WO2000006675A1 - Wassermischbares kühlschmierstoff-konzentrat - Google Patents
Wassermischbares kühlschmierstoff-konzentrat Download PDFInfo
- Publication number
- WO2000006675A1 WO2000006675A1 PCT/EP1999/003990 EP9903990W WO0006675A1 WO 2000006675 A1 WO2000006675 A1 WO 2000006675A1 EP 9903990 W EP9903990 W EP 9903990W WO 0006675 A1 WO0006675 A1 WO 0006675A1
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- WO
- WIPO (PCT)
- Prior art keywords
- cooling lubricant
- percent
- water
- weight
- lubricant concentrate
- Prior art date
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
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- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/04—Hydroxy compounds
- C10M129/06—Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
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- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/26—Carboxylic acids; Salts thereof
- C10M129/56—Acids of unknown or incompletely defined constitution
- C10M129/60—Tall oil acids
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- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/04—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M133/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
- C10M133/08—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups
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- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/16—Amides; Imides
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- C10M133/38—Heterocyclic nitrogen compounds
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- C10M145/30—Polyoxyalkylenes of alkylene oxides containing 3 carbon atoms only
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- C10M2201/02—Water
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/087—Boron oxides, acids or salts
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- C10M2207/021—Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
- C10M2227/06—Organic compounds derived from inorganic acids or metal salts
- C10M2227/063—Complexes of boron halides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
- C10M2227/06—Organic compounds derived from inorganic acids or metal salts
- C10M2227/065—Organic compounds derived from inorganic acids or metal salts derived from Ti or Zr
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
- C10M2227/06—Organic compounds derived from inorganic acids or metal salts
- C10M2227/066—Organic compounds derived from inorganic acids or metal salts derived from Mo or W
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/01—Emulsions, colloids, or micelles
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2070/00—Specific manufacturing methods for lubricant compositions
- C10N2070/02—Concentrating of additives
Definitions
- the object of the invention is a water-miscible cooling lubricant concentrate which, in the water-mixed state, is distinguished both by excellent performance properties in cutting or non-cutting metalworking and by a particularly high skin tolerance.
- cooling lubricants account for almost 40% of the triggering of occupational skin diseases in the commercial sector (brochure ZH 1/467, Skin Protection in Metalworkers, Working Group of Metalworking Cooperatives, 1996).
- Cooling lubricants are used in metal cutting and metal forming to cool and lubricate workpieces. They are used in machining processes such as milling, turning, drilling and grinding as well as in non-cutting deformations such as rolling, deep drawing or cold extrusion. According to DIN 51385, a distinction is made between water-miscible and water-mixed cooling lubricants.
- water-mixed means the final state of the finished medium, usually in the form of an oil-in-water emulsion, and “water-miscible” means the cooling lubricant concentrate. Water-mixed cooling lubricants are produced by the user by mixing the concentrate with water.
- Your main task as an emulsion, solution or in a concentrated form in metalworking is cooling, lubricating and removing the material removal caused by the multitude of manufacturing operations such as turning, drilling, milling, grinding etc. away from the workpiece and tool.
- the water-mixed cooling lubricant fulfills a number of other secondary tasks, such as keeping the systems clean and protecting the machine parts against corrosion.
- the commonly used water-mixed cooling lubricants have a pH value between 8.2 and 9.4, depending on the concentration and type of cooling lubricant, which can only exceptionally be higher.
- the disadvantage here is that a high pH value lowers the skin compatibility of the cooling lubricant, because the protective acid mantle of the skin is thereby destroyed and skin problems can occur for the operator of the metal processing machine with prolonged exposure times.
- a lowering of the pH value of water-mixed cooling lubricants up to the neutral point has so far proven to be impossible, because then the high demands on the rust protection effect of water-mixed cooling lubricants can no longer be met.
- a water-miscible cooling lubricant concentrate which contains natural or synthetic mineral oils, emulsifiers, corrosion protection additives, solubilizers, preservatives, metal inhibitors and other common additives and, after dilution to a 2 to 25 percent by weight aqueous solution, a pH between 7.0 and 7.5, and additionally as a preservative and / or corrosion protection additive, a mixture of
- a carboximide a phosphoric acid ester, a triazole, a thiadiazole, an isothiazolinone, an imidazole, a guanidine, an aromatic carboxylic acid and the 3-iodo-2-propynylcarbamate and / or
- Such a cooling lubricant concentrate contains paraffinic or as natural or synthetic mineral oils naphthenic hydrocarbons, which can also be mixed in a ratio of 1: 3 to 5: 1, white oils, esters, polyisobutenes, polyvinylpyrrolidones or polyalkylene glycols. These compounds, also referred to as base oils, are generally present in the cooling lubricant concentrate in an amount of 5 to 80 percent by weight, preferably in an amount of 5 to 50 percent by weight.
- the emulsifiers are the most important in the production of the cooling lubricant concentrate according to the invention.
- anionic emulsifiers such as alkali salts of saturated or unsaturated carboxylic acids, alkali salts of sulfonates and sulfonic acids and salts of phosphoric acid esters have a very special meaning.
- nonionic emulsifiers especially fatty alcohol ethoxylates, fatty alcohol propoxylates, sugar esters, neopentyl glycol esters, pentaerythritol esters, 2-ethylhexyl esters and
- Trimethylolpropane ester used for the preparation of the water-miscible coolant concentrate according to the invention with success.
- boric acid compounds can also increase the cooling lubricant biostasis and the buffer capacity. As a result, longer service lives of the cooling lubricant are achieved in practical use, thus improving its economy.
- the significantly increased biocidal activity of boric acid compounds which is observed especially in the low pH range and can be explained by a blockade of the enzymes of the phosphate metabolism of the microorganisms, also allows the amount of others to reduce added inhibitors against the growth of microorganisms.
- the corrosion protection of boron compounds is significantly increased if they are used together with polyalkoxylated fatty acid amides and / or imides, especially with neutral ethoxylated and / or propyxylated fatty acid amides based on vegetable and / or animal origin and / or specifically selected fatty acid mixtures and / or alkyl succinimides other corrosion protection additives, for example phosphoric acid esters, triazoles or thiadiazoles, which are also contained in conventional cooling lubricant formulation, the corrosion protection agent being added in an amount of 5 to 25 percent by weight.
- a water-mixed cooling lubricant equipped with the corrosion protection additives mentioned shows corrosion protection equivalent to DIN 51360-1 and -2 in aqueous solution, even at a pH value between 7.0 and 7.5, as the cooling lubricants previously used.
- boric acid-free formulations which consist of ethoxylated and / or propoxylated fatty acid alkanolamides, a concentration of 2 to 25 percent by weight is sufficient to achieve corrosion protection that meets the highest requirements previously placed on cooling lubricants.
- fatty acids, in particular ether carboxylic acids are used as corrosion inhibitors, a degree of ethoxylation of 2 to 12 moles of ethylene oxide per mole of ether carboxylic acid is particularly advantageous.
- Such ethoxylated ether carboxylic acids are used as anti-corrosion agents in a concentration of 2 to 15 percent by weight.
- biocidal compounds which are otherwise not provided with sufficient stability also have an active ingredient stability even after long storage times and at elevated temperatures of significantly larger than 95%.
- These compounds include above all 3-iodo-2-propynyl butyl carbamate, methyl isothiazolinone and other isothiazolinone derivatives.
- inhibitors can prevent nitrosamine formation.
- Such inhibitors include, inter alia, free primary amines which arise in small amounts from fatty acid alkanolamides in the cooling lubricant according to the invention as a result of a dissociation equilibrium, or, for example, ascorbic acid. This prevents nitrosamine formation.
- Test results also speak against an increased risk of nitrosamine formation of the cooling lubricant formulations according to the invention, in particular that amides in a pH range of 6-8 cannot form stable nitrosamines.
- the active substances contained in the cooling lubricant concentrate according to the invention can only develop their optimal effect if they are homogeneously distributed and the cooling lubricant concentrate does not separate into several phases. Therefore, solubilizers must be added to the concentrate.
- solubilizers In addition to water, glycols such as ethylene glycol and, above all, butyltriglycol, and also straight-chain and branched fatty alcohols with 16 to 24 carbon atoms are suitable if they are added in amounts of 5 to 50 percent by weight.
- the water-mixed cooling lubricant is a good breeding ground for microorganisms.
- methylolurea derivatives such as dimethylolurea and / or tri- and tetramethylolacetylene diurea, contrary to previous experience, do not polymerize to ineffective polyurea derivatives even in higher concentrations and then thus are no longer available as a biocidal active ingredient or cause problems due to precipitation reactions and inhomogeneities.
- the preservatives are generally added to the cooling lubricant concentrate in amounts of 0.1 to 5 percent by weight.
- the water-miscible and water-mixed cooling lubricants according to the invention can contain further functional additives contain, for example castoroil ethoxylates, petroleum sulfonates up to a total base number of 400 or less, solid lubricants, toluyltriazoles, defoamers and / or anti-fog additives.
- the aqueous solutions or emulsions prepared from the water-miscible cooling lubricant concentrate generally contain these additives in amounts of 1 to 10 percent by weight, preferably in amounts of 2 to 5 percent by weight, based on the water-miscible cooling lubricant concentrate.
- TEWL transepidermal water loss
- Trimethylolpropane trioleate 16% C 16 excess alcohol 5%
- IPBC 3-iodo-2-propynyl butyl carbamate
- IPBC 3-iodo-2-propynyl butyl carbamate
- Cocosalkylguanidinium derivative (Dodigen®) 1% n-octylisothiazolinone 0.6%
- Triethanolamine salt of a cyclic compound Triethanolamine salt of a cyclic compound
- Tricarboxylic acid (Irgacor® L 190) 50%
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
Abstract
Description
Claims
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BRPI9912475-0A BR9912475B1 (pt) | 1998-07-28 | 1999-06-10 | concentrado de lubrificante refrigerador miscÍvel em Água, bem como seu uso. |
DE59911375T DE59911375D1 (de) | 1998-07-28 | 1999-06-10 | Wassermischbares kühlschmierstoff-konzentrat |
AU45106/99A AU4510699A (en) | 1998-07-28 | 1999-06-10 | Water-miscible cooling lubricant concentrate |
JP2000562459A JP4084927B2 (ja) | 1998-07-28 | 1999-06-10 | 水に混和性の冷却潤滑剤濃縮物 |
EP99927938A EP1102830B1 (de) | 1998-07-28 | 1999-06-10 | Wassermischbares kühlschmierstoff-konzentrat |
US09/744,592 US6511946B1 (en) | 1998-07-28 | 1999-06-10 | Water-miscible cooling lubricant concentrate |
HK01108345A HK1038375A1 (en) | 1998-07-28 | 2002-01-07 | Water-miscible cooling lubricant concentrate. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19833894A DE19833894A1 (de) | 1998-07-28 | 1998-07-28 | Wassermischbares Kühlschmierstoff-Konzentrat |
DE19833894.5 | 1998-07-28 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2000006675A1 true WO2000006675A1 (de) | 2000-02-10 |
Family
ID=7875546
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP1999/003990 WO2000006675A1 (de) | 1998-07-28 | 1999-06-10 | Wassermischbares kühlschmierstoff-konzentrat |
Country Status (10)
Country | Link |
---|---|
US (1) | US6511946B1 (de) |
EP (1) | EP1102830B1 (de) |
JP (1) | JP4084927B2 (de) |
KR (1) | KR100451979B1 (de) |
AU (1) | AU4510699A (de) |
BR (1) | BR9912475B1 (de) |
DE (2) | DE19833894A1 (de) |
ES (1) | ES2235490T3 (de) |
HK (1) | HK1038375A1 (de) |
WO (1) | WO2000006675A1 (de) |
Cited By (3)
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JP2002285185A (ja) * | 2001-03-23 | 2002-10-03 | Kyodo Yushi Co Ltd | 水溶性金属加工油剤組成物 |
WO2007033764A2 (de) * | 2005-09-21 | 2007-03-29 | Clariant Produkte (Deutschland) Gmbh | Biozide zusammensetzungen |
EP3130653A1 (de) * | 2015-08-13 | 2017-02-15 | Fuchs Petrolub SE | Zusammensetzung zur minimalmengenschmierung und deren verwendung |
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US7585822B2 (en) * | 2004-11-23 | 2009-09-08 | Crompton Corporation | Emulsifier blends for lubricating oils |
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CN108431191B (zh) | 2015-12-21 | 2022-12-09 | 汉高股份有限及两合公司 | 金属加工液 |
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JP2023084942A (ja) * | 2021-12-08 | 2023-06-20 | 出光興産株式会社 | 水溶性金属加工油剤 |
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- 1999-06-10 ES ES99927938T patent/ES2235490T3/es not_active Expired - Lifetime
- 1999-06-10 US US09/744,592 patent/US6511946B1/en not_active Expired - Lifetime
- 1999-06-10 JP JP2000562459A patent/JP4084927B2/ja not_active Expired - Lifetime
- 1999-06-10 WO PCT/EP1999/003990 patent/WO2000006675A1/de active IP Right Grant
- 1999-06-10 AU AU45106/99A patent/AU4510699A/en not_active Abandoned
- 1999-06-10 KR KR10-2001-7000970A patent/KR100451979B1/ko not_active IP Right Cessation
- 1999-06-10 DE DE59911375T patent/DE59911375D1/de not_active Expired - Lifetime
- 1999-06-10 BR BRPI9912475-0A patent/BR9912475B1/pt not_active IP Right Cessation
- 1999-06-10 EP EP99927938A patent/EP1102830B1/de not_active Revoked
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002285185A (ja) * | 2001-03-23 | 2002-10-03 | Kyodo Yushi Co Ltd | 水溶性金属加工油剤組成物 |
WO2007033764A2 (de) * | 2005-09-21 | 2007-03-29 | Clariant Produkte (Deutschland) Gmbh | Biozide zusammensetzungen |
WO2007033764A3 (de) * | 2005-09-21 | 2007-06-28 | Clariant Produkte Deutschland | Biozide zusammensetzungen |
US8163784B2 (en) | 2005-09-21 | 2012-04-24 | Clariant Produkte (Deutschland) Gmbh | Biocidal compositions |
EP3130653A1 (de) * | 2015-08-13 | 2017-02-15 | Fuchs Petrolub SE | Zusammensetzung zur minimalmengenschmierung und deren verwendung |
Also Published As
Publication number | Publication date |
---|---|
US6511946B1 (en) | 2003-01-28 |
KR100451979B1 (ko) | 2004-10-08 |
JP2002521555A (ja) | 2002-07-16 |
BR9912475A (pt) | 2001-04-17 |
BR9912475B1 (pt) | 2013-06-04 |
EP1102830B1 (de) | 2004-12-29 |
KR20010089140A (ko) | 2001-09-29 |
ES2235490T3 (es) | 2005-07-01 |
DE59911375D1 (de) | 2005-02-03 |
DE19833894A1 (de) | 2000-02-03 |
HK1038375A1 (en) | 2002-03-15 |
AU4510699A (en) | 2000-02-21 |
EP1102830A1 (de) | 2001-05-30 |
JP4084927B2 (ja) | 2008-04-30 |
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