WO2001035050A1 - Procede pour mesurer la qualite d'un corps en forme de bande, procede de suppression de la cambrure, instrument pour mesurer la qualite d'un corps en forme de bande, machine de laminage et dispositif de rognage - Google Patents
Procede pour mesurer la qualite d'un corps en forme de bande, procede de suppression de la cambrure, instrument pour mesurer la qualite d'un corps en forme de bande, machine de laminage et dispositif de rognage Download PDFInfo
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- WO2001035050A1 WO2001035050A1 PCT/JP2000/007853 JP0007853W WO0135050A1 WO 2001035050 A1 WO2001035050 A1 WO 2001035050A1 JP 0007853 W JP0007853 W JP 0007853W WO 0135050 A1 WO0135050 A1 WO 0135050A1
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- band
- distance
- quality
- calculating
- strip
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/028—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness by measuring lateral position of a boundary of the object
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/68—Camber or steering control for strip, sheets or plates, e.g. preventing meandering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D19/00—Shearing machines or shearing devices cutting by rotary discs
- B23D19/04—Shearing machines or shearing devices cutting by rotary discs having rotary shearing discs arranged in co-operating pairs
- B23D19/06—Shearing machines or shearing devices cutting by rotary discs having rotary shearing discs arranged in co-operating pairs with several spaced pairs of shearing discs working simultaneously, e.g. for trimming or making strips
- B23D19/065—Shearing machines or shearing devices cutting by rotary discs having rotary shearing discs arranged in co-operating pairs with several spaced pairs of shearing discs working simultaneously, e.g. for trimming or making strips for cutting along lines not parallel to the longitudinal direction of the material, e.g. oblique or zig-zag cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D36/00—Control arrangements specially adapted for machines for shearing or similar cutting, or for sawing, stock which the latter is travelling otherwise than in the direction of the cut
- B23D36/0008—Control arrangements specially adapted for machines for shearing or similar cutting, or for sawing, stock which the latter is travelling otherwise than in the direction of the cut for machines with only one cutting, sawing, or shearing devices
- B23D36/0016—Control arrangements specially adapted for machines for shearing or similar cutting, or for sawing, stock which the latter is travelling otherwise than in the direction of the cut for machines with only one cutting, sawing, or shearing devices for minimising waste
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/04—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving
- G01B11/046—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving for measuring width
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/8901—Optical details; Scanning details
- G01N21/8903—Optical details; Scanning details using a multiple detector array
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B15/0007—Cutting or shearing the product
- B21B2015/0021—Cutting or shearing the product in the rolling direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
Definitions
- the present invention determines the width, meandering amount, and camber of a band by using a captured image of a band such as a steel band, and also eliminates chipping of side edges and surface defects.
- a method for measuring the quality of a strip to be detected a method for suppressing the occurrence of a member in the strip during rolling and trimming, a method for measuring a quality for implementing a quality measuring method, a rolling device, and a method for measuring the quality of a strip.
- the width of the strips fluctuates or a camber occurs (longitudinal waving of the side edges of the strip), so that both sides of the strip are trimmed. It is necessary to prepare a straight edge, and if a large camber is generated, the trim cost will be too large and the yield will be poor. If meandering occurs during rolling, the sheet thickness becomes uneven in the width direction of the steel strip. Therefore, it is necessary to measure the chamber of the steel strip being conveyed during the manufacturing process, and control the rolling reduction and tension based on the measured values to improve the quality of the product.
- Japanese Patent Publication No. 6-1186 discloses a "calibration method for measuring the bending of a long object". This method measures the distance from the three reference points to the side edge of the band, and has the advantage of being able to accurately measure a chamber with a specific period.
- Japanese Patent Application Laid-Open No. 5-157949 discloses that three or more A method has been proposed in which two sets of edge position detection sensors are installed in the longitudinal direction of the strip to measure the chamber. According to this method, accurate chamber measurement can be performed regardless of the period.
- the information on the steel strip, the meandering amount, the width and the surface defects of the steel strip is referred to as quality measurement information.
- Fig. 14 is a block diagram showing the configuration of a conventional steel strip quality measurement information acquisition device.
- the steel strip 1 is transported in the longitudinal direction at a constant speed by the rollers 2.
- An edge position detection sensor 20, 20, 20 or 20 for determining the chamber and meandering amount is provided on the upstream side in the transport direction of the steel strip 1 or along one side ⁇ , and on the downstream side.
- the edge position detecting sensor 2 1. 2 1 1 is provided along each side edge of the steel strip 1 in order to determine the force and the width of the steel strip 1.
- a television camera 22 for imaging the surface of the steel strip 1 for detecting surface defects is provided.
- Each of the three edge position detection sensors 20, 20, and 20 measures the distance from a specific measurement reference point to the side edge of the steel strip 1, and sends the measured distance to the calculator 23.
- Output to The computing device 23 calculates the relative positions of the three measurement reference points from these distances, and calculates the chamber and the meandering amount of the steel strip 1 based on the calculated relative positions.
- the arithmetic unit 23 receives the steel strip 1 based on the signals regarding the positions of both side edges of the steel strip 1 inputted from the two edge position detection sensors 2 I and 21.
- the width of the steel strip 1 is calculated, and the surface defect of the steel strip 1 is detected based on the captured image input from the TV camera 22 via the image input circuit 24.
- the quality measurement information of the steel strip was obtained by using a plurality of edge position detection sensors and a television camera.
- the conventional steel strip quality measurement information acquisition device is composed of a plurality of edge position detection sensors and a TV camera, so a considerable space is required to install these devices. There was a problem that it was necessary.
- Japanese Patent Application Publication No. 654004 discloses a method for calculating the number of chambers by detecting the time-dependent changes in the rolling loads on the working side and the driving side in the rolling burrs, calculating the chamber, and setting the rolling conditions for the next pass. ing.
- this method is an indirect measurement using the rolling load, there are errors and variations (about 3 to 9 mm), and the deviation (position recognition) of the control information due to the elongation of the sheet during rolling.
- the present invention has been made in view of such circumstances, and by using a captured image of a strip taken by an imaging unit, the width, meandering amount, and amount of the belt being transported are measured. It is another object of the present invention to provide a method for measuring the quality of a zonal body that can be calculated with high accuracy and a quality measuring device for implementing the method.
- the present invention provides a feed-forward control of the work-side and drive-side gears of the rolling mill based on the determined meandering amount of the band-shaped body and the chamber. Accordingly, it is an object of the present invention to provide a chamber suppressing method and a rolling device capable of suppressing occurrence of a chamber.
- the present invention provides a feed-forward control of the meandering of the band based on the determined meandering amount and the chamber of the band during trimming. It is another object of the present invention to provide a member suppressing method and a trim device capable of suppressing occurrence of a chamber. Disclosure of the invention
- the present inventors have determined the distance from each of a plurality of lateral sides of the conveyed band to a reference line set in the longitudinal direction of the band, and have further determined the band. By comparing with the result of measuring the distance when moving, it is possible to determine the meandering amount, the camber, and the width of the band at the same time and with a smaller number of imaging means. We found this. Based on such knowledge, the inventors have invented a quality measuring method, a member suppressing method, a quality measuring device, a rolling device, and a trim device for implementing the quality measuring method described below.
- a method for measuring the quality of a band comprising: an imaging unit configured to image a conveyed band at a predetermined interval; and a meandering amount of the band based on a plurality of images captured by the imaging unit.
- the belt for calculating the chamber A step of calculating a distance from each of a plurality of lateral sides of the strip in the captured image to an S reference line set in the longitudinal direction of the strip in the strip quality measurement method; and A step of detecting a difference between the distance at a predetermined position of the belt-shaped rest in the middle and the distance at the position of the band in the captured image after the belt has been conveyed by a predetermined distance, based on the difference.
- the method for measuring the quality of a strip according to the second invention is the same as the first invention, except that a step for obtaining the amount of displacement based on the following equation is provided. ⁇ ⁇ ⁇ )-(L bi -L b 2 ) /, where ⁇ : 1 Number of measurement points in the captured image
- L a n the steps of obtaining a meandering amount based the releasability following formula in the n-th measurement point upstream
- I i + ni ⁇ i + 2 (ni) Lbi ⁇ n- D ⁇ ⁇ , where i is the number of fixed places on the camper. ⁇ and a natural number
- the quality measuring method is the method according to the second or the second aspect, wherein a distance from each of the plurality of cylinder locations to each of the reference lines set on both sides of the band is calculated for each side edge of the band. It is characterized in that it includes a step and a step for calculating the width of the strip based on the following equation.
- L c Distance from a predetermined point on one side edge to a reference line on one side edge
- L d distance from the point on the same line perpendicular to the conveying direction of the strip to the reference line on the other edge
- a quality measuring method is characterized in that, in any one of the i-th to third inventions, the shutter speed VS and the illuminance LX of the imaging means satisfy the following expression. .
- K V is the range (coefficient) that was verified once
- the quality measuring method according to the fifth aspect of the present invention is the method according to any one of the first to fourth aspects, wherein the quality of the band is determined based on the distance. Steps to detect missing side edges It is characterized by further including a loop.
- the quality measuring method in any one of the first to fifth aspects, includes a step of detecting a surface defect of the band based on a luminance value of a pixel in the captured image. This is the feature.
- a seventh aspect of the present invention there is provided a method for suppressing the occurrence of a member by performing feedback control of a work-side gear and a drive-side gear when rolling a strip.
- a step of adding to the side gear set value is provided.
- a method for suppressing a member by performing feed packing control of meandering of a band when trimming both side edges of the band to suppress occurrence of a member A method for determining the meandering amount and the chamber of one side edge or both side edges of the band-like body by the method for measuring the quality of the band-like rest according to the first to fourth inventions; And a step of calculating a meandering control set value based on the trim margin.
- a quality measuring apparatus comprises: i or a plurality of image pickup means for picking up an image of a conveyed band at a predetermined interval; and a belt-shaped object based on a plurality of images picked up by the image pickup means.
- a band quality measuring device for calculating the amount of meandering of the body and the chamber, the length was set in the longitudinal direction of the band from each of a plurality of lateral sides of the band in the captured image.
- a distance calculating means for calculating a distance to a reference line; a distance calculated by the distance calculating means at a predetermined position of the band in the captured image; and the position in the captured image after the belt is transported by a predetermined distance.
- a difference detecting means for comparing the difference with the distance calculated by the distance calculating means, a meandering amount calculating means for calculating a meandering amount of the band based on the difference, and a meandering amount calculating means. It is characterized by comprising a member calculating means for calculating a member of the band based on the calculated meandering amount of the band.
- the distance calculating means for calculating a distance from each of a plurality of locations to each of the reference lines set on both sides of the band with respect to both side edges of the band.
- Width calculating means for calculating the width of the band based on a distance from a pair of locations on the same line orthogonal to the conveying direction of the band to each reference line.
- the quality measuring device of the eleventh invention is the ninth or the tenth invention, wherein the quality measuring device further comprises a chip detecting means for detecting a chip at a side edge of the band based on the distance calculated by the fiil distance calculating means. And features.
- a quality measuring device in any one of the ninth to nineteenth aspects, wherein the surface defect detecting means detects a planar defect of the band based on a luminance value of a pixel in the captured image. It is characterized by having.
- the rolling apparatus is the rolling device of the ninth or the tenth aspect, wherein the gap on the working side and the driving side of the roll is controlled by feedback to perform rolling.
- a body quality measuring device means for taking in the meandering amount and chamber on the working side and the driving side of the roll-in side belt-bound body determined by the quality measuring device S, and A means for calculating a gear correction value on the working side and the driving side of the base tool, and a method for calculating the gap correction value on the working side and the driving side by using the working side and the driving side of the mouth.
- a trim device is the trim device according to the first aspect, wherein the meandering of the band is controlled by the feedback to trim both side edges of the band.
- a quality measuring device for a band-like body a means for taking in a meandering amount and a camber of one or both side edges of the band-like body obtained by the quality measuring device, and the meandering amount.
- the conveyed belt is imaged at a predetermined interval by the imaging means, and the length of the belt is measured from each of a plurality of side edges of the belt in the obtained captured image. Calculate the distance to the reference line set in the direction. Then, a difference between the distance at a predetermined position of the band in the captured image captured on the upstream side and the distance at the portion of the band in the captured image captured on the downstream side is detected.
- the meandering amount of the band is calculated based on the difference, and the chamber of the band is calculated based on the calculated meandering amount.
- the movement of the band and the meandering amount of the band can be simultaneously performed with high accuracy while the band is moving. Quality in a short time. Therefore, in the quality setting / concealment of the present invention, it is not necessary to provide a plurality of edge position detection sensors and the like as in the conventional case, and the installation space is reduced.
- the meandering amount and the chamber can be easily calculated.
- the entire length of the moving belt-like body is extended.
- the width can be measured. Also, it is not necessary to provide a dedicated edge position detection sensor or the like for calculating the width, meandering amount, and chamber of the belt-shaped body, so that a limited installation space is sufficient.
- the meandering amount, the chamber, and the width can be accurately determined.
- the distance from each of a plurality of lateral sides of the band in the captured image to a reference line set in the longitudinal direction of the band is calculated, and the calculated distance is calculated. Based on the distance, it detects the missing side of the obi.
- a surface defect of a band is also detected based on a luminance value of a pixel in a captured image.
- the set values of the drive side and the work side gear gap of the roll of the rolling mill are fed-forward controlled based on the actual value of the meandering amount and the chamber. In addition, it is possible to effectively suppress the occurrence of chambers and prevent quality defects of the obi.
- Fig. 1 is a block diagram showing the configuration of the strip quality measuring apparatus of the present invention.
- Fig. 2 is a schematic diagram for explaining the arrangement of a television camera provided in the strip quality measuring apparatus of the present invention.
- FIG. FIG. 3 is a flowchart showing the processing procedure of the arithmetic unit, FIG.
- FIG. 4 is an explanatory diagram for explaining the distance from the side edge of the steel strip to a reference line set in the longitudinal direction of the steel strip
- FIG. 6 is an optional diagram on the side of the steel strip generated by oblique traveling of the steel strip
- Fig. 7 is an explanatory diagram for explaining a deviation amount of a distance from a measurement point to a reference line
- Fig. 7 is an explanatory diagram for explaining a process of calculating a width of a steel strip
- Fig. 8 is a schematic diagram showing a rolling mill.
- FIG. 9 is a flowchart showing the processing procedure of the gear control device
- Fig. 10 is a schematic plan view showing the trim device
- Fig. 11 is the meandering control device.
- FIG. 12 is a flowchart showing a processing procedure
- FIG. 12 is a diagram showing a case where a band chamber is calculated using the quality measuring apparatus of the present invention.
- Fig. 13 is a graph showing the results of comparison with a case where the steel strip chamber is measured using a three-dimensional apparatus with a fly.
- Fig. 13 shows the same range (3 lm) of a cold-rolled thin steel sheet using the quality measuring apparatus of the present invention.
- Is a graph showing the results of measuring the chamber three times at a threading speed of 12 mpm
- Fig. I4 is a block diagram showing the configuration of a conventional steel strip quality measurement information acquisition device. is there.
- FIG. 1 is a block diagram showing the configuration of the apparatus for measuring the quality of a strip according to the present invention.
- the steel strip 1 is conveyed in the longitudinal direction by the roller 2 at one speed.
- the roller 2 is connected to a pulse encoder 7.
- the pulse encoder 7 is adapted to the conveying distance of the steel strip 1.
- a pulse signal is input to the arithmetic unit 5 based on the calculated number of pulses.
- two television cameras 3 a and 3 b having a CCD (Charge Coupled Device) are provided so as to be able to image both side edges of the steel strip 1.
- the two television cameras 3 a and 3 b continuously capture the side edges of the steel strip 1 and output the captured images to the arithmetic unit 5 via the image input circuit 4. Then, the arithmetic unit 5 stores the captured images input from the TV cameras 3a and 3b in the memory 6 in this manner.
- CCD Charge Coupled Device
- the two TV cameras 3a and 3b are connected continuously as described above.
- the images may be captured intermittently at a pitch of about 10 to 15 mm.
- the arithmetic unit 5 calculates the width, meandering amount, and chamber of the steel strip 1 based on the plurality of captured images stored in the memory 6 according to a procedure described later, and calculates surface defects and lateral defects. Detects the lack of.
- the conditions for ensuring accuracy are as follows.
- V S ⁇ ⁇ (V L x l 0 0 0) / 60) X ⁇ / (S L / K V) ⁇ K V ⁇ 10
- K V the range (coefficient) for which accuracy was verified
- the illuminance L X (L x) of the TV cameras 3a and 3b is obtained from the shutter speed V S based on the following equation.
- KL is a conversion coefficient (LXZHz) and is 5.0 to 7.0. 6.0 is preferred.
- FIG. 2 is a schematic plan view for explaining the arrangement of the television cameras 3a and 3b provided in the belt-like body quality measuring device of the present invention.
- reference numerals 30a and 30b denote image pickup ranges picked up by the television cameras 3a and 3b, respectively. Further, these imaging ranges 30a and 30b include only sides E1 and E2 of steel strip 1, respectively.
- An illuminator (not shown) is provided above the steel strip 1 near the center, and the illuminator illuminates the vicinity of the imaging range 30a and 30b with a uniform illuminance distribution.
- the contrast between the color of the steel strip 1 and the color of the background area should be large, and the brightness value of the pixel indicating the steel strip 1 in the captured image should be equal to the background area.
- the color of the background part is set so as to be higher than the luminance value of the pixel indicating. For example, in the case of a cold-rolled steel strip, its background is colored blue.
- a threshold is provided for the color shading level, and the measurement value is calculated from the gradient of the color shading level around the threshold, thereby improving the measurement resolution.
- FIG. 3 is a flowchart showing the processing procedure of the arithmetic unit 5, and FIG. 4 is a reference line set from the side edge E1 of the steel strip 1 to the longitudinal direction of the steel strip 1.
- FIG. 7 is an explanatory diagram for explaining a distance L a!
- I 1 indicates an It image image picked up by the TV camera 3a.
- P a, to P a 4 indicate four fixed points arranged at a predetermined interval L on the side edge E 1 of the steel strip 1, and 8 is set in the longitudinal direction of the steel strip 1.
- the reference line is shown.
- P a, P a P a 3 the steel strip 1 longitudinal distance to P a 4 from, respectively L 2, L 3, is L 4.
- reference line 8 may be provided at any position in the imaging range 30a.
- the arrows in Figure 4 shows the scanning direction, the quality measurement device of the present invention, ⁇ point P a, ⁇ P a 4 Ri by the and this scanning only scanning lines including, acquisition time of the location information Is being shortened.
- ⁇ point P a in addition to the scan line containing ⁇ P a 4, scanning even scan lines in the vicinity of people the scanning lines husband, child calculates the position of the side edge E 1 based on the results of these scans
- the c computing device 5 may improve the accuracy by taking the captured image captured by the TV camera 3a out of the memory 6 and converting the captured image into the captured image.
- the side edge E of the indicated steel strip 1 is detected using a known method.
- step S101 1 is set to 0 (i is the fixed number of locations in the chamber).
- step S103 an initial setting is performed based on the following equation (step S103).
- step S104 If the steel strip 1 has moved L n j in step S104, the process proceeds to step S105.
- step S104 if steel strip 1 does not move L i, the process is repeated until steel strip 1 moves L n- .
- step S105 the arithmetic unit 5 uses the captured image captured by the TV camera 3a after the captured image I1 has been captured, from the side edge E1 of the steel strip 1 to the reference line 8.
- FIG. 5 is an explanatory diagram for explaining the distances L b, to L 4 from the side edge E 1 of the steel strip 1 to the reference line 8.
- I 2 indicates a captured image captured by the television camera 3a, and the captured image I 2 is a captured image captured after the above-described captured image I 1.
- P b] indicates a fixed point when the fixed point Pa 3 described above moves in the distance L 3 transfer direction along with the transfer of the steel strip 1.
- P b 2 is also a measure point when ⁇ point P a distance and L 3 moves as well.
- Step S 1 0 5 the arithmetic unit 5 calculates the four ⁇ point P b] ⁇ P b 4 distance L b from respective to the reference line 8, the ⁇ L b 4.
- the calculation unit 5 uses the distance L a calculated in Step S 1 0 3, the distance L b calculated in ⁇ L a 4 and step SI 0 5, the ⁇ L b 4, the steel strip 1
- the deviation amount, meandering amount, and camber are calculated (steps S106 to S108). The details of these steps are described below.
- Arithmetic unit 5 calculates deviation R of steel strip 1 by using the following equation: I 6
- FIG. 6 is an explanatory diagram for explaining a deviation amount R of a distance from an arbitrary fixed point on the side E1 of the steel strip 1 to the reference line 8 caused by the oblique running of the steel strip 1.
- FIG. 6 (a) shows the position of the fixed point P b, described above, (b) shows the position of the fixed point Pa 3 and Pa 4 , respectively, and (c) and (d) ) Indicate the running state of steel strip 1 respectively.
- This R is generated by the slant running of steel strip 1. This is the deviation of the distance from the generated reference line 8 to the side E1 of the steel strip 1. However, in this case, meandering of steel strip 1 is assumed to be caused only by oblique traveling of belt 1.
- this deviation amount R is calculated by the arithmetic unit 5 using the above equation.
- the arithmetic unit 5 calculates the traveling amount D of the steel strip 1 by the following equation using the deviation amount R calculated in step SI 06 (step S 10).
- the arithmetic unit calculates the chamber C of the steel strip 1 by the following equation (step S107).
- the captured images I 1 and I 2 captured by the TV camera 3 a are used, and thus the band 1 calculated in steps S 107 and S 108 is used.
- the meandering amount D and the chamber C are the same as the meandering amount D and the force of the chamber C at the side EI of the band I, using the image captured by the television camera 3b. It goes without saying that the meandering amount D and the chamber C in the side wall E2 of the steel strip 1 can be calculated by executing the processing of (1).
- the arithmetic unit 5 determines whether or not the setting of the meandering amount D and the chamber C has been completed (step S110).
- step S110 When the setting is completed in step S110, the processing is ended. You.
- step S110 If it is determined in step S110 that the setting has not been completed, the process returns to step S104.
- the arithmetic unit 5 extracts from the memory 6 the images captured by the TV cameras 3a and 3b, respectively.
- FIG. 7 is an explanatory diagram for explaining a process of calculating the width of the steel strip 1, in which (a) shows an image captured by the television camera 3b, and (b) shows an image captured by the television camera 3b. 3a shows the captured images respectively. These captured images are captured images taken by the television cameras 3a and 3b at the same time.
- I 3 indicates a captured image captured by the TV camera 3b.
- P c indicates an arbitrary measurement point on the side edge E 2 of the steel strip 1
- L c indicates a distance from the measurement point P c to the reference line 8.
- I 4 indicates a captured image captured by the TV camera 3a
- P d indicates a measurement point on the side edge E 1 of the steel strip 1
- L d indicates a measurement point.
- the distance from the fixed point Pd to the reference line 8 is shown.
- the measuring points Pc and Pd are points on the same line orthogonal to the transport direction of the steel strip 1.
- the arithmetic unit 5 calculates the width of the steel strip 1 using the following equation.
- L indicates the distance between the reference line 8 for the side edge E 1 of the steel strip 1 and the reference line 8 for the side edge E 2.
- the arithmetic unit 5 extracts the captured image captured by the TV camera 3a from the memory 6, and binarizes the luminance values of the pixels in the captured image.
- the luminance value of the pixel indicating the steel strip 1 in the captured image is higher than the luminance value of the pixel indicating the background portion. If the surface of steel strip 1 has a surface defect such as a surface flaw, the reflection state of the illumination light by the illuminator changes, so the brightness of the pixel indicating the surface defect of steel strip 1 in the captured image The value is higher than the luminance value of the pixel indicating the steel strip 1.
- the arithmetic unit 5 detects a surface defect of the steel strip 1 by detecting a white pixel.
- computing device 5 When detecting the missing side ⁇ E 1 of the steel strip 1, computing device 5, the side edge E 1 in the captured image image as a function f (X), by differentiating the function f (X) (Mr. Su Then, it is determined whether the differential value obtained as a result exceeds a preset threshold value, and if so, it is determined that chipping has occurred at the side edge E 1 c . The surface defect and the defect of the side edge E 2 are also detected with respect to the image picked up in this way.
- the quality of the steel strip 1 is measured by repeating the calculation of the width, the meandering amount and the chamber of the steel strip 1 and the detection of the surface defect and the chip of the side edge. Can be.
- the information on the width, meandering amount, and chamber be used immediately after the measurement in the feed mode control in the belt I rolling and trimming equipment. It is difficult to correct surface defects and chipped side edges. It takes time to determine whether or not it will be used. From the characteristics of each handling information and the processing performance, in this embodiment, the measurement and processing of the width, meandering amount and chamber were performed every time the steel strip 1 or IZ 3 screens were moved, and surface defects and side edges were measured. The measurement and treatment of chipping were set to be performed every time the steel strip was moved one or one distance.
- FIG. 8 is a schematic plan view showing a rolling mill, in which 11 is a quality measuring device g according to the present invention.
- the quality measuring device 11 Number C PVVV: Calculates C pvdi and outputs it to the gap control device 12.
- the gear control device 12 obtains the working-side and driving-side gears Wgap and D gap as the target of the rolling roll 13 and performs the feedback control.
- FIG. 9 is a flowchart showing a processing procedure of the gap control device 12.
- step S201 the working side and driving side canners Cpvwi and Cpvdi are cut off.
- gap correction values Wdsv and Ddsv of the working side and the driving side of the rolling mill 13 are calculated (step S202).
- Step S203 The gap measurement values Wgap fb and D gap fb of the work side and the drive side of the rolling roll 13 are input (step S204). Based on the input gap setting values Wgap fb and D gap fb, the operation of the mill 13 and the feed gap control of the drive side gaps Wgap and D gap are performed (step S 205).
- the target was estimated based on the change in rolling load on the working and driving sides, and the target work and gaps on the driving side, Wgap and Dgap, were determined.
- the gap setting values Wgap sv and Dgap sv are corrected based on the actual values C pvwi and C pvdi of the working-side and driving-side chambers, and the target work is performed. Since the gaps W gap and D ga on the side are obtained, occurrence of a member can be suppressed effectively.
- FIG. 10 is a schematic plan view showing a trim device, in which 11 is a quality measuring device according to the present invention.
- This trim device includes a meandering control roll 15 and a side trimmer 16, and controls the meandering of the steel strip 1 by shifting the meandering control roll 15 left and right. Lima 16 is used to cut a part of steel strip 1.
- the quality measuring device 11 calculates the actual values C pvwi of the working-side and driving-side chambers based on the information obtained from the imaging range 30 a and 30 b on the driving side of the meandering control roll 15 on the human side. , C pvdi, and outputs this to the meandering control device El4.
- the meandering control device 14 obtains the EPC set value of the meandering control roll 15 based on this, and performs feedback control.
- FIG. 11 is a flow chart showing a processing procedure of the meandering control device 14.
- step S301 the actual values Cpvwi and Cpvdi of the working-side and driving-side chambers are input.
- step S302 based on the input C pvwi and C pvdi, the trim cost for steel strip 1 is calculated. Is calculated (step S302).
- an EPC set value EPC sv is calculated based on the trim margin (step S303).
- the EPC set value EPCfb is manually input (step S304).
- the EPC is feedback-controlled based on the input EPC set value EPCfb (step S305).
- the EPC set value EPC sv is fixed, whereas in the trim device of the present invention, the actual values C pvwi and C pvdi of the working-side and driving-side chambers are set. Since the meandering of the steel strip 1 is controlled by changing the EPC set value based on the above, occurrence of a chamber can be effectively suppressed. Furthermore, by controlling the moving device (T / R, etc.) on the exit side of the trim device based on the information on the meandering (moving) status of the band I, the desired band-like material can be formed. It is possible to carry and wind the coil.
- Fig. 12 shows a comparison between the case where the steel strip chamber is calculated using the quality measuring device of the present invention and the case where the steel strip chamber is measured using a three-dimensional measuring device offline. This is a graph showing the results.
- FIG. 12 shows the result calculated by the quality measuring device of the present invention, and (b) shows the result measured offline by the three-dimensional measuring device. As shown in FIG. 12, the error in these results was less than 0.01 mm.
- FIG. 13 shows the use of the quality measuring device 11 of the present invention to This graph shows the results of measuring the chamber three times at a threading speed of 12 mpm for the same range (31 m). At the same time, a case where a thin steel plate is actually unfolded, a water thread is stretched and measured with a clearance gauge is also shown.
- (a), (b) and (c) are the values measured at the first, second, and third times, respectively, and (d) is measured by stretching the water thread. Indicates a value.
- the measurement of the width, the meandering amount and the chamber, and the measurement of the width, the meandering amount and the chamber are performed while the steel strip 1 is moving. Detection of surface defects and chipping of side edges can be performed simultaneously with high accuracy. Therefore, the quality measuring device of the present invention does not need to include a plurality of edge position detecting sensors and the like as in the conventional case, and suffices in a limited space.
- feed-feed control is performed on a rolling device and a trim device of a band-shaped body based on the information on the width, the meandering amount, and the chamber. It is possible to manufacture a strip having higher shape accuracy.
- n of measurement points is 4 in each imaging screen
- n may be 3 or more.
- the EPC set value EPC sv based on the actually measured values C pvwi and C pvdi of the working side and the driving side of the steel strip 1 was used. Power that explains the case of seeking The EPC set value EPCsV may be obtained based on the measured value of the other member. However, it is preferable to obtain the EPC set value EPC sv based on the actual values of both chambers. Industrial applicability
- the method and the apparatus for measuring the quality of a band according to the present invention, by using an image captured by the imaging means, the movement of the band can be improved. Calculation of the width, meandering amount and camber, and detection of surface defects and chipping on the sides can be performed with high precision at the same time, and the quality of the band can be evaluated in a short time ( accordingly, the The quality measuring device of the invention does not need to be provided with a plurality of edge position detection sensors and the like as in the conventional case, and requires only a small installation space.
- feed-forward control is performed on a rolling device and a trim device of a band-shaped body based on the information on the width, the meandering amount, and the member. It is possible to manufacture strips with high shape accuracy. Furthermore, by controlling the moving device (such as TZR) on the exit side of the trim device based on the information on the meandering (moving) state of the band, the desired conveyance and coiling of the band can be achieved. It is possible to take up the file.
- the moving device such as TZR
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Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP00974833A EP1158267B1 (fr) | 1999-11-08 | 2000-11-08 | Mesurer la qualite d'un corps en forme de bande avec un moyen de prise d'images, reduction de cambrage et ondulation, laminage, ebarbage |
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
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JP31704499 | 1999-11-08 | ||
JP11/317044 | 1999-11-08 | ||
JP2000-92247 | 2000-03-29 | ||
JP2000092247 | 2000-03-29 | ||
JP2000-339677 | 2000-11-07 | ||
JP2000339677A JP2001343223A (ja) | 1999-11-08 | 2000-11-07 | 帯状体の品質測定方法、キャンバ抑制方法、帯状体の品質測定装置、圧延装置及びトリム装置 |
Publications (1)
Publication Number | Publication Date |
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WO2001035050A1 true WO2001035050A1 (fr) | 2001-05-17 |
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Application Number | Title | Priority Date | Filing Date |
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PCT/JP2000/007853 WO2001035050A1 (fr) | 1999-11-08 | 2000-11-08 | Procede pour mesurer la qualite d'un corps en forme de bande, procede de suppression de la cambrure, instrument pour mesurer la qualite d'un corps en forme de bande, machine de laminage et dispositif de rognage |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1158267B1 (ja) |
JP (1) | JP2001343223A (ja) |
KR (1) | KR100465862B1 (ja) |
WO (1) | WO2001035050A1 (ja) |
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Cited By (8)
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CN106391728A (zh) * | 2015-07-28 | 2017-02-15 | Posco公司 | 带钢位置测量装置、带钢跑偏控制装置及计算方法 |
CN106391728B (zh) * | 2015-07-28 | 2019-05-10 | Posco公司 | 带钢位置测量装置、带钢跑偏控制装置及计算方法 |
CN107367232A (zh) * | 2016-05-12 | 2017-11-21 | 鞍钢股份有限公司 | 基于嵌入式处理***及千兆以太网的带钢宽度检测方法 |
US20220280989A1 (en) * | 2019-07-22 | 2022-09-08 | Jfe Steel Corporation | Meandering control method, meandering control device, and hot rolling equipment for hot rolled steel strip |
US11833560B2 (en) * | 2019-07-22 | 2023-12-05 | Jfe Steel Corporation | Meandering control method, meandering control device, and hot rolling equipment for hot rolled steel strip |
CN112361969A (zh) * | 2020-11-20 | 2021-02-12 | 中国航空工业集团公司北京长城计量测试技术研究所 | 一种加速度传感器用悬丝翘曲度的检测装置 |
CN112361969B (zh) * | 2020-11-20 | 2022-03-29 | 中国航空工业集团公司北京长城计量测试技术研究所 | 一种加速度传感器用悬丝翘曲度的检测装置 |
TWI779910B (zh) * | 2021-10-28 | 2022-10-01 | 中國鋼鐵股份有限公司 | 偵測邊導器鋼帶品質的軋延系統與偵測方法 |
Also Published As
Publication number | Publication date |
---|---|
KR20010099965A (ko) | 2001-11-09 |
EP1158267A1 (fr) | 2001-11-28 |
KR100465862B1 (ko) | 2005-01-13 |
EP1158267B1 (fr) | 2005-09-21 |
EP1158267A4 (fr) | 2003-01-08 |
JP2001343223A (ja) | 2001-12-14 |
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