publication Critical patent/WO2007086819A3/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/16—Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/283—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polysiloxanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/32—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed at least two layers being foamed and next to each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/24—All layers being polymeric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0246—Acrylic resin fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0253—Polyolefin fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0261—Polyamide fibres
    • B32B2262/0269—Aromatic polyamide fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10—Inorganic particles
    • B32B2264/102—Oxide or hydroxide
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10—Inorganic particles
    • B32B2264/104—Oxysalt, e.g. carbonate, sulfate, phosphate or nitrate particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/10—Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558—Impact strength, toughness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249924—Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity

Abstract

Embodiments of the present invention describe a structure comprising at least one fiber-reinforced aerogel layer and at least one binder layer, said binder layer comprising a silicon-containing organic material and where the binder layer is bonded to at least one surface of a fiber-reinforced aerogel layer.
PCT/US2005/042804 2004-11-24 2005-11-23 High strength aerogel panels WO2007086819A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US63121704P 2004-11-24 2004-11-24
US60/631,217 2004-11-24

Publications (2)

Publication Number Publication Date
WO2007086819A2 WO2007086819A2 (en) 2007-08-02
WO2007086819A3 true WO2007086819A3 (en) 2009-04-16

Family

ID=38309620

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2005/042804 WO2007086819A2 (en) 2004-11-24 2005-11-23 High strength aerogel panels

Country Status (2)

Country Link
US (1) US20060263587A1 (en)
WO (1) WO2007086819A2 (en)

Families Citing this family (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060264133A1 (en) * 2005-04-15 2006-11-23 Aspen Aerogels,Inc. Coated Aerogel Composites
DE102006049179B4 (en) * 2006-10-18 2016-07-07 Deutsches Zentrum für Luft- und Raumfahrt e.V. Aerogels, process for their preparation and their use
US8067478B1 (en) * 2006-10-19 2011-11-29 The United States Of America As Represented By The Administrator Of National Aeronautics And Space Administration Process for preparing polymer reinforced silica aerogels
US7954283B1 (en) 2008-05-21 2011-06-07 Serious Materials, Inc. Fibrous aerogel spacer assembly
US8402716B2 (en) * 2008-05-21 2013-03-26 Serious Energy, Inc. Encapsulated composit fibrous aerogel spacer assembly
EP2180104A1 (en) 2008-10-21 2010-04-28 Rockwool International A/S Facade insulation system
US20100139193A1 (en) * 2008-12-09 2010-06-10 Goldberg Michael J Nonmetallic ultra-low permeability butyl tape for use as the final seal in insulated glass units
US8992809B2 (en) 2010-09-15 2015-03-31 Jeld-Wen, Inc. Anti-bonding coatings for inhibiting material adhesion to equipment in thin layer fiber composite manufacturing
EP2665876B1 (en) 2011-01-17 2015-03-18 Construction Research & Technology GmbH Composite thermal insulation system
EP2481859A1 (en) * 2011-01-17 2012-08-01 Aspen Aerogels Inc. Composite aerogel thermal insulation system
US10252490B2 (en) * 2011-07-18 2019-04-09 Rilco Manufacturing Company, Inc. Method and system for reinforced pipe insulation
EP2581216A1 (en) 2011-10-12 2013-04-17 Dow Global Technologies LLC Panel with fire barrier
US11053369B2 (en) 2012-08-10 2021-07-06 Aspen Aerogels, Inc. Segmented flexible gel composites and rigid panels manufactured therefrom
CN103084220B (en) * 2012-12-20 2015-11-18 中国科学院合肥物质科学研究院 A kind of efficient raising take diatomite as the method for the sulfuric acid catalyst catalytic efficiency of carrier
JP6145948B2 (en) * 2013-02-28 2017-06-14 パナソニックＩｐマネジメント株式会社 Thermal insulation structure using airgel
CN111136987A (en) 2013-03-08 2020-05-12 斯攀气凝胶公司 Aerogel insulation panel and manufacture thereof
DE102013111459A1 (en) 2013-10-17 2015-04-23 Elringklinger Ag Acoustically effective shielding parts and covers
US11380953B2 (en) 2014-06-23 2022-07-05 Aspen Aerogels, Inc. Thin aerogel materials
EP4234620A3 (en) 2014-10-03 2023-12-06 Aspen Aerogels, Inc. Improved hydrophobic aerogel materials
EP3328631B1 (en) 2015-07-27 2021-09-08 Basf Se Foam as adhesive for composites for thermal insulation
US11180627B2 (en) * 2017-01-11 2021-11-23 The Regents Of The University Of Colorado, A Body Corporate Cellulose enabled orientationally ordered flexible gels
CN107417234A (en) * 2017-09-20 2017-12-01 中国核动力研究设计院 Aeroge heat preserving and insulating material with γ irradiation shielding properties and preparation method thereof
WO2019232087A1 (en) 2018-05-31 2019-12-05 Aspen Aerogels, Inc. Fire-class reinforced aerogel compositions
DE102020118734A1 (en) 2020-07-15 2022-01-20 Outlast Technologies Gmbh Airgel-containing insulation layer
CN114057433A (en) * 2021-11-22 2022-02-18 中凝科技(湖北)有限公司 Aerogel thermal insulation pipe shell and preparation method thereof

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US6354620B1 (en) * 1999-08-13 2002-03-12 Dow Corning Corporation Silicone coated textile fabrics
US20020094426A1 (en) * 2000-12-22 2002-07-18 Aspen Aerogels, Inc. Aerogel composite with fibrous batting

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US5306555A (en) * 1991-09-18 1994-04-26 Battelle Memorial Institute Aerogel matrix composites
US6318124B1 (en) * 1999-08-23 2001-11-20 Alliedsignal Inc. Nanoporous silica treated with siloxane polymers for ULSI applications
US6528153B1 (en) * 1999-09-30 2003-03-04 Novellus Systems, Inc. Low dielectric constant porous materials having improved mechanical strength
EP1153739B1 (en) * 1999-11-10 2008-06-04 Matsushita Electric Works, Ltd. Aerogel substrate and method for preparing the same
US6846852B2 (en) * 2001-08-16 2005-01-25 Goldschmidt Ag Siloxane-containing compositions curable by radiation to silicone elastomers
KR100560751B1 (en) * 2003-12-17 2006-03-13 삼성전자주식회사 device for detection of power-off
BRPI0506437A (en) * 2004-01-06 2006-12-26 Aspen Aerogels Inc ormosil airgel containing silicon-bonded linear polymers
CN101014535A (en) * 2004-01-06 2007-08-08 白杨气凝胶股份有限公司 Ormosil aerogels containing silicon bonded polymethacrylate
US7270851B2 (en) * 2004-11-04 2007-09-18 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Method for nanoencapsulation of aerogels and nanoencapsulated aerogels produced by such method
US20060261304A1 (en) * 2004-11-05 2006-11-23 Aspen Aerogels, Inc. Thermal management of electronic devices
US20060264133A1 (en) * 2005-04-15 2006-11-23 Aspen Aerogels,Inc. Coated Aerogel Composites

Patent Citations (2)

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Publication number Priority date Publication date Assignee Title
US6354620B1 (en) * 1999-08-13 2002-03-12 Dow Corning Corporation Silicone coated textile fabrics
US20020094426A1 (en) * 2000-12-22 2002-07-18 Aspen Aerogels, Inc. Aerogel composite with fibrous batting

Also Published As

Publication number Publication date
WO2007086819A2 (en) 2007-08-02
US20060263587A1 (en) 2006-11-23

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