WO2005075110A1 - 非付着塗料算出方法及び溶剤重量算出方法 - Google Patents
非付着塗料算出方法及び溶剤重量算出方法 Download PDFInfo
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- WO2005075110A1 WO2005075110A1 PCT/JP2005/001352 JP2005001352W WO2005075110A1 WO 2005075110 A1 WO2005075110 A1 WO 2005075110A1 JP 2005001352 W JP2005001352 W JP 2005001352W WO 2005075110 A1 WO2005075110 A1 WO 2005075110A1
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- paint
- weight
- film thickness
- dry
- solvent
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
Definitions
- the present invention relates to a coating system, and more particularly to a coating system in which an object to be coated transferred by a transfer unit is coated in a coating booth and then dried in a drying furnace.
- a painting booth for painting a work such as an automobile body or the like generally has an entrance and an exit at both ends, and is configured in a so-called tunnel shape having a ceiling portion and a floor portion. On the floor, there is a conveyor for transferring the car bodies one by one. The work painted in the painting booth is then transferred to a drying oven for drying the sprayed paint, and dried by the air heated by the heater.
- a scrubber dust collection device that adsorbs paint mist in the air is configured.
- the water adsorbed by the paint is stored in a treatment tank called a lees pond, where the paint is precipitated or floated and separated.
- a filter is provided in the exhaust mechanism, and paint mist floating in the air is removed by the filter.
- the drying furnace is configured to blow heated air!
- the volatile organic compound (VOC) as a solvent volatilizes and enters the air. Therefore, for example, a drying and post-processing mechanism such as an exhaust mechanism is provided on the ceiling to appropriately process VOCs.
- a deodorizing device or the like is provided in the exhaust mechanism to burn off paint (for example, Patent Document 1).
- Patent Document 1 JP-A-10-071321
- the amount of paint mist and VOC to be separated and removed by the above-described process depends on the efficiency of applying paint to the workpiece.
- the coating efficiency refers to the ratio of the amount of adhesion to the work to the amount of discharge from the coating machine. For example, even in the case of an automobile body, for example, the difference in the shape will change the coating efficiency.
- the coating efficiency obtained by using a test piece for coating results greatly differs from the coating efficiency of the actual workpiece. Therefore, the capabilities of various mechanisms used for post-coating and post-drying treatments are generally designed to be over-spec, and economically wasteful.
- the present invention has been made to solve the above-described problems, and has as its object to implement appropriate capability design of various mechanisms used for post-painting treatment and post-drying treatment. Means for solving the problem
- the non-adhered paint calculation processing based on the film thickness distribution value obtained by the film thickness simulation and the coating area of the object to be coated, the amount of the paint applied to the object to be coated is determined. In addition to calculating the paint content, the coating machine power does not adhere to the workpiece in consideration of the discharged paint, which is the paint to be discharged. How to calculate the paint attached.
- the method for calculating a non-adhesive paint according to the first aspect is based on the premise that a film thickness simulation is performed.
- the film thickness simulation is to simulate the coating on the object to be coated by the coating machine by a computer system, and this simulation calculates at least a film thickness distribution value which is a coating film thickness value of each part of the object to be coated.
- the amount of paint applied which is the amount of paint adhered to the object to be coated, is determined based on the film thickness distribution value and the coating area.
- the coating area is obtained on the assumption that it is calculated as a result of the film thickness simulation.
- the drawing data power of the object to be coated such as CAD data may be acquired.
- the non-adhered paint component which is the paint component that does not adhere to the object to be coated, is calculated by considering the discharged paint component, which is the paint component discharged from the coating machine.
- the method is characterized in that the amount of paint applied is calculated by calculation using the film thickness distribution value obtained by the film thickness simulation. In this way, the coating efficiency can be calculated as a ratio with respect to the discharged paint. Therefore, the non-adhered paint component can be calculated.
- the applied paint, the discharged paint, and the non-adhered paint may be obtained as a volume value or a weight value because the specific gravity of the paint is previously applied.
- the weight of paint solids is generally considered when designing various mechanisms used in post-coating treatment, as shown below, the dry weight of paint that does not adhere to the work It is desirable to calculate up to the applied paint dry weight.
- Means 2 In the method for calculating a non-stick paint according to Means 1,
- the specific gravity of the paint is relative to the paint non-adhesion amount, which is the non-adhesive paint component calculated as a volume value. Multiplied by the paint specific gravity and the paint solids ratio, which is the ratio of paint solids, or the paint solids, which is the ratio of paint solids to the non-adhesive paint weight, calculated as the weight value
- a non-adhesive paint calculation method wherein a non-adhesive paint dry weight, which is a dry weight of paint that does not adhere to an object to be coated, is multiplied by a fractional ratio.
- the non-adhered paint component is calculated by a volume value or a weight value.
- the non-adhesive paint dry weight is calculated by multiplying the paint non-adhesion amount by the paint specific gravity and the solid content ratio, or by multiplying the non-adhesive paint weight by the paint solid content ratio.
- the paint non-adhesion amount is obtained as a volume value before drying. In this way, appropriate capacity design of various mechanisms used for post-painting processing becomes possible.
- the dry weight of the non-adhesive paint when the dry weight of the non-adhesive paint is determined, it can be embodied as the following means.
- Means 3 At least on the assumption that a film thickness simulation is performed to calculate a film thickness distribution value that is a coating film thickness value of each part of the object to be coated,
- a non-adhesive paint calculation method characterized by calculating a non-adhesive paint dry weight, which is a dry weight of paint that does not adhere to an object to be coated, by a non-adhesive paint calculation process comprising the following steps (1) and (2). .
- the dry weight of the paint adhered to the object to be coated is multiplied by the film thickness distribution value obtained by the film thickness simulation, the coating area of the object to be coated, and the paint dry specific gravity, which is the specific gravity of the dry paint.
- the paint weight is calculated by multiplying the weight of the paint discharged from the coating machine by the paint solids ratio, which is the ratio of paint solids.
- the dry weight of the discharged paint which is the dry weight of the paint, is determined.
- the dry weight of the non-adhesive paint is obtained by subtracting the dry weight of the adhered paint from the dry weight of the discharged paint.
- step (1) the applied paint dry weight is obtained by multiplying the paint distribution specific gravity such as the coating area by the film thickness distribution value, and the discharged paint weight is multiplied by the paint solid content ratio to obtain the discharged paint. Determine the dry weight. Then, in step (2), the dry weight of the adhered paint is subtracted from the dry weight of the discharged paint to determine the dry weight of the non-adhered paint. [0025] In this way, the dry weight of the non-adhesive paint is determined, and appropriate capacity design of various mechanisms used for post-coating treatment is realized.
- the film thickness distribution value is obtained as the film thickness value of the coating film after drying.
- the film thickness value of the coating film before drying including the solvent is obtained.
- the applied paint dry weight may be obtained by multiplying the paint specific gravity and the paint solid content ratio.
- Means 4 In the method for calculating a non-adhesive paint described in Means 3,
- the weight of the paint to be discharged in the step (1) is calculated by multiplying the paint discharge amount, which is the volume value of the paint discharged from the coating machine, by the paint specific gravity, which is the specific gravity of the paint. Adhesive paint calculation method.
- the weight of the discharged paint is calculated by multiplying the discharged amount of the paint by the specific gravity of the paint.
- Means 5 In the non-adhesive paint calculation method according to Means 3,
- the dry weight of the discharged paint is converted into the paint discharge amount, which is the volume value of the paint to be discharged, by the paint power.
- a non-adhered paint calculation method characterized by multiplying by a fractional ratio.
- the dry paint weight was obtained by multiplying the paint weight by the paint solid content ratio.
- the paint discharge amount was multiplied by the paint specific gravity and the solid content ratio. To determine the dry weight of the discharged paint.
- the coating efficiency which is the ratio between the paint discharge amount and the paint adhesion amount, is first determined, and the non-adhesive paint dry weight is determined using this coating efficiency.
- Means 6 In the method for calculating a non-adhesive paint according to any one of means 3 to 5,
- Means 7 In the method for calculating a non-adhesive paint according to any one of means 1 to 6, The film thickness simulation is repeatedly performed while changing the input conditions, and the non-adhered paint calculation processing is performed based on a simulation result when the coating efficiency, which is the adhesion efficiency of the paint to the workpiece, becomes relatively large. And calculating the non-adhered paint.
- the film thickness simulation is repeatedly executed while changing the input condition.
- non-adhered paint calculation processing is performed based on a simulation result when the coating efficiency, which is the adhesion efficiency of the paint to the workpiece, becomes relatively large.
- the input conditions include, for example, the paint discharge amount per unit time of the coating machine power, the moving speed of the coating machine, and the like. That is, the coating efficiency, that is, the film thickness distribution value differs depending on the input conditions of the film thickness simulation. Therefore, if a simulation result in the case where the coating efficiency becomes relatively large is used, the non-adhesion amount of the coating material becomes small. As a result, the capacity of various mechanisms used for post-coating treatment can be designed to be relatively small, which is economical.
- the present invention can also be realized as an invention of a non-adhesive paint calculation device that executes the following non-adhesive paint calculation processing.
- the operation and effect are the same as the operation and effect described in the non-adhesive paint calculation method, and are not described here.
- Means 8 Referring to the execution result of the film thickness simulation for calculating the film thickness distribution value which is the coating film thickness value of at least each part of the workpiece,
- a processing execution means for performing a non-adhesive paint calculation process comprising the following procedures (1) and (2) to calculate a non-adhesive paint dry weight which is a dry weight of paint that does not adhere to an object to be coated.
- a non-adhesive paint calculation device characterized in that:
- the dry weight of the paint adhered to the object to be coated is multiplied by the film thickness distribution value obtained by the film thickness simulation, the coating area of the object to be coated, and the paint dry specific gravity, which is the specific gravity of the dry paint.
- the paint weight is calculated by multiplying the weight of the paint discharged from the coating machine by the paint solids ratio, which is the ratio of paint solids.
- the dry weight of the discharged paint which is the dry weight of the paint, is determined.
- the weight of the paint to be discharged in the step (1) is calculated by multiplying the paint discharge amount, which is the volume value of the paint discharged from the coating machine, by the paint specific gravity, which is the specific gravity of the paint.
- the paint discharge amount which is the volume value of the paint discharged from the coating machine
- the paint specific gravity which is the specific gravity of the paint.
- the dry weight of the discharged paint is converted into the paint discharge amount, which is the volume value of the paint to be discharged, by the paint power, the paint specific gravity, which is the specific gravity of the paint, and the paint solid, which is the ratio of the solid content of the paint.
- a non-adhesive paint calculating device characterized by multiplying by a fractional ratio.
- Means 11 In the non-adhesive paint calculating apparatus according to any one of means 8 to 10, in the step (1), the processing execution means includes an integration process using the film thickness distribution value and the coating area. A non-adhered paint calculation device.
- Means 12 The non-adhesive paint calculating apparatus according to any one of means 9 to 11, wherein the film thickness simulation is repeatedly performed while changing input conditions, thereby obtaining a paint adhesion efficiency that is an adhesion efficiency of the paint to an object to be coated.
- the non-adhesive paint calculation device wherein the processing execution means executes the non-adhesive paint calculation process with reference to a simulation result when the deposition efficiency becomes relatively large.
- the above-described non-adhered paint calculation processing can be realized as a program executed by a so-called computer system.
- the present invention provides a program as described below or an invention of a recording medium. It is also possible to realize as.
- the recording medium may be not only a recording medium such as a CD-ROM, a DVD-ROM, and an MO, but also an HD incorporated in a computer system, or a ROM or a RAM.
- Means 13 The non-adhesive paint calculation method according to any one of means 1 to 7, or the non-adhesive paint calculation processing of the non-adhesive paint calculation device according to any one of means 8 to 12 is applied to a computer system. Non-adhesive paint calculation program to realize.
- Means 14 A recording medium on which the non-adhered paint calculation program according to Means 13 is recorded.
- Means 15 At least on the assumption that a film thickness simulation is performed to calculate a film thickness distribution value which is a coating film thickness value of each part of the object to be coated, As a solvent weight calculation process, based on the film thickness distribution value obtained by the film thickness simulation and the coating area of the object to be coated, an adhesion paint component, which is an amount of paint adhered to the object, is determined.
- a method for calculating the weight of a solvent comprising calculating a weight of a paint solvent, which is a weight of a solvent of the paint adhered to an object to be coated, based on the weight of the paint.
- the method for calculating a solvent weight according to the means 15 is based on the assumption that a film thickness simulation is performed.
- the film thickness simulation is to simulate the coating on an object to be coated by a coating machine with a computer system, and at least a film thickness distribution value which is a coating film thickness value of each part of the object to be coated is calculated by this simulation.
- the amount of paint to be applied to the object to be coated is determined.
- the coating area is obtained on the assumption that it is calculated as a result of the film thickness simulation.
- the drawing data power of the object to be coated such as CAD data may be acquired. Then, based on the amount of the applied paint, the weight of the applied paint solvent, which is the solvent weight of the paint adhered to the object to be coated, is calculated.
- the present invention is characterized in that the amount of applied paint is calculated by calculation using the film thickness distribution value obtained by the film thickness simulation.
- the weight of the solvent for the applied paint By using the weight of the solvent for the applied paint, an appropriate capability design of various mechanisms used for the post-drying treatment can be realized. For example, the capacity design of the deodorizing device etc. becomes appropriate and there is no need to design over specifications as before, which is economically advantageous.
- the amount of the applied paint may be obtained as a volume value or a weight value since the specific gravity of the paint is previously a component force.
- the weight of the solvent of the adhered paint when the weight of the solvent of the adhered paint is determined, it can be embodied as the following means.
- Means 16 At least on the assumption that a film thickness simulation is performed to calculate a film thickness distribution value which is a coating film thickness value of each part of the object to be coated,
- a solvent weight calculation method wherein a solvent weight of an applied paint which is a solvent weight of a paint adhered to an object to be coated is calculated by a solvent weight calculation process comprising the following steps (1) to (4). (1) By multiplying the film thickness distribution value obtained by the film thickness simulation and the coating area of the object to be coated, a dry paint adhesion amount which is a volume value of the dry paint adhered to the object to be coated is obtained. You.
- the dry paint adhesion weight which is the dry weight of the paint adhered to the object to be coated, is determined by multiplying the dry paint adhesion amount by the paint dry specific gravity, which is the specific gravity of the dry paint.
- the dry weight of the applied paint is divided by the paint solid content ratio, which is the ratio of the solid content of the paint, to determine the weight of the applied paint, which is the weight of the paint adhered to the object to be coated.
- the weight of the solvent for the adhesive paint is determined by subtracting the dry weight of the adhesive paint from the weight of the adhesive paint.
- step (1) the dry paint adhesion amount is determined by multiplying the film thickness distribution value by the coating area.
- step (2) the applied paint dry weight is determined using the paint dry specific gravity.
- step (3) the weight of the applied paint is obtained by dividing the dry weight of the applied paint by the solid content ratio.
- step (4) the weight of the applied paint is subtracted from the weight of the applied paint to determine the weight of the applied paint solvent.
- Means 17 At least on the assumption that a film thickness simulation is performed to calculate a film thickness distribution value which is a coating film thickness value of each part of the object to be coated,
- a solvent weight calculating method wherein a solvent weight of an applied paint, which is a solvent weight of a paint adhered to an object to be coated, is calculated by a solvent weight calculating process comprising the following steps (1) to (3).
- the dry weight of the paint adhered to the object to be coated is multiplied by the film thickness distribution value obtained in the film thickness simulation, the coating area of the object to be coated, and the paint dry specific gravity, which is the specific gravity of the dry paint. Is determined.
- the dry weight of the applied paint is divided by the paint solid content ratio, which is the ratio of the solid content of the paint, to determine the weight of the applied paint, which is the weight of the paint adhered to the object to be coated.
- the weight of the solvent for the adhesive paint is determined by subtracting the dry weight of the adhesive paint from the weight of the adhesive paint.
- the applied paint dry weight is determined by multiplying the paint thickness and the paint dry specific gravity such as the coating area.
- the dry weight of the applied paint is divided by the solid content ratio to obtain the weight of the applied paint.
- the weight of the applied paint is subtracted from the weight of the applied paint to determine the weight of the applied paint solvent.
- the dry weight of the adhesive paint is reduced! / ⁇ , but if the weight of the adhesive paint including the solvent is known, the non-solid content, which is the ratio of the non-solid content to the weight of the adhesive paint, is known.
- the weight of the adhesive paint solvent may be determined by multiplying the ratio. That is, in the procedure (3), “the weight of the applied paint solvent may be obtained by multiplying the weight of the applied paint by a paint non-solid content ratio that is a non-solid content ratio of the paint”. In this case, since the dry weight of the applied paint is not necessary, it can be realized as the following method.
- Means 18 At least on the assumption that a film thickness simulation for calculating a film thickness distribution value which is a coating film thickness value of each part of the object to be coated is performed,
- a solvent weight calculation method comprising calculating a solvent weight of a paint adhered, which is a solvent weight of a paint adhered to an object to be coated, by a solvent weight calculation process comprising the following steps (1) and (2).
- the weight of the solvent for the applied paint is determined by multiplying the weight of the applied paint by the ratio of the non-solid content of the paint.
- the weight of the applied paint is first determined by multiplying the paint thickness by the paint dry specific gravity such as the coating area and the paint area, and then dividing by the paint solid content ratio. Then, in step (2), the weight of the applied paint solvent is determined by multiplying the weight of the applied paint by the non-solid content ratio of the paint.
- the paint non-solid content ratio can be calculated as (1 paint NV) because the paint solid content ratio (paint NV) has a component. [0071] In this manner, the weight of the paint solvent is determined, and an appropriate capability design of various mechanisms used for post-drying processing is realized.
- Means 19 In the method for calculating a solvent weight according to any one of means 16 to 18,
- Means 20 The method for calculating a solvent weight according to any one of means 15 to 19,
- the film thickness simulation is repeatedly performed while changing the input conditions, and the solvent weight calculation process is performed based on the simulation result when the coating efficiency, which is the coating efficiency of the coating material, is relatively large.
- Solvent weight calculation method characterized by performing
- the film thickness simulation is repeatedly executed while changing the input condition.
- the coating efficiency which is the coating efficiency of the coating material
- the input conditions include, for example, the amount of paint discharged per unit time of the paint machine power, the moving speed of the paint machine, and the like. That is, the coating efficiency, that is, the film thickness distribution value differs depending on the input conditions of the film thickness simulation. Therefore, if the simulation result in the case where the coating efficiency becomes relatively large is used, the amount of paint adhesion becomes large. The higher the coating efficiency, the higher the solvent content in the post-drying treatment, which is economically advantageous. Therefore, in this case, it is necessary to design the mechanisms of the various mechanisms used for the post-drying treatment to have a sufficient capacity.
- the invention has been described above as an invention of a solvent weight calculation method, the invention can also be realized as an invention of a solvent weight calculation device that executes a solvent weight calculation process as described below.
- the functions and effects are the same as the functions and effects described in the method of calculating the weight of the solvent, and thus will not be described.
- Means 21 Film thickness for calculating a film thickness distribution value that is a coating film thickness value of at least each part of the object to be coated Refer to the simulation execution result,
- a processing execution means for executing a solvent weight calculation process comprising the following steps (1) to (4), and calculating an adhesion paint solvent weight which is a solvent weight of the paint adhering to the object to be coated.
- Solvent weight calculation device for executing a solvent weight calculation process comprising the following steps (1) to (4), and calculating an adhesion paint solvent weight which is a solvent weight of the paint adhering to the object to be coated.
- the dry paint adhesion weight which is the dry weight of the paint that has adhered to the object to be coated, is determined by multiplying the dry paint adhesion amount by the paint dry specific gravity that is the specific gravity of the dry paint.
- the dry weight of the applied paint is divided by the paint solid content ratio, which is the ratio of the solid content of the paint, to determine the weight of the applied paint, which is the weight of the paint adhered to the object to be coated.
- the weight of the applied paint solvent is determined by subtracting the dry weight of the applied paint from the weight of the applied paint.
- Means 22 Refer to the execution result of the film thickness simulation for calculating the film thickness distribution value which is the coating film thickness value of at least each part of the workpiece,
- Solvent weight calculation device It is characterized by comprising a processing execution means for executing a solvent weight calculation process comprising the following steps (1) to (3), and calculating an attached paint solvent weight which is a solvent weight of the paint adhered to the object to be coated. Solvent weight calculation device.
- the dry weight of the paint adhered to the object to be coated is multiplied by the film thickness distribution value obtained by the film thickness simulation, the coating area of the object to be coated, and the paint dry specific gravity, which is the specific gravity of the dry paint. Is determined.
- the dry weight of the applied paint is divided by the paint solid content ratio, which is the ratio of the solid content of the paint, to obtain the weight of the applied paint, which is the weight of the paint adhered to the object to be coated.
- the weight of the solvent for the adhesive paint is determined by subtracting the dry weight of the adhesive paint from the weight of the adhesive paint.
- Means 23 Refer to the execution result of the film thickness simulation for calculating the film thickness distribution value that is the coating film thickness value of at least each part of the workpiece,
- a solvent weight calculating apparatus comprising: a processing executing means for calculating a weight of a paint solvent which is a weight of a solvent of the paint.
- the weight of the applied paint solvent is determined by multiplying the weight of the applied paint by a paint non-solid content ratio which is a non-solid content ratio of the paint.
- Means 24 The solvent weight calculating apparatus according to any one of means 21 to 23,
- the process execution means executes an integration process using the film thickness distribution value and the coating area.
- Means 25 The solvent weight calculating apparatus according to any one of means 21 to 24,
- the process execution unit By repeatedly executing the film thickness simulation while changing the input condition, the process execution unit refers to a simulation result when the coating efficiency, which is the coating efficiency of the coating material on the workpiece, becomes relatively large.
- a solvent weight calculating device for performing the solvent weight calculating process is provided.
- the solvent weight calculation process described above can be realized as a program executed by a so-called computer system.
- the present invention relates to the program or the recording medium described below. It is also possible to realize as.
- the recording medium may be a recording medium such as a CD-ROM, a DVD-ROM, or an MO, or may be an HD incorporated in a computer system, or a ROM or a RAM.
- Means 26 A method for calculating a solvent weight according to any one of means 15 to 20, or a method for calculating a solvent weight of the solvent weight calculating apparatus according to any one of means 21 to 25, using a computer system. Solvent weight calculation program.
- Means 27 A recording medium on which the solvent weight calculation program according to Means 26 is recorded.
- FIG. 1 is a schematic explanatory view showing post-painting treatment and post-drying treatment in the painting system.
- the coating system of the present embodiment includes a tunnel-shaped coating booth 10.
- the painting booth 10 has an inlet and an outlet at both ends, and has a ceiling 11 and a floor 12.
- a conveyor 14 for transferring a work 13 which is an automobile body is provided on a side near the floor 12. The work 13 can be transported by the conveyor 14 in the direction indicated by the arrow J.
- the coating booth 10 is provided with a coating machine 15 for performing the coating by discharging the coating material.
- the coating machine 15 is controlled by a predetermined control program, and the coating of the work 13 is performed. Is to be performed.
- FIG. 1 shows a total of six fans 31, 32, 33, 34, 35, and 36.
- the symbols A to F are added for convenience. Then, they are described as “A fan 31”, “B fan 32”, “C fan 33”, “D fan 34”, “E fan 35”, and “F fan 36”.
- the paint mist that has moved to the vicinity of the floor 12 and that has not been adsorbed by the scrubber is discharged by the B fan 32 together with the air inside the painting booth 10.
- a mist removal filter 18 is provided at the end of the B fan 32, and paint mist in the air is removed by the mist removal filter 18. Part of the air from which the paint mist has been removed is released to the atmosphere, and the rest is sent to the painting booth 10 by the A fan 31.
- the work 13, which has completed painting in the painting booth 10 is transferred to the drying furnace 20 by the conveyor 14.
- the air heated by the heater 21 is sent to the work 13 by the D fan 34.
- the volatile organic compound (VOC) which is the solvent component of the paint adhered to the work 13, evaporates.
- This VOC is sent to the deodorizer 22 by the E fan 35.
- the fuel is burned by the deodorizing device 22.
- a part of the air after the VOC is removed is released to the atmosphere by the F fan 36. The remaining air is sent to the heater 21 together with fresh air taken in.
- FIG. 2 is an explanatory diagram showing a schematic configuration of the weight calculation device 1 of the present embodiment.
- the weight calculation device 1 is configured as a so-called computer system, and includes a main body 50, a monitor 60, and a keyboard 70.
- the main unit 50 includes a CPU 51, a ROM 52, a RAM 53, an input mechanism 54, and an output mechanism 55.
- the CPU 51 as a central processing unit operates based on programs stored in the ROM 52 and the RAM 53, and controls the entire apparatus.
- the RAM 53 also functions as a temporary storage unit that temporarily stores a calculation result in a calculation process described later.
- the monitor 60 is a display device such as a CRT or a liquid crystal
- the keyboard 70 is a work device. Is an input device for a user to input information.
- such a computer system makes it possible to execute a paint weight calculation process and a solvent weight calculation process, which will be described later, based on a film thickness simulation result input via the input mechanism 54 described above. ing. Based on the calculation results of each treatment, the size of the cake pond 17, the amount of water flowing to the floor 12 (capacity of the scrubber), the mist removal filter 18, and the capacity of the deodorizing device 22 are determined. . In the present embodiment, the paint thickness calculation processing and the solvent weight calculation are performed by repeatedly executing the film thickness simulation and using the simulation result when the coating efficiency, which is the coating efficiency of the coating material, to the work 13 becomes relatively large. Perform processing.
- FIG. 3 is a flowchart showing the paint weight calculation process. This paint weight calculation process is executed by the CPU 51 based on the program stored in the ROM 52.
- a film thickness distribution value is obtained.
- a film thickness distribution value obtained as a result of the film thickness simulation is obtained.
- the input is made via the input mechanism 54 of the weight calculation device 1.
- the film thickness distribution value is obtained as the film thickness value of the dried coating film.
- a work area is acquired. This processing is to acquire the painting area of the work, and in this embodiment, it is assumed that the result is input through the input mechanism 54 of the weight calculation device 1 as a result of the film thickness simulation.
- the work area may be obtained from drawing data such as CAD data.
- the work area is multiplied by the film thickness distribution value. Since the film thickness distribution value is a coating film thickness value in each part of the work 13, an integral process is performed here to obtain a volume value of the dried paint adhered to the work 13. Then, in the next S130, the dry paint adhesion amount obtained in S120 is stored. In the present embodiment, it is stored in the RAM 53 of the weight calculation device 1. In the following, it is assumed that the calculation result is stored in the RAM 53.
- the weight of the paint adhered to the work 13 is calculated by multiplying the paint dry specific gravity by the dry paint adhesion amount.
- the paint specific gravity is the weight per unit volume of the paint after drying. It is. Then, in the next S150, the adhesion paint dry weight calculated in S140 is stored.
- the weight of the discharged paint is multiplied by the paint NV (paint solid content ratio).
- the weight of the discharged paint is the weight value of the paint discharged from the coating machine 15, and the ratio of the solid content of the paint is the paint NV.
- the dry paint dry weight calculated at S160 is stored. It is conceivable that the discharged paint weight is calculated by multiplying the paint discharge amount, which is the volume value of the paint discharged from the coating machine 15, by the paint specific gravity. Further, instead of the processing in S160, the paint discharge amount itself may be multiplied by the paint specific gravity and the paint NV to obtain the paint dry weight.
- FIG. 4 is a flowchart showing the solvent weight calculation processing. This solvent weight calculation processing is executed by the CPU 51 based on the program stored in the ROM 52.
- a film thickness distribution value is obtained.
- a film thickness distribution value as a result of the film thickness simulation is obtained.
- the input is made via the input mechanism 54 of the weight calculation device 1. Note that the film thickness distribution value is obtained as a coating film thickness value after the paint is dried.
- a work area is acquired. This process is to acquire the painting area of the work, and in this embodiment, it is assumed that the result is input via the input mechanism 54 of the weight calculation device 1 as a result of the film thickness simulation.
- the work area may be obtained from drawing data such as CAD data.
- the work area is multiplied by the film thickness distribution value. Since the film thickness distribution value is a coating film thickness value in each part of the work 13, an integral process is performed here to obtain a dried volume value of the paint adhered to the work 13. Then, in the next S330, the dry paint adhesion amount obtained in S320 is stored.
- the applied paint dry weight is divided by the paint NV. Thereby, the weight of the adhered paint containing the solvent can be obtained.
- the weight of the adhered paint determined in S360 is stored.
- the adhesive paint weight force stored in S370 also reduces the adhesive paint dry weight stored in S350.
- the solvent content is obtained, and in S390, this is stored as the VOC weight.
- the applied paint dry weight that is the dry weight of the paint adhered to the work 13 is obtained.
- the dry weight of the discharged paint which is the dry weight of the paint discharged from the coating machine 15
- the dry weight of the non-adhered paint which is the dry weight of the paint that does not adhere to the work 13, is calculated.
- the paint weight calculation processing shown in Fig. 3 is executed, and firstly, the dry paint adhesion amount is calculated and multiplied by the work area and the film thickness distribution value (S120, S130), and this is calculated. multiplied by the paint drying specific gravity calculating stores adhesion coating dry weight (S 140, S150) while at o, discharge coating material discharge coating weight is the dry weight of the coating material discharged from the coating machine 15 is multiplied by a paint NV The dry weight is calculated and stored (S160, S170). Then, the adhesive paint dry weight is subtracted from the discharged paint dry weight, and the non-adhesive paint dry weight is calculated and stored (S180, S190).
- the film thickness simulation is repeatedly executed while changing the input conditions, and the paint simulation is performed using the simulation result when the coating efficiency, which is the adhesion efficiency of the paint to the work 13, becomes relatively large.
- Perform weight calculation processing Entering film thickness simulation Since the coating efficiency, that is, the film thickness distribution value differs depending on the force condition, the non-adhesion amount of the coating material becomes smaller by using the simulation result when the coating efficiency becomes relatively large. As a result, it is only necessary to design the capabilities of various mechanisms used for post-coating treatment relatively small, which is economically advantageous.
- the weight calculation device 1 of the present embodiment corresponds to a “non-adhered paint calculation device”, and the CPU 51 of the main body 50 corresponds to “processing execution means”. Further, the above-described paint weight calculation processing corresponds to “non-adhered paint calculation processing”.
- the dry paint adhesion amount which is the volume value of the dry paint adhering to the work 13, is determined based on the film thickness distribution value and the work area obtained as a result of the film thickness simulation (FIG. S300 in 4—S330). Then, the applied paint dry weight is multiplied by the paint dry specific gravity to obtain the applied paint dry weight (S340, S350), and this is divided by the paint NV to obtain the applied paint weight including the solvent component (S360, S370). The VOC weight as the weight of the paint solvent is calculated by subtracting the dry weight of the paint from the weight of the paint (S380, S390).
- VOC weight By using this VOC weight, appropriate capacity design of various mechanisms used for post-drying treatment is realized.
- the capacity design such as the size of the deodorizing device 22 becomes appropriate, and it is not necessary to design with an over-specification as before, which is economically advantageous.
- the film thickness simulation is repeatedly performed while changing the input condition, and the paint is applied using the simulation result when the coating efficiency, which is the coating efficiency of the paint on the work 13, becomes relatively large.
- a weight calculation process and a solvent weight calculation process are performed.
- the coating efficiency that is, the film thickness distribution value
- the coating efficiency differs, so if the simulation result when the coating efficiency is relatively large is used, the amount of paint adhesion increases. .
- a higher coating efficiency is economically advantageous, but also increases the solvent content (VOC weight) in the post-drying treatment. Therefore, according to the present embodiment, it is possible to design the mechanisms of the various mechanisms used for the post-drying process to have sufficient capabilities.
- the weight calculation device 1 of the present embodiment corresponds to a “solvent weight calculation device”, and the CPU 51 of the main body 50 corresponds to a “processing execution unit”.
- the above-described solvent weight calculation processing corresponds to “solvent weight calculation processing”.
- the process of calculating the dry weight of the adhered paint (S120—S150) in FIG. 3 may be performed after the process of calculating the dry weight of the discharged paint (S160, S170). !,.
- the film thickness distribution value obtained as a result of the film thickness simulation was the film thickness value of the dried coating film. Therefore, in S140 in FIG. 3, the paint dry weight is obtained by multiplying the paint dry specific gravity.
- the thickness of the coating film before drying including the solvent may be used. In that case, S
- the paint adhesion amount including the solvent content may be multiplied by the paint specific gravity and the paint NV to determine the paint adhesion dry weight.
- the weight of the adhered paint including the solvent is calculated by dividing by the paint NV (S360,
- the thickness of the coating film before drying including the solvent may be used.
- the amount of paint containing the solvent component is determined first, so multiplying by the specific gravity of the paint, and then multiplying by the non-solid content ratio (1 paint NV) to obtain the VOC weight Good.
- FIG. 1 is a schematic explanatory view showing a post-coating process and a post-drying process in a coating system.
- FIG. 2 is an explanatory diagram showing a schematic configuration and an overall operation of a weight calculation device 1.
- FIG. 3 is a flowchart showing a paint weight calculation process.
- FIG. 4 is a flowchart showing a solvent weight calculation process.
- Non-paint paint calculator weight calculator as solvent weight calculator, 10 coating booth, 11 ceiling, 12 floor, 13 work as workpiece, 14 ... Conveyor, 15 ... Coating machine, 16 ... Air conditioner, 17 ... Kasuike, 18 ... Mist removal filter, 20 ... Drying furnace, 21 ... Heater, 22 ... Deodorizer, 31- 36 fan, 37 pump, 50 main unit, 51 CPU as processing execution means, 52 --- ROM, 53 RAM, 54 input mechanism, 55 ⁇ Output mechanism, 60 ⁇ ”monitor, 70 ⁇ ” keyboard.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05704315A EP1721682A4 (en) | 2004-02-05 | 2005-01-31 | METHOD FOR CALCULATING NON-STICKING COLOR AND METHOD FOR CALCULATING SOLVENT WEIGHT |
US10/586,039 US20080234985A1 (en) | 2004-02-05 | 2005-01-31 | Non-Adhered Paint Calculation Method and Solvent Weight Calculation Method |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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JP2004-029741 | 2004-02-05 | ||
JP2004-029740 | 2004-02-05 | ||
JP2004029741A JP2005218965A (ja) | 2004-02-05 | 2004-02-05 | 溶剤重量算出方法 |
JP2004029740A JP2005218964A (ja) | 2004-02-05 | 2004-02-05 | 非付着塗料算出方法 |
Publications (1)
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WO2005075110A1 true WO2005075110A1 (ja) | 2005-08-18 |
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Family Applications (1)
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PCT/JP2005/001352 WO2005075110A1 (ja) | 2004-02-05 | 2005-01-31 | 非付着塗料算出方法及び溶剤重量算出方法 |
Country Status (3)
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US (1) | US20080234985A1 (ja) |
EP (1) | EP1721682A4 (ja) |
WO (1) | WO2005075110A1 (ja) |
Cited By (1)
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CN113094810A (zh) * | 2021-03-30 | 2021-07-09 | 广船国际有限公司 | 一种涂层重量计算方法及船舶涂层重心计算方法 |
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US10318976B2 (en) | 2015-07-28 | 2019-06-11 | Walmart Apollo, Llc | Methods for determining measurement data of an item |
CN113282871B (zh) * | 2021-05-26 | 2023-01-10 | 广船国际有限公司 | 一种油漆定额计算方法 |
Citations (3)
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JPH09141149A (ja) * | 1995-11-20 | 1997-06-03 | Nissan Motor Co Ltd | 自動塗装機の制御方法および制御装置 |
JP2003164797A (ja) * | 2001-11-30 | 2003-06-10 | Japan Science & Technology Corp | 高分子溶液膜の塗布・乾燥方法 |
JP2004041901A (ja) * | 2002-07-10 | 2004-02-12 | Trinity Ind Corp | 静電粉体塗装装置 |
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JPS63247032A (ja) * | 1987-04-03 | 1988-10-13 | 日本ペイント株式会社 | 硬質微粒子が表面に突出した塗膜を金属素材上に形成せしめる方法 |
US6024796A (en) * | 1998-06-26 | 2000-02-15 | University Of Kentucky Research Foundation | Wet scrubber and paint spray booth including the wet scrubber |
US6378220B1 (en) * | 2000-04-11 | 2002-04-30 | Daimlerchrysler Corporation | Measuring tool usable with a paint applicator |
JP2003201599A (ja) * | 2002-01-08 | 2003-07-18 | Kansai Paint Co Ltd | 塗料使用量の算出方法及び塗膜形成方法 |
-
2005
- 2005-01-31 WO PCT/JP2005/001352 patent/WO2005075110A1/ja active Application Filing
- 2005-01-31 US US10/586,039 patent/US20080234985A1/en not_active Abandoned
- 2005-01-31 EP EP05704315A patent/EP1721682A4/en not_active Withdrawn
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH09141149A (ja) * | 1995-11-20 | 1997-06-03 | Nissan Motor Co Ltd | 自動塗装機の制御方法および制御装置 |
JP2003164797A (ja) * | 2001-11-30 | 2003-06-10 | Japan Science & Technology Corp | 高分子溶液膜の塗布・乾燥方法 |
JP2004041901A (ja) * | 2002-07-10 | 2004-02-12 | Trinity Ind Corp | 静電粉体塗装装置 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113094810A (zh) * | 2021-03-30 | 2021-07-09 | 广船国际有限公司 | 一种涂层重量计算方法及船舶涂层重心计算方法 |
CN113094810B (zh) * | 2021-03-30 | 2024-07-02 | 广船国际有限公司 | 一种涂层重量计算方法及船舶涂层重心计算方法 |
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US20080234985A1 (en) | 2008-09-25 |
EP1721682A1 (en) | 2006-11-15 |
EP1721682A4 (en) | 2008-06-18 |
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