WO2005073987A1 - A method of altering the resistivity of a metal wire - Google Patents

A method of altering the resistivity of a metal wire Download PDF

Info

Publication number
WO2005073987A1
WO2005073987A1 PCT/IE2005/000005 IE2005000005W WO2005073987A1 WO 2005073987 A1 WO2005073987 A1 WO 2005073987A1 IE 2005000005 W IE2005000005 W IE 2005000005W WO 2005073987 A1 WO2005073987 A1 WO 2005073987A1
Authority
WO
WIPO (PCT)
Prior art keywords
wire
resistance
source
temperature
current
Prior art date
Application number
PCT/IE2005/000005
Other languages
French (fr)
Inventor
Daniele Brazzi
Original Assignee
Greenvalley R & D Innovations Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Greenvalley R & D Innovations Limited filed Critical Greenvalley R & D Innovations Limited
Priority to EP05703038A priority Critical patent/EP1728257A1/en
Publication of WO2005073987A1 publication Critical patent/WO2005073987A1/en
Priority to US11/460,693 priority patent/US7387693B2/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C3/00Non-adjustable metal resistors made of wire or ribbon, e.g. coiled, woven or formed as grids

Definitions

  • This invention relates to a method of altering the resistance of a length of metal wire.
  • the invention therefore, provides a method of altering the resistance of a length of a metal wire having a length L and having a first end and a second end; the wire having a room (ambient) temperature resistance of R ohms, the method comprising the step of applying to the ends of the wire a DC voltage V volts at a current of I amps with the first end of the wire being connected to the positive pole of the DC source and the second end of the wire being connected to the negative pole of the DC source according to the formulae
  • ps is the density of the wire
  • Nc is the volume of the wire
  • cs is the specific heat of the wire
  • ⁇ t the difference in temperature between the room (ambient) temperature and a temperature selected above ambient that is less than the destruction temperature of the wire
  • T is the time in seconds for which the current I at the voltage N is applied; whereby after said application of voltage and current, the resistance of the wire when compared with the initial resistance R is found to be reduced when the first end is connected to the positive pole of a DC source and the second end is connected to the negative pole of the DC source; the resistance of the wire is found to be increased when the first end is connected to the negative pole of a DC source and the second end is connected to the positive pole of the DC source.
  • P Q/T
  • Q m*cs* ⁇ t
  • M the total mass of the wire derived from the forumlae
  • m ps * Nc
  • ps the density of the wire
  • Nc the volume of the wire
  • cs the specific heat of the wire.
  • ⁇ t the difference in temperature (copy page 1 last paragraph)
  • T the time in seconds for which the current I and the voltage N is applied.
  • t 25°C
  • ps 8.94g/cm 3
  • Nc 4.5 cm
  • R 11 ⁇
  • the resistance of the wire was found to be reduced by at least 2% of 11 ⁇
  • the conductivity was found to be the resistance of the wire was found to be increased by at least 2% of 11 ⁇ .
  • the resistance of the wire was altered when compared with the initial resistance of 11 ⁇ when the first end was connected to the positive pole of a DC source and the second end was connected to the negative pole of a DC source, the resistance was found to be reduced by at least 2% of 11 ⁇ .
  • the resistance was found to be increased by at least 2% of 11 ⁇ .
  • the metal will increase its tolerance to the density of current per mm 2 by at least 2%.
  • the resistance of the metal will decrease by at least 2% of its original value and due to this lower resistance the metal will generate less heat compared to its original state.
  • a reduction of at least 2% of the resistance of the conductor (copper wire) is achieved with a current density greater than 30A per mm 2 .
  • This current density value which has been found by way of laboratory experiments, is, therefore, the minimum current density applicable below which no reduction of resistance is possible even if the time (T) is increased beyond 10 seconds. Therefore it can be said that the minimum electrical current (Ampere) needed to obtain at least a 2% reduction of resistance is equal to:
  • the graph depicted in Figure 1 shows the relationship of minimum and maximum current density over time.
  • Min Density minimum current below which no reduction of resistance is possible.
  • Max Density maximum current with copper wire as specified in claim 1.

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Wire Bonding (AREA)
  • Apparatuses And Processes For Manufacturing Resistors (AREA)
  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)

Abstract

A method for altering the resistance of a length of metal wire is disclosed.

Description

A METHOD OF ALTERING HE RESISTIVITY OF A METAL WIRE
This invention relates to a method of altering the resistance of a length of metal wire.
The invention, therefore, provides a method of altering the resistance of a length of a metal wire having a length L and having a first end and a second end; the wire having a room (ambient) temperature resistance of R ohms, the method comprising the step of applying to the ends of the wire a DC voltage V volts at a current of I amps with the first end of the wire being connected to the positive pole of the DC source and the second end of the wire being connected to the negative pole of the DC source according to the formulae
V = R * I; and
I = V(P/R)
P = Q/T where Q = m * cs * Δt
where m = the total mass of the wire derived from the formula m = ps * Vc;
ps is the density of the wire;
Nc is the volume of the wire;
cs is the specific heat of the wire;
Δt the difference in temperature between the room (ambient) temperature and a temperature selected above ambient that is less than the destruction temperature of the wire; and T is the time in seconds for which the current I at the voltage N is applied; whereby after said application of voltage and current, the resistance of the wire when compared with the initial resistance R is found to be reduced when the first end is connected to the positive pole of a DC source and the second end is connected to the negative pole of the DC source; the resistance of the wire is found to be increased when the first end is connected to the negative pole of a DC source and the second end is connected to the positive pole of the DC source. Preferably, the metal is copper having R = l lΩ at 25°C L = 53m; 0 = 0.33mm ps = 8.94/cm3 and where T = 10 seconds; 1 = 3.77 A; and V = 41.42V DC; cs = 386Jkg °K; and Δt = 100°C
Preferably, the metal is copper having R = l lΩ at 25°C; L = 53m; 0 = 0.33mm; ps = 8.94g/cm3; and where T = 10 seconds; I = 2.73A; N = 30N DC; cs = 386Jkg °K; and Δt = 45°C
An embodiment of the invention will now be described in respect of a copper wire having a length of 53m; a weight of 1 lOg; a diameter of 0.33mm; and R = 11Ω.
The voltage and current to be applied to the ends of the wire are according to the formulae N = R*I and I = V(P/R) Where P = Q/T; Q = m*cs*Δt. M = the total mass of the wire derived from the forumlae m = ps * Nc; ps = the density of the wire; Nc = the volume of the wire; cs = the specific heat of the wire. Δt = the difference in temperature (copy page 1 last paragraph) T = the time in seconds for which the current I and the voltage N is applied. t = 25°C ps = 8.94g/cm3 Nc = 4.5 cm R = 11Ω
cs = 386J T = 10 seconds
For Δt = 100°C and substituting. m = ps * Nc = 8.94g/cm3 * 4.5 cm3 = 40.49g = 0.0405kg Q = m * cs * Δt = 0.0405kg * 386Jkg °K * 100°C 1563.23J As 1 watt = 1 J/s, thus for 10 seconds, p = 1563.23/10 = 156.3W
Thus the current I = V(156.3/ll) = 3.77A and the voltage N = 11 * 3.77 = 41.46V. Accordingly, by connecting the first end of the wire to the positive pole of a DC source and the second end of the wire to the negative pole of the DC source, and applying 41.46v at a current of 3.77A for 10 seconds, the resistance of the wire at 25 °C was now found to be altered compared with an initial resistance of 11Ω. Thus, following the application of the voltage and current, when the first end was connected to the positive pole of a DC source and the second end was connected to the negative pole of the DC source the resistance of the wire was found to be reduced by at least 2% of 11Ω, When the second end was connected to the positive pole of the DC source and the first end was connected to the negative pole of the DC source, the conductivity was found to be the resistance of the wire was found to be increased by at least 2% of 11Ω.
For Δt = 45°C, and substituting as above I = 2.53A and N = 27.8V with T = 10 seconds, the resistance of the wire was altered when compared with the initial resistance of 11Ω when the first end was connected to the positive pole of a DC source and the second end was connected to the negative pole of a DC source, the resistance was found to be reduced by at least 2% of 11Ω. When the first end was connected to the negative pole the DC source and the second end was connected to the positive pole of the DC source, the resistance was found to be increased by at least 2% of 11 Ω. After the application of the method the metal will increase its tolerance to the density of current per mm2 by at least 2%. Furthermore, the resistance of the metal will decrease by at least 2% of its original value and due to this lower resistance the metal will generate less heat compared to its original state.
The invention is not limited to the embodiments described which can undergo considerable variation without departing from the scope of the invention.
A reduction of at least 2% of the resistance of the conductor (copper wire) is achieved with a current density greater than 30A per mm2. This current density value, which has been found by way of laboratory experiments, is, therefore, the minimum current density applicable below which no reduction of resistance is possible even if the time (T) is increased beyond 10 seconds. Therefore it can be said that the minimum electrical current (Ampere) needed to obtain at least a 2% reduction of resistance is equal to:
Ampere/ mm2 * T = 30 * 10 = 300 A/ sec/ mm2
The graph depicted in Figure 1 shows the relationship of minimum and maximum current density over time.
Min Density = minimum current below which no reduction of resistance is possible.
Max Density = maximum current with copper wire as specified in claim 1.
Above the graph line "minimum density" all the various combinations of current density/time will result in a reduction of resistance.

Claims

Claims:
1. A method of altering the resistance of a length of a metal wire having a length L and having a first end and a second end, the wire having a room
(ambient) temperature resistance of R ohms, the method comprising the step of applying to the ends of the wire a DC voltage V volts at a current of I amps according to the formulae
V = R * I; and
I = V(P/R)
where R is the resistance of the wire at room (ambient) temperature t;
P = Q/T where Q = m * cs * Δt
where m = the total mass of the wire derived from the formula m = ps * Vc;
ps is the density of the wire;
Vc is the volume of the wire;
cs is the specific heat of the wire;
Δt the difference in temperature between the room (ambient) temperature and a temperature selected above ambient that is less than the destruction temperature of the wire; and T is the time in seconds for which the current I at the voltage V is applied; whereby after said application of voltage and current, the resistance of the wire when compared with the initial resistance R is found to be reduced when the first end is connected to the positive pole of a DC source and the second end is connected to the negative pole of the DC source; the resistance of the wire is increased when the first end is connected to the negative pole of a DC source and the second end is connected to the positive pole of the DC source.
2. A method as claimed in claim 1 wherein the metal is copper having R = l lΩ at 25°C; L = 53m; 0 = 0.33mm; ps = 8.94/cm3; and where T = 10 seconds; 1 = 3.77 A; V = 42V DC; cs = 386Jkg °K; and Δt = 100°C.
3. A method as claimed in claim 1 wherein the metal is copper having R = l lΩ at 25°C; L = 53m; 0 = 0.33mm; ps = 8.94g/cm3; and where T = 10 seconds; 1 = 2.73 A; V = 30V DC; cs = 386Jkg °K; and Δt = 45°C.
PCT/IE2005/000005 2004-01-30 2005-01-31 A method of altering the resistivity of a metal wire WO2005073987A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP05703038A EP1728257A1 (en) 2004-01-30 2005-01-31 A method of altering the resistivity of a metal wire
US11/460,693 US7387693B2 (en) 2004-01-30 2006-07-28 Method of altering the resistivity of a metal wire

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IE20040061 2004-01-30
IES2004/0061 2004-01-30

Publications (1)

Publication Number Publication Date
WO2005073987A1 true WO2005073987A1 (en) 2005-08-11

Family

ID=34814621

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IE2005/000005 WO2005073987A1 (en) 2004-01-30 2005-01-31 A method of altering the resistivity of a metal wire

Country Status (3)

Country Link
US (1) US7387693B2 (en)
EP (1) EP1728257A1 (en)
WO (1) WO2005073987A1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10163132A (en) * 1996-11-28 1998-06-19 Hyundai Electron Ind Co Ltd Metal wiring of semiconductor device and its formation
US20020053355A1 (en) * 2000-07-11 2002-05-09 Yuji Kamikawa Cleaning method and cleaning apparatus for substrate
US20030199171A1 (en) * 2002-04-19 2003-10-23 Kopin Corporation Method for reducing the resistivity of p-type II-VI and III-V semiconductors

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10163132A (en) * 1996-11-28 1998-06-19 Hyundai Electron Ind Co Ltd Metal wiring of semiconductor device and its formation
US20020053355A1 (en) * 2000-07-11 2002-05-09 Yuji Kamikawa Cleaning method and cleaning apparatus for substrate
US20030199171A1 (en) * 2002-04-19 2003-10-23 Kopin Corporation Method for reducing the resistivity of p-type II-VI and III-V semiconductors

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
PATENT ABSTRACTS OF JAPAN vol. 1998, no. 11 30 September 1998 (1998-09-30) *

Also Published As

Publication number Publication date
EP1728257A1 (en) 2006-12-06
US7387693B2 (en) 2008-06-17
US20070146111A1 (en) 2007-06-28

Similar Documents

Publication Publication Date Title
WO2004034482A3 (en) Electric device comprising phase change material
CN105684120B (en) Protect device
CN1661903A (en) Motor starter device having reduced power consumption
CN101647168A (en) Circuit protection device
TW200945716A (en) Voltage regulator
EP0123540A2 (en) Conductive polymers and devices containing them
WO2003019578A1 (en) Conductive polymer having positive temperature coefficient, method of controlling positive temperature coefficient property of the same and electrical device using the same
WO2005073987A1 (en) A method of altering the resistivity of a metal wire
JPH053120B2 (en)
JPH1097327A (en) Switching power circuit
EP0307207A3 (en) Heat recoverable article
US20190140442A1 (en) Inrush Limit of Self-Regulating Heating Cables
JP4155902B2 (en) electrical plug
IE20050044U1 (en) A method of altering the conductivity of a metal wire
IE20050045A1 (en) A method of altering the conductivity of a metal wire
JPS5963690A (en) Long electric device
CN202340822U (en) Electronic cigarette circuit protection structure
EP0304196B1 (en) Electric motor armature current control circuit
WO2003079727A3 (en) Heating conductor and use thereof
US10074944B2 (en) Arc suppression connector
JPS59226493A (en) Self-temperature controllable heater
KR100187344B1 (en) Heat processing method of semiconductive heating element
US806758A (en) Resistance for electrical apparatus.
JP2001035640A (en) Ptc element and its manufacture
JP2872331B2 (en) Current limiting element

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BW BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE EG ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NA NI NO NZ OM PG PH PL PT RO RU SC SD SE SG SK SL SY TJ TM TN TR TT TZ UA UG US UZ VC VN YU ZA ZM ZW

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): GM KE LS MW MZ NA SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LT LU MC NL PL PT RO SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
NENP Non-entry into the national phase

Ref country code: DE

WWW Wipo information: withdrawn in national office

Country of ref document: DE

WWE Wipo information: entry into national phase

Ref document number: 2005703038

Country of ref document: EP

WWP Wipo information: published in national office

Ref document number: 2005703038

Country of ref document: EP