WO1994007808A1 - Aqueous casting compound for producing green ceramic films and ceramic mouldings produced therefrom - Google Patents
Aqueous casting compound for producing green ceramic films and ceramic mouldings produced therefrom Download PDFInfo
- Publication number
- WO1994007808A1 WO1994007808A1 PCT/EP1993/002584 EP9302584W WO9407808A1 WO 1994007808 A1 WO1994007808 A1 WO 1994007808A1 EP 9302584 W EP9302584 W EP 9302584W WO 9407808 A1 WO9407808 A1 WO 9407808A1
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- WO
- WIPO (PCT)
- Prior art keywords
- casting compound
- meth
- weight
- acrylate
- compound according
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
- C04B35/632—Organic additives
- C04B35/634—Polymers
- C04B35/63404—Polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B35/63424—Polyacrylates; Polymethacrylates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
- C04B35/632—Organic additives
- C04B35/634—Polymers
- C04B35/63404—Polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B35/6344—Copolymers containing at least three different monomers
Definitions
- the present invention relates to a casting compound containing ceramic powder, binder and dispersion medium which is suitable for producing green ceramic films by the film casting process.
- the film casting process essentially provides for the dispersion of fine powder in a dispersion medium, with binder and plasticizer also expediently being added at the same time.
- the casting compound formed in this way is poured onto a moving carrier surface and forms a layer there with a layer thickness that is as uniform as possible.
- a more or less flexible film is obtained which can be further processed into green molded parts by cutting, punching, embossing or stacking, the molded parts are then subsequently subjected to a sintering process.
- Organic solvents or solvent mixtures are usually used as the dispersion medium for the preparation of ceramic casting compounds for shaping by the film casting process.
- Organic solvents such as trichlorethylene, toluene, MEK, ethanol or methanol are either easily flammable or their mass use is sometimes unsafe for health reasons.
- the object of the invention was to provide a water-based casting compound which has good water processability, i.e. which does not tend to agglomerate during its production and does not form any disruptive bonds with the mixing and pouring units, and which at the same time ensures that the green film formed therefrom has a satisfactory storage and further processing capability, i.e. Under no circumstances should embrittlement and cracks appear in the green film during storage and transport to the processing units.
- it must always be ensured that the green film formed from the casting compound has sufficient redispersibility in order to return the waste material as recyclate to the manufacturing process of the green film and thus to maintain the economical production of ceramic molded parts.
- a casting compound of the type mentioned essentially contains water as a dispersion medium and that it contains, as a binder, an emulsion copolymer which comprises 95 to 75% by weight of esters of acrylic and / or methacrylic acid and is 5 to 25 wt .-% of ⁇ ,? -ethylenically unsaturated carboxylic acids, in an amount of 2.0 to 10 wt .-%, based on the total weight of the casting composition, the emulsion copolymer in Form of microspheres with an average particle size, expressed as weight average d w , in the range from 75 to 150 nm.
- esters of acrylic or methacrylic acid are methyl (meth) acrylate, n-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, ethyl (meth) acrylate, Glycidyl (meth) acrylate, hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, tert-butyl (meth) acrylate, (meth) acrylamide, N-methylol (meth) acrylamide and (meth) acrylonitrile, while mentioning as ⁇ , ß-ethylenically unsaturated carboxylic acids in addition to acrylic acid and methacrylic acid also crotonic acid, maleic acid, itaconic acid or their half esters can be used.
- the particle size distribution of the microspheres of the emulsion copolymer should preferably be narrow, in particular the quotient of the weight-average particle size d w and the number-average particle size d n should be a value of less than 1.3.
- the particle size distribution d w / d n is a measure for assessing the uniformity of dispersion particles. It is defined as the quotient of the weight average of the particle diameter d w and its number average d n . If the particles are completely uniform, the quotient can assume the value 1, inconsistencies result in numerical values greater than 1 (see UEWoods et al., Journal of paint technology, Vol. 40, No. 527 (1968), page 545).
- the particle size can be measured by known methods, for example by electron microscopy (SHMaron et al., Journal of applied Physics Vol. 23, (1952), p. 900).
- the emulsion copolymers suitable as binders should preferably have a glass transition temperature T g in the range from -10 to + 10 ° C. Your minimum film forming temperature (MFT) should be between 0 and 5 ° C.
- the acid content of the emulsion copolymers is preferably between 15 and 25 mol%.
- the binder suitable for the casting composition according to the invention can contain, in addition to the emulsion copolymer, further water-soluble binders up to a maximum amount of 2% by weight, based on the total weight of the casting composition.
- Water-soluble binders can contain both ionic polymers such as polyacrylic / methacrylic acid salts, copolymers such as polyacrylic / methacrylic ester / acid mixtures, cellulose derivatives or similar and non-ionic products such as polyvinyl alcohol, polyacrylamide or cellulose ether.
- a good solubility of the binder results in good redispersibility, which at the same time results in a high sensitivity to moisture in the green film and can therefore have a negative effect on the physical properties of the green film, in particular on storage behavior.
- a binder with a low sensitivity to moisture is selected, serious problems with the redispersion of waste material can result and the production shifts towards inefficiency.
- a high solids content in the casting compound is important for achieving a high green density, but a high solids content also inevitably leads to viscosity and processing problems.
- a higher drying temperature can adversely affect the redispersion behavior.
- Good re-dispersibility of the green sheets must be provided for the reprocessing of film waste.
- the binder should preferably be present in an amount of 3.0 to 6.0% by weight.
- Glycerin, mono- or diethylene glycol or polyethylene glycol may also be present as plasticizers in the casting composition according to the invention, the plasticizing agents mentioned being present in the casting composition in an amount of 0 to 2.0% by weight, based on the total weight of the casting composition.
- Suitable ceramic materials that are suitable for the casting compound according to the invention are metal oxides or non-oxides, which usually play a role in the production of ceramic molded parts for technical applications.
- the ceramic powders can be used both alone and in mixtures.
- Particularly typical ceramic powders include the oxides, carbides, nitrides, borides and sulfides of lithium, potassium, beryllium, magnesium, Boron, aluminum, silicon, copper, calcium, strontium, barium, zinc, cadmium, gallium, indium, titanium, zircon, bismuth or manganese.
- the said ceramic powders can be contained in the casting compound in amounts of 70 to 85% by weight, preferably 75 to 80% by weight, based in each case on the total weight of the casting compound.
- the dispersion medium for the casting compound according to the invention is essentially water and is used in an amount in the range from 15 to 20% by weight, based on the total weight of the casting compound. Smaller amounts of alcohol, higher-quality alcohol or silicones can be added to the dispersion medium as defoamers, smaller amounts of up to 0.5% by weight, preferably up to 0.1% by weight, based on the total weight of those used, according to the invention Casting compound to be understood.
- a dispersant is added to stabilize the ceramic powder particles in solution to prevent sedimentation.
- Salts of ⁇ , ⁇ -ethylenically unsaturated carboxylic acids, ionic and nonionic surfactants or carboxylic acid mixtures can be used as dispersants.
- the casting compound according to the invention offers particular advantages in achieving a uniform film surface.
- the H O content of the casting composition according to the invention is low in comparison with the literature, which at the same time results in a high solids content, and that nevertheless a readily processable composition can be obtained.
- the casting compound according to the invention produces ceramic films with a high green density and thus a low sintering shrinkage.
- Hostapal BV 50% sulfuric acid half ester of an ethoxylated
- the result is an emulsion copolymer of methyl methacrylate, butyl acrylate and methacrylic acid / acrylic acid in a weight ratio of 35:65:10 and with a weight-average particle size of 120 nm and a particle size distribution d w / d n of 1.18.
- ⁇ (ammonium polyacrylate, e.g. Dolapix CA, manufacturer Zschimmer and Schwarz,
- ® rotational viscometer Haake RV 50, Fa. Häake
- the slip is cast on a laboratory film casting machine, dried in a drying channel with preheated air up to 90 ° C in the counterflow principle.
- the green film obtained (0.8 mm thick) is characterized by the green density. For this purpose, 3 test pieces are punched out of the film, precisely measured and weighed, and the green density is thus determined geometrically.
- the surface of the film can be characterized by viewing it against the light. Specks or holes can be easily recognized.
- test pieces are punched out of the green film obtained, measured and sintered at 1600 ° C. to form a dense body. The sintering shrinkage is determined by measuring the ceramic parts obtained.
- a piece of green film is mixed with the amount of water from the original slip mixture and ground in a mortar. After 3 minutes, the slip obtained is poured out. If a lump-free film with comparable flexibility to the original film is created, it is recyclable. If a lumpy or brittle film is formed, it cannot be recycled.
- Example 1 According to Example 1, a green sheet was obtained which had a green density of 2.40 g / cm 3 .
- the green film was free of specks and was easy to recycle.
- the sintering shrinkage was 19.5%.
- Example 1 an emulsion copolymer was prepared which contained the same monomer units as in Example 1, but in a weight ratio of 50: 50: 3.
- the green sheet produced with this emulsion copolymer in accordance with Example 1 had a spotty surface and was not recyclable.
- Example 1 an emulsion copolymer of the same composition was produced, but with a weight-average particle size of 200 nm.
- the slip produced with this emulsion copolymer in accordance with Example 1 showed a high tendency to dilatancy, which means increasing viscosity with increasing shear; therefore this slip could not be processed further.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP93921844A EP0663893A1 (en) | 1992-10-06 | 1993-09-23 | Aqueous casting compound for producing green ceramic films and ceramic mouldings produced therefrom |
JP6508666A JPH08501766A (en) | 1992-10-06 | 1993-09-23 | Aqueous casting composition for producing green ceramic sheet and shaped ceramic product produced therefrom |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4233518A DE4233518C1 (en) | 1992-10-06 | 1992-10-06 | Aqueous casting compound for the production of green ceramic films and ceramic molded parts made therefrom |
DEP4233518.3 | 1992-10-06 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1994007808A1 true WO1994007808A1 (en) | 1994-04-14 |
Family
ID=6469715
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP1993/002584 WO1994007808A1 (en) | 1992-10-06 | 1993-09-23 | Aqueous casting compound for producing green ceramic films and ceramic mouldings produced therefrom |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0663893A1 (en) |
JP (1) | JPH08501766A (en) |
DE (1) | DE4233518C1 (en) |
WO (1) | WO1994007808A1 (en) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0897196A1 (en) * | 1997-08-13 | 1999-02-17 | Siemens Aktiengesellschaft | Method of manufacturing an insulating component for a high-temperature fuel-cell and high-temperature fuel-cell |
WO2000043328A1 (en) * | 1999-01-20 | 2000-07-27 | Siemens Aktiengesellschaft | Aqueous ceramic casting material, method for producing said casting material and use of the same |
EP1090890A3 (en) * | 1999-10-05 | 2002-01-02 | Rohm And Haas Company | Method for preparing ceramic compositions |
WO2002018300A1 (en) * | 2000-09-01 | 2002-03-07 | Epcos Ag | Ceramic slip and method for production of a ceramic film blank |
CN1125794C (en) * | 1999-02-05 | 2003-10-29 | 北京航空材料研究院 | Process for synthesizing composite ceramic powder body |
US6790907B2 (en) * | 2000-06-29 | 2004-09-14 | Murata Manufacturing Co. Ltd. | Ceramic slurry composition and manufacturing method therefor |
WO2004110954A1 (en) | 2003-06-10 | 2004-12-23 | Robert Bosch Gmbh | Method for producing ceramic green films for ceramic components |
CN1321090C (en) * | 2004-04-09 | 2007-06-13 | 中国航空工业第一集团公司北京航空材料研究院 | Enzymatic gel reacting synthetic method of composite ceramic powder |
US7713896B2 (en) | 2004-04-14 | 2010-05-11 | Robert Bosch Gmbh | Method for producing ceramic green compacts for ceramic components |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19940653A1 (en) | 1999-08-26 | 2001-03-01 | Franz Koppe | Process for making a porcelain body |
KR100587461B1 (en) * | 2004-06-17 | 2006-06-09 | 전자부품연구원 | Slurry composition for use in Green Sheet and Green Sheet made therefrom |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4329271A (en) * | 1980-12-15 | 1982-05-11 | Gte Products Corporation | Flexible ceramic tape and method of making same |
EP0237273A1 (en) * | 1986-03-07 | 1987-09-16 | BASF Aktiengesellschaft | Ceramics |
WO1988007505A1 (en) * | 1987-04-01 | 1988-10-06 | Ceramics Process Systems | Polymerizable binder solution for low viscosity, highly loaded particulate slurries and methods for making green articles therefrom |
US4836966A (en) * | 1984-03-15 | 1989-06-06 | Isoo Shimuzu | Binder for ceramics |
JPH01289804A (en) * | 1988-05-17 | 1989-11-21 | Mizutani Paint Kk | Water-dispersed resin composition |
JPH03150257A (en) * | 1989-11-04 | 1991-06-26 | Daiichi Seramo:Kk | Composition for injection molding and sintered material obtained therefrom |
EP0511429A1 (en) * | 1989-11-04 | 1992-11-04 | Dai-Ichi Ceramo Co., Limited | Injection compacting composition for preparing sintered bodies |
-
1992
- 1992-10-06 DE DE4233518A patent/DE4233518C1/en not_active Expired - Fee Related
-
1993
- 1993-09-23 EP EP93921844A patent/EP0663893A1/en not_active Withdrawn
- 1993-09-23 JP JP6508666A patent/JPH08501766A/en active Pending
- 1993-09-23 WO PCT/EP1993/002584 patent/WO1994007808A1/en not_active Application Discontinuation
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4329271A (en) * | 1980-12-15 | 1982-05-11 | Gte Products Corporation | Flexible ceramic tape and method of making same |
US4836966A (en) * | 1984-03-15 | 1989-06-06 | Isoo Shimuzu | Binder for ceramics |
EP0237273A1 (en) * | 1986-03-07 | 1987-09-16 | BASF Aktiengesellschaft | Ceramics |
EP0428177A2 (en) * | 1986-03-07 | 1991-05-22 | BASF Aktiengesellschaft | Ceramics |
WO1988007505A1 (en) * | 1987-04-01 | 1988-10-06 | Ceramics Process Systems | Polymerizable binder solution for low viscosity, highly loaded particulate slurries and methods for making green articles therefrom |
JPH01289804A (en) * | 1988-05-17 | 1989-11-21 | Mizutani Paint Kk | Water-dispersed resin composition |
JPH03150257A (en) * | 1989-11-04 | 1991-06-26 | Daiichi Seramo:Kk | Composition for injection molding and sintered material obtained therefrom |
EP0511429A1 (en) * | 1989-11-04 | 1992-11-04 | Dai-Ichi Ceramo Co., Limited | Injection compacting composition for preparing sintered bodies |
Non-Patent Citations (3)
Title |
---|
DATABASE WPI Week 9001, Derwent World Patents Index; AN 90-005252 * |
PATENT ABSTRACTS OF JAPAN vol. 015, no. 373 (C - 0689) 19 September 1991 (1991-09-19) * |
See also references of EP0663893A1 * |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0897196A1 (en) * | 1997-08-13 | 1999-02-17 | Siemens Aktiengesellschaft | Method of manufacturing an insulating component for a high-temperature fuel-cell and high-temperature fuel-cell |
WO2000043328A1 (en) * | 1999-01-20 | 2000-07-27 | Siemens Aktiengesellschaft | Aqueous ceramic casting material, method for producing said casting material and use of the same |
US6521686B1 (en) | 1999-01-20 | 2003-02-18 | Siemens Aktiengesellschaft | Aqueous ceramic casting material, method for producing said casting material and use of the same |
CN1125794C (en) * | 1999-02-05 | 2003-10-29 | 北京航空材料研究院 | Process for synthesizing composite ceramic powder body |
EP1090890A3 (en) * | 1999-10-05 | 2002-01-02 | Rohm And Haas Company | Method for preparing ceramic compositions |
US6790907B2 (en) * | 2000-06-29 | 2004-09-14 | Murata Manufacturing Co. Ltd. | Ceramic slurry composition and manufacturing method therefor |
WO2002018300A1 (en) * | 2000-09-01 | 2002-03-07 | Epcos Ag | Ceramic slip and method for production of a ceramic film blank |
WO2004110954A1 (en) | 2003-06-10 | 2004-12-23 | Robert Bosch Gmbh | Method for producing ceramic green films for ceramic components |
CN1321090C (en) * | 2004-04-09 | 2007-06-13 | 中国航空工业第一集团公司北京航空材料研究院 | Enzymatic gel reacting synthetic method of composite ceramic powder |
US7713896B2 (en) | 2004-04-14 | 2010-05-11 | Robert Bosch Gmbh | Method for producing ceramic green compacts for ceramic components |
Also Published As
Publication number | Publication date |
---|---|
DE4233518C1 (en) | 1994-08-25 |
JPH08501766A (en) | 1996-02-27 |
EP0663893A1 (en) | 1995-07-26 |
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