WO2002016763A1 - Electrical starting arrangement for internal combustion engines with overload protection - Google Patents
Electrical starting arrangement for internal combustion engines with overload protection Download PDFInfo
- Publication number
- WO2002016763A1 WO2002016763A1 PCT/DE2001/002311 DE0102311W WO0216763A1 WO 2002016763 A1 WO2002016763 A1 WO 2002016763A1 DE 0102311 W DE0102311 W DE 0102311W WO 0216763 A1 WO0216763 A1 WO 0216763A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- starter motor
- carbon brushes
- main circuit
- section
- starting device
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02N—STARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
- F02N11/00—Starting of engines by means of electric motors
- F02N11/10—Safety devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02N—STARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
- F02N11/00—Starting of engines by means of electric motors
- F02N11/02—Starting of engines by means of electric motors the motors having longitudinally-shiftable rotors
Definitions
- the invention relates to an electrical starting device for internal combustion engines according to the preamble of claim 1.
- Such starting devices are also used, for example, in large motor vehicles such as buses and the like, such as in cars.
- the starting devices are partially automatically controlled or remotely controlled so that the driver cannot acoustically monitor the starting process and therefore cannot immediately end in the event of a fault or thermal overload.
- the starting device can heat up to such an extent, as in the case of an improperly long activation of the starter by hand, that the connecting cable between the terminal 45 of the starting relay and the starter motor becomes glowing and melts in the limit case. There is a risk that parts in the immediate vicinity of the cable in the motor vehicle will be damaged, which in extreme cases could lead to a vehicle fire.
- the aim of the present solution is to achieve fully effective protection against overheating of external parts, even with starting systems of smaller sizes, without using additional, expensive means.
- the starting device according to the invention with the characterizing features of claim 1 has the advantage that, in the event of an overload of the main circuit by responding to the fuse arranged in the starter motor, the risk of overheating of motor vehicle parts in the area of the starting device and thus the risk of consequential damage is reliably avoided.
- the heating can advantageously be concentrated almost selectively on the area of the fuse integrated in the starter, so that the rest Do not damage any parts of the starter when the fuse is activated.
- a cost-neutral fuse in the starter motor can be implemented without additional means in that at least one of the carbon brushes has a connecting lead designed as a fuse. This is through material selection or through a connection technology with z. B. lower melting point and / or realizable by a smaller cross section of the connecting strand.
- a particularly cost-effective solution results from the fact that the cross-section of the connecting wire of the at least one carbon brush is so greatly weakened compared to the cross-section of the other areas of the main circuit that this connecting wire melts when the starter motor is subjected to excessive loads.
- a reliable, effective fuse can already be achieved by the fact that of the at least two carbon brushes connected in series in the main circuit via the commutator rotor, the stranded wire of one carbon brush has a cross section which is more than 10%, preferably 25% weaker than the other carbon brush.
- the connecting strands of two opposing carbon brushes have a cross-section weakened by more than 10% than that of the two other opposing carbon brushes.
- the connecting strands can also be provided with insulation which prevents rapid heat dissipation.
- FIG. 1 shows the structure of a starting device for internal combustion engines with starter relay and starter motor and
- FIG. 2 shows a brush plate of the starter motor with carbon brush connecting strands as overload protection.
- FIG. 1 shows a schematic representation of the structure of a starting device 10, the starter motor 11 of which is a four-pole DC motor with permanent magnet excitation.
- a commutator rotor 12 of the starter motor 11 is mounted several times with its output shaft 13.
- the output shaft 13 carries a high helix thread 14 which interacts with a nut thread (not shown) of a driving shaft 15.
- the driver shaft 15 is fixedly connected to an outer ring of a freewheel 16, the inner ring of which carries a starter pinion 17 at the front.
- the starter pinion 17 is via the steep thread 14 up to a stop 18 axially displaceable and thereby engages in a ring gear 19 of an internal combustion engine, not shown.
- the starter pinion is engaged and engaged by a starter relay 20 which acts on the freewheel 16 via a bell crank 21 and an engagement spring 22.
- the start relay 20 is also a switch contact in the main circuit 23 of the starter device.
- a switch contact 24 shown in dashed lines is connected via a connection terminal 30 to the positive pole of an accumulator battery of the motor vehicle.
- a connecting cable 25 leading to the starter motor 11 is fastened to the second connecting terminal 45 of the switching contact 24.
- the connecting cable 25 is welded at its other end to a connecting bar 26, which is accommodated in a bushing 27 made of insulating material in the housing 28 of the starter motor 11.
- the rotor 12 of the starter motor 11 carries at its rear end a commutator 29, on the circumference of which four carbon brushes 31 are arranged.
- the carbon brushes 31a to 31d are each received in a brush holder 32 made of plastic, which is fixedly mounted on a metallic brush support plate 33.
- the support plate 33 is fastened to the rear end plate 34 of the starter motor 11 by means of screws.
- springs 35 arranged in the rear part of the brush holder 32, the carbon brushes 31 are pressed against the surface of the commutator 29 in the assembled state of the starter motor 11.
- the two upper carbon brushes 31a, 31b are welded to the connecting bar 26 with their connecting strands 36a, 36b and thus form the plus-side carbon brushes.
- the two lower carbon brushes 31c, 31d are welded with their connecting strands 36c, 36d to a bent connection angle 37 of the brush support plate 33.
- the two lower carbon brushes 31c, 31d form the brushes on the ground side.
- the carbon brushes 31a and 31b are connected to one another in parallel to form a group; likewise the lower carbon brushes 31c and 31d.
- the main circuit 23 of the starting device 10 thus runs via the switch contact 24 of the starting relay 20, the connecting cable 25, the connecting rail 26 and from there via the connecting leads 36a, 36b to the carbon brushes 31a and 31b; then via the commutator 29 and the rotor 12 to the lower carbon brushes 31c and 31d and then via their connecting wires 36c and 36d to the brush support plate 33 lying on the ground.
- the cross-sections of the connecting strands 36a and 36b of the plus-side carbon brushes 31a, 31b are designed 25% weaker than the cross-sections of the connecting leads 36c and 36d of the ground-side carbon brushes 31c, 31d.
- the connecting strands 36a, 36b of the plus-side carbon brushes 31a, 31b have a cross section of 3 mm 2
- the connecting leads 36c, 36d of the ground-side carbon brushes 31c, 31d have a cross section of 4 mm 2 .
- these can additionally be secured by a known electronic overload cutoff, so that the fuse in the starter motor only responds in the event of an acute overheating on the starter.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuses (AREA)
- Motor Or Generator Current Collectors (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE50111651T DE50111651D1 (en) | 2000-08-25 | 2001-06-22 | ELECTRIC STARTING DEVICE FOR INTERNAL COMBUSTION ENGINES WITH OVERLOAD PROTECTION |
DE10193539T DE10193539D2 (en) | 2000-08-25 | 2001-06-22 | Electrical starting device for internal combustion engines with overload protection |
EP01956286A EP1313946B1 (en) | 2000-08-25 | 2001-06-22 | Electrical starting arrangement for internal combustion engines with overload protection |
AU2001278367A AU2001278367A1 (en) | 2000-08-25 | 2001-06-22 | Electrical starting arrangement for internal combustion engines with overload protection |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10041822.8 | 2000-08-25 | ||
DE2000141822 DE10041822A1 (en) | 2000-08-25 | 2000-08-25 | Electrical starting device for internal combustion engines with overload protection |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2002016763A1 true WO2002016763A1 (en) | 2002-02-28 |
Family
ID=7653783
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2001/002311 WO2002016763A1 (en) | 2000-08-25 | 2001-06-22 | Electrical starting arrangement for internal combustion engines with overload protection |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1313946B1 (en) |
AU (1) | AU2001278367A1 (en) |
DE (3) | DE10041822A1 (en) |
ES (1) | ES2278766T3 (en) |
WO (1) | WO2002016763A1 (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7067934B2 (en) * | 2003-09-12 | 2006-06-27 | Denso Corporation | Starter with overheat protection device |
US7073472B2 (en) | 2003-09-09 | 2006-07-11 | Denso Corporation | Starter having structure for preventing overheating |
DE102008042442A1 (en) * | 2008-09-29 | 2010-04-01 | Robert Bosch Gmbh | Starter for an internal combustion engine |
WO2010060800A2 (en) * | 2008-11-28 | 2010-06-03 | Robert Bosch Gmbh | Brush holder for electric machine |
DE102012215553A1 (en) | 2012-06-27 | 2014-01-02 | Robert Bosch Gmbh | Commutation device for connecting armature of starter motor for starting internal combustion engine, has rotor collector whose front face is held in bearing segment of housing and covered by cap connected to housing in form-fit manner |
EP2720353A2 (en) | 2012-10-15 | 2014-04-16 | Robert Bosch Gmbh | Commutation device for power transmission in an electric machine |
DE102012222280A1 (en) | 2012-12-05 | 2014-06-05 | Robert Bosch Gmbh | Commutation device for transmitting current to armature of starter motor, has brush springs acted upon by force in collector direction such that two spring-brush units have brush and brush spring differing in their resonance frequency |
DE102013222629A1 (en) * | 2013-11-07 | 2015-05-07 | Robert Bosch Gmbh | Commutation device in an electrical machine |
DE102014225393A1 (en) | 2014-12-10 | 2016-06-16 | Robert Bosch Gmbh | Method for producing an electrically conductive connection between a copper component and an aluminum component |
CN109209718A (en) * | 2017-07-03 | 2019-01-15 | 北京佩特来电器有限公司 | A kind of starter and its overload fuse protecting device |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009002725A1 (en) * | 2009-04-29 | 2010-11-04 | Robert Bosch Gmbh | Brush apparatus for an electric machine and electric machine |
DE102009037755B4 (en) | 2009-08-17 | 2016-12-08 | Audi Ag | Method for operating a starter for an internal combustion engine, electrical system and motor vehicle with a vehicle electrical system |
DE102010038601A1 (en) | 2010-07-29 | 2012-02-02 | Robert Bosch Gmbh | Electric machine, starting device and method for operating a starting device |
DE102010039044A1 (en) | 2010-08-09 | 2012-02-09 | Robert Bosch Gmbh | Starter for an internal combustion engine of a motor vehicle and method for producing such a starter |
DE102010063688A1 (en) * | 2010-12-21 | 2012-06-21 | Robert Bosch Gmbh | Brush apparatus for an electric machine |
CN105720744B (en) * | 2014-12-05 | 2020-06-09 | 法雷奥电机设备公司 | Motor vehicle starter provided with a thermal protection system |
DE102015225737A1 (en) | 2015-12-17 | 2017-06-22 | Robert Bosch Gmbh | Electric machine with a safety device and method for operating a safety device |
DE102015226207A1 (en) | 2015-12-21 | 2017-06-22 | Robert Bosch Gmbh | Electric machine |
DE102016226121A1 (en) | 2016-12-22 | 2018-06-28 | Seg Automotive Germany Gmbh | Electric machine with a safety device |
EP3817160A1 (en) | 2019-11-04 | 2021-05-05 | SEG Automotive Germany GmbH | Brush assembly for an electric motor, electric motor and starter for a combustion engine |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3002232A1 (en) * | 1980-01-23 | 1981-07-30 | Robert Bosch Gmbh, 7000 Stuttgart | SWITCHING DEVICE FOR ELECTRICAL TURNING DEVICES FOR INTERNAL COMBUSTION ENGINES |
DE19704653A1 (en) * | 1996-02-09 | 1997-08-14 | Hitachi Ltd | Starter motor for IC engine |
DE19950956A1 (en) * | 1998-10-23 | 2000-05-04 | Valeo Equip Electr Moteur | Current feed circuit for vehicle starter motor has fuse formed as section of lead wire with reduced cross-section |
-
2000
- 2000-08-25 DE DE2000141822 patent/DE10041822A1/en not_active Withdrawn
-
2001
- 2001-06-22 AU AU2001278367A patent/AU2001278367A1/en not_active Abandoned
- 2001-06-22 DE DE50111651T patent/DE50111651D1/en not_active Expired - Lifetime
- 2001-06-22 WO PCT/DE2001/002311 patent/WO2002016763A1/en active IP Right Grant
- 2001-06-22 DE DE10193539T patent/DE10193539D2/en not_active Expired - Fee Related
- 2001-06-22 EP EP01956286A patent/EP1313946B1/en not_active Expired - Lifetime
- 2001-06-22 ES ES01956286T patent/ES2278766T3/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3002232A1 (en) * | 1980-01-23 | 1981-07-30 | Robert Bosch Gmbh, 7000 Stuttgart | SWITCHING DEVICE FOR ELECTRICAL TURNING DEVICES FOR INTERNAL COMBUSTION ENGINES |
DE19704653A1 (en) * | 1996-02-09 | 1997-08-14 | Hitachi Ltd | Starter motor for IC engine |
DE19950956A1 (en) * | 1998-10-23 | 2000-05-04 | Valeo Equip Electr Moteur | Current feed circuit for vehicle starter motor has fuse formed as section of lead wire with reduced cross-section |
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7073472B2 (en) | 2003-09-09 | 2006-07-11 | Denso Corporation | Starter having structure for preventing overheating |
US7067934B2 (en) * | 2003-09-12 | 2006-06-27 | Denso Corporation | Starter with overheat protection device |
DE102008042442A1 (en) * | 2008-09-29 | 2010-04-01 | Robert Bosch Gmbh | Starter for an internal combustion engine |
WO2010060800A2 (en) * | 2008-11-28 | 2010-06-03 | Robert Bosch Gmbh | Brush holder for electric machine |
WO2010060800A3 (en) * | 2008-11-28 | 2011-01-13 | Robert Bosch Gmbh | Brush holder for electric machine |
CN103516099A (en) * | 2012-06-27 | 2014-01-15 | 罗伯特·博世有限公司 | Commutation for power transmission in an electrical machine |
DE102012215553A1 (en) | 2012-06-27 | 2014-01-02 | Robert Bosch Gmbh | Commutation device for connecting armature of starter motor for starting internal combustion engine, has rotor collector whose front face is held in bearing segment of housing and covered by cap connected to housing in form-fit manner |
EP2720353A2 (en) | 2012-10-15 | 2014-04-16 | Robert Bosch Gmbh | Commutation device for power transmission in an electric machine |
CN103730802A (en) * | 2012-10-15 | 2014-04-16 | 罗伯特·博世有限公司 | Commutation mechanism for power transmission in motor |
DE102012218708A1 (en) | 2012-10-15 | 2014-04-17 | Robert Bosch Gmbh | Commutation device for power transmission in an electrical machine |
DE102012222280A1 (en) | 2012-12-05 | 2014-06-05 | Robert Bosch Gmbh | Commutation device for transmitting current to armature of starter motor, has brush springs acted upon by force in collector direction such that two spring-brush units have brush and brush spring differing in their resonance frequency |
DE102013222629A1 (en) * | 2013-11-07 | 2015-05-07 | Robert Bosch Gmbh | Commutation device in an electrical machine |
DE102014225393A1 (en) | 2014-12-10 | 2016-06-16 | Robert Bosch Gmbh | Method for producing an electrically conductive connection between a copper component and an aluminum component |
CN109209718A (en) * | 2017-07-03 | 2019-01-15 | 北京佩特来电器有限公司 | A kind of starter and its overload fuse protecting device |
CN109209718B (en) * | 2017-07-03 | 2024-02-06 | 北京佩特来电器有限公司 | Starter and overload fusing protection device thereof |
Also Published As
Publication number | Publication date |
---|---|
EP1313946B1 (en) | 2006-12-13 |
AU2001278367A1 (en) | 2002-03-04 |
DE10193539D2 (en) | 2003-08-07 |
ES2278766T3 (en) | 2007-08-16 |
EP1313946A1 (en) | 2003-05-28 |
DE50111651D1 (en) | 2007-01-25 |
DE10041822A1 (en) | 2002-03-07 |
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