WO2000049685A1 - Maquina para el mecanizado de cables especiales para automoviles - Google Patents
Maquina para el mecanizado de cables especiales para automoviles Download PDFInfo
- Publication number
- WO2000049685A1 WO2000049685A1 PCT/ES2000/000039 ES0000039W WO0049685A1 WO 2000049685 A1 WO2000049685 A1 WO 2000049685A1 ES 0000039 W ES0000039 W ES 0000039W WO 0049685 A1 WO0049685 A1 WO 0049685A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- supports
- cables
- machining
- station
- cars
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
Definitions
- Cable is understood to mean, for the purposes of the present invention, a cord formed by several conductors insulated from each other and protected by a dielectric sheath that combines the flexibility and resistance necessary to use, the recommended machine will work in twisted cable and hose with sections up to 0.22 mm2. More specifically, the invention relates to a machine specially designed for the following functions:
- the previous machine When the previous machine is configured as a whole Modular it can be manufactured with more than one crimping station, rubber positioning and straightening, while the charging station and assembly of the terminals crimped at the ends of the wires in the connector will be unique.
- the previous machine is therefore semi-automatic, employs a single operator which places the ⁇ one ⁇ tores and cables in the charging station manually and has high flexibility, thanks to the way it has been built, it is easy to program thanks to the existence of the corresponding computer.
- the internal transport system is linear transfer, using pallets, in combination with a longitudinal tree placed horizontally in the lower part of the machine, said pallets being reusable, quick change and with cradles to place the connectors and cables.
- the internal transport system based on pallets is driven by a longitudinal axis, whose surface is affected by the corresponding labyrinth mounted on the bottom of the machine and operated with the help of an electric motor on whose output shaft the corresponding servo motor is available reducer and torque delimiter, transmitting the movement of the axis of the reducer to the axis by means of the corresponding belt,
- the lateral surface of the impeller shaft works in collaboration with the corresponding cams or vanes of the pallets, determining unemployment situations when they circulate in front of the stations loading, straightening, cutting and peeling, the introduction of rubber and crimping and mounting on the connectors and continuing forward when these stations have finished their work, using the appropriate position sensors,
- the pallets describe a closed circuit moving horizontally empty by the lower part of the machine dragged by a system of endless belts or belts and subsequently vertically raised by the appropriate elevators to the top of the machine where they follow the horizontal movement in the opposite direction driven by the axis mentioned in the previous paragraph, until reach the end of the machine where they descend to the endless belt by another elevator.
- the first that the pallets find the cradles with which they are equipped receive the appropriate cables each with two conductors, each conductor being placed in a funnel and immobilized in said cradles with the help of means mechanical and pneumatic, after detecting its presence and correct placement.
- the corresponding connectors are placed in their cradles, having been designed so that the counter parts can be removed and placed in said cradles quickly, with pneumatic control pistons that act directly on said cradle and withdrawing towards others when they notice a certain resistance as a result of having verified that the connector occupies the corresponding cradle and that they prevent the movement of the pallet until each cradle is not occupied by its connector, which thanks to the formal type characteristics of the ⁇ -piece require that the connector can only occupy the correct position.
- each conductor that was previously deformed by braiding forming a cord is extended and completely straight and perpendicular to the ideal longitudinal axis of the drive shaft of the machine, by means of provision of pneumatic cylinders provided with the corresponding pliers that move forward and close on the driver by pulling them back and forcing them to straighten, then opening said tongs and moving laterally to repeat the operation on the other conductor of the cord.
- the pallet from the previous straightening station is parked with the four ends corresponding to. the two cables immobilized in their cribs, from which they are released by some a ⁇ tuadores and held by manipulators that force them to move vertically up and move forward until they are aligned with two cutting heads equipped with the corresponding double blades, advancing and converging on the conductors with the help of two pneumatic cylinders a pair of the blades for the stripping of the conductor leaving bare the wire of copper or aluminum, and another second pair for the cut of the same one, simultaneously combining with a horizontal movement backwards of the mentioned a ⁇ tuadores to cause the stripping of the conductor held by the two stripping blades, with the driver operated back and vertically downwards, until the same manipulators are deposited in their cribs and become immobilized again in them.
- Rubber crimping and coloring stations are not described because they are formed from totally conventional presses and devices and are not subject to them of the present invention, in any case they will stop the pallets, and the cables held in Cots will receive the appropriate tires and terminals.
- the movements and elements used to place said conductors in the crimping presses are of the same nature as those used in the cutting and stripping station,
- the conductors once straightened, cut, with their tips stripped at their ends and set with rubber and terminals, they arrive through the pallets that transfer them from the previous station to that of their assembly in the connectors, which is carried out with the help of a robot arm whose movements, which are described below are determined by the corresponding PC which sets the appropriate coordinates, according to the specific characteristics of the connector so that when the pallet arrives at said station and stops, the robot will look for the connector to its cradle moving forward to take it with the help of the corresponding clamps, and then withdraw backwards, while simultaneously activating the station's drivers free the conductors from their cradles and enclose the terminal and raise it vertically, advancing the robot again and entering the terminal into the inside the connector cavity, being fixed inside by the retention means of the connector itself, which is removed horizontally and towards after the robot arm to verify that the terminal is not in a backward position with respect to the connector, the previous operations are repeated as many times as necessary so that all the cavities of the connector are occupied by terminals, finally
- Figure n ⁇ l is a front elevation view of the cable machine
- Figure n ⁇ 2 is a side elevational view of the machine object of the invention.
- Figure n ⁇ 3 is a top plan view of the recommended machine
- Figure n ⁇ 4 is a side elevational view of the machine loading module.
- Figure n ⁇ 5 is a front elevational view of the machine loading module with the pallet parked in front of the module.
- Figure n ⁇ 6 is a top plan view of the loading module with a pallet (10) parked in front of it, clamping its supports (14) and (15) the cables (23) with their separate conductors (23.1),
- Figure n ⁇ 7 is a side elevation view of the straightening module with a pallet (10) stopped in front of it with a cable (23) clamped on its supports (14) and (15).
- Figure n ⁇ 8 is a top plan view of the straightening module of the pallet (10) parked in front of it.
- Figure n ⁇ 9 is a side elevation view of the crimped module.
- Figure n ⁇ 10 is a front elevation view of the module set.
- Figure n ⁇ 11 is a side elevational view of the cutting and stripping module.
- Figure n ⁇ 12 is a front elevation view of the cutting and stripping module
- Figure n ⁇ 13 is a side elevation view of the cutting and stripping module.
- Figure n ⁇ 14 is a top plan view, partially sectioned in detail of the robot part.
- Figure n ⁇ 15 is a side elevation view of the shaft (90).
- Figure n ⁇ 16 is a longitudinal section through 16-16 ', according to figure n ⁇ 15.
- the cable machine is constructed on a chassis formed by the assembly of struts (45). ) perpendicular to stringers (46) and crossbars (47), perpendicular in turn to (46), resting the chassis on the ground thanks to a few feet (48) height adjustable to level the machine.
- the struts (45) the stringers (46) and the crossbars (47), are constructed in conventional profiles and fit on supports (49), and are immobilized to them by means of screws (50).
- the recommended machine (68) will consist of a charging station (68.1) and a connector mounting station (68.2) between which one or more stations can be located: - Straightening (68.3).
- n ⁇ 1 and 2 - a structure for the transport of pallets (10), whose configuration will be detailed later.
- Said structure is formed by horizontal plates (51) that join the struts (45) on which the stringers (52) mounted by the handrails (55) are mounted, perpendicularly to both, the U-shaped crossbars are screwed (53) that are secured in (45) and reinforcements (54) provided with cartels (54.1), see figure n ⁇ 13.
- the shaft (90) receives the movement, as it can see in figure n ⁇ 2, of an electric motor (20) connected to a servomotor and this to a reducer and torque limiter (21), whose axis mounts the pulley (21.1) which transmits the movement to the pulley (19.5 ) mounted on the end of said shaft (90), by means of the belt (56),
- the movement through the bottom of the machine (68) of the pallets (10) is ensured by two endless belts (18) rolling on pulleys (18.1) and (18.2), the belts (18) resting on a profiling (58) with recesses (58.1) for the fitting and guide of the tapes (18), said profiling (58) is formed by the profiles (58) proper and the handrails (59) that join them resting on the brackets of reinforcement (60), see figure n ⁇ 2,
- the edges of the endless belts (18) imprison the pallets (10) and their pin (11) arranged in their lower part and the ends (18) are immobilized in the plates (35), see figure n ⁇ 1.
- the pallet (10), as can be seen in figure n ⁇ 5, is formed by two platforms (10.1) and (16) separated by a pedestal (42), on the first platform (10,1) the supports are incorporated (12), (13), which are equipped with the appropriate counter parts that immobilize the corresponding connectors, while on the second platform the cable holders (14-15) are mounted (23), which are equipped with a device to immobilize the cables (23) and separately the conductors (23.1).
- Said device is formed by the support itself (14-15) in the form of "U” between whose vertical areas are funnel-shaped spaces (22) in which the nails (14,1-15.1) pivot. by the point of articulation (15.3-14.3) against the expansive action of a spring (14.2-15.2) mounted horizontally, forming the edge (14.4-15.4) of the nails (14.1-15.1) and the edge (14.5-15.5) of the supports (14-15) a kind of funnel (22), see figure n ⁇ 5.
- the module or charging station (68.1) joins the machine chassis and is suspended on the pedestal (36) and its horizontal extension (36.1), securing said structure by the cartouche (41), said pedestal (36) holds two pneumatic cylinders (38) each equipped with two rods (40), guided through the plate (39), at whose end are the rammers (25) .
- the operation of the load station (68.1) is as follows: the operator normally separates the ⁇ ondu ⁇ tores (23,1) from the ⁇ able (23) and places them in the funnel (22) of the supports for ⁇ able (14) and (15) then acting the tampers (25).
- the straightening station (68.3) is erected, as it can be seen in Figure 7, on a vertical pedestal (70) and another horizontal support (71) reinforced by the brackets (70.1) and (71.1), on the first (70) a pneumatic piston (80) is fitted with a rod at the end of which a ram (26) is arranged as a handrail ⁇ ya an ⁇ hura is substantially equal to the platform (16) of the pallet (10), see Figure n ⁇ 8, while on (71) pneumatic cylinders (61) are immobilized with the support (61) whose rod is attached on the manipulator (27) and this on the clamps (28).
- the clamps (28) with the manipulator (27) and the pneumatic cylinder (61) can be moved horizontally to the right and left by the action of the linear adjuster (73) resting on the pedestal (71), see figure n ⁇ 7,
- the straightening station as and as can be seen in figures n. 7 and 8, has rammers (26) that are pneumatically activated by the addition of the corresponding cylinders (80) immobilize the conductors (23,1) between them. themselves and the support (43) for continuous action of the tweezers (28) - see figure n ⁇ 8, which folds over (23.1) as the robots advance (27) driven by the pneumatic cylinders (61).
- clamps (28) Once the clamps (28) have advanced and imprisoned (23.1), they stretch slightly backwards until their ends are straightened, opening the clamps (28) and rotating 180 ⁇ to repeat the same operation in the second conductor (23,1) of the cable (2. 3) .
- the cutting and stripping station (68.4) is supported on vertical pedestals (74) at whose upper ends a horizontal extension (74,1) is secured and supported, see figure n ⁇ 11 and 12, on the which disposes two vertical acting pneumatic cylinders (63) and two immobilized linear actuators (30) on a linear support (74.2) of the pedestal (74), a plate (63.2) being provided at the end of the rod (63.2) which mounts another displaced rod (63.3) and this the supports (33) of the cutting blades (31) ) and peeling (32), while the also a ⁇ tuadores (30) endowed with combined vertical movement thanks to the actuators (29) transmit a vertical and horizontal movement to the clamp (62) that holds with its claws to the support (76) ,
- the cutting and stripping station (68.4) is equipped with two other pneumatic cylinders (63) whose rod is vertically oriented upwards with the aid of a plate (63.2) another rod displaced (63.3) whose end is equipped with the blades (31) and (32) and its support (33).
- the cutting and stripping module is the one shown in figures n ⁇ 11 and 12 and has a ⁇ able manipulator (23) for which a clamp (62) is used, see figure n ⁇ 11 which collects (23) and the supports (14) and (15) lifting them in a vertical and ascending movement after having released it from the nails (14.1-15.1) and moving it horizontally to the cutting and peeling station (68.4), for which the actuators (29) and (30) are used, said station being formed by two pneumatic cylinders (63) at whose ends the ⁇ u ⁇ hillas (31) and (32) mounted on the supports (33) ⁇ on the backstop guaranteed by the springs (34), collapsing (31) and (32) on (23.1), the same ones recede due to the addition of the adductor (30), causing the stripping of the adductors (23,1) of the insulator or sheath (23, 2) and the cutting of copper or aluminum (23.3), (all four at the same time), following the downward vertical movement of the clamp (62) until the c inverters (2
- the connector mounting station such and as can be seen in figures n ⁇ 13 and 14, is configured from the pedestals (77) and the handrail (77,1) on which the actuators (82) are mounted that in turn and by means of the angular support (83) they also drag the actuators (84) provided with tweezers (84,1) that hold the angle support (85) between their claws (84,2).
- the support (86,1) of the vertical and horizontal adjustment strip (86) on which the conductor (23.1) and the corresponding terminal are located In the lower part of the machine and on the struts (45) is the support (86,1) of the vertical and horizontal adjustment strip (86) on which the conductor (23.1) and the corresponding terminal are located,
- the robot (65) with vertical or horizontal movement capacity is placed thanks to the race supports (65-67), as well as turning on itself, equipped (65) with the clamps (64) ), animated after adjusting the clamps (64) on the corresponding connector of a small recoil movement thanks to a small air chamber (88) located in the manipulator (87).
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP00901618A EP1071175A1 (en) | 1999-02-16 | 2000-02-09 | Machine for machining special cables for automobiles |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES009900313A ES2151446B1 (es) | 1999-02-16 | 1999-02-16 | Maquina para el mecanizado de cables especiales para automoviles. |
ESP9900313 | 1999-02-16 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2000049685A1 true WO2000049685A1 (es) | 2000-08-24 |
Family
ID=8307342
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/ES2000/000039 WO2000049685A1 (es) | 1999-02-16 | 2000-02-09 | Maquina para el mecanizado de cables especiales para automoviles |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1071175A1 (es) |
ES (1) | ES2151446B1 (es) |
WO (1) | WO2000049685A1 (es) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1434486B2 (en) † | 2001-10-04 | 2011-01-12 | State of Israel, Ministry of Agriculture & Rural Development, Agricultural Research Organization (A.R.O.), Volcani Center | Microbiocidal formulation comprising citral |
CN114270644A (zh) * | 2019-05-27 | 2022-04-01 | 梅茨纳机械制造有限公司 | 用于剥离电缆的设备和方法、及用于制造电缆的*** |
CN114824982A (zh) * | 2022-04-11 | 2022-07-29 | 安徽思科赛德电子科技有限公司 | 一种压感式端子一体成型式智能化生产装置 |
Families Citing this family (12)
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CN102386544B (zh) * | 2011-09-19 | 2013-06-19 | 宁波神博电子有限公司 | 一种rca接插件自动组装注塑成型复合机 |
CN107078451B (zh) * | 2014-10-15 | 2019-10-01 | 利塔尔两合公司 | 用于布线电路的电缆序列、制造方法以及应用 |
CN106058614B (zh) * | 2016-06-08 | 2018-02-23 | 国家电网公司 | 高压电缆内应力释放装置及控制方法 |
CN106584065B (zh) * | 2017-02-08 | 2019-04-16 | 博格华纳汽车零部件(江苏)有限公司 | 物料推送机构 |
CN108258563A (zh) * | 2018-01-11 | 2018-07-06 | 昆山唯斯达电子科技有限公司 | 一种插针机 |
CN109713551B (zh) * | 2019-01-17 | 2020-08-04 | 襄阳司方德电子有限公司 | 一种用于生产电缆线束的装置 |
DE102019130317A1 (de) * | 2019-03-29 | 2020-10-01 | Metzner Holding GmbH | Vorrichtung und Verfahren zur Montage eines elektrischen Steckverbinders |
EP3970245B1 (de) * | 2019-05-17 | 2023-11-29 | Metzner Maschinenbau GmbH | Verfahren, vorrichtung und system zur konfektionierung eines elektrischen kabels |
CN110480702B (zh) * | 2019-08-12 | 2021-06-22 | 深圳市兴霖科技有限公司 | 一种排母接线端子生产设备和排母接线端子的裁切方法 |
CN110788255B (zh) * | 2019-11-19 | 2020-12-29 | 胜美达电机(广西)有限公司 | 一种自动生产线 |
CN111370974B (zh) * | 2020-05-07 | 2021-03-30 | 许昌学院 | 一种连接器插片全自动组装工艺 |
CN111509521B (zh) * | 2020-05-07 | 2021-04-16 | 许昌学院 | 一种连接器插片全自动组装设备 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES8602308A1 (es) * | 1983-08-12 | 1985-11-01 | Sumitomo Electric Industries | Un aparato para fabricar automaticamente cable con terminales engarzados al mismo. |
US4561155A (en) * | 1983-06-22 | 1985-12-31 | Artos Engineering Company | Cord manufacturing apparatus and connector attachment machine therefor |
FR2596233A1 (fr) * | 1986-03-19 | 1987-09-25 | Labinal | Procede de fabrication de faisceaux de cablages electriques, machine pour la mise en oeuvre du procede et cablages obtenus |
US5119546A (en) * | 1989-08-10 | 1992-06-09 | Molex Incorporated | Electrical harness assembly apparatus |
ES2048771T3 (es) * | 1987-08-07 | 1994-04-01 | Claude Ricard | Procedimiento y dispositivo para ensartar mecanicamente una pieza de conexion en los extremos de varios hilos conductores. |
US5365659A (en) * | 1992-06-24 | 1994-11-22 | Sumitomo Electric Industries, Ltd. | Wiring harness fabricating system |
-
1999
- 1999-02-16 ES ES009900313A patent/ES2151446B1/es not_active Expired - Fee Related
-
2000
- 2000-02-09 EP EP00901618A patent/EP1071175A1/en not_active Withdrawn
- 2000-02-09 WO PCT/ES2000/000039 patent/WO2000049685A1/es not_active Application Discontinuation
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4561155A (en) * | 1983-06-22 | 1985-12-31 | Artos Engineering Company | Cord manufacturing apparatus and connector attachment machine therefor |
ES8602308A1 (es) * | 1983-08-12 | 1985-11-01 | Sumitomo Electric Industries | Un aparato para fabricar automaticamente cable con terminales engarzados al mismo. |
FR2596233A1 (fr) * | 1986-03-19 | 1987-09-25 | Labinal | Procede de fabrication de faisceaux de cablages electriques, machine pour la mise en oeuvre du procede et cablages obtenus |
ES2048771T3 (es) * | 1987-08-07 | 1994-04-01 | Claude Ricard | Procedimiento y dispositivo para ensartar mecanicamente una pieza de conexion en los extremos de varios hilos conductores. |
US5119546A (en) * | 1989-08-10 | 1992-06-09 | Molex Incorporated | Electrical harness assembly apparatus |
US5365659A (en) * | 1992-06-24 | 1994-11-22 | Sumitomo Electric Industries, Ltd. | Wiring harness fabricating system |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1434486B2 (en) † | 2001-10-04 | 2011-01-12 | State of Israel, Ministry of Agriculture & Rural Development, Agricultural Research Organization (A.R.O.), Volcani Center | Microbiocidal formulation comprising citral |
CN114270644A (zh) * | 2019-05-27 | 2022-04-01 | 梅茨纳机械制造有限公司 | 用于剥离电缆的设备和方法、及用于制造电缆的*** |
CN114270644B (zh) * | 2019-05-27 | 2024-05-07 | 梅茨纳机械制造有限公司 | 用于剥离电缆的设备和方法、及用于制造电缆的*** |
CN114824982A (zh) * | 2022-04-11 | 2022-07-29 | 安徽思科赛德电子科技有限公司 | 一种压感式端子一体成型式智能化生产装置 |
CN114824982B (zh) * | 2022-04-11 | 2022-12-06 | 安徽思科赛德电子科技有限公司 | 一种压感式端子一体成型式智能化生产装置 |
Also Published As
Publication number | Publication date |
---|---|
EP1071175A1 (en) | 2001-01-24 |
ES2151446A1 (es) | 2000-12-16 |
ES2151446B1 (es) | 2001-07-16 |
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