WO2000079185A1 - Elektrisch beheizbare glühkerze oder glühstab für verbrennungsmotoren - Google Patents
Elektrisch beheizbare glühkerze oder glühstab für verbrennungsmotoren Download PDFInfo
- Publication number
- WO2000079185A1 WO2000079185A1 PCT/EP2000/004521 EP0004521W WO0079185A1 WO 2000079185 A1 WO2000079185 A1 WO 2000079185A1 EP 0004521 W EP0004521 W EP 0004521W WO 0079185 A1 WO0079185 A1 WO 0079185A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- glow
- glow plug
- plug
- electrically
- spiral
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23Q—IGNITION; EXTINGUISHING-DEVICES
- F23Q7/00—Incandescent ignition; Igniters using electrically-produced heat, e.g. lighters for cigarettes; Electrically-heated glowing plugs
- F23Q7/001—Glowing plugs for internal-combustion engines
Definitions
- the invention is based on an electrically heatable glow plug or a glow rod for internal combustion engines according to the preamble of claim 1, as is known, for example, from EP 450 185 B1.
- glow plugs are used in the combustion chamber for preheating during a cold start or - as a glow stick in the intake duct - for preheating the intake air.
- the glow plug or glow stick consist of a corrosion-free metallic jacket, a heating and a control coil and an electrically insulating, compressed powder filling.
- the heating and control coil consists of a ferritic steel in the heating area, to which a pure nickel wire is welded as a control resistor.
- the material of the heating coil is subject to a thermal and chemical influence during operation, which can affect the life of the glow plug. At least these influences represent essential parameters with regard to the life of the glow plug. Due to the high operating temperatures of the heating coil and a still available oxygen supply in the compressed powder filling, there is a creeping corrosion of the heating coil. On the one hand, intercrystalline corrosion can occur due to crystal growth and a tendency to form coarse grains in ferritic heating conductors is promoted. On the other hand, corrosion can occur at high temperatures on the free surface of the heating coil and thus weaken the heating wire cross-section.
- Magnesium oxide is generally used as the powder filling.
- the powder is compressed very strongly by compressing the filled metal jacket from the outside by a concentrically acting impact tool and thereby reducing its diameter.
- the powder filling is particularly strongly compressed in the area of the heating rod tip by conically compressing the metal jacket there.
- the object of the invention is to improve the generic glow plug with regard to a longer service life of the heating coil.
- Fig. 2 is an enlarged view of the detail II of Figure 1 and
- Fig. 3 shows a cross section through a conventional glow plug in the area of detail II with superficial damage to the filament due to the mechanical stress when compacting the powder filling.
- glow plugs are used in the combustion chamber for preheating during a cold start or - as a rod-shaped flame glow plug or flame system in the supply air duct - for air preheating.
- the exemplary embodiment of a glow plug shown in FIG. 1 has a glow tube 5 which is held in a plug body 1 and is connected to it in an electrically conductive manner.
- the jacket of the glow tube usually consists of a nickel-rich iron alloy or a corrosion-free nickel-based alloy such as Inconel 601 and is usually electrically connected as a ground pole, i.e. negative. This electrical ground connection is established via the screw-in thread 7 and / or through the cone 7a at the lower end of the candle body 1 on the front side.
- a heating coil 8 with a control coil 9 welded to it via a connection weld 11 and an electrically insulating, compressed powder filling 10 are arranged in the glow tube.
- This powder filling has several functions, in particular in the compressed state: first of all, it ensures that the heating (8) and control filaments 9 are accommodated in a fixed position and fixed within the glow tube and are held in an electrically insulated manner. Due to the compressed powder, the heat generated in the heating coil 8 must be passed on to the jacket of the glow tube as well as possible. In addition, any air pockets, in particular a certain residual oxygen, should be eliminated as much as possible by compressing the powder. This requires a particularly intensive compression of the powder, especially in the area of the heating coil 8.
- the heating and control coil 8, 9 in the heating area (heating coil 8) consists of a ferritic steel, e.g. made of an iron-chromium-aluminum alloy with 17 to 22% chromium and 3 to 7% aluminum; A commonly used alloy is Kantal AF CrAl225.
- a coiled wire (control coil 9) made of pure nickel (connection weld 11) is welded onto such a heating coil, and has the function of a control resistor.
- the heating coil 8 is connected to the glow tube in the tip of the glow tube via a sealing weld 12.
- the other end of the control coil 9 is connected to a connecting pin 2 embedded in an insulating washer 4, which is electrically insulated and is led out of the candle body 1 in a sealed manner by means of a seal 6.
- the connecting bolt is connected to the positive pole of a power source via a nut 3, which securely contacts a cable eyelet with the connecting bolt.
- the connecting pin 2 is sealed at the upper open end of the glow tube with a soft insulating seal 6 ', which is intended to reliably prevent the penetration of atmospheric oxygen into the compressed powder filling.
- Magnesium oxide is generally used as powder filling 10.
- the filled glow tube is radially compressed from the outside by a concentrically acting impact tool and thereby reduced in diameter, whereby a conical course can also be achieved.
- the powder filling is compressed particularly strongly by compressing the metal jacket there particularly radially. Due to the strong compression of the powder filling, the entire coil 8, 9, but in particular the heating coil 8, is subjected to high mechanical stress.
- the radial compression of the glow tube 5 not only is its jacket plastically deformed, but also the embedded coils 8 and 9.
- the compacting and compacting powder filling 10 transmits isostatic force effects from the striking tools attacking on the outside to the windings of the heating and control coils 8 and 9 and reduce their diameter accordingly in this process.
- the powder filling is not completely homogeneous, but is subject to certain irregularities, the forces exerted on the coils via the powder filling vary locally depending on the scatter of the powder density.
- the thermal and chemical aging processes take place faster at this point due to the higher temperature level than at other points.
- Such a narrowing of the cable cross-section of the helix which is initially only small due to the grain, can thus determine the service life, that is to say shorten the service life.
- the service life of the coils in particular the heating coil 8 which is particularly mechanically stressed during compression and which is also particularly thermally stressed during operation, is to be increased.
- the electrically conductive filaments 8, 9, or at least the particularly endangered filament 8, are hardened on the surface.
- a diffusion treatment such as nitriding is advantageously recommended, which leads to an increase in hardness due to nitride formation in the diffusion zone and results in a gradual transition from the hardened edge zone to the soft core as a result of the diffusion processes.
- This diffusion zone 13 of the helices 8, 9 expediently has a depth t of approximately 5 to 10 ⁇ m.
- the coils Due to the hardening of the coils only in a surface layer 13 near the surface, the coils nevertheless remain plastically deformable as a whole. On the other hand, a pronounced grain of the wire surface is avoided when the powder filling is compacted radially by the surface layer hardening. Even after the powder filling has been compacted, the coils have a smooth surface 14. This avoids mechanical damage to the conductor wire. The consequence is a longer life expectancy of the conductor and thus of the entire glow plug.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Resistance Heating (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP00925294A EP1188023B1 (de) | 1999-06-18 | 2000-05-19 | Elektrisch beheizbare glühkerze oder glühstab für verbrennungsmotoren |
JP2001505506A JP3618092B2 (ja) | 1999-06-18 | 2000-05-19 | 内燃機関用の電気加熱式グロー・プラグまたはグロー・ロッド |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE1999128037 DE19928037C1 (de) | 1999-06-18 | 1999-06-18 | Elektrisch beheizbare Glühkerze oder Glühstab für Verbrennungsmotoren |
DE19928037.1 | 1999-06-18 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2000079185A1 true WO2000079185A1 (de) | 2000-12-28 |
Family
ID=7911788
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2000/004521 WO2000079185A1 (de) | 1999-06-18 | 2000-05-19 | Elektrisch beheizbare glühkerze oder glühstab für verbrennungsmotoren |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1188023B1 (de) |
JP (1) | JP3618092B2 (de) |
DE (1) | DE19928037C1 (de) |
WO (1) | WO2000079185A1 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111537344A (zh) * | 2020-05-11 | 2020-08-14 | 西南石油大学 | 刚性堵漏材料抗压强度测试方法 |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE50211415D1 (de) | 2001-10-23 | 2008-01-31 | Bosch Gmbh Robert | Elektrisch beheizbare glühkerze und verfahren zur herstellung einer elektrisch beheizbaren glühkerze |
JP4971837B2 (ja) * | 2006-04-03 | 2012-07-11 | 日本特殊陶業株式会社 | グロープラグ及びグロープラグの取付構造。 |
JP5276425B2 (ja) * | 2008-12-15 | 2013-08-28 | 日本特殊陶業株式会社 | シースヒータ及びグロープラグ |
US11317761B2 (en) * | 2013-05-02 | 2022-05-03 | Original Pellet Grill Company Llc | Double-sealed high-temperature resistant DC ignitor for use with wood pellet burner assemblies |
JP6392000B2 (ja) * | 2014-06-17 | 2018-09-19 | 日本特殊陶業株式会社 | グロープラグ |
DE102014220235A1 (de) * | 2014-10-07 | 2016-04-07 | Robert Bosch Gmbh | Heizkörper für eine elektrisch beheizbare Glühstiftkerze mit axial gepresstem Heizeinsatz, und zugehöriges Herstellungsverfahren |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4200077A (en) * | 1977-10-15 | 1980-04-29 | Robert Bosch Gmbh | Glow plug structure |
EP0450185A2 (de) | 1990-03-08 | 1991-10-09 | Mercedes-Benz Ag | Flammglühkerze für eine luftverdichtende Einspritzbrennkraftmachine, insb. direkteinspritzende und ladedruckbeaufschlagbare Brennkraftmaschine |
US5791308A (en) * | 1997-07-18 | 1998-08-11 | Precision Combustion, Inc. | Plug assembly |
-
1999
- 1999-06-18 DE DE1999128037 patent/DE19928037C1/de not_active Expired - Fee Related
-
2000
- 2000-05-19 JP JP2001505506A patent/JP3618092B2/ja not_active Expired - Fee Related
- 2000-05-19 WO PCT/EP2000/004521 patent/WO2000079185A1/de active IP Right Grant
- 2000-05-19 EP EP00925294A patent/EP1188023B1/de not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4200077A (en) * | 1977-10-15 | 1980-04-29 | Robert Bosch Gmbh | Glow plug structure |
EP0450185A2 (de) | 1990-03-08 | 1991-10-09 | Mercedes-Benz Ag | Flammglühkerze für eine luftverdichtende Einspritzbrennkraftmachine, insb. direkteinspritzende und ladedruckbeaufschlagbare Brennkraftmaschine |
US5791308A (en) * | 1997-07-18 | 1998-08-11 | Precision Combustion, Inc. | Plug assembly |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111537344A (zh) * | 2020-05-11 | 2020-08-14 | 西南石油大学 | 刚性堵漏材料抗压强度测试方法 |
CN111537344B (zh) * | 2020-05-11 | 2022-03-08 | 西南石油大学 | 刚性堵漏材料抗压强度测试方法 |
Also Published As
Publication number | Publication date |
---|---|
EP1188023A1 (de) | 2002-03-20 |
JP3618092B2 (ja) | 2005-02-09 |
DE19928037C1 (de) | 2000-05-25 |
JP2003502613A (ja) | 2003-01-21 |
EP1188023B1 (de) | 2004-06-23 |
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