WO1997044415A1 - Gasoline detergent compositions - Google Patents

Gasoline detergent compositions Download PDF

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Publication number
WO1997044415A1
WO1997044415A1 PCT/GB1997/001397 GB9701397W WO9744415A1 WO 1997044415 A1 WO1997044415 A1 WO 1997044415A1 GB 9701397 W GB9701397 W GB 9701397W WO 9744415 A1 WO9744415 A1 WO 9744415A1
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Prior art keywords
range
weight
number average
molecular weight
average molecular
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PCT/GB1997/001397
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French (fr)
Inventor
Trevor John Russell
Antony Cooney
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The Associated Octel Company Limited
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Priority to AU29091/97A priority Critical patent/AU2909197A/en
Publication of WO1997044415A1 publication Critical patent/WO1997044415A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/143Organic compounds mixtures of organic macromolecular compounds with organic non-macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/04Use of additives to fuels or fires for particular purposes for minimising corrosion or incrustation
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/16Hydrocarbons
    • C10L1/1608Well defined compounds, e.g. hexane, benzene
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/16Hydrocarbons
    • C10L1/1616Hydrocarbons fractions, e.g. lubricants, solvents, naphta, bitumen, tars, terpentine
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/16Hydrocarbons
    • C10L1/1625Hydrocarbons macromolecular compounds
    • C10L1/1633Hydrocarbons macromolecular compounds homo- or copolymers obtained by reactions only involving carbon-to carbon unsaturated bonds
    • C10L1/1641Hydrocarbons macromolecular compounds homo- or copolymers obtained by reactions only involving carbon-to carbon unsaturated bonds from compounds containing aliphatic monomers
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/188Carboxylic acids; metal salts thereof
    • C10L1/1881Carboxylic acids; metal salts thereof carboxylic group attached to an aliphatic carbon atom
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/198Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
    • C10L1/1985Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/222Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
    • C10L1/2222(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/234Macromolecular compounds
    • C10L1/238Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/2383Polyamines or polyimines, or derivatives thereof (poly)amines and imines; derivatives thereof (substituted by a macromolecular group containing 30C)

Definitions

  • This invention relates to multi-functional detergent- containing additive compositions for hydrocarbon fuels. More particularly, the invention relates to alkenyl succinimide-based detergent compositions for hydrocarbon fuels and especially gasoline.
  • Valve stem sticking is a problem often associated with the use of high molecular weight detergents, particularly those with a polyisobutene backbone.
  • the detergent layer on the valve stem may become so viscous under low temperature conditions that the valves stick. This leads to compression loss and even engine failure.
  • Another potential problem is that of the package separating in the presence of water. In some circumstances additive storage conditions can be such that contamination with water accumulating at the bottom of storage tanks may result in the separation of package components.
  • WO93/20170 discloses gasoline compositions containing a polyisobutenyl succinimide detergent wherein the polyisobutenyl substituent of the succinimide has a number average mol.wt. in the range 500-5000, and a carrier oil component comprising a mono end capped polypropylene glycol ether having a mol.wt. in the range 500-5000 or an ester thereof.
  • EP 588429 discloses a gasoline composition
  • a gasoline composition comprising a minor amount of a polyalphaolefin having a viscosity at 100°C of 2-20cst, and a minor amount of a polyoxyalkylene compound selected from glycols, mono and diethers thereof, having a number average mol.wt. in the range 400-3000.
  • the composition additionally contains a minor amount of an ashless dispersant, preferably a polyolefin substituted succinimide wherein the polyolefin has a number average mol.wt. in the range 800-5000.
  • the patent discloses that instability/immiscibility between a particular succinimide and a particular polyoxyalkylene compound can be overcome by the addition of the polyalphaolefin component.
  • US 3,676,089 discloses a liquid hydrocarbon fuel containing an alkenyl succinimide and a polymer or copolymer of a C 6 -C 6 unsaturated hydrocarbon.
  • US 5,405,419 discloses the use of polyolefin amine detergents, polyolefins and mono end capped polypropylene glycols in detergent compositions.
  • GB 2261441 discloses a fuel composition for controlling engine deposits which comprises (a) a polyoxyalkylene compound having a mol.wt. of 200-5000 and (b) a hydrocarbyl succinimide.
  • An additive concentrate containing (a) and (b) may be made up with a mineral oil.
  • US 3,901,665 discloses a liquid hydrocarbon fuel composition
  • a liquid hydrocarbon fuel composition comprising (a) from 0.01-0.06%wt of a 3 or 4 carbon olefin, preferably polyisobutene with a mol.wt. from 400-1400, preferably about 400-900 and (b) from 0.008-0.016%wt of a polyoxyalkylene compound of formula R(OCH2CH(CH3) )xOH, where R is alkyl, preferably B97 01 97
  • C 10 _ 18 and x has a value of 4-20.
  • the additives are effective as anti-icing agents, as carburettor detergents and can reduce intake valve deposits.
  • US 3,658,494 discloses a fuel composition comprising an additive combination of (a) an oxy compound which is a monoether of a glycol or polyglycol and (b) a dispersant which could be a succinimide.
  • the oxy compounds are typically ethylene glycol monobutyl ether.
  • JP 5117671 discloses an additive composition to reduce intake valve deposits comprising a mixture of mono and bis succinimides, a polyoxyalkylene glycol or an ether thereof and a lubricating oil fraction having a viscosity of 3-35cst at 100°C
  • the polyoxyalkylene glycols and their ethers are of average mol.wt. of 500- 5000.
  • the present invention provides a novel fuel additive composition
  • a novel fuel additive composition comprising a combination of a polyisobutenyl succinimide as a detergent/dispersant and a carrier fluid which is a combination of a polyalkylene glycol and a polyolefin, whereby the polyolefin may be partly replaced by a mineral oil.
  • the present invention is based on the surprising discovery that the unique combination of a polyisobutenyl succinimide, a polyalkylene glycol and a polyolefin provide compositions that are highly effective, for example synergistically effective in detergency, and also compatible with one another i.e. do not separate. Moreover, a poorly performing existing polyisobutenyl succinimide/polyether system can be improved by the addition of a polyolefin.
  • the present invention thus provides a gasoline comprising (i) from 10 to 5000 ppm by weight, preferably 50 to 1000 ppm by weight, of a polyisobutenyl succinimide wherein the polyisobutenyl substituent has a number average molecular weight (Mn) in the range 500 to 5000, (ii) from 10 to 5000 ppm by weight, preferably 50 to 1500 ppm by weight, of a polyalkylene glycol of formula R' -0- (RO)n-R" where R* and R" independently represent hydrogen atoms or hydrocarbyl groups of up to 30 carbon atoms, having a molecular weight in the range 500 to 5000 and R represents a C 2 .
  • e alkylene radical and (iii) from 10 to 5000 ppm by weight, preferably 50 to 1500 ppm by weight, of a poly(C 2 -C 6 olefin) wherein the polyolefin has a number average molecular weight (Mn) of 300 to 5000, preferably 300 to 2000 and more preferably 300 to 1300, whereby the polyolefin may be partly replaced by a mineral oil.
  • Mn number average molecular weight
  • the invention also provides an additive composition suitable for addition to a hydrocarbon fuel, particularly a gasoline, comprising (i) a polyisobutenyl succinimide detergent wherein the polyisobutenyl substituent of the succinimide has a number average molecular weight (Mn) in the range 500 to 5000; (ii) a polyalkylene glycol of formula R' -0- (RO)n-R" where R' and R" independently represent hydrogen atoms or hydrocarbyl groups of up to 30 carbon atoms, having a molecular weight in the range 500 to 5000 and R represents a C 2 .
  • a polyisobutenyl succinimide detergent wherein the polyisobutenyl substituent of the succinimide has a number average molecular weight (Mn) in the range 500 to 5000
  • Mn number average molecular weight
  • R' and R" independently represent hydrogen atoms or hydrocarbyl groups of up to 30 carbon atoms, having a molecular
  • the weight ratio of [ (ii) + (iii) ] to (i) is in the range 0.2:1 to 5:1, the weight ratio of (ii) to (iii) is in the range 0.1:1 to 10:1, and the hydrocarbon solvent is present in an amount from 0 to 70% by weight of the total composition, preferably 20 to 70% by weight.
  • gasoline refers to motor fuels meeting ASTM Standard D-439, and includes blends of distillate hydrocarbon fuels with oxygenated fuels, such as ethanol, as well as the distillate fuels themselves.
  • the fuels may be leaded or unleaded, and may contain, in addition to the additive compositions of this invention, any of the other additives conventionally added to gasolines as, for example, scavengers, anti-icing additives, octane requirement improvers etc.
  • the detergent component in this invention is a polyisobutenyl succinimide obtained by reacting a polyisobutenyl substituted succinic acid or anhydride with a polyalkylenepolyamine.
  • the polyisobutenyl substituent of the succinimide will generally have a number average molecular weight within the range 500-5000, preferably 800-1300.
  • the preparation of the polyisobutenyl substituted succinic anhydrides may be effected by reacting a polyolefin of appropriate molecular weight (with or without chlorine) with maleic anhydride by analogy to processes known in the art. Suitable processes include thermally reacting a polyolefin with maleic anhydride (see for example US patents 3,361,673 and 3,018,250) and reacting a halogenated, in particular a chlorinated, polyolefin with maleic anhydride (see for example US patent 3,172,892).
  • the alkenyl substituted succinic anhydride can be prepared by mixing the polyolefin with maleic anhydride and passing chlorine through the mixture (see for example GB 949,981) .
  • alkyl or alkenyl substituted succinimide ⁇ may be made by reaction of the desired hydrocarbyl substituted succinic acid or anhydride with a suitable polyalkylene polyamine of formula:
  • R is an alkylene radical from 1 to 5 carbon atoms; n is an integer whose value or average value is 1 to 10, preferably 1 to 6.
  • the preferred polyalkylene polyamines are polyethylene polyamines of formula:
  • x is 1 to 6.
  • reactant may be a commercially available mixture which can contain amounts of branched and cyclic species.
  • the polyisobutenyl substituted succinic acid or anhydride will be reacted with the polyalkylenepolyamine in a molar ratio from 0.2:1 to 5:1, preferably 0.2:1 to 2.5:1 and most preferably from 1:1 to 2:1.
  • the reaction will usually be carried out at a temperature of at least 80°C, and preferably at a temperature in the range 125 to 250°C.
  • the detergent component will be added to the additive compositions of this invention in admixture with an aromatic solvent and containing from 20-70% by weight or more of the active detergent.
  • succinimide is meant to encompass all the reaction products which may be obtained by reacting the hydrocarbyl substituted succinic acid or anhydride with the polyalkylenepolyamine such as amides, salt linkages etc, in addition to the imide linkage of the type that results from the reaction of the primary amino group and the anhydride moiety. It will be appreciated that commercially available materials may contain a greater or lesser amount of such alternative linkage reaction products and these commercially available mixtures are of course included in the term "succinimide".
  • the polyoxyalkylene compounds may be represented by the following formula
  • R' and R" independently represent hydrogen atoms or hydrocarbyl groups of up to 30 carbon atoms, i.e. including glycols, mono and diethers thereof, having a molecular weight in the range 500 to 5000.
  • R represents a C 2 _ ⁇ alkylene radical, preferably propylene.
  • the preferred compounds are polypropylene glycol monoethers represented by the formula,
  • R' is a hydrocarbyl group of up to 30 carbon atoms, preferably straight chain C 1 . 30 alkyl, more preferably straight chain C 4 _ 20 alkyl and most preferably C 12 _ 18 alkyl, and n is an integer whose value or average value is in the range 10-50, preferably 12 to 20.
  • Suitable monomers for the polyolefin are ethene, propene, butenes, isobutenes and pentenes. These monomers may form homopolymers or copoiymers. Polypropylenes and polyisobutenes are most preferred.
  • Polyisobutenes are especially preferred and can be obtained by polymerisation of a C Vision fraction containing a high proportion of isobutene. Strictly speaking, since these materials contain small proportions of but-1-ene and but-2-ene the resulting polymers should be called simply polybutenes, but the term polyisobutenes is common in the art and will be used herein in this broad sense.
  • An additional component of the additive compositions of this invention may be a diluent or solvent added primarily to reduce the viscosity of the mix, thereby to improve its handling properties and to facilitate the blending of the additive with the gasoline.
  • the solvent will be an aromatic hydrocarbon having a boiling point in the range 66 to 270°C, e.g. toluene or xylene or more especially the aromatic solvent mixtures sold by Shell under the trade marks Shellsol AB, Shellsol R and by Esso under the trade mark Solvesso 150, and boiling in the range 180 to 270°C.
  • the amount of solvent to be incorporated will depend upon the desired final viscosity, but will usually be from 20 to 70% of the final composition on a weight basis.
  • gasolines of the present invention will usually contain a number of minor ingredients, P T/GB97/01397
  • dehazers usually an alkoxylated phenol formaldehyde resin, added to minimise water adsorption and to prevent a hazy or cloudy appearance
  • a corrosion inhibitor usually of the type comprising a blend of one or more fatty acids and amines. Either or both can also be present in the additive compositions of the present invention in amounts ranging from 1 to 5%, usually 1 to 3% each, based on the total weight of the composition.
  • the total amount of such minor functional ingredients in the compositions will not exceed about 10% by weight, more usually not exceeding about 5% by weight.
  • the additive compositions of this invention are blended into gasoline in amounts sufficient to provide from 10 to 5000 ppm (weight basis) of active detergent in the gasoline. Preferred amounts range from 50 to 1000 ppm.
  • the quantity of each of the carrier oil components incorporated in the gasoline will usually be in the range 10 to 5000 ppm (weight basis) , preferably 50 to 1500 ppm.
  • PG polyalkylene glycol.
  • PIB polyisobutene.
  • the aromatic solvent used throughout is Shellsol AB as mentioned above.
  • Compositions 1-11 contain a detergent which is a 60% w/w solution in an aromatic solvent of the reaction product of a polyisobutene succinic anhydride in which the polyisobutene has an average mol.wt. from 940-1000 and a polyamine which is tetraethylene pentamine in a molar ratio of anhydride: amine of 1.7:1.0.
  • the carrier is a polypropylene glycol monoether prepared using a C12-15 alcohol initiator, having a mol.wt. in the range 1200- 1500 and a kinematic viscosity at 40°C in the range 55-66 cst.
  • the polyisobutene used has a number average mol.wt. of 440 and a viscosity at 100°C of 13 cst.
  • Composition 6a contains a polyisobutene of higher number average mol.wt., around 780, and a viscosity at 100°C of 107 cst.
  • Compositions 14 and 15 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide derived from a polyisobutene succinic anhydride in which the polyisobutene has a number average mol.wt. from 940-1000 and a polyamine which is tetraethylene pentamine in a molar ratio of 2.0:1.0.
  • Composition 16 contains a 60% w/w solution in an aromatic solvent of polyisobutene succinimide derived from a polyisobutene succinic anhydride in which the polyisobutene has a number average mol. wt. around 780 and a polyamine which is tetraethylene pentamine in a molar ratio of 1.0:1.0.
  • Composition 17 contains a 60% w/w solution in an aromatic solvent of polyisobutene succinimide derived from a polyisobutene succinic anhydride in which the polyisobutene has a number average mol. wt. around 780 and a polyamine which is tetraethylene pentamine in a molar ratio of 2.0:1.0.
  • Compositions 18-20 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide derived from a polyisobutene succinic anhydride in which the polyisobutene has a number average mol.wt. around 780 and a polyamine which is tetraethylene pentamine in a molar ratio of 1.6:1.0.
  • Compositions 21 and 22 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide in which the polyisobutene has a number average mol.wt. of around 1300 and a polyamine which is tetraethylene pentamine in a mole ratio of 1.6:1.0.
  • Compositions 27 and 28 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide in which the polyisobutene has a number average mol.wt. of 940- 1000 and a polyamine which is pentaethylene hexamine in a molar ratio of 1.6:1.0.
  • Compositions 30 and 31 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide in which the polyisobutene has a number average mol.wt. of 940- 1000 and a polyamine which is diethylene triamine in a molar ratio of 1.6:10.
  • Composition 42 contains a 60% w/w solution of a polyisobutene succinimide derived from 940-1000 mol.wt. polyisobutene and tetraethylene pentamine in a molar ratio of 1.7:1.0.
  • the carrier is a polypropylene glycol monoether prepred using a C12-15 alcohol initiator, having a mol.wt. around 700 and a kinematic viscosity at 40°C around 28 cst.
  • Composition 43 contains the same detergent as in example 42 but the carrier is a polybutene glycol monoether prepared from a C12 alcohol initiator and has a kinematic viscosity at 40°C of 41 cst.
  • compositions 44 and 48 contain the same detergent as in example 42 but the carrier fluid is a polypropylene glycol monoether having a viscosity at 40°C of 95 cst.
  • Compositions 49 and 51 contain a polyisobutene around 350 number average mol.wt. and a viscosity at 100°C of 4 cst.
  • Composition 50 contains a polyisobutene around 950-1000 number average mol.wt. and a viscosity of 203 cst at 100°C.
  • compositions are evaluated by shaking 20ml of the package under investigation with 1ml of water. After leaving overnight in a freezer at -18"C the packages are observed for signs of separation. Any separation is regarded as a fail by this test.
  • PG polyalkylene glycol
  • PIB polyisobutene
  • the aromatic solvent use throughout is Shellsol AB as mentioned above.
  • Compositions 1-10 contain a detergent which is a 60% w/w solution in an aromatic solvent of a polyisobutene succinic anhydride in which the polyisobutene has an average mol.wt. from 940-1000 and a polyamine which is tetraethylene pentamine in a molar ratio of anhydride: amine of 1.7:1.0.
  • the carrier is a polypropylene glycol monoether prepared using a C12-15 alcohol initiator, having a mol.wt. in the range 1200-1500 and a kinematic viscosity at 40°C in the range 55-66 cst.
  • the polyisobutene used has a number average mol.wt. of 440 and a viscosity at 100°C of 13 cst.
  • the mineral oil is a "HVI" base oil having a viscosity at 100°C of around 4.5 cst and a viscosity index of 101.
  • Compositions 4 and 5 contain a polyisobutene of number mol.wt. around 780 and a viscosity at 100°C of 107 cst.
  • Compositions 14, 15 and 16 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide derived from a polyisobutene succinic anhydride in which the polyisobutene has a number average mol.wt. from 940-1000 and a polyamine which is tetraethylene pentamine in a molar ratio of 2.0:1.0.
  • Composition 21 and 22 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide in which the polyisobutene has a number average mol. wt. of around 1300 and a polyamine which is tetraethylene pentamine in a molar ratio of 1.6:1.0.
  • Compositions 27 and 28 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide in which the polyisobutene has a number average mol. wt. of 940- 1000 and a polyamine which is tetraethylene pentamine in a molar ratio of 1.6:1.0.
  • Compositions 30 and 31 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide in which the polyisobutene has a number average mol.wt. of 940- 1000 and a polyamine which is diethylene triamine in a molar ratio of 1.6:1.0.
  • Composition 42 contains a 60% w/w solution of a polyisobutene succinimide derived from 940-1000 mol.wt. polyisobutene and tetraethylene pentamine in a molar ratio of 1.7:1.0.
  • the carrier is a polypropylene glycol monoether prepared using a C12-15 alcohol initiator, having a mol.wt. around 700 and a kinematic viscosity at 40°C around 28 cst.
  • Composition 43 contains the same detergent as in example 42 but the carrier is a polybutene glycol monoether prepared from a C12 alcohol initiator and has a kinematic viscosity at 40°C of 41 cst.
  • Compositions 44-46 contain a carrier fluid which is a polypropylene glycol monoether having a viscosity at 40°C of 95 cst.
  • Compositions 47 and 48 contain a polyisobutene around 350 number average mol.wt. and a viscosity at 100°C of 4 cst.
  • Composition 49 contains a mineral oil having a viscosity of 4 cst at 40°C.
  • compositions are evaluated by shaking 20ml of the package under investigation with 1ml of water. After leaving overnight in a freezer at -18°C the packages are observed for signs of separation. Any separation is regarded as a fail by this test.

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Lubricants (AREA)

Abstract

A gasoline comprising: (i) from 10 to 5000 ppm by weight of a polyisobutenyl succinimide wherein the polyisobutenyl substituent has a number average molecular weight (Mn) in the range 500 to 5000; (ii) from 10 to 5000 ppm by weight of a polyalkylene glycol of formula R'-O-(RO)n-R'' wherein R' and R'' independently represent hydrogen atoms or hydrocarbyl groups of up to 30 carbon atoms, having a molecular weight in the range 500 to 5000 and R represents a C2-8 alkylene radical; and (iii) from 10 to 5000 ppm by weight of a poly(C2-C6 olefin) wherein the polyolefin has a number average molecular weight (Mn) of 300 to 5000, and additive compositions for use in the preparation thereof.

Description

GASOLINE DETERGENT COMPOSITIONS
FIELD OF THE INVENTION
This invention relates to multi-functional detergent- containing additive compositions for hydrocarbon fuels. More particularly, the invention relates to alkenyl succinimide-based detergent compositions for hydrocarbon fuels and especially gasoline.
BACKGROUND AND DESCRIPTION OF PRIOR ART
It is well known in the art that during the operation of an internal combustion engine, fuel and lubricant deposits accumulate at various points in the inlet system. It is known that in order to avoid these disadvantages, multi-functional detergent-containing additive compositions are used which have to satisfy a large number of criteria, including:
(1) Elimination of carburettor and injector fouling.
(2) Good detergency in the inlet port and valve region.
An important property of fuel additive compositions, in addition to meeting the above criteria, is the avoidance of undesirable effects on engine operation such as prevention of valve stem sticking and tolerance of the package to water.
Valve stem sticking is a problem often associated with the use of high molecular weight detergents, particularly those with a polyisobutene backbone. The detergent layer on the valve stem may become so viscous under low temperature conditions that the valves stick. This leads to compression loss and even engine failure. Another potential problem is that of the package separating in the presence of water. In some circumstances additive storage conditions can be such that contamination with water accumulating at the bottom of storage tanks may result in the separation of package components.
Both of these problems are thought to be related to the miscibility between the detergent and carrier. Therefore it is particularly advantageous that compatibility between the additives is such that the combinations of detergent and carrier fluid do not lead to phase separation.
WO93/20170 discloses gasoline compositions containing a polyisobutenyl succinimide detergent wherein the polyisobutenyl substituent of the succinimide has a number average mol.wt. in the range 500-5000, and a carrier oil component comprising a mono end capped polypropylene glycol ether having a mol.wt. in the range 500-5000 or an ester thereof.
Certain combinations of polyisobutenyl succinimides and mono end capped polypropylene glycol ethers/esters are not compatible with each other. As those skilled in the art will appreciate it is possible to produce a broad range of fully miscible formulations by appropriate combination of particular succinimide detergents and particular polyoxyalkylene carrier fluids.
EP 588429 discloses a gasoline composition comprising a minor amount of a polyalphaolefin having a viscosity at 100°C of 2-20cst, and a minor amount of a polyoxyalkylene compound selected from glycols, mono and diethers thereof, having a number average mol.wt. in the range 400-3000. The composition additionally contains a minor amount of an ashless dispersant, preferably a polyolefin substituted succinimide wherein the polyolefin has a number average mol.wt. in the range 800-5000. The patent discloses that instability/immiscibility between a particular succinimide and a particular polyoxyalkylene compound can be overcome by the addition of the polyalphaolefin component.
US 3,676,089 discloses a liquid hydrocarbon fuel containing an alkenyl succinimide and a polymer or copolymer of a C6-C6 unsaturated hydrocarbon.
US 5,298,039 discloses a gasoline composition comprising
(a) from 10-5000ppm of a nitrogen containing detergent component which is or contains a polyisobutylamine and
(b) from 10-5000ppm of a dialkyl phenol initiated alkoxylate. The thrust of this patent is that full miscibility is obtained between the detergent and the dialkyl alkoxylate compared to the mono alkyl alkoxylate which is immiscible with the detergent.
US 5,405,419 discloses the use of polyolefin amine detergents, polyolefins and mono end capped polypropylene glycols in detergent compositions.
GB 2261441 discloses a fuel composition for controlling engine deposits which comprises (a) a polyoxyalkylene compound having a mol.wt. of 200-5000 and (b) a hydrocarbyl succinimide. An additive concentrate containing (a) and (b) may be made up with a mineral oil.
US 3,901,665 discloses a liquid hydrocarbon fuel composition comprising (a) from 0.01-0.06%wt of a 3 or 4 carbon olefin, preferably polyisobutene with a mol.wt. from 400-1400, preferably about 400-900 and (b) from 0.008-0.016%wt of a polyoxyalkylene compound of formula R(OCH2CH(CH3) )xOH, where R is alkyl, preferably B97 01 97
- 4 -
C10_18 and x has a value of 4-20. The additives are effective as anti-icing agents, as carburettor detergents and can reduce intake valve deposits.
US 3,658,494 discloses a fuel composition comprising an additive combination of (a) an oxy compound which is a monoether of a glycol or polyglycol and (b) a dispersant which could be a succinimide. In the examples the oxy compounds are typically ethylene glycol monobutyl ether.
JP 5117671 discloses an additive composition to reduce intake valve deposits comprising a mixture of mono and bis succinimides, a polyoxyalkylene glycol or an ether thereof and a lubricating oil fraction having a viscosity of 3-35cst at 100°C The polyoxyalkylene glycols and their ethers are of average mol.wt. of 500- 5000.
OBJECT OF THE INVENTION
It is an object of the present invention to provide combinations of additives for gasoline engines which are highly effective detergents for example synergistically effective in detergency, and are compatible with each other i.e. do not separate thereby ensuring no problems with valve stem sticking, package instability and water tolerance.
SUMMARY OF INVENTION
The present invention provides a novel fuel additive composition comprising a combination of a polyisobutenyl succinimide as a detergent/dispersant and a carrier fluid which is a combination of a polyalkylene glycol and a polyolefin, whereby the polyolefin may be partly replaced by a mineral oil.
Among other factors, the present invention is based on the surprising discovery that the unique combination of a polyisobutenyl succinimide, a polyalkylene glycol and a polyolefin provide compositions that are highly effective, for example synergistically effective in detergency, and also compatible with one another i.e. do not separate. Moreover, a poorly performing existing polyisobutenyl succinimide/polyether system can be improved by the addition of a polyolefin.
DETAILED DECRIPTION
The present invention thus provides a gasoline comprising (i) from 10 to 5000 ppm by weight, preferably 50 to 1000 ppm by weight, of a polyisobutenyl succinimide wherein the polyisobutenyl substituent has a number average molecular weight (Mn) in the range 500 to 5000, (ii) from 10 to 5000 ppm by weight, preferably 50 to 1500 ppm by weight, of a polyalkylene glycol of formula R' -0- (RO)n-R" where R* and R" independently represent hydrogen atoms or hydrocarbyl groups of up to 30 carbon atoms, having a molecular weight in the range 500 to 5000 and R represents a C2.e alkylene radical, and (iii) from 10 to 5000 ppm by weight, preferably 50 to 1500 ppm by weight, of a poly(C2-C6 olefin) wherein the polyolefin has a number average molecular weight (Mn) of 300 to 5000, preferably 300 to 2000 and more preferably 300 to 1300, whereby the polyolefin may be partly replaced by a mineral oil.
The invention also provides an additive composition suitable for addition to a hydrocarbon fuel, particularly a gasoline, comprising (i) a polyisobutenyl succinimide detergent wherein the polyisobutenyl substituent of the succinimide has a number average molecular weight (Mn) in the range 500 to 5000; (ii) a polyalkylene glycol of formula R' -0- (RO)n-R" where R' and R" independently represent hydrogen atoms or hydrocarbyl groups of up to 30 carbon atoms, having a molecular weight in the range 500 to 5000 and R represents a C2.8 alkylene radical; (iii) a poly(C2-C6) - olefin as defined above and optionally a mineral oil; and (iv) optionally a hydrocarbon solvent having a boiling point in the range 66 to 270°C;
wherein the weight ratio of [ (ii) + (iii) ] to (i) is in the range 0.2:1 to 5:1, the weight ratio of (ii) to (iii) is in the range 0.1:1 to 10:1, and the hydrocarbon solvent is present in an amount from 0 to 70% by weight of the total composition, preferably 20 to 70% by weight.
As used herein, "gasoline" refers to motor fuels meeting ASTM Standard D-439, and includes blends of distillate hydrocarbon fuels with oxygenated fuels, such as ethanol, as well as the distillate fuels themselves. The fuels may be leaded or unleaded, and may contain, in addition to the additive compositions of this invention, any of the other additives conventionally added to gasolines as, for example, scavengers, anti-icing additives, octane requirement improvers etc.
DETERGENT
As indicated, the detergent component in this invention is a polyisobutenyl succinimide obtained by reacting a polyisobutenyl substituted succinic acid or anhydride with a polyalkylenepolyamine.
The polyisobutenyl substituent of the succinimide will generally have a number average molecular weight within the range 500-5000, preferably 800-1300.
The preparation of the polyisobutenyl substituted succinic anhydrides may be effected by reacting a polyolefin of appropriate molecular weight (with or without chlorine) with maleic anhydride by analogy to processes known in the art. Suitable processes include thermally reacting a polyolefin with maleic anhydride (see for example US patents 3,361,673 and 3,018,250) and reacting a halogenated, in particular a chlorinated, polyolefin with maleic anhydride (see for example US patent 3,172,892). Alternatively, the alkenyl substituted succinic anhydride can be prepared by mixing the polyolefin with maleic anhydride and passing chlorine through the mixture (see for example GB 949,981) .
The alkyl or alkenyl substituted succinimideε may be made by reaction of the desired hydrocarbyl substituted succinic acid or anhydride with a suitable polyalkylene polyamine of formula:
H2N- (RNH)n-R-NH2
where R is an alkylene radical from 1 to 5 carbon atoms; n is an integer whose value or average value is 1 to 10, preferably 1 to 6. The preferred polyalkylene polyamines are polyethylene polyamines of formula:
H?N(CH?CH2NH)XH
where x is 1 to 6. They include for example ethylene diamine, diethylene triamine, triethylene tetramine, tetraethylene pentamine and pentaethylene hexamine. As will be appreciated this reactant may be a commercially available mixture which can contain amounts of branched and cyclic species.
Usually the polyisobutenyl substituted succinic acid or anhydride will be reacted with the polyalkylenepolyamine in a molar ratio from 0.2:1 to 5:1, preferably 0.2:1 to 2.5:1 and most preferably from 1:1 to 2:1. The reaction will usually be carried out at a temperature of at least 80°C, and preferably at a temperature in the range 125 to 250°C. Usually the detergent component will be added to the additive compositions of this invention in admixture with an aromatic solvent and containing from 20-70% by weight or more of the active detergent.
As used herein, the term succinimide is meant to encompass all the reaction products which may be obtained by reacting the hydrocarbyl substituted succinic acid or anhydride with the polyalkylenepolyamine such as amides, salt linkages etc, in addition to the imide linkage of the type that results from the reaction of the primary amino group and the anhydride moiety. It will be appreciated that commercially available materials may contain a greater or lesser amount of such alternative linkage reaction products and these commercially available mixtures are of course included in the term "succinimide".
CARRIER OIL
The polyoxyalkylene compounds may be represented by the following formula
R' -O- (RO)n-R"
where R' and R" independently represent hydrogen atoms or hydrocarbyl groups of up to 30 carbon atoms, i.e. including glycols, mono and diethers thereof, having a molecular weight in the range 500 to 5000. R represents a C2_θ alkylene radical, preferably propylene.
The preferred compounds are polypropylene glycol monoethers represented by the formula,
R'0(CH2CH(CH3)0)nH
where R' is a hydrocarbyl group of up to 30 carbon atoms, preferably straight chain C1.30 alkyl, more preferably straight chain C4_20 alkyl and most preferably C12_18 alkyl, and n is an integer whose value or average value is in the range 10-50, preferably 12 to 20.
Suitable monomers for the polyolefin are ethene, propene, butenes, isobutenes and pentenes. These monomers may form homopolymers or copoiymers. Polypropylenes and polyisobutenes are most preferred.
Polyisobutenes are especially preferred and can be obtained by polymerisation of a C„ fraction containing a high proportion of isobutene. Strictly speaking, since these materials contain small proportions of but-1-ene and but-2-ene the resulting polymers should be called simply polybutenes, but the term polyisobutenes is common in the art and will be used herein in this broad sense.
DILUENT
An additional component of the additive compositions of this invention may be a diluent or solvent added primarily to reduce the viscosity of the mix, thereby to improve its handling properties and to facilitate the blending of the additive with the gasoline. Generally the solvent will be an aromatic hydrocarbon having a boiling point in the range 66 to 270°C, e.g. toluene or xylene or more especially the aromatic solvent mixtures sold by Shell under the trade marks Shellsol AB, Shellsol R and by Esso under the trade mark Solvesso 150, and boiling in the range 180 to 270°C. The amount of solvent to be incorporated will depend upon the desired final viscosity, but will usually be from 20 to 70% of the final composition on a weight basis.
MINOR INGREDIENTS
As indicated, the gasolines of the present invention will usually contain a number of minor ingredients, P T/GB97/01397
- 10 - often added to meet specific customer requirements. Included amongst these are dehazers, usually an alkoxylated phenol formaldehyde resin, added to minimise water adsorption and to prevent a hazy or cloudy appearance, and a corrosion inhibitor, usually of the type comprising a blend of one or more fatty acids and amines. Either or both can also be present in the additive compositions of the present invention in amounts ranging from 1 to 5%, usually 1 to 3% each, based on the total weight of the composition.
Other specific purpose minor ingredients which may be added to the gasolines or to the additive compositions include anti-oxidants, anti-icing agents, metal deactivators, dyes and the like.
In general terms the total amount of such minor functional ingredients in the compositions will not exceed about 10% by weight, more usually not exceeding about 5% by weight.
Such minor additives are conventional in the art.
The additive compositions of this invention are blended into gasoline in amounts sufficient to provide from 10 to 5000 ppm (weight basis) of active detergent in the gasoline. Preferred amounts range from 50 to 1000 ppm. The quantity of each of the carrier oil components incorporated in the gasoline will usually be in the range 10 to 5000 ppm (weight basis) , preferably 50 to 1500 ppm.
The invention will be further understood from the following illustrative examples which are not to be construed in any way as limiting the scope of the invention. In the examples which follow, amounts of detergent are quoted as amounts of solution.
(1) Compositions containing a detergent, a polvalkylene glycol and a polyolefin
Additive concentrates in accordance with the invention and comparative examples were prepared and the results are presented in Table 1. PG is polyalkylene glycol. PIB is polyisobutene. The aromatic solvent used throughout is Shellsol AB as mentioned above.
EXAMPLE DETERGENT PG PIB COMMENTS
1 6.7 4 _ immiscible
2 6.7 2 2 clear
3 6.7 3 1 immiscible
4 6.7 1 3 clear
6 6.7 4 4 clear
6a 6.7 4 4 immiscible
7 10 20 - immiscible
8 10 10 10 immiscible
8a 10 5 15 clear
9 10 2 - clear
10 10 4 - immiscible
11 10 6 - immiscible
14 6.7 4 - immiscible
15 6.7 2 2 clear
16 8.3 5 _ clear
17 8.3 5 - clear
18 6.7 8 - turbid
19 6.7 7 1 turbid
20 6.7 6 2 clear
21 6.7 4 - immiscible
22 6.7 2 2 clear
27 6.7 4 - immiscible
28 6.7 2 2 clear
30 6.7 4 - immiscible
31 6.7 2 2 clear
42 6.7 4 _ clear
43 6.7 4 - clear
44 6.7 4 - immiscible
48 6.7 1 3 clear 49 6.7 4 4 clear
50 6.7 4 4 immiscible
51 10 10 10 clear
compnR-ition DescriDtions
Compositions 1-11 contain a detergent which is a 60% w/w solution in an aromatic solvent of the reaction product of a polyisobutene succinic anhydride in which the polyisobutene has an average mol.wt. from 940-1000 and a polyamine which is tetraethylene pentamine in a molar ratio of anhydride: amine of 1.7:1.0. The carrier is a polypropylene glycol monoether prepared using a C12-15 alcohol initiator, having a mol.wt. in the range 1200- 1500 and a kinematic viscosity at 40°C in the range 55-66 cst. The polyisobutene used has a number average mol.wt. of 440 and a viscosity at 100°C of 13 cst.
Composition 6a contains a polyisobutene of higher number average mol.wt., around 780, and a viscosity at 100°C of 107 cst.
Compositions 14 and 15 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide derived from a polyisobutene succinic anhydride in which the polyisobutene has a number average mol.wt. from 940-1000 and a polyamine which is tetraethylene pentamine in a molar ratio of 2.0:1.0.
Composition 16 contains a 60% w/w solution in an aromatic solvent of polyisobutene succinimide derived from a polyisobutene succinic anhydride in which the polyisobutene has a number average mol. wt. around 780 and a polyamine which is tetraethylene pentamine in a molar ratio of 1.0:1.0.
Composition 17 contains a 60% w/w solution in an aromatic solvent of polyisobutene succinimide derived from a polyisobutene succinic anhydride in which the polyisobutene has a number average mol. wt. around 780 and a polyamine which is tetraethylene pentamine in a molar ratio of 2.0:1.0.
Compositions 18-20 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide derived from a polyisobutene succinic anhydride in which the polyisobutene has a number average mol.wt. around 780 and a polyamine which is tetraethylene pentamine in a molar ratio of 1.6:1.0.
Compositions 21 and 22 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide in which the polyisobutene has a number average mol.wt. of around 1300 and a polyamine which is tetraethylene pentamine in a mole ratio of 1.6:1.0.
Compositions 27 and 28 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide in which the polyisobutene has a number average mol.wt. of 940- 1000 and a polyamine which is pentaethylene hexamine in a molar ratio of 1.6:1.0.
Compositions 30 and 31 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide in which the polyisobutene has a number average mol.wt. of 940- 1000 and a polyamine which is diethylene triamine in a molar ratio of 1.6:10.
Composition 42 contains a 60% w/w solution of a polyisobutene succinimide derived from 940-1000 mol.wt. polyisobutene and tetraethylene pentamine in a molar ratio of 1.7:1.0. The carrier is a polypropylene glycol monoether prepred using a C12-15 alcohol initiator, having a mol.wt. around 700 and a kinematic viscosity at 40°C around 28 cst. Composition 43 contains the same detergent as in example 42 but the carrier is a polybutene glycol monoether prepared from a C12 alcohol initiator and has a kinematic viscosity at 40°C of 41 cst.
Compositions 44 and 48 contain the same detergent as in example 42 but the carrier fluid is a polypropylene glycol monoether having a viscosity at 40°C of 95 cst.
Compositions 49 and 51 contain a polyisobutene around 350 number average mol.wt. and a viscosity at 100°C of 4 cst.
Composition 50 contains a polyisobutene around 950-1000 number average mol.wt. and a viscosity of 203 cst at 100°C.
Water tolerance testing
Compositions are evaluated by shaking 20ml of the package under investigation with 1ml of water. After leaving overnight in a freezer at -18"C the packages are observed for signs of separation. Any separation is regarded as a fail by this test.
Composition Result
1 Fail
2 Pass
3 Fail 5 Pass
21 Fail
22 Pass
27 Fail
28 Pass 30 Fail 31 Pass
42 Pass
43 Pass (2) Compositions in which the polyolefin is partly replaced bv a mineral nil
Additive concentrates in accordance with the invention and comparative examples were prepared and the results are presented in Table 1. PG is polyalkylene glycol. PIB is polyisobutene. The aromatic solvent use throughout is Shellsol AB as mentioned above.
EXAMPLE DETERGENT PG PIB MIN.OIL COMMENTS
1 6.7 4 immiscible 2 6.7 2 1 1 clear 3 6.7 2 2 clear
4 6.7 4 4 immiscible 5 6.7 4 2 2 clear 6 10 20 immiscible
7 10 10 10 immiscible 8 10 10 5 5 clear 9 10 2 clear
10 10 4 "~ immiscible
14 6.7 4 immiscible 15 6.7 2 1 1 clear 16 6.7 4 2 2 clear 1 6.7 4 immiscible 2 6.7 2 1 1 clear 7 6.7 4 immiscible 8 6.7 2 1 1 clear 0 6.7 4 immiscible 1 6.7 2 1 1 clear 2 6.7 4 - clear 3 6.7 4 - clear 4 6.7 4 immiscible 5 6.7 2 1 1 clear 6 6.7 4 2 2 immiscible 7 6.7 2 1 1 clear 8 6.7 4 2 2 clear 9 6.7 4 2 2 clear Composition Descriptions
Compositions 1-10 contain a detergent which is a 60% w/w solution in an aromatic solvent of a polyisobutene succinic anhydride in which the polyisobutene has an average mol.wt. from 940-1000 and a polyamine which is tetraethylene pentamine in a molar ratio of anhydride: amine of 1.7:1.0. The carrier is a polypropylene glycol monoether prepared using a C12-15 alcohol initiator, having a mol.wt. in the range 1200-1500 and a kinematic viscosity at 40°C in the range 55-66 cst. The polyisobutene used has a number average mol.wt. of 440 and a viscosity at 100°C of 13 cst. The mineral oil is a "HVI" base oil having a viscosity at 100°C of around 4.5 cst and a viscosity index of 101.
Compositions 4 and 5 contain a polyisobutene of number mol.wt. around 780 and a viscosity at 100°C of 107 cst.
Compositions 14, 15 and 16 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide derived from a polyisobutene succinic anhydride in which the polyisobutene has a number average mol.wt. from 940-1000 and a polyamine which is tetraethylene pentamine in a molar ratio of 2.0:1.0.
Composition 21 and 22 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide in which the polyisobutene has a number average mol. wt. of around 1300 and a polyamine which is tetraethylene pentamine in a molar ratio of 1.6:1.0.
Compositions 27 and 28 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide in which the polyisobutene has a number average mol. wt. of 940- 1000 and a polyamine which is tetraethylene pentamine in a molar ratio of 1.6:1.0. Compositions 30 and 31 contain a 60% w/w solution in an aromatic solvent of polyisobutene succinimide in which the polyisobutene has a number average mol.wt. of 940- 1000 and a polyamine which is diethylene triamine in a molar ratio of 1.6:1.0.
Composition 42 contains a 60% w/w solution of a polyisobutene succinimide derived from 940-1000 mol.wt. polyisobutene and tetraethylene pentamine in a molar ratio of 1.7:1.0. The carrier is a polypropylene glycol monoether prepared using a C12-15 alcohol initiator, having a mol.wt. around 700 and a kinematic viscosity at 40°C around 28 cst.
Composition 43 contains the same detergent as in example 42 but the carrier is a polybutene glycol monoether prepared from a C12 alcohol initiator and has a kinematic viscosity at 40°C of 41 cst.
Compositions 44-46 contain a carrier fluid which is a polypropylene glycol monoether having a viscosity at 40°C of 95 cst.
Compositions 47 and 48 contain a polyisobutene around 350 number average mol.wt. and a viscosity at 100°C of 4 cst.
Composition 49 contains a mineral oil having a viscosity of 4 cst at 40°C.
Water tolerance testing
Compositions are evaluated by shaking 20ml of the package under investigation with 1ml of water. After leaving overnight in a freezer at -18°C the packages are observed for signs of separation. Any separation is regarded as a fail by this test. Composition Result
1 Fail
2 Pass
15 Pass
16 Pass 44 Fail 47 Pass

Claims

Claims
1. A gasoline comprising:
(i) from 10 to 5000 ppm by weight of a polyisobutenyl succinimide wherein the polyisobutenyl substituent has a number average molecular weight (Mn) in the range 500 to 5000;
(ii) from 10 to 5000 ppm by weight of a polyalkylene glycol of formula R' -0- (RO)n-R" wherein R1 and R" independently represent hydrogen atoms or hydrocarbyl groups of up to 30 carbon atoms, having a molecular weight in the range 500 to 5000 and R represents a C2-8 alkylene radical; and
(iii) from 10 to 5000 ppm by weight of a poly(C2-C6 olefin) wherein the polyolefin has a number average molecular weight (Mn) of 300 to 5000.
2. A gasoline according to claim 1 comprising from 50 to 1000 ppm by weight of the polyisobutenyl succinimide.
3. A gasoline according to claim 1 comprising from 50 to 1500 ppm by weight of the polyalkylene glycol.
4. A gasoline according to claim 1 comprising from 50 to 1500 ppm by weight of the poly(C2-C6 olefin) .
5. A gasoline according to claim 4 wherein said polyolefin has a number average molecular weight (Mn) in the range 300 to 2000.
6. A gasoline according to claim 5 wherein said number average molecular weight (Mn) is in the range 300 to 1300.
7. A gasoline according to any of the preceding claims wherein the polyolefin may be partly replaced by a mineral oil.
8. An additive composition suitable for addition to a hydrocarbon fuel comprising:
(i) a polyisobutenyl succinimide detergent wherein the polyisobutenyl substituent of the succinimide has a number average molecular weight (Mn) in the range 500 to 5000;
(ii) a polyalkylene glycol of formula R1 -0- (RO)n-R" wherein R' and R" independently represent hydrogen atoms or hydrocarbyl groups of up to 30 carbon atoms, having a molecular weight in the range 500 to 5000 and R represents a C2_B alkylene radical; and
(iii) a poly(C6-C6 olefin) wherein the polyolefin has a number average molecular weight (Mn) in the range 300 to 5000.
9. An additive composition according to claim 8 wherein said polyolefin has a number average molecular weight (Mn) in the range 300 to 2000.
10. An additive composition according to claim 9 wherein said number average molecular weight (Mn) is in the range 300 to 1300.
11. An additive composition according to claim 8 further comprising a hydrocarbon solvent having a boiling point in the range 66 to 270°C.
12. An additive composition according to claim 11 wherein the weight ratio of [ (ii) + (iii)] to (i) is in the range 0.2:1 to 5:1, the weight ratio of (ii) to (iii) is in the range 0.1: to 10:1, and the hydrocarbon solvent is present in an amount from 0 to 70% by weight of the total composition.
13. An additive composition according to claim 12 wherein said hydrocarbon solvent is present in an amount from 20 to 70% by weight of the total composition.
14. An additive composition according to any one of claims 8 to 13 wherein the polyisobutenyl substituent of the succinimide has a number average molecular weight (Mn) in the range 800 to 1300.
15. An additive composition according to claim 8 wherein the polyalkylene glycol is represented by the formula:
R'-O- (CH2CH(CH,)0)nH
wherein R' is a hydrocarbyl group of up to 30 carbon atoms and n is an integer whose value or average value is in the range 10 to 50.
16. A composition as claimed in any one of the preceding claims further comprising a number of minor functional ingredients in an amount not exceeding 10% by weight.
PCT/GB1997/001397 1996-05-23 1997-05-21 Gasoline detergent compositions WO1997044415A1 (en)

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US7708904B2 (en) 2005-09-09 2010-05-04 Saint-Gobain Ceramics & Plastics, Inc. Conductive hydrocarbon fluid
US8353740B2 (en) 2005-09-09 2013-01-15 Saint-Gobain Ceramics & Plastics, Inc. Conductive hydrocarbon fluid

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GB9610781D0 (en) 1996-07-31

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