WO2004103555A1 - 酸素含有炭化水素の改質触媒、それを用いた水素又は合成ガスの製造方法及び燃料電池システム - Google Patents

酸素含有炭化水素の改質触媒、それを用いた水素又は合成ガスの製造方法及び燃料電池システム Download PDF

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WO2004103555A1
WO2004103555A1 PCT/JP2004/006903 JP2004006903W WO2004103555A1 WO 2004103555 A1 WO2004103555 A1 WO 2004103555A1 JP 2004006903 W JP2004006903 W JP 2004006903W WO 2004103555 A1 WO2004103555 A1 WO 2004103555A1
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reforming
reforming catalyst
oxygen
catalyst
spinel
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PCT/JP2004/006903
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English (en)
French (fr)
Japanese (ja)
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Koichi Eguchi
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Idemitsu Kosan Co., Ltd.
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/72Copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/745Iron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/005Spinels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J23/32Manganese, technetium or rhenium
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    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/86Chromium
    • B01J23/868Chromium copper and chromium
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
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    • B01J23/8892Manganese
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    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/22Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of gaseous or liquid organic compounds
    • C01B3/24Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of gaseous or liquid organic compounds of hydrocarbons
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    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/323Catalytic reaction of gaseous or liquid organic compounds other than hydrocarbons with gasifying agents
    • C01B3/326Catalytic reaction of gaseous or liquid organic compounds other than hydrocarbons with gasifying agents characterised by the catalyst
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    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • C01B3/38Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/90Selection of catalytic material
    • H01M4/9016Oxides, hydroxides or oxygenated metallic salts
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    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/06Combination of fuel cells with means for production of reactants or for treatment of residues
    • H01M8/0606Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants
    • H01M8/0612Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants from carbon-containing material
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/0205Processes for making hydrogen or synthesis gas containing a reforming step
    • C01B2203/0227Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
    • C01B2203/0233Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being a steam reforming step
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    • C01B2203/02Processes for making hydrogen or synthesis gas
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    • C01B2203/0227Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/0205Processes for making hydrogen or synthesis gas containing a reforming step
    • C01B2203/0227Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
    • C01B2203/0244Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being an autothermal reforming step, e.g. secondary reforming processes
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/025Processes for making hydrogen or synthesis gas containing a partial oxidation step
    • C01B2203/0261Processes for making hydrogen or synthesis gas containing a partial oxidation step containing a catalytic partial oxidation step [CPO]
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    • C01B2203/08Methods of heating or cooling
    • C01B2203/0805Methods of heating the process for making hydrogen or synthesis gas
    • C01B2203/0838Methods of heating the process for making hydrogen or synthesis gas by heat exchange with exothermic reactions, other than by combustion of fuel
    • C01B2203/0844Methods of heating the process for making hydrogen or synthesis gas by heat exchange with exothermic reactions, other than by combustion of fuel the non-combustive exothermic reaction being another reforming reaction as defined in groups C01B2203/02 - C01B2203/0294
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    • C01B2203/1041Composition of the catalyst
    • C01B2203/1076Copper or zinc-based catalysts
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    • C01B2203/14Details of the flowsheet
    • C01B2203/142At least two reforming, decomposition or partial oxidation steps in series
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    • C01B2203/80Aspect of integrated processes for the production of hydrogen or synthesis gas not covered by groups C01B2203/02 - C01B2203/1695
    • C01B2203/82Several process steps of C01B2203/02 - C01B2203/08 integrated into a single apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Definitions

  • Oxygen-containing hydrocarbon reforming catalyst method for producing hydrogen or synthesis gas using the same, and fuel cell system
  • the present invention relates to an oxygen-containing hydrocarbon reforming catalyst, a method for producing hydrogen or synthetic gas using the same, and a fuel cell system, and more specifically, a metal oxide having a copper-containing spinel structure having excellent heat resistance, Or a reforming catalyst of an oxygen-containing hydrocarbon containing this and a solid acidic substance and having a greatly improved activity per unit surface area, and performing various reforms on the oxygen-containing hydrocarbon using the reforming catalyst,
  • the present invention relates to a method for efficiently producing hydrogen or synthesis gas, and a fuel cell system using the reforming catalyst.
  • Synthetic gas is composed of carbon monoxide and hydrogen, and is used as a raw material gas for methanol synthesis, oxo synthesis, Fischer-Tropsch synthesis, etc., and is also widely used as a raw material for ammonia synthesis and various chemical products.
  • This synthesis gas has conventionally been produced by gasification of coal or by steam reforming or partial oxidation reforming of hydrocarbons using natural gas as a raw material.
  • coal gasification methods had problems such as the necessity of a complicated and expensive coal gasifier and a large-scale plant.
  • the reaction involves a large endotherm, so a high temperature of about 700 to 120 ° C is required for the progress of the reaction, and a special reforming furnace is required.
  • the catalyst used is required to have high heat resistance.
  • high temperatures are required for partial oxidation reforming of hydrocarbons. To do so, a special partial oxidation furnace was required, and a large amount of soot was generated during the reaction, which caused problems in its treatment and deterioration of the catalyst.
  • Hydrogen sources for this fuel cell include liquefied natural gas mainly composed of methanol and methane, city gas mainly composed of natural gas, synthetic liquid fuel derived from natural gas, and petroleum naphtha and kerosene. Research on petroleum hydrocarbons has been conducted.
  • a variety of catalysts have been disclosed for the production of hydrogen and synthesis gas by using oxygen-containing hydrocarbons such as dimethyl ether as raw materials and subjecting them to various reforming processes.
  • oxygen-containing hydrocarbons such as dimethyl ether
  • a method for producing a synthesis gas used see, for example, Japanese Patent Application Laid-Open No. 10-174869
  • a catalyst for producing hydrogen from an oxygen-containing hydrocarbon and steam using a Cu-containing catalyst and a catalyst using the same
  • a method for producing hydrogen for example, see Japanese Patent Application Laid-Open No.
  • H10-174871 a catalyst for reforming an oxygen-containing hydrocarbon comprising a solid acid on which a metal containing Cu is supported (for example, see 200 1-96 159, Japanese Patent Application Laid-Open No. 2001-91660), to produce hydrogen from oxygen-containing hydrocarbons and steam, which consist of a mixture of a Cu-containing substance and a solid acidic substance
  • a catalyst and a method for producing hydrogen using the same see, for example, Japanese Patent Application Laid-Open Publication No. 2003-10684
  • Catalyst for producing synthesis gas and method for producing synthesis gas using the same is disclosed.
  • the present invention has been made under such circumstances, and is intended to provide an oxygen-containing hydrocarbon reforming catalyst containing copper, having excellent heat resistance, and having greatly improved activity per unit surface area. It is an object of the present invention to provide a method for efficiently producing hydrogen or a synthesis gas by subjecting an oxygen-containing hydrocarbon to various reforming using the same. It is another object of the present invention to provide an excellent fuel cell system comprising a reformer provided with such an excellent reforming catalyst and a fuel cell using hydrogen produced by the reformer as a fuel. Things.
  • the present inventor has conducted intensive studies to achieve the above object, and as a result, the copper-containing catalyst has a spinel structure.
  • a catalyst having a high heat resistance and a significantly improved activity per unit surface area can be obtained, and the object can be achieved.
  • the present invention has been completed based on such findings.
  • reforming catalyst I An oxygen-containing hydrocarbon reforming catalyst containing copper and a metal oxide having a spinel structure (hereinafter, referred to as reforming catalyst I),
  • reforming catalyst II an oxygen-containing hydrocarbon reforming catalyst (hereinafter, referred to as reforming catalyst II) comprising copper, a metal oxide having a spinel structure, and a solid acidic substance.
  • oxygen-containing hydrocarbon is at least one selected from methanol, ethanol, dimethyl ether and methylethyl ether.
  • a method for producing hydrogen or synthesis gas comprising reforming oxygen-containing hydrocarbons with carbon dioxide using the reforming catalysts of (1) and (2) above, and
  • a fuel cell system comprising: a reformer provided with the reforming catalyst according to the above (1) and (2); and a fuel cell using hydrogen produced by the reformer as a fuel.
  • FIG. 1 is a schematic flowchart of the fuel cell system of the present invention. BEST MODE FOR CARRYING OUT THE INVENTION
  • the oxygen-containing hydrocarbon reforming catalyst of the present invention includes (1) a reforming catalyst I containing copper and a metal oxide having a subinel structure, and (2) a copper-containing reforming catalyst having a spinel structure.
  • a reforming catalyst II containing a mixture of a metal oxide having the same and a solid acidic substance.
  • oxygen-containing hydrocarbon in the present invention preferred are alcohols such as methanol and ethanol, and ethers such as dimethyl ether and methylethyl ether. Of these, dimethyl ether is particularly preferred.
  • the metal oxide having a spinel structure has a cubic system in one typical crystal structure type found in AB 2 0 4 type metal complex oxide.
  • AB 2 0 4 typically A is a divalent metal, B is Ru trivalent metal der.
  • a metal oxide having a spinel structure containing copper is used.
  • a metal oxide Cu-Mn-type spinel and the like from the viewpoint of catalytic activity and heat resistance.
  • Preferred are 11-6 type spinels and Cu-Cr type spinels.
  • Examples of the C UMN type spinels, for example, C uMn 2 O 4, etc. can Rukoto cited as the C u _ F e type spinel, and the like for example, C u F e 2 0 4.
  • the C u- C r type spinel, and the like for example, C u C r 2 ⁇ 4.
  • C u A 1 2 0 4, ternary C u (F e C r) 2 0 4, C u (F e A 1) 2 O 4, C u (Mn F e) 2 0 4 scan Pinel can also be used.
  • Such a metal oxide having a spinel structure containing copper has a higher heat resistance than a non-spinel structure metal containing copper, and has a higher catalytic activity per unit surface area when used for reforming an oxygen-containing hydrocarbon. Is much higher.
  • the oxygen-containing hydrocarbon reforming catalyst I of the present invention contains the above-described metal oxide having a spinel structure containing copper.On the other hand, the oxygen-containing hydrocarbon reforming catalyst I of the present invention contains And a metal oxide having a spinel structure containing copper and a solid acidic substance.
  • the solid acidic substance in the reforming catalyst II is a solid substance exhibiting characteristics of brenstead acid or Lewis acid, and specifically, alumina, silica-alumina, silica 'titania, zeolite, aluminum silicophosphate ( S AP O). These may be used alone or in combination of two or more. Among them, alumina is preferred from the viewpoint of the activity of the obtained catalyst.
  • Alumina used as this solid acidic substance is commercially available, ⁇ , Any one of the crystal forms of 7, ⁇ , and K can be used. Further, those obtained by calcining alumina hydrate such as boehmite, pyrite and gibbsite can also be used. Alternatively, aluminum hydroxide may be precipitated by adding an alkaline buffer solution of about ⁇ 8 to 10 to aluminum nitrate and calcining the precipitate, or calcining aluminum chloride. Good.
  • a sol-gel method in which an alkoxide such as aluminum isopropoxide is dissolved in an alcohol such as 2-propanol and an inorganic acid such as hydrochloric acid is added as a catalyst for hydrolysis to prepare an alumina gel, which is dried and calcined. Can also be used.
  • an alkoxide such as aluminum isopropoxide
  • an alcohol such as 2-propanol
  • an inorganic acid such as hydrochloric acid
  • the reforming catalyst II of the present invention may be a simple mixture of a metal oxide having a spinel structure containing copper and the solid acidic substance, or the solid acidic substance may be used as a carrier, and may contain ⁇ . It may carry a metal oxide having a spinel structure.
  • the content of copper in the reforming catalyst II is not particularly limited, but is usually in the range of 1 to 50% by mass, preferably 2 to 30% by mass as Cu in terms of catalytic activity and the like. .
  • a compound containing copper having a non-spinel structure is optionally contained as a metal oxide having a spinel structure containing copper as long as the object of the present invention is not impaired. Can be used.
  • a method for preparing a reforming catalyst I of the present invention will be described as an example the case of preparing a catalyst comprising C u M n 2 ⁇ 4 spinel.
  • a water-soluble copper salt such as copper nitrate is used as a copper source
  • a water-soluble manganese salt such as manganese nitrate is used as a manganese source, and these are substantially in a stoichiometric ratio, that is, Cu and Mn.
  • a chelating agent such as citric acid is added to the aqueous solution, and the mixture is heated to evaporate the water to form a gel.
  • this gel is subjected to a heat treatment to decompose nitrate, citrate, etc. in the gel, resulting in an oxide.
  • the fine powder is calcined in air at a temperature of about 300 to 500 ° C for about 1 to 5 hours, and then calcined at a temperature of about 500 to 1,000 ° C for about 5 to 15 hours.
  • a catalyst comprising CuMn 2 O 4 spinel is obtained. Also when fired at 7 00 ° C higher temperature than is said to be Mn 2 0 3 and C u 5 Mn 5 0 4 scan mixtures Pinel, can be used as catalysts also in this case.
  • a copper source can be used such that Cu is in stoichiometric excess with respect to Mn.
  • the resulting catalyst becomes oxides of copper and (C u 2 0 or C u O or a mixture thereof) with a mixture of spinel-type oxides, also this one can be used as the reforming catalyst I You.
  • a catalyst comprising C u F e 2 0 4 spinel instead of the manganese source, it may be used iron source, such as a water-soluble iron salts such as iron nitrate. Further, by using a mixture of an iron source and a manganese source instead of the manganese source, a catalyst comprising Cu (FeMn) 2 O 4 spinel can be obtained. This can of course be used as the reforming catalyst I.
  • These reforming catalysts I are usually used in the form of pellets of an appropriate size.
  • the alumina support is a solid acidic material
  • C uMn 2 0 4 spinel you preparing a catalyst comprising supported on example will be described with a case C uMn 2 0 4 spinel you preparing a catalyst comprising supported on example .
  • a water-soluble copper salt such as copper nitrate is used as a copper source
  • a water-soluble manganese salt such as manganese nitrate is used as a manganese source, and these are used in a substantially stoichiometric ratio, that is, Cu and Mn.
  • a predetermined amount of alumina powder is added to the aqueous solution, uniformly dispersed, and then heated to evaporate water to obtain a powder.
  • a CuFe 2 O 4 spinel-supported alumina catalyst can be obtained, and by using a mixture of an iron source and a manganese source instead of the manganese source. , it can be obtained Cu (F eMn) 2 O 4 spinel on alumina catalyst.
  • reforming catalysts II are usually used in the form of pellets of an appropriate size.
  • reforming catalyst II when a mixture of a metal oxide and alumina spinel structure containing reforming catalyst II 1S copper of the present invention, for example, C UMN 2 ⁇ 4 spinel, C u F e 2 0 4 spinel ⁇ Pi C Even if the reforming catalyst II is prepared by mixing an appropriate-sized pellet made of at least one selected from u (F e Mn) 2 O 4 spinel and the like and an appropriate-sized alumina pellet.
  • the reforming catalyst II may be prepared by molding into a pellet of an appropriate size.
  • the activity can be further improved by reducing the reforming catalyst.
  • the reduction treatment includes a gas phase reduction method in which the treatment is performed in an air stream containing hydrogen and a wet reduction method in which the treatment is performed with a reducing agent.
  • the former reduction treatment is usually carried out at a temperature of 150 to 500 ° C, preferably 200 to 300 ° C, for 30 minutes to 24 hours, preferably 1 to 10 hours, under a stream of hydrogen.
  • An inert gas such as nitrogen, helium, or argon may coexist in addition to hydrogen gas.
  • the latter wet reduction method includes Birch reduction using liquid ammonia Z alcohol / Na, liquid ammonia alcohol ZLi, Benkeser reduction using methyl amiso / Li, Zn / HCl, A1 / NaOH. / H 2 0, N a H , L i a 1 H 4 , or a substitution product thereof, human Doroshiran acids, hydrogen coercive ⁇ containing sodium or derivatives thereof, diborane, formic acid, formalin, with a reducing agent such as human Doraji down There is a way to handle it. In this case, the reaction is usually carried out at room temperature to 1 oo ° C for 10 minutes to 24 hours, preferably for 30 minutes to 10 hours.
  • the catalyst is reduced by the generated hydrogen and CO during the reaction.
  • the catalyst is reduced by the pretreatment for reduction or by the generated gas, so that Cu or other elements are desorbed from the spinel structure, and the spinel structure is in a state where some or all of the spinel structure is not retained.
  • the reforming catalyst I and / or the reforming catalyst II according to the present invention is used to convert an oxygen-containing hydrocarbon such as dimethyl ether into (1) steam reforming, 2) Autothermal reforming, (3) partial oxidation reforming, or (4) carbon dioxide reforming to produce hydrogen or synthesis gas.
  • an oxygen-containing hydrocarbon such as dimethyl ether
  • reaction of steam reforming of dimethyl ether is considered to proceed according to the following reaction formula.
  • reaction conditions may be selected so that the reaction (4) occurs.
  • the reaction condition may be selected so that the reaction (5) occurs.
  • the molar ratio of water vapor / dimethyl ether is theoretically 3, but is preferably about 3 to 6.
  • the molar ratio of water vapor / dimethyl ether is theoretically 1, but preferably about 1-2.
  • the reaction temperature is usually selected in the range of 200 to 500 ° C, preferably 250 to 450 ° C. If the temperature is lower than 200 ° C, the conversion of dimethyl ether may be low. If the temperature is higher than 500 ° C, the activity of the catalyst may be deteriorated.
  • GHSV gas hourly space velocity
  • the GHSV is 1 00 h 1 less than the production efficiency is low, 'to not practically preferred, 1 0, 000 if h 1 a exceeds too low dimethyl ether conversion, practically undesirable.
  • the reaction pressure is usually from normal pressure to IMPa. If the pressure is too high, the conversion of dimethyl ether tends to decrease.
  • the oxidation reaction of dimethyl ether and the reaction with steam occur in the same reactor or in continuous reactors.
  • the reaction conditions for hydrogen production and synthesis gas production are slightly different, but in general, the oxygen Z dimethyl ether molar ratio is preferably selected from the range of 0.1 to ⁇ , and the steam dimethyl ether molar ratio is , Preferably in the range of 0.5-3 Selected. If the oxygen dimethyl ether molar ratio is less than 0.1, the heat of reaction may not be sufficiently supplied due to heat generation, while if it exceeds 1, complete oxidation may occur and the hydrogen concentration may decrease. If the steam / dimethyl ether molar ratio is less than 0.5, the hydrogen concentration may decrease. On the other hand, if it exceeds 3, the supply of heat may be insufficient.
  • the reaction temperature is usually selected in the range of 200 to 800 ° C, preferably 250 to 500 ° C.
  • the GHSV and the reaction pressure are the same as in the case of the steam reforming.
  • the oxygen-to-dimethyl ether molar ratio is preferably 0.3 to 1. It is selected in the range of 5. If the oxygen / dimethyl ether molar ratio is less than 0.3, the conversion of dimethyl ether may not be sufficiently high, while if it exceeds 1.5, complete oxidation occurs, causing a reduction in the hydrogen concentration.
  • the reaction temperature is usually selected in the range of 200 to 900 ° C, preferably 250 to 600 ° C.
  • the GHSV and the reaction pressure are the same as in the case of the steam reforming.
  • the reaction conditions are slightly different between hydrogen production and synthesis gas production, but in general, the molar ratio of CO 2 Z dimethyl ether is preferably 0.8. To 2, more preferably 0.9 to 1.5. If the CO 2 dimethyl ether mole ratio is less than 0.8, the conversion of dimethyl ether may not be sufficiently high, while if it exceeds 2 , a large amount of C02 remains in the product and the hydrogen partial pressure decreases. on the, may remove the C_ ⁇ 2 is required, it has an unwanted. In this reaction, steam can be introduced, and the introduction of hydrogen It is possible to increase the degree. Further, the reaction temperature, GHSV and reaction pressure are the same as in the case of the steam reforming.
  • a third invention of the present application is a fuel cell system comprising: a reformer including the above-described reforming catalyst; and a fuel cell using hydrogen produced by the reformer as fuel. This will be described with reference to FIG.
  • the fuel in the fuel tank 21 is introduced into the desulfurizer 23 via the fuel pump 22.
  • the desulfurizer 23 can be filled with, for example, activated carbon, zeolite or a metal-based adsorbent.
  • the fuel desulfurized in the desulfurizer 23 is mixed with water from the water tank through the water pump 24, introduced into the vaporizer 1 and vaporized, and then mixed with the air sent out from the air blower 135. It is sent to the reformer 31.
  • the reformer 31 is filled with the above-mentioned reforming catalyst, and is converted from the fuel mixture (a mixture containing oxygen-containing hydrocarbon, steam and oxygen) fed into the reformer 31 as described above. Hydrogen is produced by either of the reactions.
  • the hydrogen produced in this way is reduced through the CO 2 converter 32 and the CO 2 selective oxidizer 3 3 to such an extent that the CO concentration does not affect the characteristics of the fuel cell.
  • catalysts used in these reactors include an iron-chromium catalyst, a copper-zinc catalyst or a noble metal catalyst in the CO converter 32, and a ruthenium catalyst in the CO selective oxidizer 33. Catalysts, platinum catalysts or mixed catalysts thereof.
  • the fuel cell 34 is a polymer electrolyte fuel cell having a polymer electrolyte 34 C between a negative electrode 34 A and a positive electrode 34 B.
  • the hydrogen-rich gas obtained by the above method is applied to the negative electrode side, and the air sent from the air blower 135 is applied to the positive electrode side. (Not shown) Introduced.
  • a water-water separator 36 is connected to the positive electrode 34B side to separate water and exhaust gas generated by the combination of oxygen and hydrogen in the air supplied to the positive electrode 34B side, and to separate the water. It can be used to generate steam.
  • an exhaust heat recovery device 37 can be provided to recover and effectively use this heat.
  • the exhaust heat recovery device 37 is provided with a heat exchanger 37 A attached to the fuel cell 34 for removing heat generated during the reaction, and a heat exchanger for exchanging the heat taken by the heat exchanger 37 A with water.
  • the hot water obtained in can be used effectively in other facilities.
  • 11 is a water supply pipe
  • 12 is a fuel introduction pipe
  • 15 is a connection pipe.
  • the gel thus formed is continuously heated at 140 ° C. to decompose nitrate and citric acid to obtain an oxide fine powder, which is then temporarily put in air at 400 ° C. for 2 hours. Baking, and then further baking in air at 900 ° C for 10 hours in a baking furnace
  • the gel thus formed is continuously heated at 140 ° C. to decompose nitrate and citric acid to obtain an oxide fine powder, and then temporarily set at 400 ° C. in air for 2 hours. After baking, further baking was performed at 500 ° C. for 3 hours in air in a baking furnace.
  • the obtained powder was calcined in air at 400 ° C. for 2 hours, and then further calcined in air at 900 ° C. for 10 hours in a firing furnace.
  • the obtained powder was calcined at 400 ° C for 2 hours in the air, and then further calcined in a firing furnace at 900 ° C for 10 hours in the air.
  • Example 5 Cu- Mn spinel type oxide catalyst (Cu!. 5 Mn!. 5 0 4 mixture of spinel and Mn 2 0 3) 1 0 g of alumina (Sumitomo Chemical Co., Ltd., " resulting AKP- G 0 1 5 ") 4. by mixing in a mortar 445 g, 20 weight 0/0 containing C u, the C u- Mn mixed catalyst of the spinel oxide catalyst and a 1 2 0 3 Was. (Example 5)
  • the gel thus formed is heated at 140 ° C for 7 hours to decompose nitrate and citric acid to obtain fine oxide powder, and then calcined in air at 400 ° C for 2 hours. Thereafter, firing was further performed at 900 ° C for 10 hours in air in a firing furnace.
  • the resulting C u- F e spinel type oxide catalyst (Cu F e 2 0 4) 1 0 g of alumina (manufactured by Sumitomo Chemical Co., Ltd., "AKP- GO 1 5") 4. 2 3 5 g to obtain a mixed catalyst of C u F e 2 0 4 spinel and a 1 2 0 3 of the C u containing 20 wt% by mixing in a mortar.
  • citrate monohydrate manufactured by Sigma-Aldrich Japan
  • the thus produced gel was heated for 7 hours at 1 40 D C, after the yield of the oxide powder by decomposing the nitrate Ne ⁇ Piku E phosphate, between 2:00 at 400 ° C in air It was calcined and then further fired in a firing furnace at 900 ° C. for 10 hours in air.
  • the resulting Cu- C r spinel type oxide catalyst (Cu C r 2 0 4) 1 0 g of alumina (manufactured by Sumitomo Chemical Co., Ltd., "AKP- GO 1 5") 4. mortar 74 g mixed to obtain a mixed catalyst of C u C r 2 0 4 spinel and a 1 2 O 3 containing C u 2 0 wt% by.
  • the catalysts obtained in Examples 1 to 7 and Comparative Example 1 were formed to a size of 6 to 14 mesh.
  • the reactor was filled with 1 milliliter each.
  • the catalysts of Examples 2, 3, 6, 7 and Comparative Example 1 were heated at 250 ° C. for 1 hour in a mixed gas of hydrogen and nitrogen having a hydrogen content of 10% by volume to reduce hydrogen reduction. went.
  • the catalysts of Examples 1, 4 and 5 were not subjected to hydrogen reduction.
  • Dimethyl ether (DME), steam and nitrogen were supplied to the reactor at a rate of 15 milliliters Z, 45 milliliters, and 40 milliliters / minute, respectively, and the DME steam was reformed at 400 ° C or 450 ° C.
  • the quality went.
  • the GH SV (gas hourly space velocity) based on the total gas amount was 6, OOO h- 1 and the GHS V based on DME was 900 h- 1 .
  • DME conversion rate [(Inlet DME flow rate-Outlet DME flow rate) Inlet DME flow rate] X 100
  • the catalyst of Example 1 containing spinel has a higher reaction rate than the catalyst of Comparative Example 1 containing no spinel.
  • the catalyst of Example 27 containing spinel has a higher conversion of DME than the catalyst of Comparative Example 1 containing no spinel.
  • a metal oxide having a copper-containing spinel structure having excellent heat resistance, or an oxygen-containing hydrocarbon reforming catalyst containing this and a solid acidic substance and having a greatly improved activity per unit surface is provided. It is possible to provide a method for efficiently producing hydrogen or synthesis gas by subjecting an oxygen-containing hydrocarbon to various reforming using the reforming catalyst. Further, it is possible to manufacture an excellent fuel cell system having a reformer provided with such an excellent reforming catalyst and a fuel cell using hydrogen produced by the reformer as a fuel. .

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PCT/JP2004/006903 2003-05-20 2004-05-14 酸素含有炭化水素の改質触媒、それを用いた水素又は合成ガスの製造方法及び燃料電池システム WO2004103555A1 (ja)

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WO2006104122A1 (ja) * 2005-03-28 2006-10-05 Tohoku University 複合酸化物を用いた高性能触媒及びその製造法
KR100649737B1 (ko) * 2005-10-17 2006-11-27 삼성전기주식회사 박판 다층 형 수소 연료전지
JP2007069105A (ja) * 2005-09-06 2007-03-22 Toshiba Corp 触媒及び触媒の製造方法
JP2010029856A (ja) * 2009-09-14 2010-02-12 Toshiba Corp 触媒及び触媒の製造方法
CN104785269A (zh) * 2015-04-20 2015-07-22 广东石油化工学院 一种乙醇水蒸气重整制氢催化剂的制法
US9789471B2 (en) 2013-05-08 2017-10-17 Korea Research Institute Of Chemical Technology Monolith catalyst for carbon dioxide reforming reaction, preparation method for same, and preparation method for synthesis gas using same

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JP2008221200A (ja) * 2007-02-16 2008-09-25 Japan Science & Technology Agency 酸素含有炭化水素の改質触媒、それを用いた水素又は合成ガスの製造方法及び燃料電池システム
JP5178143B2 (ja) * 2007-04-11 2013-04-10 独立行政法人科学技術振興機構 酸素含有炭化水素の改質用触媒、それを用いた水素又は合成ガスの製造方法及び燃料電池システム
WO2008126844A1 (ja) * 2007-04-11 2008-10-23 Japan Science And Technology Agency 酸素含有炭化水素の改質用触媒、それを用いた水素又は合成ガスの製造方法及び燃料電池システム
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WO2009107592A1 (ja) * 2008-02-25 2009-09-03 住友精化株式会社 水素の製造方法および装置
TW201429038A (zh) * 2008-05-14 2014-07-16 Nippon Oil Corp 脫硫裝置及燃料電池系統
WO2012105355A1 (ja) * 2011-01-31 2012-08-09 住友精化株式会社 水素ガスの製造方法
JP5659067B2 (ja) * 2011-04-04 2015-01-28 住友精化株式会社 水素ガスの製造方法
JP5956377B2 (ja) * 2012-06-07 2016-07-27 株式会社豊田中央研究所 炭化水素改質用触媒の製造方法
WO2016203371A1 (en) * 2015-06-15 2016-12-22 Clean Diesel Technologies, Inc. Performance improvement of copper and manganese containing ternary spinel as noble metal free three way catalysts
CN106391036B (zh) * 2016-10-28 2018-10-23 成都理工大学 一种乙酸自热重整制氢的固溶体催化剂及制备方法

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WO2006104122A1 (ja) * 2005-03-28 2006-10-05 Tohoku University 複合酸化物を用いた高性能触媒及びその製造法
JP2007069105A (ja) * 2005-09-06 2007-03-22 Toshiba Corp 触媒及び触媒の製造方法
JP4607715B2 (ja) * 2005-09-06 2011-01-05 株式会社東芝 触媒及び触媒の製造方法
KR100649737B1 (ko) * 2005-10-17 2006-11-27 삼성전기주식회사 박판 다층 형 수소 연료전지
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JP4665044B2 (ja) * 2009-09-14 2011-04-06 株式会社東芝 燃料改質用触媒、改質器及び燃料電池システム
US9789471B2 (en) 2013-05-08 2017-10-17 Korea Research Institute Of Chemical Technology Monolith catalyst for carbon dioxide reforming reaction, preparation method for same, and preparation method for synthesis gas using same
CN104785269A (zh) * 2015-04-20 2015-07-22 广东石油化工学院 一种乙醇水蒸气重整制氢催化剂的制法
CN104785269B (zh) * 2015-04-20 2017-04-26 广东石油化工学院 一种乙醇水蒸气重整制氢催化剂的制法

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