USRE40181E1 - Infrared radiator with carbon fiber heating element centered by spacers - Google Patents

Infrared radiator with carbon fiber heating element centered by spacers Download PDF

Info

Publication number
USRE40181E1
USRE40181E1 US10/838,182 US83818204A USRE40181E US RE40181 E1 USRE40181 E1 US RE40181E1 US 83818204 A US83818204 A US 83818204A US RE40181 E USRE40181 E US RE40181E
Authority
US
United States
Prior art keywords
heating element
infrared radiator
radiator according
glass tube
quartz glass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related, expires
Application number
US10/838,182
Inventor
Joachim Scherzer
Siegfried Grob
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Heraeus Noblelight GmbH
Original Assignee
Heraeus Noblelight GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Heraeus Noblelight GmbH filed Critical Heraeus Noblelight GmbH
Priority to US10/838,182 priority Critical patent/USRE40181E1/en
Application granted granted Critical
Publication of USRE40181E1 publication Critical patent/USRE40181E1/en
Adjusted expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K7/00Lamps for purposes other than general lighting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K1/00Details
    • H01K1/18Mountings or supports for the incandescent body
    • H01K1/24Mounts for lamps with connections at opposite ends, e.g. for tubular lamp
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • H05B3/04Waterproof or air-tight seals for heaters
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/42Heating elements having the shape of rods or tubes non-flexible
    • H05B3/44Heating elements having the shape of rods or tubes non-flexible heating conductor arranged within rods or tubes of insulating material
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/032Heaters specially adapted for heating by radiation heating

Definitions

  • the invention relates to an infrared radiator having a heating element disposed in a quartz glass tube and a heating element containing carbon fibers, the ends of the heating element being connected to contact elements passing through the wall of the quartz glass tube.
  • the invention furthermore relates to a method for the operation of such an infrared radiator.
  • Infrared radiators of the stated kind are disclosed, for example, in DE 198 39 457 A1. They have spiral-shaped heating elements of carbon fibers. Such carbon fibers have the advantage that they permit rapid temperature change, so they are characterized by great speed of reaction. Due to its spiral shape and the great surface area which it provides, the known carbon radiator has a relatively high radiation output and is suitable for operation at temperatures below 1000° C. In its practical form, heating element temperatures of maximum 950° C. are preferred. The achievable radiation power is limited by this top temperature limit.
  • quartz tubes easily recrystallize above about 1000° C., especially in case of contact, so that they become unusable.
  • the present invention is addressed to the problem of offering an improved infrared radiator, especially one with greater radiation output and long life, and to describe a method for its operation.
  • the infrared radiator in that the heating element is spaced away from the wall of the quartz glass tube and that the heating element is centered by spacers on the axis of the quartz glass tube, and nevertheless the spacers are heat bridges.
  • the temperature of the heating element can be increased substantially without recrystallizing the quartz glass tube, since the contact with the heating element (carbon fibers) causing the recrystallization is prevented.
  • the heating element is in the form of a spiral or coiled ribbon.
  • the inside diameter of the quartz glass tube be at least 1.5 times as great as the diameter of the spiral or coil of the heating element.
  • the temperature of the heating element can be increased to definitely more than 1000° C.
  • the temperature of the heating element can be raised to temperatures above 1500° C., so that the radiation power, which is proportional to the fourth power of the absolute temperature, increases accordingly.
  • the spacers are made of molybdenum and/or tungsten and/or tantalum or of an alloy of at least two of these metals. It has been found that such spacers have on the one hand great thermal stability, but on the other hand the heating of the quartz glass tube to its recrystallization is prevented.
  • the spacers have at least at their side facing the heat elements, an expanse lengthwise of the heating element that is greater than the distances formed in this longitudinal direction between the coils of the heating element.
  • the ends of the contact elements which are connected to the heating element can also be in the form of sleeves clutching these ends of the heating element; the sleeves can be made of molybdenum.
  • the heating element appropriately consists substantially or exclusively of carbon fibers.
  • a noble metal paste and/or a metallic coating applied to the ends of the heating element can be provided.
  • the metal coating can be formed of nickel or a noble metal and can preferably be applied galvanically.
  • welding of the contact-making parts can be done by resistance welding or laser welding.
  • the problem is solved for the method of operating an infrared radiator in that the heating element is heated to a temperature greater than 1000° C., preferably greater than 1500° C.
  • FIG. 1 shows a spiral carbon radiator pursuant to the invention
  • FIGS. 2-9 various embodiments for spacers
  • FIG. 10 a contact element
  • FIG. 11 the arrangement of a contact element on the heating element
  • FIG. 12 a schematic view of the making of a contact
  • FIG. 13 a section through the contact with spot weld
  • FIG. 14 a contact with the heating element
  • FIG. 15 a schematic cross section of the contact.
  • FIG. 1 there is represented an infrared radiator in accordance with the invention.
  • a spirally wound carbon ribbon is disposed as heating element 2 , which is held away from the wall of the glass tube by spacers 3 .
  • the heating element is connected to contact elements 4 , the ribbon contact being in the form of a sleeve 5 of molybdenum.
  • a terminal tab 6 leads out of the sleeve and from it contacts 7 pass out through molybdenum sealing foils 8 within the pinched-off ends 9 of the quartz glass tube 1 to the external terminals 10 .
  • Carbon radiators with spiral heating elements as in FIG. 1 have about 2.5 to 3 times greater surface area than carbon radiators with straight ribbon, and hence a 2.5 to 3 times greater power density.
  • infrared radiators equipped with carbon ribbons as heating elements have a substantially greater power density compared with infrared radiators with metallic heating elements. Consequently a substantially lower temperature is necessary for carbon ribbons as heating elements compared with heating elements that are formed from metal, in order to achieve the same power density.
  • power densities of 900 kW/m 2 are achieved in tungsten-halogen radiators at about 3000 Kelvin, while the correspondingly spiral carbon ribbon needed to be raised to a temperature of only 2170 Kelvin for the same power density.
  • the infrared radiator represented in FIG. 1 can be operated at temperatures>1000° C.
  • the heating element can be operated at temperatures above 1500° C.
  • the spacers 3 are made of molybdenum, for example. Tungsten or tantalum or alloys of the said metals can also be used.
  • the length of the spacers 3 in the axial direction is greater than that of the axial interstice between two heating coil sections of the heating elements 2 .
  • An insulating ceramic insert 11 is placed between the individual spacers 3 and the heating element in order to prevent damage to the heating element 2 and hence premature failure.
  • the ceramic insert is made from aluminum oxide or zirconium dioxide, depending on the intended operating temperature.
  • FIGS. 2 to 9 Various special embodiments of the spacers 3 are represented in FIGS. 2 to 9 .
  • FIG. 2 shows a very simple and inexpensive embodiment.
  • FIG. 3 shows this embodiment with a ceramic insert 11 .
  • the embodiments represented in FIGS. 2 to 8 are made preferably of metals, more complicated embodiments such as those represented in FIGS. 4 to 8 can be welded together from single parts.
  • the spacer represented in FIG. 4 is especially stable due to its concentric configuration and bilateral fixation of the inner ring, as is the spacer of FIG. 7 , in which an annular piece 12 is surrounded by a triangle 13 . In this embodiment the contact surface between the spacer 3 and the glass tube 1 is especially small.
  • the embodiments in FIGS. 5 and 6 are very similar, an inner ring 14 being surrounded in both by spring arms 15 and 15 ′ which support the inner ring 14 on the glass tube 1 .
  • FIG. 8 shows another embodiment in which two rings 14 , 14 ′ are concentric with one another.
  • FIG. 9 there is represented a spacer 3 of a ceramic material (aluminum oxide or zirconium dioxide).
  • a spacer 3 of a ceramic material (aluminum oxide or zirconium dioxide).
  • This spacer has openings 16 which prevent the formation of a plurality of chambers separated from one another within the radiator. The openings permit problem-free evacuation of the quartz glass tube 1 .
  • FIGS. 10 to 13 An embodiment of the carbon spiral's connection is represented in FIGS. 10 to 13 .
  • FIG 10 shows a contact element 4 of a resilient material, molybdenum for example.
  • FIG. 11 shows the contact element, which is slipped over the carbon ribbon of heating element 2 and clutches it on both sides.
  • Graphite paper 17 is placed between the two materials to improve contact.
  • This layered assembly is compressed together and welded at the weld 18 marked “X” by resistance welding or laser welding, the two limbs of the contact element being bonded directly together and holding between them the carbon ribbon of the heating element 2 as well as the graphite paper 17 .
  • FIG. 12 shows a schematic view of this contact assembly, wherein the two spot welds 18 are marked. The sectional view is represented along the line A—A in FIG.
  • FIGS. 14 and 15 show another embodiment of the contact assembly, FIG. 15 showing a section taken along line A—A from FIG. 14 , the carbon spiral of the heating element 2 being surrounded by a sleeve 5 .
  • Graphite paper 17 ′ is placed between the sleeve 5 and the carbon spiral of the heat radiator 2 .
  • the sleeve 5 is made of molybdenum.
  • Graphite paper 17 is also placed between the inner sleeve 19 and the heating element 2 .
  • the layers lie tightly on one another, and the spaces shown in the drawings ( FIGS.
  • a noble metal paste or a metallic coating, preferably of nickel or a noble metal, applied to the ends of the heating element 2 can be provided between the graphite paper 17 , 17 ′ and the heating element 2 ; the metallic coating can be applied galvanically to the heating element.
  • This coating and noble metal paste can be provided both on the inside and on the outside of the heating element 2 , i.e., both between the heating element 2 and the inner sleeve 19 and between the heating element 2 and the outer sleeve 5 .
  • the coating or noble metal paste are omitted from the figures for the sake of simplicity.

Abstract

The invention relates to an infrared radiator with a heating element containing carbon fibers disposed in a quartz glass tube, with its ends connected to contact elements running through the wall of the quartz glass tube. The known radiators are improved by the fact that the heating element is spaced away from the wall of the quartz glass tube and it is centered on the axis of the quartz glass tube by means of spacers. The invention furthermore relates to a method by which the infrared radiator is operated at heating element temperatures greater than 1000° C.

Description

BACKGROUND AND SUMMARY OF THE INVENTION
The invention relates to an infrared radiator having a heating element disposed in a quartz glass tube and a heating element containing carbon fibers, the ends of the heating element being connected to contact elements passing through the wall of the quartz glass tube. The invention furthermore relates to a method for the operation of such an infrared radiator.
Infrared radiators of the stated kind are disclosed, for example, in DE 198 39 457 A1. They have spiral-shaped heating elements of carbon fibers. Such carbon fibers have the advantage that they permit rapid temperature change, so they are characterized by great speed of reaction. Due to its spiral shape and the great surface area which it provides, the known carbon radiator has a relatively high radiation output and is suitable for operation at temperatures below 1000° C. In its practical form, heating element temperatures of maximum 950° C. are preferred. The achievable radiation power is limited by this top temperature limit.
Similar infrared radiators are described in DE 44 19 285 A1. Here a carbon ribbon is formed in a serpentine manner from a plurality of interconnected sections. GB 2,233,150 A likewise discloses infrared radiators in which the heating element is configured as a carbon ribbon. Infrared radiators with metallic heating elements are disclosed in DE-GM 1,969,200 and GB 1,261,748 and EP 163 348 A1. On account of a relatively small surface area, these also can achieve only limited radiation output. It is known especially from the last two disclosures named to configure the heating elements such that they are in contact with the surrounding quartz tube and are supported thereon.
It is a general problem with infrared radiators that quartz tubes easily recrystallize above about 1000° C., especially in case of contact, so that they become unusable.
The present invention is addressed to the problem of offering an improved infrared radiator, especially one with greater radiation output and long life, and to describe a method for its operation.
This problem is solved as to the infrared radiator in that the heating element is spaced away from the wall of the quartz glass tube and that the heating element is centered by spacers on the axis of the quartz glass tube, and nevertheless the spacers are heat bridges. Surprisingly it has been found that thus the temperature of the heating element can be increased substantially without recrystallizing the quartz glass tube, since the contact with the heating element (carbon fibers) causing the recrystallization is prevented. Especially it is advantageous for the achievement of a high radiation output if the heating element is in the form of a spiral or coiled ribbon.
It is appropriate that the inside diameter of the quartz glass tube be at least 1.5 times as great as the diameter of the spiral or coil of the heating element. At such a distance apart, preferably at such a diameter ratio, preferably at a ratio of about 1.7, the temperature of the heating element can be increased to definitely more than 1000° C. At a diameter ratio of about 2.5, the temperature of the heating element can be raised to temperatures above 1500° C., so that the radiation power, which is proportional to the fourth power of the absolute temperature, increases accordingly.
Advantageously, the spacers are made of molybdenum and/or tungsten and/or tantalum or of an alloy of at least two of these metals. It has been found that such spacers have on the one hand great thermal stability, but on the other hand the heating of the quartz glass tube to its recrystallization is prevented.
It is especially advantageous to a stable arrangement of the heating element that the spacers have at least at their side facing the heat elements, an expanse lengthwise of the heating element that is greater than the distances formed in this longitudinal direction between the coils of the heating element. Thus any slippage of the spacers into the gaps between the individual spirals is prevented even in the case of vibration.
It is appropriate to provide ceramic between the heating element and the spacers, especially aluminum oxide or zirconium dioxide, since this increases the life of the heating element and prevents premature burnout.
It is furthermore advantageous to make the contact elements of resilient material at their ends connected to the heating element, in order to assure reliable fixation of the contact elements before they are welded to additional contacts. Molybdenum can be used especially as resilient material.
The ends of the contact elements which are connected to the heating element can also be in the form of sleeves clutching these ends of the heating element; the sleeves can be made of molybdenum.
It has proven to be advantageous to provide graphite, especially graphite paper, between the ends of the heating element and the contact elements, in order to optimize the galvanic contact between the contact element and the carbon fibers of the heating element. The heating element appropriately consists substantially or exclusively of carbon fibers.
Between the graphite and the heating element, a noble metal paste and/or a metallic coating applied to the ends of the heating element can be provided. The metal coating can be formed of nickel or a noble metal and can preferably be applied galvanically.
Thus the contact is further improved. Welding of the contact-making parts can be done by resistance welding or laser welding.
The problem is solved for the method of operating an infrared radiator in that the heating element is heated to a temperature greater than 1000° C., preferably greater than 1500° C.
An embodiment of the invention will be explained with the aid of drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 shows a spiral carbon radiator pursuant to the invention,
FIGS. 2-9 various embodiments for spacers,
FIG. 10 a contact element,
FIG. 11 the arrangement of a contact element on the heating element,
FIG. 12 a schematic view of the making of a contact,
FIG. 13 a section through the contact with spot weld,
FIG. 14 a contact with the heating element, and
FIG. 15 a schematic cross section of the contact.
DETAILED DESCRIPTION
In FIG. 1 there is represented an infrared radiator in accordance with the invention. In a glass tube 1 a spirally wound carbon ribbon is disposed as heating element 2, which is held away from the wall of the glass tube by spacers 3. At its extremities the heating element is connected to contact elements 4, the ribbon contact being in the form of a sleeve 5 of molybdenum. A terminal tab 6 leads out of the sleeve and from it contacts 7 pass out through molybdenum sealing foils 8 within the pinched-off ends 9 of the quartz glass tube 1 to the external terminals 10.
Carbon radiators with spiral heating elements as in FIG. 1 have about 2.5 to 3 times greater surface area than carbon radiators with straight ribbon, and hence a 2.5 to 3 times greater power density. Also, infrared radiators equipped with carbon ribbons as heating elements have a substantially greater power density compared with infrared radiators with metallic heating elements. Consequently a substantially lower temperature is necessary for carbon ribbons as heating elements compared with heating elements that are formed from metal, in order to achieve the same power density. In concrete cases, power densities of 900 kW/m2 are achieved in tungsten-halogen radiators at about 3000 Kelvin, while the correspondingly spiral carbon ribbon needed to be raised to a temperature of only 2170 Kelvin for the same power density.
The infrared radiator represented in FIG. 1 can be operated at temperatures>1000° C. For this purpose a ratio of the inside diameter of the quartz glass tube to the diameter of the coil of the heating elements of at least 1.5, and especially 1.7, is necessary. At a diameter ratio of at least 2.5, the heating element can be operated at temperatures above 1500° C. The spacers 3 are made of molybdenum, for example. Tungsten or tantalum or alloys of the said metals can also be used. The length of the spacers 3 in the axial direction is greater than that of the axial interstice between two heating coil sections of the heating elements 2. An insulating ceramic insert 11 is placed between the individual spacers 3 and the heating element in order to prevent damage to the heating element 2 and hence premature failure. The ceramic insert is made from aluminum oxide or zirconium dioxide, depending on the intended operating temperature.
Various special embodiments of the spacers 3 are represented in FIGS. 2 to 9. FIG. 2 shows a very simple and inexpensive embodiment. FIG. 3 shows this embodiment with a ceramic insert 11. The embodiments represented in FIGS. 2 to 8 are made preferably of metals, more complicated embodiments such as those represented in FIGS. 4 to 8 can be welded together from single parts. The spacer represented in FIG. 4 is especially stable due to its concentric configuration and bilateral fixation of the inner ring, as is the spacer of FIG. 7, in which an annular piece 12 is surrounded by a triangle 13. In this embodiment the contact surface between the spacer 3 and the glass tube 1 is especially small. The embodiments in FIGS. 5 and 6 are very similar, an inner ring 14 being surrounded in both by spring arms 15 and 15′ which support the inner ring 14 on the glass tube 1. FIG. 8 shows another embodiment in which two rings 14, 14′ are concentric with one another.
In FIG. 9 there is represented a spacer 3 of a ceramic material (aluminum oxide or zirconium dioxide). In this embodiment the arrangement of an additional ceramic insert 11 is unnecessary. This spacer has openings 16 which prevent the formation of a plurality of chambers separated from one another within the radiator. The openings permit problem-free evacuation of the quartz glass tube 1.
An embodiment of the carbon spiral's connection is represented in FIGS. 10 to 13. FIG 10 shows a contact element 4 of a resilient material, molybdenum for example. FIG. 11 shows the contact element, which is slipped over the carbon ribbon of heating element 2 and clutches it on both sides. Graphite paper 17 is placed between the two materials to improve contact. This layered assembly is compressed together and welded at the weld 18 marked “X” by resistance welding or laser welding, the two limbs of the contact element being bonded directly together and holding between them the carbon ribbon of the heating element 2 as well as the graphite paper 17. FIG. 12 shows a schematic view of this contact assembly, wherein the two spot welds 18 are marked. The sectional view is represented along the line A—A in FIG. 13. FIGS. 14 and 15 show another embodiment of the contact assembly, FIG. 15 showing a section taken along line A—A from FIG. 14, the carbon spiral of the heating element 2 being surrounded by a sleeve 5. Graphite paper 17′ is placed between the sleeve 5 and the carbon spiral of the heat radiator 2. The sleeve 5 is made of molybdenum. Within the sleeve 5 there is an inner sleeve 19 which opens into the outwardly leading terminal tab 6. Graphite paper 17 is also placed between the inner sleeve 19 and the heating element 2. The layers lie tightly on one another, and the spaces shown in the drawings (FIGS. 11, 13 and 15) being present only for better comprehension. A noble metal paste or a metallic coating, preferably of nickel or a noble metal, applied to the ends of the heating element 2, can be provided between the graphite paper 17, 17′ and the heating element 2; the metallic coating can be applied galvanically to the heating element. This coating and noble metal paste can be provided both on the inside and on the outside of the heating element 2, i.e., both between the heating element 2 and the inner sleeve 19 and between the heating element 2 and the outer sleeve 5. The coating or noble metal paste are omitted from the figures for the sake of simplicity.

Claims (35)

1. An infrared radiator comprising:
a heating element, said heating element having ends and comprising a quartz glass tube having carbon fibers arranged therein, said ends of said heating element joined to contact elements running through a wall of the quartz glass tube, said heating element being positioned away from the wall of said quartz glass tube; the heating element being centered on the axis of the quartz glass tube by means of at least one spacer, wherein a ceramic material is arranged between said heating element and said at least one spacer.
2. An infrared radiator according to claim 1, wherein the heating element has the form of a spiral or coiled ribbon.
3. An infrared radiator according to claim 2, wherein the inside diameter of the quartz glass tube is at least 1.5 times as great as the diameter of the spirals or coils of the heating element.
4. An infrared radiator according to claim 1, wherein the spacers at least one spacer comprises at least one metal selected from the group consisting of molybdenum, tungsten and tantalum, or an alloy of these metals.
5. An infrared radiator according to claim 1, wherein the spacers have at least one spacer has, at least on their its side facing the heating element, a length in the longitudinal direction of the heating element such that it is greater than the spaces formed in this longitudinal direction between the coils of the heating element.
6. An infrared radiator according to claim 1, wherein the ceramic is selected from the group consisting of aluminum oxide and zirconium dioxide.
7. An infrared radiator according claim 1, wherein the contact elements are formed of resilient material at their ends and joined to the heating element.
8. An infrared radiator according to claim 7, wherein the resilient material is formed of molybdenum.
9. An infrared radiator according to claim 1, wherein the ends of the contact elements which are joined to the heating element are in the form of sleeves clutching the ends of the heating element.
10. An infrared radiator according to claim 9, wherein the sleeves are formed of molybdenum.
11. An infrared radiator according to claim 1, wherein the graphite is disposed between the ends of the heating element and the contact elements.
12. An infrared radiator according to claim 11, wherein the graphite is a graphite paper.
13. An infrared radiator according to claim 12, wherein at least one of a noble metal paste or a metallic coating applied to the ends of the heating element is placed between the graphite and the heating element.
14. An infrared radiator according to claim 13, wherein the metallic coating is formed of nickel or a noble metal.
15. An infrared radiator according to claim 13, wherein the metallic coating is applied galvanically.
16. An infrared radiator according to claim 1, wherein contact making parts are joined to one another by means of resistance welding or laser welding.
17. A method for operating an infrared radiator according claim 1, comprising heating said heating element to a temperature greater than 1000° C.
18. A method for operating an infrared radiator according to claim 17, wherein the heating element is heating heated to a temperature greater than 1500° C.
19. An infrared radiator comprising:
a heating element, said heating element having ends and comprising a quartz glass tube having a wall and having carbon fibers arranged therein, said ends of the heating element joined to contact elements running through the wall of said quartz glass tube, the heating element being spaced away from the wall of the quartz glass tube, and wherein the heating element is centered on the axis of the quartz glass tube by spacers, said spacers comprising a metal oxide selected from the group consisting of aluminum oxide and zirconium dioxide.
20. An infrared radiator according to claim 19, wherein the heating element has the form of a spiral or coiled ribbon.
21. An infrared radiator according to claim 20, wherein the inside diameter of the quartz glass tube is at least 1.5 times as great as the diameter of the spirals or coils of the heating element.
22. An infrared radiator according to claim 19, wherein the spacers have, at least on their side facing the heating element, a length in the longitudinal direction of the heating element such that it is greater than the spaces formed in this longitudinal direction between the coils of the heating element.
23. An infrared radiator according to claim 19, wherein the contact elements are formed of resilient material at their ends and joined to the heating element.
24. An infrared radiator according to claim 23, wherein the resilient material is formed of molybdenum.
25. An infrared radiator according to claim 19, wherein the ends of the contact elements which are joined to the heating element are in the form of sleeves clutching the ends of the heating element.
26. An infrared radiator according to claim 25, wherein the sleeves are formed of molybdenum.
27. An infrared radiator according to claim 19, wherein the graphite is disposed between the ends of the heating element and the contact elements.
28. An infrared radiator according to claim 27, wherein the graphite is a graphite paper.
29. An infrared radiator according to claim 28, wherein at least one of a noble metal paste or a metallic coating applied to the ends of the heating element is placed between the graphite and the heating element.
30. An infrared radiator according to claim 29, wherein the metallic coating is formed of nickel or a noble metal.
31. An infrared radiator according to claim 29, wherein the metallic coating is applied galvanically.
32. An infrared radiator according to claim 23, wherein contact making parts are joined to one another by means of resistance welding or laser welding.
33. A method for operating an infrared radiator according to claim 19, comprising heating said heating element to a temperature greater than 1000° C.
34. A method for operating an infrared radiator according to claim 33, wherein the heating element is heating to a temperature greater than 1500° C.
35. An infrared radiator according to claim 19, wherein contact making parts are joined to one another by means of resistance welding or laser welding.
US10/838,182 2000-06-21 2004-08-31 Infrared radiator with carbon fiber heating element centered by spacers Expired - Fee Related USRE40181E1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US10/838,182 USRE40181E1 (en) 2000-06-21 2004-08-31 Infrared radiator with carbon fiber heating element centered by spacers

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10029437A DE10029437B4 (en) 2000-06-21 2000-06-21 Infrared radiator and method for operating such an infrared radiator
US09/881,176 US6591062B2 (en) 2000-06-21 2001-06-14 Infrared radiator with carbon fiber heating element centered by spacers
US10/838,182 USRE40181E1 (en) 2000-06-21 2004-08-31 Infrared radiator with carbon fiber heating element centered by spacers

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
US09/881,176 Reissue US6591062B2 (en) 2000-06-21 2001-06-14 Infrared radiator with carbon fiber heating element centered by spacers

Publications (1)

Publication Number Publication Date
USRE40181E1 true USRE40181E1 (en) 2008-03-25

Family

ID=7645790

Family Applications (2)

Application Number Title Priority Date Filing Date
US09/881,176 Ceased US6591062B2 (en) 2000-06-21 2001-06-14 Infrared radiator with carbon fiber heating element centered by spacers
US10/838,182 Expired - Fee Related USRE40181E1 (en) 2000-06-21 2004-08-31 Infrared radiator with carbon fiber heating element centered by spacers

Family Applications Before (1)

Application Number Title Priority Date Filing Date
US09/881,176 Ceased US6591062B2 (en) 2000-06-21 2001-06-14 Infrared radiator with carbon fiber heating element centered by spacers

Country Status (4)

Country Link
US (2) US6591062B2 (en)
EP (1) EP1168418B1 (en)
JP (1) JP2002063870A (en)
DE (1) DE10029437B4 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070012681A1 (en) * 2005-07-14 2007-01-18 Lg Electronics Inc. Heating body
US20100282458A1 (en) * 2009-05-08 2010-11-11 Yale Ann Carbon fiber heating source and heating system using the same
US20120080422A1 (en) * 2010-09-30 2012-04-05 Chung Kyu Sung Apparatus for making hot water using carbon heater
US10264629B2 (en) * 2013-05-30 2019-04-16 Osram Sylvania Inc. Infrared heat lamp assembly
US11370213B2 (en) 2020-10-23 2022-06-28 Darcy Wallace Apparatus and method for removing paint from a surface

Families Citing this family (44)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ID29921A (en) * 1999-11-30 2001-10-25 Matsushita Electric Ind Co Ltd INFRARED LIGHTS LAMP HEATING EQUIPMENT AND METHODS TO PRODUCE INFRAMERAH LIGHTS LAMP
JP2002015707A (en) * 2000-06-29 2002-01-18 Matsushita Electric Ind Co Ltd Electric bulb and electric bulb for display
EP1349429A3 (en) * 2002-03-25 2007-10-24 Tokyo Electron Limited Carbon wire heating object sealing heater and fluid heating apparatus using the same heater
DE10258099B4 (en) 2002-12-11 2006-07-13 Heraeus Noblelight Gmbh Infrared emitter with a heating conductor made of carbon tape
KR100547189B1 (en) * 2003-04-23 2006-01-31 스타전자(주) Manufacturing method of carbon heating device using graphite felt
DE10346101A1 (en) * 2003-08-27 2005-03-31 Heraeus Noblelight Gmbh Infrared radiator, its use and a method for its production
EP1511360A3 (en) * 2003-08-27 2007-08-29 Heraeus Noblelight GmbH Infrared radiator, its use and a manufacturing method
DE10350784A1 (en) * 2003-08-27 2005-04-07 Heraeus Noblelight Gmbh Infrared radiator comprises a spacer with both ends arranged at a distance from a hot conductor formed as a longitudinal strip
JP4727644B2 (en) * 2003-11-28 2011-07-20 パナソニック株式会社 Heater and heating device
JP4727215B2 (en) * 2003-11-28 2011-07-20 パナソニック株式会社 Heater and heating device
US20050274715A1 (en) * 2004-05-28 2005-12-15 Roy Johnson Carbon based heating device, system and method of use thereof
KR100657469B1 (en) 2004-07-21 2006-12-13 엘지전자 주식회사 Twist type Carbon filament structure of carbon heater
KR100673440B1 (en) * 2004-07-27 2007-01-24 엘지전자 주식회사 Structure for supporting carbon filament of carbon heater
KR100761286B1 (en) * 2004-07-27 2007-09-27 엘지전자 주식회사 Carbon filament structure of carbon heater
DE102005018454A1 (en) * 2005-04-20 2006-11-09 Deutsche Mechatronics Gmbh Radiant heaters
KR100751111B1 (en) * 2005-07-14 2007-08-22 엘지전자 주식회사 Structure of heating body
KR100767851B1 (en) 2005-07-14 2007-10-18 엘지전자 주식회사 Structure of heating body
KR100751110B1 (en) 2005-07-14 2007-08-22 엘지전자 주식회사 Structure of heating body
KR101306725B1 (en) * 2007-03-08 2013-09-10 엘지전자 주식회사 Heating device
JP2008235080A (en) * 2007-03-22 2008-10-02 Matsushita Electric Ind Co Ltd Heating element unit
JP2008277114A (en) * 2007-04-27 2008-11-13 Matsushita Electric Ind Co Ltd Heating element unit
KR101450895B1 (en) * 2008-03-17 2014-10-21 엘지전자 주식회사 Filament supporter and tube heater comprising the same
KR20110004421A (en) * 2008-05-09 2011-01-13 파나소닉 주식회사 Heating element unit and heating device
TWI389600B (en) * 2008-12-19 2013-03-11 私立中原大學 Coaxial cooling and rapid conductive coil construction and molds with cobalt cooling and rapid conductive coil construction
KR100918918B1 (en) * 2009-01-16 2009-09-23 (주)리트젠 Filament of infrared lamp and method for producing same
EP2406607B1 (en) 2009-03-13 2013-07-31 Siemens Aktiengesellschaft Infrared radiator device for a gas analyser
WO2011020728A1 (en) 2009-08-18 2011-02-24 Saint-Gobain Glass France Infrared emitter
DE102009037788A1 (en) 2009-08-18 2011-02-24 Saint-Gobain Sekurit Deutschland Gmbh & Co. Kg Infrared emitter for use in heating and thermal conversion of planar substrate, preferably glass substrate, comprise casing tube and heating source, which is installed on casing tube
US8538249B2 (en) * 2009-10-20 2013-09-17 General Electric Company Broiler for cooking appliances
WO2012102457A1 (en) * 2011-01-28 2012-08-02 Woo Yong Lee Carbon heating element, manufacturing method thereof, heating lamp having the same and heating lamp with supporting part and flexible part
KR101054654B1 (en) * 2011-01-28 2011-08-04 이운용 Carbon heating element and heating lamp having the same
CN102788325B (en) * 2011-05-18 2014-03-19 中国科学院电子学研究所 Far infrared light source based on carbon fiber and preparation method
KR101861831B1 (en) 2011-11-02 2018-05-29 엘지전자 주식회사 A refrigerator comprising a vacuum space
US9528749B2 (en) 2011-11-02 2016-12-27 Lg Electronics Inc. Refrigerator
KR101832763B1 (en) 2011-11-02 2018-02-28 엘지전자 주식회사 A refrigerator comprising a vacuum space
KR101861832B1 (en) * 2011-11-04 2018-05-29 엘지전자 주식회사 A refrigerator comprising a vacuum space
DE102012025299A1 (en) 2012-12-28 2014-07-03 Helmut Haimerl Radiant heater with heating tube element
KR102347317B1 (en) * 2013-09-05 2022-01-06 어플라이드 머티어리얼스, 인코포레이티드 Lamp cross-section for reduced coil heating
KR102294826B1 (en) 2016-09-22 2021-08-27 헤레우스 노블라이트 게엠베하 infrared radiating element
CN106973446A (en) * 2017-03-23 2017-07-21 合肥协耀玻璃制品有限公司 A kind of quartz-glass heating tube
KR102137032B1 (en) 2017-05-10 2020-07-23 엘지전자 주식회사 A composition for carbon composite and a carbon heater manufactured by using the same
US20180338350A1 (en) * 2017-05-19 2018-11-22 Lg Electronics Inc. Carbon heater
KR102004035B1 (en) * 2017-05-26 2019-07-25 엘지전자 주식회사 A carbon heating element
DE102019126217A1 (en) * 2019-09-27 2021-04-01 Steinel Gmbh Hot air guns and heating means for a hot air gun

Citations (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2705310A (en) * 1954-04-19 1955-03-29 Gen Electric Metal sleeve base terminal
DE1042785B (en) * 1953-08-24 1958-11-06 Gen Electric Infrared ray generator
US2910605A (en) * 1958-06-23 1959-10-27 Gen Electric Radiant energy device
GB864318A (en) * 1958-07-01 1961-04-06 Gen Electric Co Ltd Improvements in or relating to electric heating elements
US2980820A (en) * 1959-12-24 1961-04-18 Westinghouse Electric Corp Filament support for an electric lamp or similar device
US3223875A (en) * 1958-12-13 1965-12-14 Eggers Reinhold Electric heating tube in which enlarged convolutions of filament coil act as filament supports
DE1969200U (en) * 1967-04-06 1967-09-28 Saalmann Fa Gerhard ELECTRIC LAMP.
GB1261748A (en) * 1968-05-18 1972-01-26 Fuji Photo Film Co Ltd Electric heating element
GB1449851A (en) 1973-07-10 1976-09-15 Thorn Electrical Ind Ltd Electrical incandescent filament devices
US4103277A (en) * 1976-12-17 1978-07-25 Gte Sylvania Incorporated Ceramic enveloped electrical heating element
JPS53102976A (en) * 1977-02-21 1978-09-07 Toshiba Corp Method of forming carbon fiber filament
SU905918A1 (en) * 1979-12-13 1982-02-15 Полтавский Кооперативный Институт Incandescent lamp
EP0163348A1 (en) * 1983-03-24 1985-12-04 THORN EMI plc Improvements in quartz infra-red lamps
WO1990016137A1 (en) * 1989-06-16 1990-12-27 Electricity Association Services Limited Infra-red radiation source
JPH0359981A (en) * 1989-07-27 1991-03-14 Ushio Inc Heater lamp
DE9115621U1 (en) * 1991-12-17 1992-02-27 Heraeus Quarzglas Gmbh, 6450 Hanau, De
US5157758A (en) * 1989-11-18 1992-10-20 Thorn Emi Plc Tungsten halogen lamp
GB2278722A (en) 1993-05-21 1994-12-07 Ea Tech Ltd Improvements relating to infra-red radiation sources
DE4418285A1 (en) * 1993-06-25 1995-01-05 Valeo Thermique Moteur Sa Heat exchanger having an integrated flap (damper)
DE4419285A1 (en) * 1994-06-01 1995-12-07 Heraeus Noblelight Gmbh Infra-red radiator
DE4438870A1 (en) * 1994-11-03 1996-05-09 Heraeus Noblelight Gmbh Fast response infra=red source in hermetically sealed quartz tube
DE19545296A1 (en) 1995-12-05 1997-06-12 Heraeus Noblelight Gmbh Infrared radiator
DE19839457A1 (en) * 1998-08-29 2000-03-09 Heraeus Noblelight Gmbh Spiral heating element, method and device for producing the same and infrared radiator produced using a spiral heating element
US6122438A (en) * 1998-05-20 2000-09-19 Heraeus Noblelight Gmbh Short-wave infrared surface radiator assembly with angled connection tubes
US20050047766A1 (en) * 2003-08-27 2005-03-03 Sven Linow Infrared radiation source, use of same, and a method for its manufacture
US20060016803A1 (en) * 2004-07-21 2006-01-26 Lg Electronics Inc. Carbon heater
US20060032847A1 (en) * 2004-07-27 2006-02-16 Lg Electronics Inc. Carbon heater

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01261748A (en) 1988-04-13 1989-10-18 Yokogawa Electric Corp Buffer storage control device

Patent Citations (29)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1042785B (en) * 1953-08-24 1958-11-06 Gen Electric Infrared ray generator
US2705310A (en) * 1954-04-19 1955-03-29 Gen Electric Metal sleeve base terminal
US2910605A (en) * 1958-06-23 1959-10-27 Gen Electric Radiant energy device
GB864318A (en) * 1958-07-01 1961-04-06 Gen Electric Co Ltd Improvements in or relating to electric heating elements
US3223875A (en) * 1958-12-13 1965-12-14 Eggers Reinhold Electric heating tube in which enlarged convolutions of filament coil act as filament supports
US2980820A (en) * 1959-12-24 1961-04-18 Westinghouse Electric Corp Filament support for an electric lamp or similar device
DE1969200U (en) * 1967-04-06 1967-09-28 Saalmann Fa Gerhard ELECTRIC LAMP.
GB1261748A (en) * 1968-05-18 1972-01-26 Fuji Photo Film Co Ltd Electric heating element
GB1449851A (en) 1973-07-10 1976-09-15 Thorn Electrical Ind Ltd Electrical incandescent filament devices
US4103277A (en) * 1976-12-17 1978-07-25 Gte Sylvania Incorporated Ceramic enveloped electrical heating element
JPS53102976A (en) * 1977-02-21 1978-09-07 Toshiba Corp Method of forming carbon fiber filament
SU905918A1 (en) * 1979-12-13 1982-02-15 Полтавский Кооперативный Институт Incandescent lamp
EP0163348A1 (en) * 1983-03-24 1985-12-04 THORN EMI plc Improvements in quartz infra-red lamps
GB2233150A (en) * 1989-06-16 1991-01-02 Electricity Council Infra-red radiation source
WO1990016137A1 (en) * 1989-06-16 1990-12-27 Electricity Association Services Limited Infra-red radiation source
JPH0359981A (en) * 1989-07-27 1991-03-14 Ushio Inc Heater lamp
US5157758A (en) * 1989-11-18 1992-10-20 Thorn Emi Plc Tungsten halogen lamp
DE9115621U1 (en) * 1991-12-17 1992-02-27 Heraeus Quarzglas Gmbh, 6450 Hanau, De
US6057532A (en) * 1993-05-21 2000-05-02 Ea Tech Ltd Infra-red radiation sources
GB2278722A (en) 1993-05-21 1994-12-07 Ea Tech Ltd Improvements relating to infra-red radiation sources
DE4418285A1 (en) * 1993-06-25 1995-01-05 Valeo Thermique Moteur Sa Heat exchanger having an integrated flap (damper)
DE4419285A1 (en) * 1994-06-01 1995-12-07 Heraeus Noblelight Gmbh Infra-red radiator
DE4438870A1 (en) * 1994-11-03 1996-05-09 Heraeus Noblelight Gmbh Fast response infra=red source in hermetically sealed quartz tube
DE19545296A1 (en) 1995-12-05 1997-06-12 Heraeus Noblelight Gmbh Infrared radiator
US6122438A (en) * 1998-05-20 2000-09-19 Heraeus Noblelight Gmbh Short-wave infrared surface radiator assembly with angled connection tubes
DE19839457A1 (en) * 1998-08-29 2000-03-09 Heraeus Noblelight Gmbh Spiral heating element, method and device for producing the same and infrared radiator produced using a spiral heating element
US20050047766A1 (en) * 2003-08-27 2005-03-03 Sven Linow Infrared radiation source, use of same, and a method for its manufacture
US20060016803A1 (en) * 2004-07-21 2006-01-26 Lg Electronics Inc. Carbon heater
US20060032847A1 (en) * 2004-07-27 2006-02-16 Lg Electronics Inc. Carbon heater

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070012681A1 (en) * 2005-07-14 2007-01-18 Lg Electronics Inc. Heating body
US7800026B2 (en) * 2005-07-14 2010-09-21 Lg Electronics Inc. Heating body
US20100282458A1 (en) * 2009-05-08 2010-11-11 Yale Ann Carbon fiber heating source and heating system using the same
US20120080422A1 (en) * 2010-09-30 2012-04-05 Chung Kyu Sung Apparatus for making hot water using carbon heater
US10264629B2 (en) * 2013-05-30 2019-04-16 Osram Sylvania Inc. Infrared heat lamp assembly
US11370213B2 (en) 2020-10-23 2022-06-28 Darcy Wallace Apparatus and method for removing paint from a surface

Also Published As

Publication number Publication date
US20010055478A1 (en) 2001-12-27
DE10029437B4 (en) 2005-11-17
JP2002063870A (en) 2002-02-28
EP1168418A1 (en) 2002-01-02
DE10029437A1 (en) 2002-01-10
US6591062B2 (en) 2003-07-08
EP1168418B1 (en) 2012-09-19

Similar Documents

Publication Publication Date Title
USRE40181E1 (en) Infrared radiator with carbon fiber heating element centered by spacers
US4503319A (en) Heater for hot isostatic pressing apparatus
EP1622423B1 (en) Carbon heater
JP3530509B2 (en) Coolable infrared radiating element
JP5032066B2 (en) Heating element
US3969696A (en) Refractory resistor with supporting terminal
KR102054733B1 (en) Bonding structure of heater terminal
GB1562439A (en) Electrical resitance furnace heaters
JP3562247B2 (en) Infrared light bulb
EP1744593B1 (en) Heating body
JP3128325B2 (en) Small electric furnace for optical fiber processing
CN208609212U (en) A kind of infrared radiator
US4613787A (en) Lamps filament supports for tungsten halogen incandescent
GB2074828A (en) Electric heater
JP6860277B2 (en) Ceramic heater
JP3835961B2 (en) Infrared bulb
EP0041408B1 (en) A discharge lamp
JP2000294362A (en) Infrared heater
GB1562440A (en) Electrical resistance heaters
JP3439056B2 (en) Cathode structure for cathode ray tube
JPH11214126A (en) Heater element
JP4022981B2 (en) Heating element
JP2008097919A (en) Heater
JPH11237054A (en) Electric stove
JP2007027124A (en) Heating body

Legal Events

Date Code Title Description
FEPP Fee payment procedure

Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

FPAY Fee payment

Year of fee payment: 8

REMI Maintenance fee reminder mailed
LAPS Lapse for failure to pay maintenance fees