WO1991004476A1 - Method of diagnosing tire and wheel problems - Google Patents
Method of diagnosing tire and wheel problems Download PDFInfo
- Publication number
- WO1991004476A1 WO1991004476A1 PCT/US1990/004815 US9004815W WO9104476A1 WO 1991004476 A1 WO1991004476 A1 WO 1991004476A1 US 9004815 W US9004815 W US 9004815W WO 9104476 A1 WO9104476 A1 WO 9104476A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- tire
- rim
- vector
- imbalance
- wheel assembly
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000013598 vector Substances 0.000 claims abstract description 60
- 230000003068 static effect Effects 0.000 claims abstract description 16
- 238000009987 spinning Methods 0.000 claims abstract 5
- 230000006870 function Effects 0.000 description 7
- 238000003825 pressing Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 239000002085 irritant Substances 0.000 description 1
- 231100000021 irritant Toxicity 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/14—Determining imbalance
- G01M1/16—Determining imbalance by oscillating or rotating the body to be tested
Definitions
- This invention relates to methods of diagnosing tire and rim problems generally, and more particularly, to such methods which employ a wheel balancer apparatus.
- the present invention provides a method of diagnosing a wheel assembly which is precise and does not employ trial and error procedures, which identifies the relative contribution to the problem by each component, which indicates, when appropriate, the desirability of replacing one of the wheel assembly components, and which is reliable and relatively easy to perform.
- Figures 1A, IB and 1C are a flow chart of a match-mount procedure incorporating the method of the present invention
- Figure 2 is a schematic diagram of exemplary force vectors as produced during, and determined by, the method incorporated in the Figure 1 method.
- the method step indicated by box 10 requires that the operator mount a wheel assembly on a balancer machine, such as one sold by FMC Corporation as Model 5800, for example, and enter to the balancer's memory, through the keyboard normally associated with the balancer, information regarding physical dimensions of the rim, such as the diameter, the width and the dimension from the balancer to the inner edge, of the rim, which are necessary to determine the effects of weights added at the edges of the rim. If the operator decides to perform a match-mount test 12, any existing balance weights must be removed and the wheel assembly cleared of rocks, mud and other debris .14 that would affect the test.
- a balancer machine such as one sold by FMC Corporation as Model 5800
- the microprocessor in the balancer must then be informed that the match-mount test is to be performed by proper function selection, i.e., pressing appropriate keys, such as "F90" as indicated at 16.
- An output display associated with the balancer will immediately print "VA F", as indicated at 18, reminding the operator that input data of the rim position on the balance is required which are obtained y placing the valve stem up and pressing the F key.
- the operator rotates the wheel assembly so that the valve stem on the rim is at the top and, 22, presses the F key so that the balancer will store in memory data indicative of the rim's position.
- the operator is then advised that the wheel assembly must be spun by the balancer by displaying "SPIN", as indicated at 24.
- the balancer When the operator presses the "SPIN" function key, 26, the balancer will measure the imbalance of the wheel assembly and will store in memory the static imbalance vector A. A comparison test is then made by the balancer's microprocessor. If the scalar magnitude of static vector is less than 1.0 ounce, the output display will print the 2-plane imbalance data, 28, so that appropriate weights can be added at the proper locations on the inside and outside edges of the rim, 30. This terminates the match procedure. If the scalar magnitude of the static vector A is greater than 6.0 ounces, the imbalance is too great for acceptable balancing by weights and the display will print the imbalance amount, as indicated at 32.
- the display By pressing the function key "STATIC-2-PLANE", 34, the display will print the 2-plane imbalance data, 36. Pressing the function key "STATIC-2-PLANE” while the 2-plane data is displayed will toggle the display back to the total imbalance amount, 32. If the scalar value of the static vector A is between 1.0 and 6.0, the display will first print "180” and then scroll "180 VAL F", 38, indicating to the operator that the tire is to be repositioned on the rim at 180° from its present position.
- the operator removes the wheel assembly from the balancer, breaks the bead, i.e., loosens the tire from the rim, moves the tire 180° on the rim, reinflates the tire and remounts the wheel assembly on the balancer.
- the display will stop scrolling "180 VAL F” and display only "VAL F” reminding the operator to provide information regarding rim position, 42.
- the operator positions the valve stem at the top, 44, and presses the "F" function key so that the balancer will record in memory data indicative of the rim position, 46.
- the output display will print "SPIN", 48, reminding the operator to activate the balancer drive to spin the wheel assembly.
- the operator presses the "SPIN" key to cause the balancer to measure the imbalance and record in memory the static imbalance vector B.
- the balancer's microprocessor calculates the rim vector, the tire vector, the angle to move the tire on the rim and the point on the tire to place at the valve stem, a solution vector as explained hereinafter, and improvement ratio which is equal to the scalar magnitude of the solution vector divided by the scalar magnitude of the vector B.
- the balancer microprocessor then performs a comparison test.
- the wheel assembly is then spun, 62, and the imbalance C measured and stored, 64. If the imbalance C minus the scalar value of the solution vector is less than or equal to 1.5 ounces, the display prints the 2-plane imbalance data, 66, to permit balance weights to be added to the wheel assembly.
- the function key "F” may be pressed to toggle between display of the rim and tire percent of the problem and the 2-plane imbalance data.
- the display will print "ER", 68, indicating that an error was made in repositioning the tire on the rim or the wheel assembly not mounted properly on the balancer. The operator must then stop and restart the procedure at the beginning. If the scalar value of static vector B is greater than 6.0 ounces, the balancer will display the amount of the static imbalance. The function key "F" can be pressed twice to display the percent of the problem attributed to each of the rim and the tire. A judgment can then be made whether one of the two components should be replaced.
- the vectors referred to previously are shown in polar coordinates with the center thereof P representing the rotational axis of the wheel assembly.
- the imbalance vectors A and B are represented, as examples, of the vectors produced by the first and second spins respectively. Since the rim position relative to the balancer remains the same in both spins, the rim imbalance vector will be the same for both spins.
- the tire vectors for both spins are equal and opposite since the tire has been remounted at 180° between these spins.
- the tire vector will be the vector PM where M is the midpoint of the line DE connecting the ends of the vectors A and B.
- the line MD represents the tire vector resulting from the first spin and the line ME represents the tire vector resulting from the second spin.
- rim vector PM and the tire vector MD result in vector A
- rim vector PM and tire vector ME result in vector B.
- the circle S having its center at M represents all possible solution vectors, i.e., the solution vector calculated in the step represented by 52.
- the proper one of these solution vectors is that vector directed from the center M of circle S in the direction opposite the rim vector.
- the magnitude of the solution vector is represented by the distance from P to the point V on the circle S.
- the imbalance vector C produced by the check spin in step 62 is an actual imbalance vector to compare with the calculated solution vector PV as a check against operator error.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Of Balance (AREA)
- Investigating Or Analyzing Materials Using Thermal Means (AREA)
Abstract
A method of diagnosing a wheel assembly which is precise and does not employ trial and error procedures, which identifies the relative contribution to the problem by each component, which indicates, when appropriate, the desirability of replacing one of the wheel assembly components, and which is reliable and relatively easy to perform. The method consists in spinning the wheel assembly to determine a first static imbalance vector (A). The tire is then repositioned 180° on the rim, and a second static imbalance vector (B) is determined. From these vectors the rim imbalance vector (PM) and tire imbalance vectors (MD, ME) are determined. From these vectors the relative contribution of each component to the imbalance is determined.
Description
METHOD OF DIAGNOSING TIRE AND WHEEL PROBLEMS
This invention relates to methods of diagnosing tire and rim problems generally, and more particularly, to such methods which employ a wheel balancer apparatus.
Variations occur in the manufacture of both automotive tires and rims or wheels. While diagnostic equipment is employed in the manufacture of such components to assure the dimensional variations thereof fall within acceptable limits, this equipment deals only with the individual component and not with the final assembly of the tire on a rim to form a wheel assembly. Wheel assemblies can, therefore, create vibration problems in an automotive vehicle on which they are mounted even though each of the individual components has been manufactured within specified and acceptable tolerances. Several methods of improving the performance of wheel assemblies, i.e., reducing the tendency of a given wheel assembly from inducing vibration in a vehicle on which the assembly is mounted, either by match-mounting the tire to the rim so that the deviation or error in one offsets or compensates for the deviation or error in the other or by grinding the tire to remove high spots. Such methods make no attempt to identify or diagnose the fault, but merely offset one fault against another or attempt to correct the fault without identifying which component contributes more of the problem. in the after market, one of the major problems is identifying the actual cause of the vibration which prompted the customer's complaint. Trial and error analysis is frequently employed by the service facility to solve the vibration complaint.
which may include rebalancing the wheel assembly, repositioning the tire on the rim, or relocating the suspected wheel assembly to another axle position on the vehicle. This approach is not only time-consuming and costly to the service facility, but also is an irritant to the customer, who must endure repeated trips to th.e service facility, resulting in erosion of confidence in the veracity and competence of the service facility. The present invention provides a method of diagnosing a wheel assembly which is precise and does not employ trial and error procedures, which identifies the relative contribution to the problem by each component, which indicates, when appropriate, the desirability of replacing one of the wheel assembly components, and which is reliable and relatively easy to perform. These and other attributes of the present invention, and many of the attendant advantages thereof, will become more readily apparent from a perusal of the following description and the accompanying drawings, wherein:
Figures 1A, IB and 1C are a flow chart of a match-mount procedure incorporating the method of the present invention; and Figure 2 is a schematic diagram of exemplary force vectors as produced during, and determined by, the method incorporated in the Figure 1 method.
Referring to Figures 1A, IB and 1C, the method step indicated by box 10 requires that the operator mount a wheel assembly on a balancer machine, such as one sold by FMC Corporation as Model 5800, for example, and enter to the balancer's memory, through the keyboard normally associated with the balancer, information regarding physical dimensions of the rim, such as the diameter, the width and the dimension from
the balancer to the inner edge, of the rim, which are necessary to determine the effects of weights added at the edges of the rim. If the operator decides to perform a match-mount test 12, any existing balance weights must be removed and the wheel assembly cleared of rocks, mud and other debris .14 that would affect the test. The microprocessor in the balancer must then be informed that the match-mount test is to be performed by proper function selection, i.e., pressing appropriate keys, such as "F90" as indicated at 16. An output display associated with the balancer will immediately print "VA F", as indicated at 18, reminding the operator that input data of the rim position on the balance is required which are obtained y placing the valve stem up and pressing the F key. As shown at 20, the operator rotates the wheel assembly so that the valve stem on the rim is at the top and, 22, presses the F key so that the balancer will store in memory data indicative of the rim's position. The operator is then advised that the wheel assembly must be spun by the balancer by displaying "SPIN", as indicated at 24. When the operator presses the "SPIN" function key, 26, the balancer will measure the imbalance of the wheel assembly and will store in memory the static imbalance vector A. A comparison test is then made by the balancer's microprocessor. If the scalar magnitude of static vector is less than 1.0 ounce, the output display will print the 2-plane imbalance data, 28, so that appropriate weights can be added at the proper locations on the inside and outside edges of the rim, 30. This terminates the match procedure. If the scalar magnitude of the static vector A is greater than 6.0 ounces, the imbalance is too great for acceptable balancing by weights and the display will print the imbalance
amount, as indicated at 32. By pressing the function key "STATIC-2-PLANE", 34, the display will print the 2-plane imbalance data, 36. Pressing the function key "STATIC-2-PLANE" while the 2-plane data is displayed will toggle the display back to the total imbalance amount, 32. If the scalar value of the static vector A is between 1.0 and 6.0, the display will first print "180" and then scroll "180 VAL F", 38, indicating to the operator that the tire is to be repositioned on the rim at 180° from its present position. As indicated at 40, the operator removes the wheel assembly from the balancer, breaks the bead, i.e., loosens the tire from the rim, moves the tire 180° on the rim, reinflates the tire and remounts the wheel assembly on the balancer. After two scrolls, the display will stop scrolling "180 VAL F" and display only "VAL F" reminding the operator to provide information regarding rim position, 42. The operator then positions the valve stem at the top, 44, and presses the "F" function key so that the balancer will record in memory data indicative of the rim position, 46. The output display will print "SPIN", 48, reminding the operator to activate the balancer drive to spin the wheel assembly. As indicated at 50, the operator presses the "SPIN" key to cause the balancer to measure the imbalance and record in memory the static imbalance vector B. From the recorded data regarding vectors A and B, the balancer's microprocessor calculates the rim vector, the tire vector, the angle to move the tire on the rim and the point on the tire to place at the valve stem, a solution vector as explained hereinafter, and improvement ratio which is equal to the scalar magnitude of the solution vector divided by the scalar magnitude of the vector B. The percent of the problem
attributed to the rim which is the scalar magnitude of the rim vector divided by the sum of the magnitude of the rim vector and the tire vector, and the percent of the problem attributed to the tire which is the scalar magnitude of the tire vector divided by the sum of the rim and tire vector scalar magnitudes, as indicated at 52. The balancer microprocessor then performs a comparison test. If the static vector B is less than 1.0 ounce, or if the improvement ratio is greater than or equal to 0.75 and the scalar magnitude of each of the static vectors A and B is less than 6.0 ounces, the mount-matching is complete and the display will print the 2-plane imbalance data, 54, which will allow weights to be added to the rim edges to achieve a balanced wheel assembly, 56. If the improvement ratio is less than 0.75 and the scalar value of the static vector B is less than 6.0 ounces, the display will print "SPOT X" where X = 0 when that point on the tire to be moved to the valve stem is at the top, 58. The operator then marks the top of the tire when the display reads "0", removes the wheel assembly from the balancer, breaks the beads, moves the tire so the mark on the tire is aligned with the valve stem on the rim, reinflates the tire and remounts the wheel assembly on the balancer, as indicated at 60. The wheel assembly is then spun, 62, and the imbalance C measured and stored, 64. If the imbalance C minus the scalar value of the solution vector is less than or equal to 1.5 ounces, the display prints the 2-plane imbalance data, 66, to permit balance weights to be added to the wheel assembly. The function key "F" may be pressed to toggle between display of the rim and tire percent of the problem and the 2-plane imbalance data. If the scalar difference between the imbalance C and the solution vector is greater than 1.5 ounces, the
display will print "ER", 68, indicating that an error was made in repositioning the tire on the rim or the wheel assembly not mounted properly on the balancer. The operator must then stop and restart the procedure at the beginning. If the scalar value of static vector B is greater than 6.0 ounces, the balancer will display the amount of the static imbalance. The function key "F" can be pressed twice to display the percent of the problem attributed to each of the rim and the tire. A judgment can then be made whether one of the two components should be replaced.
Referring to Figure 2, the vectors referred to previously are shown in polar coordinates with the center thereof P representing the rotational axis of the wheel assembly. The imbalance vectors A and B are represented, as examples, of the vectors produced by the first and second spins respectively. Since the rim position relative to the balancer remains the same in both spins, the rim imbalance vector will be the same for both spins. The tire vectors for both spins are equal and opposite since the tire has been remounted at 180° between these spins. The tire vector will be the vector PM where M is the midpoint of the line DE connecting the ends of the vectors A and B. The line MD represents the tire vector resulting from the first spin and the line ME represents the tire vector resulting from the second spin. Of course, the rim vector PM and the tire vector MD result in vector A and rim vector PM and tire vector ME result in vector B. The circle S having its center at M represents all possible solution vectors, i.e., the solution vector calculated in the step represented by 52. The proper one of these solution vectors is that vector directed from the center M of circle S in the direction opposite the
rim vector. The magnitude of the solution vector is represented by the distance from P to the point V on the circle S. The imbalance vector C produced by the check spin in step 62 is an actual imbalance vector to compare with the calculated solution vector PV as a check against operator error.
Whi,le one embodiment of the present invention has been illustrated and described herein, various changes may be made therein without departing from the spirit of the invention as defined by the scope of the appended claims. RCK:smb
Claims
1. A method of determining whether a tire in a wheel assembly contributes a disproportionate amount to an imbalance condition in said assembly comprising the steps of: spinning the wheel assembly to determine a first static imbalance vector; repositioning the tire 180° on the rim; spinning the wheel assembly to determine a second static imbalance vector; determining the scalar magnitude of the rim and tire components of said vectors; and determining the percent of the imbalance contributed by the tire by dividing the said tire component by the sum of the tire and rim components.
2. A method of determining whether a rim in a wheel assembly contributes a disproportionate amount to an imbalance condition in said assembly comprising the steps of: spinning the wheel assembly to determine a first static imbalance vector; repositioning the tire 180° on the rim; spinning the wheel assembly to determine a second static imbalance vector; determining the scalar magnitude of the rim and tire components of said vectors; and determining the percent of the imbalance contributed by the rim. RCK:smb
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US40748389A | 1989-09-14 | 1989-09-14 | |
US407,483 | 1989-09-14 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1991004476A1 true WO1991004476A1 (en) | 1991-04-04 |
Family
ID=23612286
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1990/004815 WO1991004476A1 (en) | 1989-09-14 | 1990-08-27 | Method of diagnosing tire and wheel problems |
Country Status (3)
Country | Link |
---|---|
AU (1) | AU6177290A (en) |
GR (1) | GR900100677A (en) |
WO (1) | WO1991004476A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005022107A1 (en) * | 2003-08-28 | 2005-03-10 | Dana Corporation | Method for balancing an article for rotation |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3854616A (en) * | 1972-09-20 | 1974-12-17 | W Willis | Side-loading attachment for forklift trucks |
US4331419A (en) * | 1980-04-21 | 1982-05-25 | Scott S. Corbett, Jr. | Storage system for cargo container trailers |
DE3017147C2 (en) * | 1980-05-05 | 1986-02-20 | Jungheinrich Unternehmensverwaltung Kg, 2000 Hamburg | Load handling device for stacker and stacker vehicles, for two- and three-sided forklifts and for storage and retrieval vehicles or storage and retrieval units with a lifting device |
GB2186460A (en) * | 1986-02-05 | 1987-08-12 | Bridge & Plate Const Pty Ltd | Remotely controlled warehouse apparatus |
DE3735607C1 (en) * | 1987-10-21 | 1989-05-18 | Psb Foerderanlagen | Storage and retrieval device for feeding clothes storage installations |
EP0361179A2 (en) * | 1988-09-29 | 1990-04-04 | Digitron AG | Positioning device for accurately transferring work pieces between a transport vehicle and a stationary installation |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2614852B2 (en) * | 1976-04-06 | 1978-04-13 | Gebr. Hofmann Gmbh & Co Kg, Maschinenfabrik, 6100 Darmstadt | Method and device for improving the running behavior of motor vehicle wheels |
JPS55102709A (en) * | 1979-01-30 | 1980-08-06 | Bridgestone Corp | Assembly method of tire to rim |
JPS623633A (en) * | 1985-06-29 | 1987-01-09 | Honda Motor Co Ltd | Detection of unbalance of wheel of automobile or the like |
DE3614379A1 (en) * | 1986-04-28 | 1987-11-05 | Hofmann Gmbh & Co Kg Maschinen | METHOD AND DEVICE FOR IMPROVING THE RESTFULNESS OF A MOTOR VEHICLE WHEEL |
DE3617625C1 (en) * | 1986-05-26 | 1987-10-08 | Hofmann Werkstatt Technik | Method and device for optimizing the smooth running of a motor vehicle wheel |
-
1990
- 1990-08-27 WO PCT/US1990/004815 patent/WO1991004476A1/en unknown
- 1990-08-27 AU AU61772/90A patent/AU6177290A/en not_active Abandoned
- 1990-09-10 GR GR900100677A patent/GR900100677A/en unknown
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3854616A (en) * | 1972-09-20 | 1974-12-17 | W Willis | Side-loading attachment for forklift trucks |
US4331419A (en) * | 1980-04-21 | 1982-05-25 | Scott S. Corbett, Jr. | Storage system for cargo container trailers |
DE3017147C2 (en) * | 1980-05-05 | 1986-02-20 | Jungheinrich Unternehmensverwaltung Kg, 2000 Hamburg | Load handling device for stacker and stacker vehicles, for two- and three-sided forklifts and for storage and retrieval vehicles or storage and retrieval units with a lifting device |
GB2186460A (en) * | 1986-02-05 | 1987-08-12 | Bridge & Plate Const Pty Ltd | Remotely controlled warehouse apparatus |
DE3735607C1 (en) * | 1987-10-21 | 1989-05-18 | Psb Foerderanlagen | Storage and retrieval device for feeding clothes storage installations |
EP0361179A2 (en) * | 1988-09-29 | 1990-04-04 | Digitron AG | Positioning device for accurately transferring work pieces between a transport vehicle and a stationary installation |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005022107A1 (en) * | 2003-08-28 | 2005-03-10 | Dana Corporation | Method for balancing an article for rotation |
US7219036B2 (en) | 2003-08-28 | 2007-05-15 | Torque-Traction Technologies Llc | Method for balancing an article for rotation |
Also Published As
Publication number | Publication date |
---|---|
GR900100677A (en) | 1992-01-20 |
AU6177290A (en) | 1991-04-18 |
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