Improved water-injected screw-type compressor.
The present invention concerns an improved water-injected screw-type compressor.
More particularly, the invention concerns a water- injected screw-type compressor whose co-operating rotors are provided with hydrostatic and/or hydrodynamic bearings .
A water-injected screw-type compressor is usually mainly composed of a motor or another drive and a compressor element which is provided with two cooperating rotors . The above-mentioned hydrostatic and/or hydrodynamic bearings are usually provided on either side of the rotor concerned, more particularly on the shaft onto which the rotor is fixed, and they are usually connected to pressure channels for the supply of water under pressure.
Said bearings compensate the axial as well as the radial forces which act on the rotors, resulting among others from the built-up pressure differences in the screw- type compressor or caused by the mutual operation of the rotors.
The radial forces are usually compensated by hydrodynamic and hydrostatic bearings, and the axial forces are usually absorbed by a combination of hydrostatic bearings and a pressure chamber at the height of the crosscut far
ends of the bearings on the" shafts.
One of both rotors is usually provided with a shaft, what is called the primary shaft, which is driven either directly or via a transmission by a motor or with any other driving means .
Said primary shaft is hereby exposed to forces resulting from the motor, whereby especially the axially directed forces cannot be absorbed by the above-mentioned water- lubricated bearings.
A known solution to this problem consists in that a belt transmission is provided between the motor or the other driving means and the primary shaft, and that extra bearings are provided at the height of the primary shaft.
A disadvantage is that such a combination of a belt transmission and bearings occupies much space and is expensive, and that the torque to be transmitted is restricted.
Another known solution makes use of a complex gearbox with a mechanism which compensates the axial forces exerted by the rotors .
Also this solution is expensive, occupies much space and moreover is liable to wear. Besides, such amechanism is oil-lubricated, and the proximity of oil- lubricated parts is undesirable in case of the water- injected compressor element and not tolerable in this
application .
The present invention aims an improved water- injected screw-type compressor which excludes the above- mentioned and other disadvantages.
To this end, the invention concerns a water-injected screw-type compressor which is mainly composed of a compressor element and a motor or the like, and a transmission situated in between, whereby the transmission consists of a housing with which the compressor element and the motor are fixed to each other at a distance from each other, and of an elastic coupling between the compressor element and the motor.
An advantage is that forces resulting from the motor or the like are absorbed by the elastic coupling, such that no complex devices are required to absorb the axial forces exerted by the motor.
Another advantage is that a certain distance is maintained between the water-i jected compressor element and the oil-lubricated motor, such that oil or grease possibly originating from the motor cannot end up in the air or water circuit of the compressor element, and that, vice versa, water from the compressor element cannot mix with the lubricating oil or grease of the motor, as a result of which the lubrication qualities of the oil or grease would be lost.
According to a special embodiment, a reduction is provided between the elastic coupling and the motor,
which can be provided more in particular in a compartment of the above-mentioned housing and which is separated from a compartment in which the elastic coupling is provided, whereby the housing is configured such that the compressor element is situated at a distance from the reduction, such that there is a separation between the water-injected compressor element and the oil-lubricated reduction.
This . embodiment of the water-injected screw-type compressor is particularly suitable when the motor speed cannot be variably controlled.
In order to better explain the characteristics of the invention, the following preferred embodiments of a water-injected screw-type compressor according to the invention are described as an example only without being limitative in any way, with reference to the accompanying drawings, in which:
figure 1 schematically represents a water-injected screw-type compressor according to the invention, seen as a section; figure 2 represents a section according to line 11 -I I in figure 1; figure 3 represents a view similar to that in figure 1, but for a variant of the embodiment.
The water-injected compressor, as represented in figure 1, is mainly composed of a compressor element 1, a transmission 2 and a motor 3 or the like.
The motor 3 is in this case a motor with a variable rotational speed, and it is equipped with a motor shaft forming the driving shaft 4 of the compressor element 1 and with a fastening flange 5 for the transmission 2.
The motor 3 and the compressor element 1 are connected to each other by means of an elastic coupling 6 which is part of the transmission 2.
To this end, the driving shaft 4 is provided on a first coupling part 7 which mainly consists of a bush 8 with which is connected a flange 9 on one far end, whereby, crosswise to the flange 9, are provided axially directed fingers 10.
Further, the driving shaft 4 is provided with a disc 11 on its crosscut far end, which is provided 'on the driving shaft 4 by means of a bolt 12 in order to fix the bush 8 on the driving shaft .
The compressor element 1 which is provided in the prolongation of the above-mentioned driving shaft 4 mainly consists of a housing 13 with two co-operating rotors provided therein, a first rotor 14 and a second rotor 15, provided on a primary shaft 16, a secondary shaft 17 respectively .
The primary shaft 16 and the secondary shaft 17 'are provided with different water-lubricated bearings 18 on either side of the rotors 14, 15 respectively, which are provided in the housing 13 of the compressor element 1, whereby the bearings 18 on the far ends of
the shafts 16 and 17 are provided the farthest away from the transmission in a pressure chamber 19.
The above-mentioned water-lubricated bearings 18 and also the pressure chambers 19 are connected to the pressure channels.
Farther removed from the first rotor 14, more particularly on the side opposite to the pressure chamber 19, the primary shaft 16 is led through an opening 20 in the housing 13, where the primary shaft 16 is provided with a sealing 21 which is connected to the housing 13 by means of a lid 22.
The primary shaft 16, which is situated in the prolongation of the driving shaft 4 of the motor 3, extends over a distance in relation to the connecting wall 23 of the housing 13 of the compressor element 1, and is provided with a second coupling part 24 of the elastic coupling 6 on this free end, which works in conjunction with the coupling part 7 in an axially shifting manner.
The second coupling part 24 mainly consists of a bush 25 with which a ring 26 is connected in a coaxial manner and concentrically with the bush 25.
The ring 26 is in this case connected to the bush 25 at the height of one far end, whereby, between the above- mentioned bush 25 and the ring 26, a cavity 27 is created which is open on the crosscut end of the second coupling part 24.
Figure 2 shows how the outer wall of the bush 25 is provided with axially directed grooves 28 in the cavity 27. In a similar manner, opposite to each of the above- mentioned grooves 28, is provided a corresponding groove 29 on the inner wall of the ring 26.
In other words, the cavity 27 has a knurled inner and outer casing.
In the cavity 27 is provided an elastic ring 30 whose inner wall is provided with teeth 31 which can work in conjunction with the grooves 28 in the outer wall of the bush 25, and whose outer wall is provided with teeth 32 which can work in conjunction with the grooves 29 in the inner wall of the ring 26. Further, the elastic ring 30 is provided with axially directed reces ses 33 which are open on the cro s s cut end of the second coupling part 24 .
On the flange 5 , which is provided with screw holes near • its circumferential edge , is provided a housing 34 of the transmission 2 , in this case by means of bolts .
The housing 34 , which is directed crosswise to the driving shaft 4 of the motor 3 at the height of the connection with the f lange 5 , and which is further mainly parallel to the driving shaft 4 of the motor 3 , reaches up to a distance D of the flange 5 , where the hous ing 34 i s again directly mainly cros swise to the driving shaft 4 , and is connected in a suitable manner to the connecting wall 23 of the housing 13 of the
compressor element 1.
The working of the above-described water-injected screw-type compressor according to the invention is very simple and as follows .
The working of the motor 3 and of the compressor element 1 is well known and does not require any further explanation, such that especially the working of the elastic coupling 6 will be illustrated hereafter.
The fingers 10 of the first coupling part 7 are in this case situated in a circle whose diameter corresponds to the diameter of the cavity 27.
More particularly, the dimensions and the mutual positions of the fingers 10 correspond to the dimensions and the mutual positioning of the axially directed recesses 33.
In the axial direction as well, the first coupling part 7 and the second coupling part 24 are provided such on the driving shaft 4, on the primary shaft 16 respectively, that the fingers 10 work in conjunction with the axially directed recesses 33, such that both coupling parts 7 and 24 can be moved practically freely in relation to each other in the axial direction, such that forces and vibrations in the axial direction must not be mutually transmitted at all or hardly.
Also the deviations from the ideal mutual position whereby the driving shaft 4 is perfectly aligned with the
primary shaft 16 of the compressor element 1 are absorbed by the elastic ring 30.
When the motor 3 excites the driving shaft 4, possible sudden angular rotations will be transmitted to the primary shaft 16 of the compressor element 1 in a merely damped manner.
Naturally, the damping characteristic depends on the material out of which the elastic ring 30 is made.
The housing 34 of the transmission 2 forms a sheathing around the elastic coupling 6 and also functions as a spacer sleeve in this case between the compressor element 1 and the motor 3. The space which is confined by the housing 34 is preferably connected to the ambient pressure via one or several openings 34 A at the bottom of the housing 34.
The housing 34 hereby guarantees a physical distance D between the flange 5 of the motor 3 and the connecting wall 23 of the housing 13 of the compressor element 1, such that oil or grease, possibly coming from the motor 3, is prevented from ending up in the compressor element 1 of the water-injected screw-type compressor.
Figure 3 represents a variant whereby a reduction 35 is provided between the transmission 2 and the motor 3.
To this end, the housing 34 is provided with a partition wall 36, such that an oil-lubricated compartment 37 is
created which is covered by a lid 38 with which the housing 34 is fixed to the motor 3, and an oil-free compartment 39 in which the elastic coupling 6 is provided.
The reduction 35 is in this case formed of a first gear wheel 40 fixed to the outgoing shaft 4 of the motor 3 and a second gear wheel 41 working in conjunction with it which is provided on an intermediate shaft 42, which intermediate shaft 42 is bearing-mounted in the partition wall 36 and in the lid 38, by means of a bearing 43 and a bearing 44 respectively, whereby the intermediate shaft 42 forming the outgoing shaft of the reduction 35, protrudes through the partition wall 36 with one far end and whereby the passage of this intermediate shaft is printed by means of a sealing element 45.
The intermediate shaft 42 in this case forms the driving shaft of the compressor element 1, whereby the elastic coupling 6 forms the connection between this driving shaft and the primary shaft 16.
The working of this variant differs from the first embodiment in that a reduction 35 is present in this case, whereby the compressor element 1 is being driven at a higher speed than the rotational speed of the motor 3.
In this embodiment, the distance between the partition wall 36 and the connecting wall 23 of the housing 13 of the compressor element 1 is equal to D.
The distance D between the oil-lubricated compartment 37 and the compre s sor element 1 prevents that oil which would seep anyhow via the seal ing element 45 in the oil-free compartment 39 would end up in the compressor element 1 of the water-inj ected screw-type compressor .
The oil-free compartment 39 is preferably connected to the ambient pressure by means of a bottom opening 34A.
It is clear that the elastic coupling 6 can also be built differently, for example by providing the first coupling part 7 and the second coupling part 24 with fingers 10 which are positioned differently and having either or not a different shape , with cavities 27 which are positioned differently and having either or not a different shape respectively .
It is also clear that the housing 34 may assume other shapes , as long as a rigid structure is provided between the compressor element 1 and the motor 3 of the reduction 35 , if the latter is provided, and that this housing 34 can for example be made of several pieces .
The housing 34 is preferably configured such that the above-mentioned distance D between the water-injected compressor element 1 and the oil-lubricated motor 3 of the oil-lubricated reduction 35 is larger than 5 centimetres, preferably larger than 10 centimetres, and better still larger than 15 centimetres.
The present invention is by no means limited to the above-described embodiment represented in the
figures; on the contrary, such an improved water- injected screw-type compressor can be made in different shapes and dimensions while still remaining within the scope of the invention.