WO2002056332A1 - Appareil et procede d'inspection a faisceau d'electrons, et procede de fabrication de dispositif comportant l'appareil d'inspection - Google Patents
Appareil et procede d'inspection a faisceau d'electrons, et procede de fabrication de dispositif comportant l'appareil d'inspection Download PDFInfo
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- WO2002056332A1 WO2002056332A1 PCT/JP2001/009628 JP0109628W WO02056332A1 WO 2002056332 A1 WO2002056332 A1 WO 2002056332A1 JP 0109628 W JP0109628 W JP 0109628W WO 02056332 A1 WO02056332 A1 WO 02056332A1
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- electron beam
- sample
- inspection apparatus
- image
- lens
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/26—Electron or ion microscopes; Electron or ion diffraction tubes
- H01J37/28—Electron or ion microscopes; Electron or ion diffraction tubes with scanning beams
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/02—Details
- H01J37/22—Optical or photographic arrangements associated with the tube
- H01J37/224—Luminescent screens or photographic plates for imaging ; Apparatus specially adapted therefor, e.g. cameras, TV-cameras, photographic equipment, exposure control; Optical subsystems specially adapted therefor, e.g. microscopes for observing image on luminescent screen
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/02—Details
- H01J37/244—Detectors; Associated components or circuits therefor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/006—Details of gas supplies, e.g. in an ion source, to a beam line, to a specimen or to a workpiece
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/20—Positioning, supporting, modifying or maintaining the physical state of objects being observed or treated
- H01J2237/202—Movement
- H01J2237/20221—Translation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/244—Detection characterized by the detecting means
- H01J2237/2445—Photon detectors for X-rays, light, e.g. photomultipliers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/26—Electron or ion microscopes
- H01J2237/28—Scanning microscopes
- H01J2237/2813—Scanning microscopes characterised by the application
- H01J2237/2817—Pattern inspection
Definitions
- the present invention relates to an inspection apparatus for inspecting a defect or the like of a pattern formed on a surface of an inspection object such as a wafer by using an electron beam, and more particularly to an inspection apparatus for detecting a defect of a wafer in a semiconductor manufacturing process.
- image data is formed from the amount of secondary electrons that changes according to the surface properties by irradiating the inspection object with an electron beam, and the pattern etc. formed on the surface of the inspection object based on the image data TECHNICAL FIELD
- the present invention relates to an inspection apparatus and an inspection method for inspecting semiconductor devices at high throughput, and a device manufacturing method for manufacturing a device with a high yield using such an inspection apparatus.
- defect inspection equipment is also required to have a function of detecting a contact failure (electrical defect) of a via connecting an interlayer wiring.
- optical type defect inspection devices have been used as this type of defect inspection device. ing.
- the resolution of optical type defect inspection equipment is limited to 1Z2, which is the wavelength of the light used, and is about 0.2111 in the case of practical visible light.
- the optical type defect inspection apparatus has a problem that the resolution does not keep up with the requirements.
- the optical defect inspection device could not inspect the electrical conduction failure (open, short-circuit, etc.) that occurred in the semiconductor device, that is, the contact failure.
- a scanning electron beam type (SEM type) is usually put into practical use, and its resolution is as high as 0.1 xm. Disconnection, conduction failure, via conduction failure, etc.) can also be inspected.
- defect inspection equipment using SEM has limitations on the beam current and the response speed of the detector, which requires a lot of time for defect inspection. For example, the inspection time requires 8 hours Z sheets (20 cm wafer), the inspection time is very long, and the throughput (inspection amount per unit time) is higher than other inspection methods such as optical defect inspection equipment. There is a problem that it is lower than the process device. Another problem is that electron beam type defect inspection equipment is very expensive. Therefore, it is difficult to use them after each semiconductor manufacturing process. At present, after important processes, for example, etching, film formation (including copper plating), or CMP (chemical mechanical polishing) planarization processing Used later.
- Such a defect inspection apparatus using the scanning electron beam method will be further described.
- the electron beam is narrowed down (this beam diameter corresponds to the resolution) and scanned.
- a sample such as a wafer is irradiated in a line shape.
- the stage on which the wafer is mounted is moved in a direction perpendicular to the scanning direction of the electron beam, so that the observation area on the wafer is irradiated with the electron beam in a plane.
- the scanning width of the electron beam is generally several hundred meters.
- the electron beam (referred to as the primary electron beam), which has been narrowed down, generates secondary electrons from a sample such as an aerial wafer, and the secondary electrons are detected by a detector (Shinchire Ichiya + Photomultiplier (photomultiplier tube)). Or a semiconductor type detector (PIN diode type, etc.). Electron beam The coordinates of the irradiation position and the amount of secondary electrons (signal intensity) are combined to form an image, which is stored in a storage device or output to a CRT (CRT).
- CTR CRT
- the inspection speed (equivalent to throughput) is determined by the amount (current value) of the primary electron beam, the beam diameter, and the response speed of the detector.
- a beam diameter of 0.1 (which can be considered the same as the resolution), a current value of 100 nA, and a detector response speed of 100 MHz are the current maximum values. In this case, as described above, the 20 cm diameter is used. It takes about 8 hours of inspection time for each wafer.
- a serious problem with the scanning electron beam type defect inspection apparatus is that the inspection speed is extremely slow (1Z20 or less) as compared with other processing apparatuses such as the optical type defect inspection apparatus.
- the present invention has been made in view of such a problem, and an object of the present invention is to improve an inspection speed for detecting a defect of a sample such as an wafer.
- the present invention relates to a defect inspection apparatus using a method called an image projection method using an electron beam as a method for improving an inspection speed, which is a disadvantage of the scanning electron beam method (SEM method).
- SEM method scanning electron beam method
- the mapping projection method will be described below.
- the observation area of the sample is illuminated with a primary electron beam at a time (irradiating a fixed area without scanning), and the secondary electrons generated from the illuminated area are collectively irradiated by a lens system.
- a detector microchannel plate + fluorescent plate.
- the formed image is converted into an electric signal by a two-dimensional CCD (solid-state imaging device) or TDI-CCD (line image sensor) and output as image information on a CRT or stored in a storage device.
- CCD solid-state imaging device
- TDI-CCD line image sensor
- the resolution depends on the magnification and accuracy of the imaging optical system (secondary optical system).
- a resolution of 0.05 m was obtained.
- the resolution was set to 0.1 lm, while the inspection area on the wafer was set to 200 mx 50 m and the amount of primary electron beam (current value) was set to 1.6 A for the electron beam irradiation conditions.
- Inspection time was about 1 hour per 20 cm cm wafer. That is, the inspection speed is eight times higher in the projection method than in the SEM method.
- the specifications of the TDI-CCD used in this experimental example were 2048 pixels (pixels) x 512 stages and the line rate was 3.3 ns (line frequency 300 kHz).
- the irradiation area in this example conforms to the specifications of TDI-CCD, but the irradiation area may be changed depending on the irradiation target.
- This electron beam inspection apparatus shapes an electron beam emitted from an electron gun into a desired shape (for example, a rectangle or an ellipse), and examines the formed electron beam for a sample to be inspected (for example, a wafer or a mask).
- a primary electron optical system that collectively irradiates the surface
- a secondary electron optical system that irradiates the detector with secondary electrons emitted from the wafer
- an optical system that receives the secondary electrons.
- a detector that converts the image into a target image and forms an image of the wafer; and a control device for controlling the detector.
- the primary electron optical system includes an electron gun that emits an electron beam and a primary electrostatic lens that shapes the electron beam into a beam having a predetermined cross-sectional shape.
- the primary electron optical system has a certain angle with respect to a direction perpendicular to the surface of the electron gun, and is arranged in order with the electron gun at the top.
- an EXB deflector Wien filter or EXB separator
- the secondary electron optical system is arranged in the direction perpendicular to the wafer surface along the optical axis of the secondary electrons from the wafer separated by the EXB separator, and deflects and focuses the secondary electrons.
- a secondary electrostatic lens is provided.
- thermo-electron source type that emits electrons by heating an electron emitting material (force sword) is used.
- the electron emission material (Emitsu Yu) as a power sword is Kisaboraido (L aB 6) is used to the lantern.
- Other materials with a high melting point (low vapor pressure at high temperatures) and low work function can be used.
- the power sword of lanthanum hexaporide (LaB 6 ) has a conical tip, but a truncated cone with a truncated cone may be used. The diameter of the tip of the truncated cone is about 100.
- a field emission type electron beam source or a thermal field emission type electron beam source is used.
- a relatively large area for example, 100 ⁇ 25 to 400 ⁇ 100
- a thermionic source using La B 6 is most suitable.
- a thermal field emission electron beam source is generally used.
- a field emission type electron beam source or a thermal field emission type electron beam source may be used instead of the hot electron beam source.
- the thermal field emission electron beam source is a method in which electrons are emitted by applying a high electric field to the electron emission material, and the electron emission is stabilized by heating the electron beam emission part.
- the primary electron optical system forms a primary electron beam emitted from an electron gun, and forms the primary electron beam into a desired shape, for example, a rectangle or a circle (ellipse). (Ellipse) constitutes the part that irradiates the primary electron beam on the wafer surface.
- the beam size of the primary electron beam and the current density of the primary electron beam can be controlled by controlling the conditions of the lens provided in the primary electron optical system.
- the direction of the primary electron beam can be changed by the EXB filter (Wien filter) provided at the connection between the primary electron optical system and the secondary electron optical system, and the primary electron beam can be made to be incident perpendicularly to the A-eight.
- the electron gun is further equipped with a Wehnelt, triple anode lens, and gun aperture. Heat electrons emitted from the constructed force Sword in L aB 6 are ⁇ Eneruto is caused to imaging as Kurosuo one par image on stop cancer Toriburuano one Dorenzu.
- the primary electron optical system further includes an illumination field stop for optimizing the angle of incidence of the primary electron beam on the lens, and an NA stop.
- an illumination field stop for optimizing the angle of incidence of the primary electron beam on the lens
- an NA stop By controlling the primary system electrostatic lens, the primary electron beam whose angle of incidence on the lens is adjusted by the illumination field stop is imaged on the NA stop in a rotationally asymmetric form, and then the surface is irradiated onto the wafer surface .
- Primary system The rear stage of the electrostatic lens consists of a three-stage quadrupole (QL) and a single-stage aperture aberration correction electrode. Although quadrupole lenses have the restriction that alignment accuracy is severe, they have the characteristic that they have a stronger convergence effect than rotationally symmetric lenses.
- the correction can be performed by applying. Thereby, a predetermined area can be irradiated with a uniform surface beam.
- the secondary electron optical system consists of an electrostatic lens (CL), an intermediate lens (TL), a field stop (FA) position corresponding to the objective lens, and a subsequent lens provided on the detector side with respect to the field stop position. (PL).
- CL electrostatic lens
- TL intermediate lens
- FA field stop
- PL subsequent lens provided on the detector side with respect to the field stop position.
- a two-dimensional secondary electron image generated by the electron beam irradiated on the wafer is imaged at the field stop position by the electrostatic lens (CL :) and the intermediate lens (TL) corresponding to the objective lens. And is enlarged and projected by the subsequent lens (PL).
- This imaging projection optical system is called a secondary electron optical system.
- a negative bias voltage (deceleration electric field voltage) is applied to the wafer.
- the deceleration electric field has the effect of decelerating the beam, reducing the damage to the sample, and accelerating the secondary electrons generated from the sample surface due to the potential difference between the electrostatic lens (CL) and the wafer, resulting in chromatic aberration.
- has the effect of reducing Electrons converged by the electrostatic lens (CL) are focused on the field stop (FA) by the intermediate lens (TL), and the image is enlarged and projected by the subsequent lens (PL). Image.
- NA Nemerica 1 Aerture
- the EXB deflector is an electromagnetic prism optical system unit in which electrodes and magnetic poles are arranged in orthogonal directions, and an electric field and a magnetic field are made orthogonal.
- an electromagnetic field is selectively applied, an electron beam entering the field from one direction is deflected, and an electron beam entering from the opposite direction is deflected.
- the system can create a condition (Wien condition) where the effects of the force from the electric and magnetic fields cancel each other out, which deflects the primary electron beam and irradiates it vertically on the wafer, The beam can go straight to the detector.
- the secondary electron image from the wafer formed by the secondary optics is first amplified by a micro-channel plate (MCP), then hits a phosphor screen and converted into a light image.
- MCP micro-channel plate
- millions of very thin conductive glass cavities with a diameter of 6 to 25 m and a length of 0.24 to 1.0 mm are bundled and shaped into a thin plate.
- each of the cavities acts as an independent secondary electronic amplifier, forming a secondary electronic amplifier as a whole.
- the image converted to light by this detector is projected one-to-one on TDI-CCD by a relay optical system placed in the atmosphere or serving as a vacuum feedthrough through a vacuum transmission window.
- FIG. 1 is an overall configuration diagram of a projection type electron beam inspection apparatus according to one embodiment of the present invention.
- FIG. 2 is a cross-sectional view showing a detailed configuration of an EXB deflector (that is, an electron beam deflector) in the electron beam inspection apparatus.
- EXB deflector that is, an electron beam deflector
- FIG. 3 is a cross-sectional view showing a vertical cross-sectional structure along the line AA in FIG.
- Fig. 4 shows the overall configuration of an image projection type electron beam inspection system that irradiates the observation area on the sample surface while scanning a plurality of primary electron beams two-dimensionally.
- FIG. 5 is a diagram for explaining a method of irradiating a primary electron beam in the apparatus shown in FIG.
- FIG. 6 is a configuration diagram schematically showing an electron beam inspection apparatus according to another embodiment of the present invention.
- FIG. 7 is a block diagram showing a control device of the electron beam inspection apparatus shown in FIG. 6 in more detail.
- FIG. 8 is a diagram showing a procedure for inspecting a wafer.
- FIG. 9 is a diagram showing an array of pixels of the line sensor.
- FIG. 10 is a diagram showing a configuration of a projection type electron beam inspection apparatus according to a related technique.
- FIG. 11 is a configuration diagram showing a projection type electron beam inspection apparatus according to still another embodiment of the present invention.
- FIG. 12 is a view schematically showing a projection type electron beam inspection apparatus according to another embodiment of the present invention.
- FIGS. 13A and 13B are diagrams illustrating the operation principle of the magnetic lens shown in FIG.
- FIG. 14 is a diagram showing an example of the arrangement of the magnetic lenses shown in FIG.
- FIG. 15 is a diagram showing another arrangement example of the magnetic lens shown in FIG. 1.2.
- FIG. 16 is a diagram showing a schematic configuration of an electron beam inspection apparatus according to another embodiment of the present invention.
- FIG. 17 is a layout view of a multi-barrel of the electron beam inspection apparatus of FIG.
- Figure 18 is a graph showing the distribution of axial potential when a voltage was applied to each electrode and sample.
- FIG. 19 is a diagram showing an embodiment of a differential pumping structure provided in a charged beam inspection device as an electron beam inspection device of the present invention.
- FIG. 20 is a view showing a modified example of the differential pumping structure, and is a view showing a state in which the outlet of the high-purity inert gas is formed so as to face the outer peripheral side.
- FIG. 21 is a view showing another modified example of the differential pumping structure, in which a vacuum chamber is provided in the differential pumping structure.
- FIG. 22 (a) is a view showing another modified example of the differential pumping structure, in which a height adjusting member is provided on the stage, and the lens barrel is located near one end of the stage. Indicates the status of
- Fig. 22 (b) shows the same stage as Fig. 22 (a) with a height adjustment member, showing a state where the lens barrel is located near the other end of the stage. .
- FIG. 23 shows a modification of the charged beam device according to the present invention, in which a stage is provided with a height adjusting mechanism.
- FIG. 24 is a view showing another modified example of the differential exhaust structure, which is moved by a stage.
- the c Figure 2 5 shows a state 3 ⁇ 4 of the movable range inert gas is covered with container filled of the sample being a view showing another modified example of the differential pumping, the range where the stage is moved
- FIG. 3 is a diagram showing a state in which the entirety is covered with a container filled with an inert gas.
- FIG. 26 is a diagram showing another modified example of the differential pumping structure, showing a state where a vacuum chamber is connected to a container filled with an inert gas.
- FIG. 27 is a view showing another modified example of the differential pumping structure, schematically showing one embodiment of the vacuum pumping path.
- FIG. 28 is a diagram showing another modified example of the differential exhaust structure, and is a diagram schematically showing another modified example of the vacuum exhaust path.
- FIG. 29 is a diagram illustrating another modified example of the differential exhaust structure, and is a diagram schematically illustrating a circulation path of an inert gas.
- FIG. 30 is a diagram in which a charged beam device according to another embodiment of the present invention is applied to a wafer defect inspection device.
- FIG. 31 is a flowchart showing one embodiment of a method for manufacturing a semiconductor device according to the present invention.
- FIG. 32 is a flowchart showing a lithography step which is the core of the wafer processing step of FIG.
- FIG. 33 is a flowchart showing the inspection procedure of the present invention. BEST MODE FOR CARRYING OUT THE INVENTION
- FIG. 1 shows an overall configuration diagram of a projection type electron beam inspection apparatus according to the present embodiment. However, the illustration is partially omitted.
- the electron beam inspection apparatus has a primary column 1, a secondary column 2, and a chamber 13.
- An electron gun 4 is provided inside the primary column 1, and a primary optical system 5 is arranged on the optical axis of an electron beam (primary beam) emitted from the electron gun 4.
- a stage 6 is set inside the champer 3, and a sample W is placed on the stage 6.
- a force sword lens 8 is located inside the secondary column 2, inside the secondary column 2, a force sword lens 8, a secondary aperture 9, a Wien filter 1.0, and a second lens 11 are located on the optical axis of the secondary beam generated from the sample W.
- a field aperture 12, a third lens 13, a fourth lens 14, and a detector 15 are arranged.
- the numerical aperture 9 is equivalent to an aperture stop, and is a thin metal plate (such as Mo) having a circular hole.
- the aperture is disposed so as to be at the focus position of the primary beam and the focal position of the force sword lens 8. Therefore, the force sword lens 8 and the numerical aperture 29 constitute a telecentric electron optical system.
- the output of the detector 15 is input to the control unit 16, and the output of the control unit 16 is input to CPU 17.
- the control signal of CPU 17 is input to primary column control unit 18, secondary column control unit 19 and stage drive mechanism 7.
- the primary column control unit 18 controls the lens voltage of the primary optical system 5
- the secondary column control unit 19 controls the lens voltage of the force sword lens 8, the second lens 11 to the fourth lens 14, and The electromagnetic field applied to the Wien filter 10 is controlled.
- stage drive mechanism 7 transmits the position information of the stage to the CPU 17. Furthermore, the primary column 18, secondary column 19, and chamber 13 are connected to a vacuum pumping system (not shown). are doing.
- the primary beam from the electron gun 4 is incident on the Wienfill 10 while undergoing a lens action by the primary optical system 5.
- L a B 6 capable of extracting a large current with a rectangular cathode is used as the tip of the electron gun.
- the primary optical system 5 uses a non-rotationally symmetric quadrupole or octupole electrostatic (or electromagnetic) lens. This can cause convergence and divergence in the X and Y axes, respectively. By arranging this lens in two or three stages and optimizing each lens condition, the beam irradiation area on the sample surface can be adjusted to any rectangular or elliptical shape without losing irradiation electrons. Can be shaped.
- the quadrupole lens may not be a cylindrical one but may be a lens obtained by dividing a generally used circular plate into four by an electrostatic deflector. In this case, the size of the lens can be reduced.
- the trajectory of the primary beam that has passed through the primary optical system 5 is bent by the deflection action of the Wien filter 10.
- a magnetic field force FB and an electric field force FE are generated, and the beam trajectory is bent.
- the force FB and the force FE act in opposite directions, and cancel each other, so that the secondary beam proceeds straight.
- the lens voltage of the primary optical system 5 is set in advance so that the light source image is formed at the opening of the numerical aperture 9.
- Koehler illumination which is called an optical microscope, is realized.
- the second aperture 9 prevents unnecessary electron beams scattered in the apparatus from reaching the sample surface, thereby preventing the sample W from being contaminated.
- the secondary beam passes through the lens while undergoing the lens action of the force source lens 8.
- the cathode lens 8 is composed of three electrodes.
- the bottom electrode is designed to create a positive electric field with respect to the sample W, attract secondary electrons, and efficiently guide it into the lens.
- the lens action is performed by applying a voltage to the first and second electrodes of the cathode lens 8 and setting the third electrode to zero potential.
- the numerical aperture 9 is located at the focal position of the force sword lens 8, that is, at the pack focus position from the sample W. Therefore, the luminous flux of the electron beam coming out of the center of the visual field (off-axis) also becomes a parallel beam, and passes through the center position of the numerical aperture 9 without being shaken.
- the numerical aperture 9 plays a role of suppressing the lens aberration of the second lens 11 to the fourth lens 14 with respect to the secondary beam.
- New Meni The secondary beam that has passed through the cull aperture 9 travels straight through as it is without receiving the deflection effect of the Wien filter 10.
- the secondary beam is imaged only by the power sword lens 8, chromatic aberration of magnification and distortion are likely to occur. 'Therefore, one image formation is performed together with the second lens 11.
- the secondary beam obtains an intermediate image on the field aperture 12 through the force lens 8 and the second lens 11.
- the magnification required for the secondary optical system is often insufficient, so that a third lens 13 and a fourth lens 14 are added as lenses for enlarging the intermediate image.
- the secondary beam is enlarged and formed by each of the third lens 13 and the fourth lens 14, and is formed here three times in total.
- the third lens 13 and the fourth lens 14 may be combined to form an image once (a total of two times).
- the second lens 11 to the fourth lens 14 are all rotationally symmetric lenses called Unipotential lenses or Einzel lenses.
- Each lens is composed of three electrodes. Normally, the outer two electrodes are set to zero potential, and the voltage is applied to the center electrode to perform the lens action and control.
- a field aperture 12 is disposed at the intermediate imaging point. The field aperture 12 limits the field of view to the required range, similar to the field stop of an optical microscope, but in the case of an electron beam, an extra beam is used together with the subsequent third lens 13 and fourth lens 14. Shut off to prevent noise and contamination of detector 15.
- the magnification is set by changing the lens conditions (focal length) of the third lens 13 and the fourth lens 14.
- the secondary beam is enlarged and projected by the secondary optical system, and forms an image on the detection surface of the detector 15.
- the detector 15 consists of a microchannel plate (MCP) that amplifies electrons, a fluorescent plate that converts electrons into light, a lens and other optical systems that relay the vacuum system to the outside and transmit optical images, It consists of an image sensor (CCD, etc.).
- MCP microchannel plate
- CCD image sensor
- the secondary beam forms an image on the MCP detection surface, is amplified, the electrons are converted into optical signals by the fluorescent screen, and the photoelectric signals are converted by the imaging device.
- the control unit 16 reads the image signal of the sample from the detector 15 and transmits it to the CPU 17.
- the CPU 17 performs pattern defect inspection on the image signal by template matching or the like.
- Stage 6 is a stage drive mechanism 7 allows movement in the XY direction.
- the CPU 17 reads the position of the stage 6, outputs a drive control signal to the stage drive mechanism 7, drives the stage 6, and sequentially performs image detection and inspection.
- the magnification is changed after passing through the secondary aperture 9, even if the set magnification of the lens conditions of the third lens 13 and the fourth lens 14 is changed, the change on the detection side will not occur.
- a uniform image is obtained over the entire field of view. In the present embodiment, a uniform image without unevenness can be obtained.
- the magnification is increased, the brightness of the image is reduced. Therefore, in order to improve this, when changing the magnification conditions by changing the lens conditions of the secondary optical system, the effective field of view on the sample surface determined accordingly and the electron beam irradiated on the sample surface
- the primary optics lens conditions are set so that they have the same size.
- the Wien filter 10 that bends the trajectory of the primary beam and advances the secondary beam straightly is used, but is not limited thereto.
- an inspection device having a configuration using a Wien filter that bends the trajectory of the secondary beam may be used.
- a rectangular beam is formed from the rectangular cathode and the quadrupole lens.
- the present invention is not limited to this.
- the rectangular beam may be extracted by passing through.
- the detailed structure of the electron beam deflecting unit 10 as a Wien filter, that is, an EXB deflector, will be described with reference to FIG. 2 and FIG. 3 showing a longitudinal section along line AA of FIG.
- the field of the electron beam deflecting unit is composed of a projection optical unit (a one-dimensional image or two-dimensional image of secondary electrons and reflected electrons generated according to the sample surface when the sample is irradiated with an electron beam.
- a projection optical unit a one-dimensional image or two-dimensional image of secondary electrons and reflected electrons generated according to the sample surface when the sample is irradiated with an electron beam.
- an electric field and a magnetic field are made orthogonal to each other, that is, an EXB structure.
- the electric field is generated by the electrodes 10-1 and 10-2 having concave curved surfaces.
- the electric fields generated by the electrodes 10-1 and 10-2 are controlled by the control units 10a and 10d, respectively.
- a magnetic field is generated by disposing the electromagnetic coils 10-1a and 10-2a so as to be orthogonal to the electrodes 10-1 and 10-2 for generating the electric field.
- the electrodes 10-1 and 10-2 for generating an electric field are point objects. (Concentric circles are acceptable.)
- a magnetic path is formed by providing a pole piece having a parallel plate shape.
- the behavior of the electron beam in the vertical section along the line A-A is as shown in Fig.3.
- the irradiated electron beam 1a is deflected by the electric field generated by the electrodes 10-1 and 10-2 and the magnetic field generated by the electromagnetic coils 10-1a and 10-2a. It is incident perpendicular to the surface.
- the incident position and angle of the irradiation electron beam 1a to the electron beam deflecting unit 10 are uniquely determined when the electron energy is determined.
- the control units 10a and 10d, 10c and 10b control the magnetic fields generated by a and 10-2a, respectively. It goes straight through 0 and enters the projection optical unit.
- V is the velocity of the electron 2a (mZ s)
- B is the magnetic field (T)
- ⁇ is the electric field (V / m) -3.
- Defect inspection systems that use the projection projection method have the following limitations: (1) The electron beam is irradiated all at once, which makes it easy to charge up on the sample surface; and (2) There is a limit to the electron beam current obtained by this method. 6 A) Problems that hinder the improvement of inspection speed There was a point.
- a plurality of primary electron beams are used, and the plurality of primary electron beams are irradiated two-dimensionally (in the X-Y direction) while irradiating an observation region on the sample surface while scanning one raster.
- the problem can be solved by adopting a projection method for the secondary electron optical system.
- This embodiment has the advantages of the above-mentioned mapping projection method, and also has the problems of this mapping method: (1) it is easy to change up on the sample surface to collectively irradiate the electron beam; There is a limit to the electron beam current (1 to about ⁇ ), which hinders the improvement of the inspection speed. This can be solved by scanning multiple primary electron beams.
- the current value can be easily increased by increasing the number of electron beams.
- a total of 2 A was obtained when the current of one electron beam was 500 nA (electron beam diameter 10 ⁇ m). It is possible to easily increase the number of primary electron beams to about 16 lines. In this case, it is possible in principle to obtain 8 A.
- the irradiation amount by the plurality of primary electron beams is uniformly applied to an irradiation area. Other shapes of scanning can be performed. Therefore, the scanning direction of the stage does not need to be perpendicular to the scanning directions of the electron beams.
- a thermionic beam source (a method of emitting electrons by heating an electron emitting material) can be used.
- electronic release out (Emitta) material is preferably a L a B 6.
- Other materials with a high melting point (low vapor pressure at high temperatures) and a low work function can be used.
- Two methods can be used to obtain multiple electron beams.
- One is a method in which one primary electron beam is obtained by extracting one electron beam from a single emitter (one shadow) and passing it through a thin plate (opening plate) with multiple holes.
- Another method is to form multiple projections on a single emitter and extract multiple primary electron beams directly from the projections.
- a thermal field emission electron beam source is an electron emission material This method stabilizes electron emission by emitting electrons and further heating the electron beam emitting part.
- the primary electron beam irradiates the observation area on the sample surface while scanning it two-dimensionally (in the X-Y direction) (that is, during raster scanning), and adopts the projection method in the secondary electron optical system.
- the above embodiment will be described in more detail with reference to FIGS.
- a method of obtaining a plurality of primary electron beams a method of forming a plurality of projections on a single emitter and directly extracting a plurality of primary electron beams therefrom is employed. As shown in FIG.
- the four electron beams 2 1 (2 1-1, 2 1-2, 2 1-3, 2 1-4) emitted from the electron gun 20 have apertures 50-1
- the image is formed into an ellipse of 1 O ⁇ mX l 2 ⁇ on the deflection center plane of the Wien filter 23 by the two-stage lenses 22-1 and 22-2 and the deflector 2
- the image is raster-scanned by 6 and imaged so as to cover a rectangular area of lmmx 0.25 mm uniformly as a whole of the four electron beams.
- Multiple electron beams deflected by EXB 23 as a Wien filter are crossed by a numerical aperture NA, reduced to 1Z5 by a lens 24, and cover 200 ⁇ X 50 m to the sample W.
- the four secondary electron beams 25 containing information on the pattern image (sample image F) emitted from the sample are expanded by lenses 24, 27-1, 27-2, and MCP 28-
- An image is formed as a rectangular image (enlarged projected image F ′) composed of four electron beams 25 as a whole on 1.
- the magnified projected image F ′ by the secondary electron beam 25 is sensitized 10,000 times by the MCP 28-1, converted into light by the fluorescent portion 28-2, and converted to light by TD I (Time Delay I).
- TD I Time Delay I
- the electron beam irradiator must irradiate the sample surface as uniformly as possible, reduce irradiation unevenness, and irradiate it in a rectangular shape with an electron beam.
- Conventional electron beam non-uniformity is about 10%, and the image contrast non-uniformity is large, and electron beam current is high because the electron beam irradiation current is as small as about 500 nA. No throughput There was a problem.
- SEM scanning electron microscope
- FIG. 5 shows a method of irradiating a primary electron beam in this embodiment.
- the primary electron beam 21 is composed of four electron beams 21-1, 21-2, 21-3, 21-4.
- Each beam has an elliptical shape of 2 ⁇ mX2.4m, and each raster scans a rectangular area of 200 ⁇ 12.5m each and adds them so that they do not overlap. Irradiate a rectangular area of 200 m x 50 m as a whole.
- the 21-1 beam arrives at 21-1 'in a finite time, and then returns to the area directly below 21-1 (21-2 direction) shifted by the beam spot diameter (10 xm) with almost no time loss.
- the moving direction of the stage does not need to be the direction A shown in the figure. That is, the moving direction of the stage does not need to be perpendicular to the scanning direction (the horizontal high-speed scanning direction in the figure).
- electron beam irradiation unevenness could be irradiated at about 3% of soil.
- the irradiation current was 250 nA per electron beam, and a total of 1.0 A was obtained with four electron beams on the sample surface (twice the conventional value). By increasing the number of electron beams, the current can be increased and a high throughput can be obtained.
- the irradiation point is smaller than the conventional one (about 1 to 80 in area) and moving, so the charge-up was reduced to less than 1/20 of the conventional one.
- this device has a limited field stop, a deflector (aligner) with 4 or more poles for adjusting the axis of the electron beam, astigmatism It is equipped with a compensator (stigmeter), as well as multiple quadrupole lenses (quadrupole lenses) for shaping the beam shape.
- a deflector with 4 or more poles for adjusting the axis of the electron beam, astigmatism It is equipped with a compensator (stigmeter), as well as multiple quadrupole lenses (quadrupole lenses) for shaping the beam shape.
- the mapping projection type electron beam inspection apparatus forms an electron beam emitted from an electron gun into a rectangular electron beam, irradiates the surface of the wafer with the electron beam, and outputs the secondary beam emitted from the wafer surface.
- An electron image is formed on a detector.
- Such a projection type electron beam inspection system for defect inspection uses a rectangular or planar beam larger than the beam spot diameter of a scanning electron microscope, and forms an image of the irradiation area at once. Get the image. Therefore, the demand for higher throughput can be satisfied as compared with the scanning type.
- the stay is continuously moved to scan the entire surface of the wafer, so that secondary electrons emitted from the wafer are converted into an optical image by a fluorescent screen, and the converted image is converted to a line sensor (TDI- Image with CCD).
- n CCD pixels arranged in a line of C1 to Cn in one of two orthogonal axes (horizontal direction in the figure)
- the m rows R OW-1 to R OW- m are arranged in the other axis direction (vertical direction in the figure) to form a CCD array.
- the charge stored in each CCD pixel column is transferred vertically by one CCD-pixel at a time by one external vertical clock signal (that is, the charge moves in the direction of arrow E).
- a line image of n pixels captured at a certain point in time at ROW-1 is transferred to ROW-2 when a clock signal is given.
- the line image transferred to ROW-2 is further moved by one pixel in the vertical direction and transferred to ROW-3.
- the transfer of charges is repeatedly performed up to ROW-m following the movement of the image, and finally taken out of the line sensor as image data from the horizontal output register.
- the line rate the charge transfer time of the line sensor
- the focus mechanism associated with the whole wafer inspection enables electron optics A change in the magnification of the system causes a change in the pixel size on the wafer, which in turn causes a change in the optimal line rate, thereby producing a similar image blur.
- One object of the present embodiment is to provide an electron beam inspection apparatus for defect inspection that can always synchronize the line rate of the line sensor with the moving speed of the stage and can avoid image blur caused by the asynchronous movement of charge. It is.
- Another object of the present embodiment is to provide an electron beam inspection apparatus for defect inspection that can avoid image blur due to a change in magnification of an electron optical system.
- the electron beam emitted from the electron gun is shaped into a desired shape, and the shaped electron beam is inspected.
- a primary electron optical system for irradiating a sample surface to be irradiated a secondary electron optical system for imaging secondary electrons emitted from the sample, and an optical image of the formed secondary electron image via a fluorescent plate
- a projection type electron beam inspection apparatus for defect inspection comprising: a line sensor for detecting a line image, a line image captured by a pixel array provided in the line sensor is transferred.
- a control device is provided to control the charge transfer time when moving the sample in conjunction with the moving speed of the stage that moves the sample.
- the charge transfer time of the line sensor is controlled in conjunction with a change in magnification of the electron optical system.
- a micro-channel plate is arranged in front of the fluorescent screen to double the number of secondary electrons of the secondary electron optical system.
- a laser interferometer for measuring the position of the stage.
- the position information of the stage can be detected from the laser interferometer, the optimum line rate can be calculated from the moving speed of the stage, and feedback can be performed.
- the line rate of the line sensor can always be synchronized with the moving speed of the stage. , Electric It is possible to avoid image blur caused by unsynchronization of load movement.
- FIG. 6 schematically shows an electron beam inspection apparatus 1001 for defect inspection of the present embodiment.
- the electron beam emitted from the electron gun is shaped into a desired shape (for example, a rectangular or elliptical shape), and the shaped electron beam is inspected.
- Sample to be measured for example, wafer or mask, etc., hereinafter referred to as wafer in this embodiment
- Primary electron optical system 1002 irradiating on the surface of S, and secondary electrons emitted from wafer S are expanded to detector
- the detector 1004 to receive the secondary electrons and convert them into a light image, and further convert them into electric signals, and to control the detector 1004 Control device 1005 (FIG. 7).
- the primary electron optical system 1002 includes an electron gun 1002 that emits an electron beam 1021, and a primary electrostatic lens 1 that shapes the electron beam 1021 into a beam having a predetermined sectional shape. As shown in FIG. 6, they have a certain angle with respect to the direction perpendicular to the surface of the wafer S, and are arranged in order with the electron gun 102 at the top. ing.
- the primary electron optical system 1002 further includes an EXB separator ⁇ 0 24 for deflecting the electron beam and separating the secondary electrons from the wafer S by a field where the electric field and the magnetic field are orthogonal, and an electrostatic objective lens. These are arranged along a direction perpendicular to the surface of the wafer S.
- the secondary electron optical system 1003 is perpendicular to the surface of the wafer S along the optical axis A of the secondary electrons 103 from the wafer S separated by the EXB separator 104. And a secondary system electrostatic lens 103 for enlarging and projecting secondary electrons.
- the detecting device 104 is composed of an MCP (microphone channel plate) 1041, a fluorescent plate 1042 for converting secondary electrons from the secondary electron optical system into a light image, and an image of the light.
- control device 1005 changes the position signals from the laser interferometer 1051 to measure the position of the stage and the laser interferometer 1051.
- A_ / D converter 1 0 5 '2 line rate control unit 10 5 3 that calculates and outputs the optimal line rate based on the position signal from laser interferometer 1 0 5 1, and line rate control
- a DZA converter 1504 that converts the output signal from the unit 1053, and a line sensor that controls the line sensor 1043 based on the signal from the line rate control unit 1053.
- One control unit 105 is provided.
- Each of the above components may be a known component, and a detailed description of their structures will be omitted.
- the electrons emitted from the electron gun 102 are accelerated and formed as an electron beam 102 1 by a primary electrostatic lens 102 3 in a sectional shape.
- a primary electrostatic lens 102 3 are formed into a rectangular shape or an elliptical shape.
- the shaped electron beam forms a rectangular or elliptical image slightly above the principal deflection surface of the EXB separator 104.
- the beam image that is incident on the EXB separator 102 and forms an image is deflected in a direction perpendicular to the surface of the wafer S, is reduced and decelerated by the electrostatic objective lens 125, and irradiates the wafer S.
- Secondary electrons 1031 which are emitted from the wafer S by the irradiation of the electron beam, are converged by the electrostatic objective lens 125 and are incident on the EXB separator 104.
- the secondary electron beam directed by the EXB separator 1 0 2 4 in the direction of the secondary electrostatic lens 1 0 3 2 passes through the secondary electrostatic lens 1 0 3 2, and further MCP 1 0 4 1 It is enlarged and projected above.
- the secondary electrons 1031 which have entered the MCP 101, are multiplied there and illuminate the phosphor plate 1042.
- the secondary electrons 103 irradiated on the fluorescent plate 104 are converted there into a light image. This image is detected by the line sensor 104 and converted into an electric signal.
- the wafer image data converted into an electric signal is stored in a memory 1104 of a personal computer as wafer image information via an optical fiber cable. This wafer image information is displayed on a CRT monitor and defects are detected.
- the operation of the control device 1005 will be described with reference to FIGS.
- the wafer S to be inspected is placed on the XY stage 1006.
- the XY stage 106 is moved in the Y direction at a constant speed, and is calculated from the XY stage drive speed and the pixel size on the wafer.
- the line rate set as a constant in the line sensor control unit 105
- the image of the line sensor 104 is displayed on the CRT monitor 104. If synchronization is not achieved, several stripes will be generated due to the asynchrony between the stage speed perpendicular to the stage scanning direction and the line rate synchronized with the speed fluctuation of the XY stage, resulting in image blur. .
- the control device 1005 performs the following control.
- the movement position of the X-Y stage 106 is measured by a laser interferometer, and the serial output signal is converted to a digital signal by an A / D converter 105 at a clock frequency of 200 MHz and 16 pits.
- the current stage position information Xt is output to the line rate controller 105.
- the position information X t -1 and the delay time one cycle before are also input to the line rate control unit 105.
- the line rate control unit 1053 calculates the speed component of the stage from the position information and the delay time, and further calculates the optimal line rate from the speed component of the stage and the pixel size on the wafer. Outputs an information signal.
- This output signal is converted into an analog signal by a DZA converter 105 at 16 pits at a clock frequency of 200 MHz and input to a line sensor control unit 105.
- the line rate of the line sensor 104 is controlled by a signal from the line sensor control unit 105.
- the line rate of the line sensor 1043 can be updated by the command of the line sensor control unit 105 so as to avoid blurring of the image. In this case, while the oscillation cycle of the XY stage is sufficiently larger than several microseconds, the time delay of the entire controller 105 including input and output is sufficiently small.
- the inspection start point S 2 at the upper left of the wafer inspection area S 1 of about 13 O mm X 13 O mm is first moved to the center of the irradiation area of the electronic beam 102 1, and then X — Wafer inspection was performed while moving Y stage 1006 in the + Y direction at 1 O mm / sec. Therefore, the wafer inspection area S1 is inspected in the direction of arrow B.
- the XY stage 106 is moved in the X direction, and then the XY stage is moved in the X direction by about 500 microns. Therefore, the wafer inspection area S1 is moved in the direction of arrow C.
- the wafer was inspected while moving the XY stage 106 in the -Y direction.
- the wafer inspection area S1 is inspected in the direction of arrow D. This In this way, the entire surface of the wafer inspection area S1 was inspected while repeating the scanning.
- the stage speed changes ⁇ 10%, and the period changes by about 2%. Repeated every 5 ms. In this case, a line rate having a frequency near 300 kilohertz is obtained by repeating vibration synchronized with the speed displacement of the stage by the line rate control unit 1053 to obtain a good image without image blur. We were able to.
- the line rate of the line sensor can be adjusted to the X-Y stage. It is always synchronized with the moving speed of the line sensor, and the image blur caused by the charge transfer delay of the line sensor can be avoided.
- the electron beam inspection apparatus according to the embodiment relates to a multipurpose electron beam inspection apparatus.
- An electron beam inspection apparatus of the projection type generally has one electron beam irradiation unit.
- the electron beam is irradiated on the sample surface from an oblique direction and the electron beam is extracted from the direction perpendicular to the sample surface, there is a problem that shadows may occur due to unevenness on the sample surface.
- a Wien filter (EXB filter) is used to deflect the electron beam in an oblique direction so that it is incident perpendicularly to the sample surface, while secondary electrons from the sample are extracted vertically from the sample surface and deflected.
- the intensity of the electric and magnetic fields at the Viennamenc Orchestra is set so as not to be affected.
- FIG. 10 is a block diagram showing the configuration of a projection-type electron beam inspection apparatus 200 34 of a related technique.
- the electron beam inspection device 203 is configured to irradiate the sample 210 with a primary electron beam 210, an electron gun 200, and a primary electron beam 210 to irradiate the sample from the sample surface.
- Detector 2 1 1 4 that detects the generated secondary electrons 2 1 1 1 and generates an image signal
- Wien filter 2 1 0 5 equipped with electrodes 2 1 0 6 and magnets 2 1 0 7, Primary electron beam 2 1 First lens system 200 3 and second lens system 2 0 4 forming 0 2, third lens system 2 1 0 8 disposed between Wien filter 2 1 0 5 and sample 2 1 1 0
- a fourth lens system 211, a sixth lens system 211 and a seventh lens system 211 disposed between the Wien filter 210 and the detection unit 211.
- the Wien filter 210 deflects the primary electron beam 210 emitted from the electron gun 2001, but the secondary electrons 211 emitted from the sample surface It is set to go straight, and the irradiated primary electron beam 210 is perpendicularly incident on the sample surface.
- Such an apparatus is disclosed in, for example, Japanese Patent Application Laid-Open No. 11-32975.
- Such an electron beam inspection apparatus is a single function, and as the wafer size increases to 8 inches, 12 inches, and 15 inches, the floor area of the electron beam inspection apparatus increases, and various inspections and inspections are performed. Due to the necessity of measurement, there is a problem that the ratio of the floor area of the electron beam inspection device in the clean room increases.
- One object of the present embodiment is to provide an electron beam inspection apparatus having a plurality of functions with one electron beam inspection apparatus, and to be able to inspect a wafer during a process with a small number of electron beam inspection apparatuses. is there. Another object of the present embodiment is to reduce the ratio of the floor area of the electron beam inspection apparatus in the clean room of the semiconductor manufacturing equipment by providing the electron beam inspection apparatus having a plurality of functions.
- a multipurpose electron beam inspection system that inspects the surface of a sample by irradiating the sample with a secondary electron beam and detecting secondary electrons generated from the surface of the sample.
- Lens system for shaping the electron beam optical system for scanning the primary electron beam, sample stage for supporting the sample, optical system for directing the secondary electrons to the detector, and generating image signals by detecting the secondary electrons It has a detector and has at least two functions: defect detection on the sample surface, defect review on the sample surface, pattern line width measurement, and pattern potential measurement. The two functions can be sample surface defect detection and sample surface defect review.
- the defect detection on the sample surface is performed by comparing the image obtained by the image signal with the pattern data or by comparing the images of the dies with each other. Is performed by image observation obtained by scanning the beam on the monitor synchronized with the scanning of the primary electron beam on the wafer surface, and the pattern line width measurement is performed by scanning the primary electron beam on the wafer surface.
- the pattern potential measurement is performed in the direction of the short side of the pattern using the secondary electron image at that time, and the pattern potential measurement gives a negative potential to the electrode closest to the sample surface and is emitted from the pattern with the higher potential on the sample surface. This can be done by selectively driving the secondary electrons back to the sample side.
- the multipurpose electron beam inspection apparatus which inspects the state of the sample surface by irradiating the sample with a primary electron beam and detecting secondary electrons generated from the sample surface, uses a rectangular primary electron beam.
- a lens system that can be shaped into at least two of a circular shape and a spot, a primary electron optical system that has a deflection system for scanning an electron beam in any direction, and a secondary electron emitted from the sample It has a detection system for directing it from the surface to the detector, a function for automatically detecting defects, a function for outputting position information of defects, and a function for observing the shape of the defects.
- the detection system may include a projection optical system. Further, the detection system may include a secondary electron multiplier.
- the combination of the multipurpose electron beam inspection apparatuses according to the present embodiment is such that a plurality of the multipurpose electron beam inspection apparatuses are arranged in one or more rows, and that the sample stages are made common and the samples on the common sample stage can be inspected. I do.
- each of the multipurpose electron beam inspection apparatuses can irradiate a sample with a plurality of primary electron beams. With such a combination Inspection process throughput (inspection volume per unit time) can be increased.
- FIG. 11 is a schematic diagram showing a multipurpose electron beam inspection apparatus 2030.
- the electron beam inspection apparatus 2030 includes a lens barrel 2028 for accommodating the electron gun 2001 for generating the primary electron beam 2102 and the like, and a shield case 2029 covering a lower part of the lens barrel 2028.
- the shield case 2029 accommodates the wafer (sample) 2 110 and is communicated with the lower part of the lens barrel, and is evacuated and evacuated as in the lens barrel.
- the lens barrel 2028 has therein an electron gun 2001, a condenser lens 2002, 2003, 2004 for irradiating the primary electron beam 2102 to the wafer surface 211, a rectangular aperture 2005, and a circular aperture 20.
- the primary electron beam 210 emitted from the electron gun 2001 is converted into a condenser lens 2002, 2003, 2004, a rectangular aperture 2005, a circular aperture 2006, a lens 2024, 2025, a deflector. Irradiates the wafer (sample) surface 110 through the 2007, Wien filter 2009, etc.
- the primary electron beam 2102 emitted from the electron gun 2001 is converged by the condenser lenses 2002, 2003, and 2004, and irradiates the rectangular opening 2005 or the rear circular opening 2006 with uniform intensity.
- a reduced image of the rectangular opening 2005, a reduced image of the circular opening 2006, or a reduced image of the cross aperture is formed on the wafer surface 210. It can be selectively formed.
- an image of the wafer surface is created as follows. That is, the electron beam emitted from the wafer surface 21 10 irradiated with the primary electron beam 2 102 The emitted secondary electrons are imaged on the microchannel plate 210 through the lens system 210, 210, 210, 210, and then to the scintillator 2 on the surface. The light is converted into an image of light by 0 18 ′, extracted outside by a bundle of optical fibers 200 and 200, and converted into an electric signal by a two-dimensional CCD 200 to create an image. This created image can be compared with the pattern pattern (automatic pattern matching procedure), or images created at the same location on the next die (ie, next chip arranged on the same page 18).
- the defect can be automatically detected by comparing the dies, ie, comparing the dies (defect comparison processor), and the defect position can be output (defect post-processor).
- the electron beam inspection apparatus 230 has the function of the projection type electron beam inspection apparatus.
- the brightness modulation of the monitor 230 is performed as follows. That is, by applying a specific voltage to the lens 201 adjacent to the wafer surface 211, the secondary electron trajectory 210 14 is placed adjacent to the edge of the wafer surface. The secondary electrons are amplified by the secondary electron multiplier 2021, and the obtained electric signal is amplified by the amplifier 222, and used for the luminance modulation of the monitor 202.
- the observation of defects on the wafer surface can also be performed as follows. That is, the beam of the monitor 1203 is scanned in synchronization with the scanning of the primary electron beam 210 on the wafer surface 211 by operating the deflector 207, and the obtained image is obtained. That is, the defect on the wafer surface is observed by comparing the SEM image with the image based on the pattern data.
- the electron beam inspection apparatus 230 also has the function of an electron beam inspection apparatus using a scanning electron beam system (SEM system). Therefore, by operating the deflector 2007 and scanning the primary electron beam on the wafer surface in a rectangular or rectangular pattern, for example, in the short side direction, the secondary electron beam obtained by the monitor 203 is obtained.
- the line width of the pattern arranged along the long side direction can be measured by the electronic image.
- the lens 201 closest to the wafer surface 211 is closest to the wafer.
- the other electrode 2 0 1 2a By selectively repelling secondary electrons emitted from the high-potential pattern on the wafer surface to the wafer side, the potential of the pattern is evaluated, and the electrical conduction failure (open, short-circuit, etc.) generated on the wafer ) That is, the contact failure can be more accurately inspected.
- Switching between the projection system and the scanning electron beam system of the electron beam inspection apparatus 230 can be performed by the control apparatus 290.
- the multi-purpose electron beam inspection apparatus of this embodiment can perform multi-purpose inspections and measurements such as defect detection, defect review, pattern line width measurement, and pattern potential measurement with one apparatus.
- a large amount of floor space is not occupied in the clean room, so that a large number of device manufacturing apparatuses can be arranged, and effective use of the clean room can be achieved.
- the electron beam inspection apparatus relates to an electron beam inspection apparatus suitable for performing shape observation and defect inspection of a high-density pattern having a minimum line width of 0.1 ⁇ m or less with high accuracy and high reliability. Things.
- This projection electron beam inspection system irradiates the surface of a sample with a primary electron beam from an electron gun, thereby forming a secondary electron beam generated from the sample on a microchannel plate to multiply the electrons. After that, the electron beam is converted into light representing its intensity by the scintillator, and this is detected by the TDI-CCD, converted into an electric signal, and the electric signal is synchronized with the scanning of the sample, thereby producing a continuous image. Is what you get.
- the moving direction of the stage must match the arrangement direction of the light-receiving surface of the TDI-CCD with high accuracy, such as the processing accuracy during manufacturing and the assembly accuracy.
- high accuracy such as the processing accuracy during manufacturing and the assembly accuracy.
- mechanical accuracy of the there has been a problem that it has been difficult to achieve the required accuracy with the related technology in recent years for devices for observing shapes and defect inspection of 0.1 micron or less.
- an electron irradiation unit for irradiating the sample with the primary electron beam, and a secondary electron beam generated from the sample by the irradiation of the primary electron beam.
- An optical system that optically processes a secondary electron beam to generate an image of the sample, a microchannel plate that receives the image, and that the output of the microchannel plate is converted into light by scintillation, and then the optical signal And a stage for moving the sample.
- a CCD for converting the sample into an electric signal
- an image display unit for processing the output of the CCD
- a stage for moving the sample are provided.
- a magnetic lens for rotating the image is arranged between the sample and the microchannel plate.
- the magnetic lens may be located between a last lens of the optical system and the microchannel plate.
- the magnetic lens may be arranged at one position of a crossover closest to the microchannel plate.
- the magnetic lens may be arranged at an imaging position closest to the last lens on the opposite side of the microphone port channel plate with respect to the last lens.
- FIG. 12 is a diagram schematically showing a configuration of an electron beam inspection apparatus according to the present embodiment.
- the electron beam inspection apparatus is realized as a projection type electron beam inspection apparatus.
- the electron beam inspection apparatus includes an electron gun 3001, a primary electron beam 3002 emitted from the electron gun 3001 is shaped by a rectangular opening, and a two-stage lens 300 is formed. After passing through 03 and 304, the light is incident on a Wien 'filter 3007 having an electrode 300 and a magnet 300. At this time, the primary electron beam 3002 is imaged on the surface of the Wien's filter 3007 at, for example, a 1 mm ⁇ 0.25 mm square.
- the primary electron beam 3002 is re-directed by the filter 3007 and reduced to 1Z5 after passing through the lenses 3008 and 3009. Projected perpendicular to 0 1 0.
- the sample 31010 is, for example, AHA8, and a circuit pattern is formed on the surface thereof. Irradiation with the primary electron beam 3002 causes a secondary electron beam to be emitted from the surface of the sample 3010, and a part of the primary electron beam 3002 is reflected by the surface of the sample 3010.
- the reflected electron beam and the secondary electron beam 3011 include information representing a circuit pattern on the sample 3010.
- the secondary electron beam 301 1 goes straight through the Wien filter 300.7 via the lenses 3009 and 3008, and passes through the lenses 3012 and 3013 of the electrostatic lens system via a path deviated from the path of the primary electron beam 3002.
- the secondary electron beam 301 1 is expanded by lenses 3009, 3008, 3012, and 3013.
- the secondary electron beam 3011 emitted from the final lens 3013 of the electrostatic lens system passes through the magnetic lens 3014 and forms an image on the microchannel plate 3015 as a rectangular image.
- the reason for disposing the magnetic lens 3014 here will be described later.
- the formed rectangular image is sensitized 10,000 times by the microchannel plate 3015 and illuminates the fluorescent part 3016.
- the fluorescent section 3016 converts the sensitized rectangular image into light, and the converted light irradiates the TDI CCD 3018 via the relay optical system 3017. Therefore, the TDI CCD 3018 converts the incident light into an electric signal synchronized with the scanning speed at which the sample 3010 is scanned by the moving stage, and supplies the electric signal to the image processing unit 3019 as a continuous image.
- the image thus obtained by the image processing unit 3019 is used for on-time image comparison of a plurality of cells and detection of a defect on the surface of the sample 3010 by comparing images of a plurality of dies.
- the features, number, position coordinates, and the like of the shape of the defect on the sample 3010 detected by the image processing unit 3019 are displayed and recorded on the CRT as necessary.
- the substrate of the sample 3010 may be made of, for example, an oxide film / nitride film, so that the surface structure is different and the manufacturing process is different. It is desirable to irradiate the sample 3010 with charged particles under appropriate conditions, irradiate the sample under optimal irradiation conditions, obtain an image, and perform shape observation and defect inspection.
- the magnetic lens 1304 has an annular shape when viewed from above, and has a U-shaped cross section on the left and right sides.
- (A) and (B) of FIG. 13 are views showing only the central portion of the magnetic lens 134. As shown in (A) and (B) of FIG.
- a magnetic lens 301 is arranged between the lens 301 and the microchannel plate 301, and the intensity of the magnetic field generated by the magnetic lens 304 is reduced.
- the intensity of the magnetic field generated by the magnetic lens 304 is reduced.
- the magnetic lens 301 is arranged between the last lens 301 of the electrostatic lens system 301 and the micro channel plate 301, it will affect the electrostatic lens system. (For example, changing the magnification of the electrostatic lens system or causing aberration or distortion), the rotation of the secondary electron beam 301 by the magnetic lens 304, Therefore, it is possible to rotate the formed image.
- the magnetic lens 3014 described above is desirably arranged at the position shown in FIG. 14 or FIG. Fig. 14 shows that the magnetic lens 30 14 is the crossover position 3031 between the last lens 30 13 of the electrostatic lens system and the micro channel plate 30 15 closest to the lens 3013. It is located at As a result, the rotating action of the magnetic lens 3014 on the secondary electron beam can be used, and the effect on the focusing condition of the electrostatic lens system of the image projection system can be almost ignored.
- the magnetic lens 3014 is arranged at an imaging position 3041 closest to the lens 3013 on the side opposite to the microchannel plate 3015 with respect to the last lens 3013 of the electrostatic lens system.
- the imaging position 3041 is a position conjugate with the surface of the sample 3010 and the secondary electron beam incident surface of the micro-channel plate 3015, and is a position where no lens operation other than the rotation of the magnetic lens 3014 works. Therefore, the magnetic lens 3014 only performs a function of correcting a deviation between the scanning direction of the sample 3010 and the arrangement direction of the light receiving surface of the TDI-CCD 3018. In other words, such a deviation in the direction can be easily corrected by the magnetic lens 3014.
- the electrostatic lens system of the projection system is not affected by the rotation effect of the magnetic lens 3014 and causes aberration and distortion, excellent accuracy equivalent to or better than the arrangement shown in Fig. 14 is achieved. can do.
- the scanning direction of the sample and the arrangement direction of the light receiving surface of the TDI-CCD can be easily matched. Therefore, blurring of the image due to the mismatch of these directions can be eliminated or minimized, and highly reliable shape observation and defect inspection can be performed with an excellent resolution of 0.1 micron or less. It has a special effect.
- TD I-CCD can be used, further It is also possible to provide a highly sensitive electron beam inspection, and thus achieve an effect that a high throughput can be realized.
- the present embodiment relates to an electron beam inspection apparatus that evaluates the surface of a solid sample using one or a plurality of electron beams, and particularly evaluates a sample such as a wafer and a mask having a pattern with a minimum line width of 0.1 m or less.
- High throughput throughput per hour
- Evaluation items include defect inspection of samples such as semiconductor wafers, line width measurement, overlay accuracy measurement, and high time resolution potential contrast measurement. Potential contrast measurement enables the measurement of electrical defects below the surface of the wafer and small particles on the surface of the wafer.
- the dimension D of the electron beam means the diameter (diameter or diagonal length) of the image of the electron beam on the sample surface.
- the interval between the electron beams means the distance between the centers of adjacent images of adjacent electron beams on the sample surface.
- An electron beam inspection apparatus of this type for evaluating a defect or the like of a sample to be evaluated on a wafer is disclosed in, for example, Japanese Patent Application Laid-Open No. Hei 9-31111.
- This publication discloses a pattern inspection apparatus that irradiates a sample to be inspected with a pattern such as a mask or a wafer with a primary electron beam and uses secondary electrons from the sample to be inspected.
- a decelerating electric field is applied between the objective lens and the sample to be inspected, the primary electron beam is narrowed and illuminated on the sample to be inspected, and secondary electrons from the sample to be inspected are detected with high efficiency. are doing.
- the potential contrast of the pattern on the surface of the sample is measured using a secondary zero-ray energy filter consisting of a hemispherical mesh.
- the decelerating electric field type objective lens used in this kind of related technology passes all secondary electrons, so it is difficult to measure the potential contrast.
- the secondary electron filter consisting of a hemispherical mesh electrode has the following problems: if a mesh electrode is provided between the objective lens and the sample, the image plane distance of the objective lens becomes longer and the axial chromatic aberration coefficient becomes larger. There is a problem in that the beam cannot be narrowed down or the beam current becomes small when trying to narrow down the beam.
- the mesh electrode passes near the mesh Since the trajectory of the primary electron beam is bent irregularly, there is a problem that the beam is blurred or scanning distortion occurs.
- the purpose of the present embodiment was made in view of such problems of the related art, and it was possible to obtain a large beam current while narrowing down the primary electron beam, to measure the potential contrast, and to perform scanning distortion.
- the object of the present invention is to provide a defect-free electron beam inspection.
- a single-potential electrostatic lens having at least three axially symmetric electrodes that is, an electrode closer to the electron gun (upper electrode), an electrode closer to the sample (sample-side electrode,
- a primary electron beam is focused on the sample surface by an electrostatic lens having a lower electrode) and a central electrode between them, and the primary electron beam is scanned by a deflector and generated from the sample. Secondary electrons are detected and the sample surface is evaluated.
- the potential of the pattern on the sample surface is obtained by applying a lower voltage to the lower electrode than the sample surface.
- a voltage close to the ground is applied to the sample-side electrode (lower electrode) when performing an evaluation without obtaining the potential contrast. Adjustment of the focusing condition when the voltage applied to the lower electrode is greatly changed is performed by changing the positive high voltage applied to the center electrode.
- the voltage applied to the electrode (upper electrode) on the electron gun side from the center electrode of the electrostatic lens is adjusted.
- a contrast image is obtained by changing the generation of secondary electrons from the sample surface to which the potential distribution is given.
- FIG. 16 is a schematic diagram illustrating a schematic configuration of the electron beam inspection according to the present embodiment.
- the electron gun 420 is composed of a force source 4002 arranged inside the Wehnelt 4201 and an anode 40 arranged below the Wehnelt 4201. 23, the primary electron beam is emitted from the power source 402 toward the anode 4203, and the electron beam passing through the anode 402 They are aligned at 0 2 5 and pass through the centers of the condenser lenses 4 0 3 4 3 4 3 4 5 6.
- the primary electron beam emitted from the force sword 4202 is a condenser lens 4003, 4
- the imaging magnification on the sample surface is adjusted by 0 35, 40 36 to obtain the primary electron beam 40 16, and the objective lens 40 32, 40 38, 40 39 uses the sample 40 33 Focus on the surface of 3.
- the primary electron beam 410 forms a crossover at the center of deflection of the EXB separator 430, and the electrostatic deflector 407 and the EXB separators 409, 430 Inside of the sample, it is deflected in two steps by the electromagnetic deflector 4029, and raster scans the surface of the sample 4003.
- the specimen was inspected by scanning the stage 4 with a primary electron beam in the X direction over a predetermined width in the surface X direction (perpendicular to the paper in Fig. 16). This is performed by continuously moving 0 4 1 in the y direction.
- the stage 4401 is moved in the X direction by a predetermined width or a slightly larger width, and the next stripe (adjacent area) is moved.
- To inspect. By irradiating the surface of the sample 430 with the primary electron beam 406 by raster scanning, secondary electrons are emitted from the scanning point of the sample 433.
- Secondary electrons emitted from the irradiation point on the sample 4003 3 are applied to the high voltage of the central electrode 4003 of the objective lens 4001, upper electrode 4003, and lower electrode 40032.
- the ground voltage of the sample, and the accelerating electric field for the secondary electrons formed by the negative high voltage of the sample 4003, were pulled up to the electron gun side, and were reduced by 1 at the 8 separators 420, 4300. It is deflected by the secondary optical system and takes the trajectory in the direction of the dotted line in Fig. 16 and is detected by the secondary electron beam detector 4028 to form an SEM image (scanning electron microscope image).
- the axial potential distribution is described below by applying a voltage lower than the sample potential to the sample electrode 403 of the objective lens 403. Make it lower than the surface of the sample as shown in Fig. 18.
- the control device 4900 shown in FIG. 16 allows a voltage of a desired potential to be applied to the upper electrode 4008, the center electrode 4009, and the lower electrode 4002, respectively. I'm sorry.
- Figure 18 shows 4.5 kV, 8 kV, and 350 kV for the upper electrode 4038, the center electrode 4039, the lower electrode 40032, and the sample 4003, respectively.
- the horizontal axis represents the Z axis, that is, the distance between the axes extending perpendicularly to the plane of the sample 4003, and the reference point of 0 mm corresponds to the upper electrode 4003
- FIG. 18 shows 4.5 kV, 8 kV, and 350 kV for the upper electrode 4038, the center electrode 4039, the lower electrode 40032, and the sample 4003, respectively.
- the horizontal axis represents the Z axis, that is, the distance between the
- the sample 4003 is placed at the position corresponding to the point 4002, and the center position between the point 4001 and the point 4002 is located.
- the lower electrode 40032 is arranged at a position corresponding to the position, and the center electrode 400 is arranged at a position corresponding to the point 4003. Since a voltage lower than the sample potential is applied to the lower electrode 4 0 3 2, the on-axis potential is within the range of points 4 0 1 and 4 0 2 in FIG. It is getting lower.
- those generated from a pattern with a high potential have low potential energy and low velocity, and are driven to the sample side by a potential barrier between points 4001 and 4002. Returned and not detected.
- a secondary electron generated from a pattern having a low potential has a higher potential energy and a higher velocity, and reaches the detector 28 across this potential barrier.
- the lens structure (condenser lenses 430, 405, 430) in the electron beam inspection shown in Fig. 16 is made by cutting out the integral ceramics 406, and the surface is selectively metallized.
- the outer diameter of the lens barrel 400 can be reduced.
- Fig. 17 shows a reduced outer diameter lens barrel.
- FIG. 17 This shows a state in which 4 0 4 0 are arranged in 2 rows of 4 cylinders.
- eight lens barrels 4040 are arranged on an 8-inch wafer with the secondary electron detectors 420 facing the side that does not interfere with the adjacent optical system.
- the evaluation was performed while moving the sample stages 40 and 41 in the y-direction by the arrangement of the eight lens barrels 4040 (when the outer diameter of each is 40 mm ⁇ or less) in Fig. 17, Eight times the throughput (processing volume per hour) can be obtained compared to using a single lens barrel. In the case of making an image based on the difference in pattern and material of the sample 4003, the higher the secondary electron detection efficiency, the better.
- a potential close to the ground may be applied to the sample side electrode and the poles 4032.
- the voltage applied to the center electrode 400 at that time is a positive high voltage.
- the electron beam inspection apparatus of this embodiment has been described as a scanning electron beam (SEM) electron beam inspection apparatus, the features of this embodiment are applicable to a projection type electron beam inspection apparatus. It is possible.
- SEM scanning electron beam
- the image surface distance of the objective lens is increased by applying a voltage of a lower potential than the sample surface to the electrode closer to the sample of the electrostatic lens having three axially symmetric electrodes.
- a voltage of a lower potential than the sample surface is applied to the electrode closer to the sample of the electrostatic lens having three axially symmetric electrodes.
- the focus of the primary electron beam on the specimen surface is adjusted and maintained by changing the positive high voltage applied to the center electrode.
- secondary electrodes can be detected efficiently by applying a voltage close to the ground to the electrode close to the sample.
- a charged beam apparatus for irradiating a sample placed on a stage (hereinafter simply referred to as a stage) movable in a two-dimensional or three-dimensional direction with an electron beam as a charged beam, and on a stage
- the present invention relates to a method for transporting a sample to a computer.
- the entire stage of the charged beam needs to be in a vacuum environment. Installed in a vacuum vessel. Also, in order for the stage to function in a vacuum, special consideration must be given to the stage actuator, the support structure of the guide section, lubrication, and materials, unlike operating the stage in the atmosphere. 7
- a servomotor in the case of actuators, if a servomotor is placed in a vacuum, it is difficult to dissipate heat. Restrictions must be imposed on conditions, and solid lubricants and vacuum grease must be used to lubricate the rotating shaft.
- a vacuum seal mechanism such as a magnetic fluid seal is provided on the rotation introduction part, and another stage guide is provided on the stage in addition to the X and Y direction guides. Therefore, the structure must be such that the servomotor does not need to move with the guide in the X or Y direction, and the structure is complicated and large compared to a stage that operates in the atmosphere.
- the material of the stage it is necessary to select a material that emits a small amount of gas in a vacuum, aluminum material is rarely used, and the surface finish of parts is also exceptional in order to reduce the surface area of the material. Consideration was needed.
- the vacuum stage mechanism includes a vacuum container with a built-in stage, a load lock chamber for transferring samples from the atmosphere to the vacuum environment, a vacuum transfer mechanism for samples, and a vacuum for the vacuum container. Piping, valves and a vacuum pump were required.
- the related charged beam system requires the stage to be installed in a vacuum environment, which increases the manufacturing cost of the system, requires a large installation area and occupied area, and has a complicated mechanism and Maintenance was also difficult. Furthermore, in general, when an object exposed to the atmosphere is evacuated, gas molecules adsorbed on its surface are released, so a certain amount of evacuation time is required to obtain a predetermined degree of vacuum. And Most of the released gas is water molecules (ie, water vapor adsorbed on the surface in the atmosphere) at high vacuum. Therefore, when the sample exposed to the atmosphere was transported to the charged beam irradiation area without sufficiently evacuating it, it was adsorbed on the sample surface as soon as it was transferred into the vacuum environment of the charged beam irradiation area.
- One object of the present embodiment is to provide a charged beam device that is compact and can be manufactured at low manufacturing cost by providing a structure such as a stage actuator and a guide mechanism in the atmosphere.
- Another purpose is to keep the sample and the charged beam optics and the vacuum system only in places where a vacuum environment is necessary, so that the sample and the charged beam optics are not contaminated with particles or outgassed gas. It is.
- Another object is to provide a charged beam apparatus capable of greatly reducing the amount of gas released into a vacuum from the sample surface or the surface of a component of a stage.
- Another object is to provide a method of transporting a sample into a charged beam device that can significantly reduce the amount of gas released into a vacuum from the sample surface or the surface of a component of the stage. To provide.
- the charged beam device in the device for irradiating the surface of the sample placed on the stage with the charged beam, in order to keep only the vicinity of the portion irradiated with the charged beam at a predetermined degree of vacuum, At least a single differential pumping structure is provided around a region irradiated with the charged beam, and further, a structure for ejecting an inert gas to a sample surface is provided on the outer peripheral side of the differential pumping structure. I have. With this configuration, the stage used in the atmosphere can be used, and the charged beam device can be manufactured compactly and at low manufacturing cost. Further, it is possible to prevent particles from entering the sample surface from the atmosphere side, reduce the chance of the sample coming into direct contact with the atmosphere, and reduce the amount of gas emitted in the charged beam irradiation region.
- the structure for ejecting the inert gas is configured so that the inert gas ejected to the sample surface flows out mainly to the outside around the charged beam irradiation area. Is formed. This makes it easier to evacuate the differential evacuation section, making it possible to form a compact differential evacuation structure and reduce the capacity of the vacuum pump for differential evacuation.
- the differential pumping structure comprises a high vacuum differential pumping passage and a low vacuum differential pumping passage, wherein the differential pumping passages are On the downstream side of the exhaust structure, the air is exhausted through the same pipe after communicating with each other, and on the upstream side of the differential exhaust structure, the exhaust is lower than the differential exhaust passage having the high vacuum degree.
- the differential evacuation passage with a vacuum degree is formed so that the evacuation resistance is larger. This makes it possible to reduce the number of differential evacuation passages and the number of Z or vacuum pumps, and to achieve a reduction in the size and cost of the charged beam device.
- the stage is further finely tuned so that the surface of the stage entering under the differential pumping structure is flush with the surface of the sample mounted on the stage.
- a height adjustment mechanism for adjustment is provided.
- the entire range of movement of the stage for moving the sample to a predetermined position or the movable range of the sample is always covered with a container filled with an inert gas.
- a vacuum vessel is connected to a vessel filled with an inert gas via a shutoff valve, and a sample is supplied to the inert gas via the vacuum vessel. 'They allow gas to enter and leave the container.
- the vacuum container is evacuated to a predetermined pressure, then a high-purity inert gas is introduced into the vacuum container, and then the shut-off valve is opened to open the high-purity inert gas.
- the sample was set on the stage in a vacuum container filled with gas.
- the sample is first placed in a vacuum vessel and evacuated once, a large amount of gas is released from the surface of the sample to be cleaned, and then a high-purity inert gas is introduced into the vacuum vessel.
- a high-purity inert gas is introduced into the vacuum vessel.
- the sample is transported to the stage in a high-purity inert gas. Therefore, even if the sample is inserted into the charged beam irradiation area and placed in a vacuum environment, only high-purity inert gas is released from the surface of the sample. Since the high-purity inert gas has a very small absorption energy with the surface of the object and is released from the surface of the sample in a very short time, the degree of vacuum in the charged beam irradiation area does not deteriorate. As described above, the charged beam irradiation region can be easily maintained at a high degree of vacuum, and the possibility of contamination of the sample surface can be reduced.
- the inert gas ejected on the sample surface is recovered by a vacuum pump and / or compressor and then pressurized so that the inert gas is ejected again on the sample surface.
- a gas circulation mechanism is provided.
- the high-purity inert gas can be reused, so that the high-purity inert gas can be saved.
- the suffocation due to the high-purity inert gas is performed. It also eliminates the danger of accidents.
- examples of the inert gas include nitrogen (N 2 ), argon (Ar), and xenon (Xe).
- Another modification of the present embodiment provides a method for transporting a sample. That is, a charged beam device in which a vacuum container was connected to a container filled with an inert gas as described above via a shutoff valve was prepared, and a sample was inserted into the vacuum container of the charged beam device. After that, the vacuum vessel is evacuated to a predetermined pressure, and after introducing an inert gas into the vacuum vessel, a shut-off valve is opened and the stage in the vessel filled with the inert gas is filled with the inert gas. Placing a sample. By such a method, the charged beam irradiation region can be easily maintained at a high degree of vacuum.
- Still another modification is to provide a wafer defect inspection apparatus for inspecting a surface defect of a semiconductor wafer by utilizing the above-described invention of the charged beam apparatus or the method of transporting a sample. Is what you do. This makes it possible to provide a low-cost, small-footprint, small-footprint, and highly reliable Jehachi defect inspection apparatus.
- Another modification is to provide an exposure apparatus that exposes a circuit pattern of a semiconductor device on a surface of a semiconductor wafer by using the above-described charged beam apparatus or the method of transporting a sample. This makes it possible to provide a highly reliable charged beam exposure apparatus with a small installation area and occupied area at low cost.
- Another modification is to provide a semiconductor manufacturing method using the above-described charged beam apparatus or the method for transporting a sample. As a result, the cost of the semiconductor manufacturing method can be reduced.
- FIG. 19 is a diagram showing an embodiment of the charged beam device, and shows a part of the charged beam device in an enlarged manner.
- Reference numeral 5001 designates a lens barrel having a known structure for housing an optical system for irradiating the sample 5002 with the charged beam 5005, and only the distal end thereof is shown.
- a differential exhaust unit 5004 is attached so as to surround the distal end of the lens barrel 5001.
- the hole 504 1 at the center of the differential pumping section 504 needs to be large enough not to affect the charged beam 550.
- the sample 5002 is placed on the stage 503, and moves together with the stage 503.
- the lens barrel 500 is maintained so that a minute gap of several microns to several hundreds of microns is maintained between the differential pumping section 504 and the surface of the sample (hereinafter referred to as the sample surface) 5002. 1 is fixed to the gantry (Fig. 24). Since the optical system in the lens barrel is not the gist of the present invention, a detailed description will be omitted.
- annular grooves 505 and 506 for differential pumping are formed from the center toward the outside in the radial direction. And 509.
- the gas flowing from the outer peripheral side of the differential pumping section 504 toward the charged beam is evacuated through the annular grooves 505 and 506 to evacuate the charged beam irradiation area. Keep the leaked gas flow below the allowable level and maintain the charged beam area at a specified vacuum level.
- the annular groove 5005 has a higher degree of vacuum than the annular groove 506 and the amount of gas leakage into the charged beam irradiation area is below an allowable level, or the annular groove is larger than the charged beam irradiation area.
- the performance of vacuum piping and vacuum pump is determined as appropriate.
- the annular groove for differential pumping constitutes a differential pumping structure, which is formed double in FIG. 19, but is not limited to this, and the degree of vacuum in the charged beam irradiation area It may be formed as a single layer, or may be formed as a triple layer or more depending on the configuration of an annular groove, a vacuum pipe, or the like.
- An annular groove 507 is further formed on the outer peripheral side of the annular groove 506 of the differential pumping section 504, and communicates with the pipe 510.
- a high-purity inert gas is supplied through the pipe 510 and is ejected from the annular groove 507 onto the sample surface. Part of the injected high-purity inert gas is sucked by the annular groove 506 and discharged to the charged beam irradiation area, and the rest flows in the opposite direction and is discharged from the outer periphery of the differential exhaust part. .
- the high-purity inert gas flows outward and acts as a shield, the atmosphere is not hindered by the flow of the high-purity inert gas and does not flow into the charged beam irradiation region. If a shield mechanism using this high-purity inert gas is not provided, particles and water vapor in the atmosphere will enter the charged beam irradiation area due to the inflow of outside air, and will cause the sample surface and the lenses in the lens barrel 5001, etc. It may contaminate and adversely affect operations such as wafer inspection with charged beams and exposure of patterns on wafers.
- FIG. 20 shows another modification of the charged beam device.
- the high-purity inert gas jet port 507a is formed so as to face the outer peripheral side. Therefore, the gas is supplied to the sample surface 502 and the differential exhaust section 504 Between the two and flows in the direction of arrow A, vigorously outward.
- the high-purity inert gas injection port 507a is formed in this manner, and the supply pressure of the high-purity inert gas is increased to an appropriate value with respect to the atmospheric pressure.
- the flow of high-purity inert gas This acts like an ejector to generate a flow as indicated by an arrow B, so that the inside diameter side of the differential exhaust unit 504 can be maintained at a negative pressure.
- a heating head BH is provided in the differential pumping section 504 to heat the differential pumping section, and the vacuum pipes 508 and 500 are supplied from the annular grooves 505 and 506.
- the gas flowing to 09 may be heated and expanded to increase the evacuation efficiency so that a high degree of vacuum can be more easily achieved by differential evacuation.
- FIG. 21 shows another modification of the charged beam device.
- a vacuum chamber 501 is provided in the differential pumping section 504, and the vacuum chamber 501 is provided with a high vacuum side exhaust passage 505a and a low vacuum side exhaust It communicates with passageway 506a.
- the high vacuum side annular groove 505 and the low vacuum side annular groove 505 for differential evacuation are respectively provided with the high vacuum side exhaust passage 505a and the low vacuum side exhaust.
- the vacuum chamber 509 is connected to the passage 506a, and the vacuum chamber 501 is kept in vacuum by a vacuum pipe 508a.
- the conductance of the low-vacuum-side exhaust passage 506a is extremely smaller than that of the high-vacuum-side exhaust passage 505a.
- each of the exhaust passages 505a and 506a is the same as the pressure in the vacuum chamber 501, but is the same, but the annular groove 5 on the upstream side.
- the pressures of 005 and 506 are greatly different from each other, and the annular groove 5006 maintains a low vacuum, the annular groove 505 maintains a high vacuum, and differential pumping is performed. You can do it properly.
- FIG. 22 shows still another modification of the charged beam apparatus.
- FIG. 22 a shows a state in which the lens barrel is located near one end of the stage, and FIG. This shows a state in which it is located near the other end.
- a sample 5002 is placed on the surface 503 1 of the stage, and plate members 506 and 5061 are attached around the sample 502. I have.
- the plate-shaped members 506 and 506 1 The height from the surface 503 1 of the stage is adjusted so that the upper surfaces 560 1 and 561 1 of the plate-shaped member are at the same height as the surface 521 of the sample. By attaching such a height adjustment mechanism, the stage is moved or the position of the lens barrel with respect to the stage is moved to the position indicated by 500 or 500 '(FIGS.
- the gap between the differential pumping section 504 ′ (or 504 ”) and the stage surface 503 1 or sample surface 520 1 ′ ( Or 505 1) is always kept constant, so that the differential evacuation is appropriately performed and the charged beam irradiation area can always maintain a predetermined degree of vacuum.
- FIG. 23 shows still another modification of the charged beam apparatus.
- a sample stage that supports and fixes the sample in the present embodiment, for example, a sample fixing stage using an electrostatic chuck
- An up-down mechanism 506 is provided underneath. By moving the vertical movement mechanism 506 up and down according to the height of the sample 5002, the height of the stage surface and the sample surface are adjusted so as to match. The smaller the height difference between the sample surface and the surface of the stage is, the better, and preferably on the order of submicron.
- a fine adjustment mechanism using a piezoelectric element may be provided as the up-down mechanism.
- the sample table 506 3 Adjusting members 506 'and 506 may be provided on the side, and these adjusting members may be replaced according to the thickness of the sample.
- the adjusting members 506 ′ and 506 ′ may be a single part or may be divided into two or more parts depending on the shape of the sample and the stage.
- the adjusting members 506 ′ and 506 1 ′ and the up-and-down mechanism 506 are used even when the size of the sample changes from, for example, an 8-inch wafer to a 12-inch wafer. It is desirable to configure so that any size can be accommodated simply by replacing parts according to the size of the device.
- FIG. 24 shows another modification of the charged beam device.
- a sample 5002 is placed on the stage 503, and the sample moves in a range indicated by a movable range L as the stage 503 moves.
- the lens barrel 5001 is fixed to the mount 5001
- a differential pumping section 504 is provided so as to surround the tip, and the differential pumping section 504 and the sample surface 5002 or the stage are provided. Differential exhaust and blowing of high-purity inert gas are performed between the surface and the surface 503.
- the container 512 is mounted on the stage 503 so as to completely cover the movable range L of the sample 5002, and the sample surface 5002 or the plate member 506, 50 is mounted.
- a minute gap 520 is provided between 61 and the lower surface of the container 501.
- the high-purity inert gas blown out from the differential pumping section 504 flows between the differential pumping section 504 and the sample surface 5002 or the plate member 506, 5061.
- the same amount of gas is blown out from the minute gap 505 2 to the outside of the vessel 510 2 through the gap 505 1 and blown into the vessel 510 2.
- the inside of the container 501 is always filled with the high-purity inert gas, and the container is kept clean without invasion of outside air from the minute gap 552. Therefore, even if the sample moves in the container 501, there is no risk of the sample being contaminated by particles, water vapor, etc., and the charged beam irradiation area can be easily stabilized in a high vacuum state. There is no risk of contaminating the lens and the like, and the reliability and operation rate of the device can be improved.
- FIG. 25 shows another modification of the charged beam apparatus.
- the container 500 is formed so as to completely surround not only the movable range of the sample but also the stage 5003.
- the high-purity inert gas blown out from 4 is discharged through a discharge pipe 516.
- Such a configuration also has the same effect as the modification of FIG. 24, but moreover, since the container 515 completely covers the stage 503, contamination from the outside air such as particles and water vapor can occur. The possibility of material intrusion can be completely eliminated, and the reliability and availability of the equipment can be further improved. '
- FIG. 26 shows another modification of the charged beam device.
- a container 50017 which completely covers the stage 5003 and is filled with a high-purity inert gas is provided.
- a vacuum vessel 520 for loading and unloading the sample is connected to the 017.
- a vacuum pipe 500 and a supply pipe for high-purity inert gas 500 are connected to the vacuum vessel 502, and a shutoff valve 50 is provided between the vacuum vessel 500 and the vessel 501.
- the charged beam device performs T processes in the following manner.
- the vacuum vessel 507 First, open the opening / closing lid (not shown) of the vacuum vessel 507, place the sample 502 to be processed by the charged beam into the vacuum vessel 520, and seal the opening / closing lid. And the vacuum vessel 520 27 is evacuated to a predetermined degree of vacuum by a vacuum pipe 500. Next, a high purity inert gas is supplied from a supply pipe 530 to fill the vacuum vessel with the high purity inert gas. When the internal pressure of the vacuum container 507 reaches the same pressure as the internal pressure of the container 507, the shut-off valve 508 is moved in the direction of arrow C and the sample 504 is placed in the container 510 The sample 502 is placed at a predetermined position on the stage 503 by a sample transport mechanism (not shown).
- the vacuum vessel 502 is evacuated to a predetermined pressure, and then a high-purity inert gas is introduced into the vacuum vessel 5027. Then, the shut-off valve is opened, and the sample 5002 is placed on the stage 5003 in a vacuum vessel filled with a high-purity inert gas. After that, the stage 5003 is moved to transfer the sample 5002 to the charged beam irradiation area, and the processing by the charged beam is performed.
- the sample surface 5021 which has been cleaned by evacuation, is always covered with high-purity inert gas until it is transported to the charged beam irradiation area, and is exposed to the atmosphere. There is no. Therefore, even if the sample is carried into the charged beam irradiation area and exposed again to the vacuum environment, the only gas released from the sample surface 502 is the high-purity inert gas that covered the sample surface. It is evacuated in a very short time, and the degree of vacuum in the charged beam irradiation area does not deteriorate. Thus, the charged beam irradiation area is maintained at a high degree of vacuum, and the possibility of contaminating the sample surface can be reduced.
- FIG. 27 schematically shows one embodiment of the evacuation path of the charged beam apparatus. Things.
- a pipe 50013 for evacuating the inside of the lens barrel 5001 is connected to the ultrahigh vacuum pump 50018.
- the high vacuum piping 500 of the differential pumping section 504 is connected to an ultra high vacuum pump 520
- the low vacuum piping 509 is an ultra high vacuum pump 502. 0 Connected to the roughing pipe and exhausted by the roughing pump 5 201.
- a high-purity inert gas for example, nitrogen gas is supplied from a nitrogen gas source 502 to a differential pumping section 504 via a pipe 510.
- FIG. 28 schematically shows another modification of the evacuation path of the charged beam device.
- an ultra-high vacuum pump 500 1 is formed by joining a pipe 500 1 3 for evacuating the lens barrel 500 1 and a high vacuum pipe 500 0 8 of the differential pumping section 500 4. 8 and evacuate it with the ultra-high vacuum pump 508, while the low vacuum piping 509 of the differential pumping section 504 is roughened by the ultra-high vacuum pump 508. It is connected to a pulling pipe and exhausted by a roughing pump 509. With such a configuration, the number of vacuum pumps can be reduced as compared with the embodiment of FIG.
- ultra-high vacuum pump for example, a one-point molecular pump or an ion pump can be applied, and as the roughing pump, for example, a dry pump, a diaphragm pump, or the like can be applied.
- FIG. 29 shows another modification of the charged beam apparatus, and schematically shows a circulation path of the inert gas.
- a high purity inert gas is supplied from a differential pumping section 504 provided in the lens barrel 5001 into the container 515 filled with the high purity inert gas.
- the supplied high-purity inert gas is discharged from the container 515 through the discharge pipe 516, and is pressurized by the compressor 523.
- the pressurized high-purity inert gas is sent to a gas purifier 504 such as a cold trap or a high-purity filter via a pipe 505, and is purified. Is again sent to the differential exhaust section 504 and supplied into the container 515.
- the gas purifying device may not be provided if there is no problem in the purity deterioration even if the gas is circulated.
- the high-purity inert gas supplied from the differential pumping section 504 is sucked by the differential pumping mechanism, and is passed through the low-vacuum pipe 509 and the high-vacuum pipe 508. It is evacuated by an ultrahigh vacuum pump 520 and a roughing pump 520. Drawing pump 5 2 Since the pipe 50 0 26 provided on the exhaust side of 01 is connected to the pipe 50 0 25 on the exhaust side of the compressor 50 23, the high purity inert gas passing through this path is also connected to the pipe 50 0 It is again supplied to the differential exhaust unit 504 via 10.
- the high-purity inert gas can be circulated and reused, so that the high-purity inert gas can be saved, and the high-purity inert gas is not discharged into the room where the device is installed. Therefore, the possibility that an accident such as suffocation due to an inert gas may occur can be eliminated.
- FIG. 30 one modified example in which the projection type charged beam apparatus according to the present embodiment is applied to a Jeight defect inspection apparatus will be described.
- the electron beam E generated by the electron gun 507 of the lens barrel 570 of the primary optical system passes through the lens group 507 and is formed into a predetermined sectional shape.
- the orbit of the formed electron beam (charged beam) 550 is changed by a Wien filter 5073, and vertically incident on a wafer 502 to be inspected.
- secondary electrons are emitted from the sample surface.
- These secondary electrons are accelerated by the objective lens 507, go straight through the Wien filter 507, and are enlarged by the lens unit 507 to be detected. It is projected onto 5 0 7 6.
- the detector 506 generates a secondary electron projection image. This image is subjected to image processing and, if necessary, compared with an image of another portion to determine whether or not the surface of the wafer has a defect. The result is recorded on a device by a predetermined method and displayed. .
- the structure and operation of the differential pumping section 500 .4, vessel 500, vacuum pipes 500 and 509, and high purity inert gas supply pipe 500 is similar to the embodiment described with reference to FIGS. 19 to 29 described above.
- the high-purity inert gas flows through the container 515 as shown by the arrow D in the figure and is discharged from the discharge pipe 516.
- the charged beam irradiation area can be maintained at a high degree of vacuum.
- stage used in the atmosphere can be used as it is, it is also possible to use a hydrostatic gas bearing for the stage guide, and by combining it with a high precision actuator such as a linear motor It is possible to make the stage for the charged beam device as high as the high-precision stage for the atmosphere used in the exposure apparatus and the like.
- FIG. 31 is a flowchart showing one embodiment of a method for manufacturing a semiconductor device according to the present invention.
- the manufacturing process of this embodiment includes the following main processes.
- Step 6400 Wafer manufacturing process for manufacturing wafers (or wafer preparation process for preparing wafers)
- Step 6401 Mask manufacturing process for manufacturing a mask used for exposure (or mask preparation process for preparing a mask)
- Step 6403 Chip assembling process to cut out chips formed on the wafer one by one and make them operable
- Each of the above main steps further includes some sub-steps.
- the wafer processing step (3) has a decisive effect on the performance of semiconductor devices.
- the designed circuit patterns are sequentially stacked on a wafer to form a large number of chips that operate as memories and MPUs.
- This wafer processing step includes the following steps.
- a thin film forming process for forming a dielectric thin film to be an insulating layer, a wiring portion, or a metal thin film to form an electrode portion using CVD, sputtering, etc.
- B Oxidation process to oxidize this thin film layer and Jehachi substrate
- the wafer processing process is repeated as many times as necessary to manufacture semiconductor devices that operate as designed.
- FIG. 32 is a flowchart showing a lithography step which is the core of the wafer processing step of FIG. This lithography step includes the following steps.
- Step 650 A resist coating step of coating a resist on a wafer on which a circuit pattern has been formed in the previous step
- Step 6501 Step of exposing the resist
- step 6502 A developing step of developing the exposed resist to obtain a resist pattern
- the defect inspection method and the defect inspection apparatus according to the present invention are used in the inspection step (G), even a semiconductor device having a fine pattern can be inspected with a high throughput, so that 100% inspection can be performed, and the product yield can be improved. It is possible to prevent defective products from being shipped.
- defect inspection equipment using electron beams is expensive and has a lower throughput than other processing equipment. Therefore, at present, the most important inspection processes that are considered to be most important (eg, etching, film formation ( (Including plating), or CMP (chemical mechanical polishing) Used after the planarization process.
- etching etching
- film formation Including plating
- CMP chemical mechanical polishing
- the wafer to be inspected is positioned on the ultra-precision XY stage through the atmospheric transfer system and the vacuum transfer system, and then fixed by the electrostatic chuck mechanism, etc., and the procedure of (Test flow in Fig. 33) Inspection is performed according to the above.
- the optical microscope also acquires an optical microscope image of a place where a defect or the like is desired to be observed, and is also used for comparison with an electron beam image.
- Step 7002 enter the recipe information according to the type of AA8 (after the process, the size of the wafer is 20 cm or 30 cm, etc.) into the device (Step 7002), and then inspect After specifying the location (Step 7003), setting the electron optical system, setting the inspection conditions, etc. (Step 7004), usually perform real-time defect inspection while acquiring images (Step 7). 0 0 5). Cell-to-cell comparison, die comparison, etc. are inspected by a high-speed information processing system equipped with an algorithm, and the results are output to a CRT or the like as necessary, and stored in memory (Step 706) . Defects include particle defects, shape abnormalities (pattern defects), and electrical defects (such as disconnections and poor conduction in wiring or vias).
- Detection of electrical defects is achieved by detecting contrast abnormalities. For example, a location with poor conduction is normally charged positively by electron beam irradiation (about 5 OO eV), and the contrast is reduced, so that it can be distinguished from a normal location.
- the electron beam irradiating means in this case is a low-potential (energy) electron beam generating means (thermo-electron generator, U VZ photoelectrons). This low potential (energy) electron beam is generated and irradiated before irradiating the inspection target area with the electron beam for inspection.
- defect detection can be performed due to differences in contrast caused by applying a positive or negative potential to a sample such as an aerial or the like with respect to a reference potential (caused by the ease of flow depending on the forward or reverse direction of the element). I can do it. It can also be used for line width measurement equipment and alignment accuracy measurement As a method for inspecting an electrical defect of an inspection sample, it is possible to use the fact that, when a part that is originally electrically insulated and the part are in an energized state, the potential of the part is different.
- the target substance when an electron beam is generated, the target substance floats and is attracted to the high potential region by proximity interaction (particle charging near the surface), and is used for forming and deflecting the electron beam.
- Organic materials as insulators are deposited on the surface of various electrodes. In this way, the insulator that gradually accumulates on the surface of the electrode due to the charging of the surface of the electrode adversely affects the formation of the electron beam and the deflecting mechanism, so the deposited insulator must be removed periodically. Must. Periodic removal of the insulator is performed as follows.
- the inspection according to the present application includes not only simply detecting the presence or absence of a defective state such as a defect but also evaluating the inspection result.
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- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Testing Or Measuring Of Semiconductors Or The Like (AREA)
- Analysing Materials By The Use Of Radiation (AREA)
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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EP01978999A EP1271604A4 (en) | 2001-01-10 | 2001-11-02 | EXAMINATION DEVICE AND INVESTIGATION METHOD WITH ELECTRON BEAM AND COMPONENT MANUFACTURING METHODS WITH THE INVESTIGATION DEVICE |
JP2002556904A JPWO2002056332A1 (ja) | 2001-01-10 | 2001-11-02 | 電子線による検査装置、検査方法、及びその検査装置を用いたデバイス製造方法 |
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JP2001002722 | 2001-01-10 | ||
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JP2001-92748 | 2001-03-28 | ||
JP2001092748 | 2001-03-28 | ||
JP2001-125349 | 2001-04-24 | ||
JP2001125349 | 2001-04-24 | ||
JP2001-189325 | 2001-06-22 | ||
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US (3) | US6992290B2 (ja) |
EP (1) | EP1271604A4 (ja) |
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Also Published As
Publication number | Publication date |
---|---|
EP1271604A1 (en) | 2003-01-02 |
US6992290B2 (en) | 2006-01-31 |
US7569838B2 (en) | 2009-08-04 |
US20080173814A1 (en) | 2008-07-24 |
US20060118719A1 (en) | 2006-06-08 |
EP1271604A4 (en) | 2005-05-25 |
WO2002056332A8 (fr) | 2002-11-21 |
US7351969B2 (en) | 2008-04-01 |
US20020088940A1 (en) | 2002-07-11 |
JP5129865B2 (ja) | 2013-01-30 |
JPWO2002056332A1 (ja) | 2004-05-20 |
JP2011142090A (ja) | 2011-07-21 |
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