US3849237A - Structural member of sheet material - Google Patents
Structural member of sheet material Download PDFInfo
- Publication number
- US3849237A US3849237A US00132390A US13239071A US3849237A US 3849237 A US3849237 A US 3849237A US 00132390 A US00132390 A US 00132390A US 13239071 A US13239071 A US 13239071A US 3849237 A US3849237 A US 3849237A
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- United States
- Prior art keywords
- pair
- elements
- sheet
- shell elements
- hollow
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D1/00—Bridges in general
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/20—Concrete, stone or stone-like material
- E01D2101/24—Concrete
- E01D2101/26—Concrete reinforced
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/30—Metal
- E01D2101/34—Metal non-ferrous, e.g. aluminium
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/40—Plastics
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24149—Honeycomb-like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24628—Nonplanar uniform thickness material
- Y10T428/24661—Forming, or cooperating to form cells
Definitions
- the present invention relates to structural members, particularly a structural member which may be fabricated almost entirely of sheet material and which is capable of supporting loads and resisting stresses.
- One object of the present invention is to provide a structure comprised of one or more interconnected structural members of the above type which is able to support loads while spanning the relatively large distances required to be spanned by a bridge.
- a further object of the present invention is to provide a structural member of the type described above which may be formed almost entirely of paper or similar sheet material.
- a still further object of the present invention is to provide'a structural member of the above type which has a geometric configuration suitable for imparting rigidity and strength to the structures in which it is used.
- Another object of the present invention is to provide a structural member having the above characteristics and which also displays a high strength to weight ratio.
- a still further object of the present invention is to provide a structural member suchas described above which displays the combined structural characteristics of a skeleton frame system and those of a stressed-skin system.
- Another object of the present invention is to provide a structural member which, while possessing the above characteristics, may be fabricated out of materials such as sheet metal, sheet plastics, fiberous sheet materials, as for example, paper, or even a sheetmaterial comprised of a thin layer of concrete sprayed or otherwise suitably formed on steel reinforcing mesh.
- Another object of the present invention is to provide a structural member, having the above characteristics, which is of modular construction and whose modular elements maybe mass-produced, easily transported to, and readily assembled at, the site.
- Still another object of the present invention is to provide a lightweight, easily transportable, relatively inexpensive structural member of the above type which is comprised substantially entirely of mass-produceable modular elements of sheet material.
- a concomitant object of the present invention is to provide a structural member having the characteristics described above and which may be readily assembled with similar members to form a load carrying structure such as a bridge.
- a system of longitudinal webs of sheet material and hollow shell elements of sheet material are interconnected along overlying surfaces thereof for forming a composite integral structure which displays the combined charac teristics of a truss and a stressed skin system.
- FIG. I is a perspective, partially cut-away, view of a bridge constructed in accordance with the preferred form of the present invention.
- FIG. 2 is a perspective view of the bridge of FIG. 1, showing the internal construction at the underside thereof;
- FIG. 3 is a transverse sectional view of the bridge taken along the line 33 of FIG. 1, in the direction of the arrows;
- FIG. 4 is an enlarged fragmentary longitudinal sectional view taken along line 4-4 of FIG. 3, in the direction of the arrows;
- FIG. 5 is an enlarged fragmentary longitudinal sectional view of the bridge taken along line 5-5 of FIG. 3, in the direction of the arrows;
- FIG. 6 is an enlarged, perspective, partly sectional, partly schematic view of groups of pyramidal elements arranged, in accordance with the preferred embodiment of the present invention, in the oppositely directed channels formed by a plurality of longitudinal webs;
- FIG. 7 is a schematic representation of the interfitting layers of sheet material for forming the longitudinal web according to the preferred embodiment of the invention.
- FIG. 8 is an enlarged perspective view of a single pyramidal unit according to the present invention.
- FIG. 9 is an enlarged perspective, exploded, view of a pair of sheet sections each folded into half-pyramid shape and together forming an end closure for the opposite longitudinal ends of each upright pyramid series;
- FIG. 10 is an enlarged perspective view of an end closure member for the opposite longitudinal ends of each series of inverted pyramids
- FIG. 11 is an enlarged perspective view of a transverse web element in accordance with the preferred embodiment of the present invention.
- FIG. 12 is a perspective view of a pyramid-closure member for closing the open ends of the pyramidal members, according to one embodiment of the invention.
- FIG. 13 is a perspective, exploded, view of a portion of the structure of FIGS. 1 and 2, showing the relation ship between the longitudinal webs, the upright and inverted pyramids, and the end-closure members according to one embodiment of the present invention;
- FIG. 14 is a perspective view of the structure shown in FIG. 13, showing, in addition thereto, in exploded form, the upright and inverted transverse webs, the pyramid-closure members, and the decking, according to one embodiment of the present invention
- FIG. 15 is an enlarged, fragmentary, longitudinal sectional, view of a bridge built in accordance with the present invention, showing the internal construction of the preferred form thereof;
- FIG. 16 is an enlarged, fragmentary, transverse sectional view of the structure illustrated in FIG. 15.
- rank formation form a flat structure for use as a flooring, bridge, platform, pontoon, or the like.
- a flat decking covering the top of the array of the structural members, and secured thereto, serves as means for making the overall composite structure even more rigid and, in the case of a bridge, serves as a flat road-bed.
- the present invention includes a substantially V-shaped elongated longitudinal web member having at the interior thereof a core consisting of a chain of hollow, preferably pyramidallyshaped, shell members.
- a plurality of such V-shaped longitudinal web members may be arranged compactly side-byside to form a unitary structure such as a flooring, bridge, platform, roof or pontoon.
- the pyramidal elements may be nested in the V- shaped longitudinal member with the relatively large surface areas of a pair of opposed walls of each of the pyramidal elements in superposed relation with corresponding surface areas of the V-shaped member and said superposed surface portions bonded to one another substantially over the entire region of contact thereof. It will be noted that not only do pyramidal elements display relatively large surface areas for their volume, but according to the preferredform of the invention, the entire surface area of the four triangular faces of each pyramidal element is in a superposed relation with and bonded to, other elements of the structure.
- a first pair of opposite ones of the triangular faces of each pyramidal element overlie and are bonded over substantially the entire surface thereof to corresponding surface portions of the longitudinal web means while the other pair of opposed triangular faces of each pyramidal element are in overlying relation to and bonded over substantially the entire surface area thereof to one of a pair of plane triangular faces of a pair of transverse web means respectively.
- pyramidally shaped closure elements also have substantially their entire surface area in superposed relation with and bonded to corresponding portions of the pyramidal elements, on the one hand, and a deck member, on the other hand.
- a bridge B comprising a longitudinal web means 10, a plurality of pyramidal elements and a decking 70. It will be seen that the bridge B extends between a suitable pair of spaced supports S, and S
- the entire structural member for example the bridge B, is formed of sheet material folded in a prescribed manner and glued, or otherwise suitably bonded together, along relatively large overlying surface portions thereof.
- the sheet material of which the structural system is formed is paper or cardboard.
- the connections between the elements forming the structural system of the invention are accomplished by bonding together superposed, i.e., overlying surface areas of the sheet material elements.
- the structural system according to the present invention is comprised of a system of geometric folded modules which are, according to the preferred embodiment, bonded together at overlying surfaces thereof.
- the structural system according to the present invention consists of two basic elements. Each of these basic elements is fabricated of sheet material, preferably a laminate of paper or cardboard such as is commonly used in heavy duty packaging but other material such as sheet metal, aluminum, plastics, sprayed concrete or mortar over steel mesh is also suitable.
- the first element is a web 10 (FIG. 13) formed of a system of folded plates 11 developed by laminating several longitudinally creased layers 12a, 12b, 120, etc. (FIG. 7), of paper, to each other.
- the longitudinal web means 10, thus formed includes at least one pair of integrally connected, elongated, folded plates 11 having spaced surface portions lla and 11b defining between themselves an elongated channel 13.
- a plurality of these folded elements 12 are transversely interlocked, as illustrated in FIG. 7, so as to present a saw-tooth profile in a transverse plane.
- the interlocked elements form the longitudinal web means which extends longitudinally the length of the bridge.
- the second basic element is a hollow shell member of sheet material, preferably in the form of a pyramid 20 (FIG. 8).
- a plurality of these pyramidal elements 20 (inverted) and 20' (upright) are positioned betweenv the folded plates 11 on the top and bottom of the first element 10 and nested in the respective channels 13 and l3"formed by the first element.
- the pyramids 20, 20' are longitudinally distributed along and located in the various elongated channels 13, 13, with each of the pyramids having a first pair of opposite surface portions 21a, 21b in superposed relation with the spaced surface portions 11a, 11b, respectively forming the corresponding channel l3, 13'.
- the fold lines of the longitudinal web means alternately form crests l4 and troughs 14' which respectively lie in a pair of spaced parallel planes defining the bounds of the structural system.
- the hollow shell pyramids 20 and 20 are open at their bases and are positioned in side-by-side relationship in the corresponding elongated channels l3, 13, in such a manner that preferably the bases of the pyramids 20 lie in one, and the bases of the pyramids 20', in the other, of said parallel planes.
- the pyramids 20 are located in upwardly opening channels 13, while the pyramids 20' are located in downwardly opening channels l3 and are inverted with respect to the pyramids 20.
- the pyramids 20, 20' in a pair of adjoining upwardly and downwardly opening channels 13, 13' are preferably staggered (FIG. 6) with respect to each other, in such a manner that the apices of the pyramids 20 will lie substantially in the region of the line of contact between adjacent base edges of adjacent pyramidal elements 20' located on the opposite side of the plate element 11 separating the channels 13 and 13'.
- the apex 22"ofan upright pyramid 20' in one of the channels 13', will preferably be located in the region of the base edge line 23a of the inverted pyramid 20 located adjacent thereto, in the next ad-- joining channel 13, and so on for the remaining pyramid elements, with the result that the inclined edges of the staggered inverted and upright pyramids 20 and 20, in adjacent channels, are very nearly colinear andcoact to resemble the chords of a truss.
- pyramids 20 and 20' in adjacent channels 13 and 13, respectively, need not be staggered'with respect to each other, but could be positioned such that the apex of each pyramid 20 will lie in the region of the midpoint of base line 23 of the next adjacent upright pyramid 20' on the opposite side of a plate element 11 therefrom.
- the hollow-shell pyramidal elements 20, 20' are developed by cutting out a suitable flat geometric shape of sheet material and subsequently folding the latter along suitable fold lines 24 into desired pyramidal shape (FIG. 8).
- the pyramids After being nested in the web element 10 the pyramids are preferably tied together with a third element, namely transverse web means 30, shown in FIG. 11.
- the transverse webs are preferably in the form of diamond-shaped sheets 31 folded along the short axes 32 thereof.
- each member 31 includes a pair of integrally connected sheet sections 33 and 34, suitable for connecting together adjacent ones of the pyramids 20 or 20, in the respective channel 13 or 13'.
- the portions 33, 34 of the transverse web members define between themselves second channels 35 extending transversely with respect to the channels 13, 13 of the longitudinal web means.
- One of the triangular sheet sections, e.g., 33, of the transverse web member 30, is positioned in superposed relation with a second surface portion 25b (FIG.
- the triangular sheet section 34 of the transverse member 30 is positioned in superposed relation with the adjacent one of the second surface portions 25a of longitudinally adjacent pyramid 20b.
- the aforesaid triangular sheet sections 33, 34 of the transverse web member 30 will correspond substantially to the shape of the second surface portions 25a, 25b of the pyramids and will overly and be bonded to the corresponding triangular second surface portions of such pyramidal elements, respectively, for connecting together pairs of such pyramidal elements in side-by-side relation.
- the transverse web members 30 cooperate with the pyramidal elements to even further stiffen the longitudinal web means 10 and thus provide the latter with even greater resistance to buckling. Accordingly, there is developed a very reliable, rigid, structural system capable of economically and efficiently spanning relatively large distances.
- a connecting means 50 which may be in the form of household glue or a similar bonding means suitable for the particular sheet material used, is provided for use in erecting the individual hollow shell elements, the transverse web means and the longitudinal web means and for integrally connecting all these elements together at the aforesaid superposed surface portions thereof, to form the composite integral structure just described.
- the preferred embodiment of the structure further includes a plurality of closure elements of sheet material.
- a first group of these closure elements are the elements 60 which are preferably of truncated pyramidal form (FIG. 12), configurated so as to correspond to and be received in the open bases of the inverted pyramids 20.
- Elements 60 have side wall surfaces 60a, 60b, 60c and 60d adapted to overlie portions of respective walls 25a, 25b, 25c and 25d of the respective pyramid 20 in which the closure element is nested.
- the closure elements 60 further have a closed end wall 61 which forms a closure for the otherwise open bases of the pyramids 20.
- the closure surfaces'6l "of all of these closure members 60 are located substantially in the plane x, i.e., the upper'one of the aforesaid pair of parallel planes x and y which delimit the web means 10. Together the end walls 61 form a substantially flat continuous surface in plane x.
- the truncated pyramidal closure pieces 60, illustrated in FIG. 12, are preferably prefolded and prestressed so as to be properly bondable to the inner surfaces of the corresponding pyramidal elements 20 after being nested therein.
- the pyramids 20 may initially be formed as hollow, fully enclosed, elements.
- each of the channels 13 In which the pyramids 20 are preferably staggered with respect to the pyramids 20 in the adjacent channels 13, by a distance equal to one-half the length of a pyramid 20', there are preferably provided hollow end closure elements 64 (FIG. 9) each of which corresponds substantially in size and shape to one-half of a pyramidal element 20'.
- the pyramids 20 and 20' are of equal size.
- Each element is preferably formed of a pair of glued-together folded sections 64a and 64b.
- end closures 63 are preferably also in the form of hollow shell elements each ofwhich has three triangular sides and a triangular open face. The apex of the intermediate one, 63a, of the triangular sides, is located in the colinear base line of the remaining triangular sides 63b and 630.
- the hollow elements 63 form a flat end closure 63a at the end of each string of longitudinally distributed pyramidal elements 20.
- the bridge B further includes a decking 70 for transferring the loads evenly to the remainder of the structure.
- This decking while preferably also formed of sheet material, is so constructed as to be capable of withstanding the concentrated wheel loading of motor vehicles, including heavy trucks.
- the end walls 61 of the closure elements provide a flat continuous surface on the top of the structural system capable of having bonded thereto, as at 51, in face-to-face relation, the underside of the Hat decking member 70.
- the decking member is comprised of a pair of laminated layers 71 and 72 of a sheet material and an intermediate layer 73 comprised of a series of parallely arranged cylindrical tubes 74, also of sheet material. These tubes are preferably in side-byside contact with one another and preferably extend transversely with respect to the length of the decking so as to reinforce the pair of spaced flat layers 71 and 72 of laminated sheet material located on opposite sides of and bonded to the intermediate tube layer.
- FIG. 14 the above described components of the structural system (FIG. 14) may be readily assembled together at the construction site by bonding these together along the aforementioned overlying surface areas thereof.
- the large surface areas available for bonding result in exceptionally strong and reliable connections.
- the specific glues and cements best suited for such bonding will depend on the particular sheet materials involved, and are well known to those skilled in the art.
- a high-load-bearing structural system, such as a bridge may thus be fabricated solely out of sheet materials, such as paper.
- each of the component parts for example the pyramids 20, 20', the longitudinal web means 10,
- transverse web means 30 and the closure elements 60 and 63 is fabricated out of individual, stock size
- I sheets of paper by cutting the latter into desired shape, scoring the paper along desired fold lines and then laminating together individual sheets of such scored paper in such a manner that (as illustrated with respect to web 10, in FIG. 7) alternate sheets of the paper are positioned with their region of discontinuity in nonoverlapping relation.
- FIG. 13 it will be see, that, for example, the lines of discontinuity 26a and 27a of the adjacent layers 26, 27, respectively, of a pyramidal element 20, are located at opposite edges of the pyramid and are not adjacent to one another.
- the region of discontinuity of any individual sheet is reinforced by a non-discontinuous region of an adjacent sheet, so as to minimize any effect of such discontinuity on the structural strength of the element.
- the scored folds of the pyramid may be filled with flue to provide an even stronger structural joint along such fold lines.
- paper as used herein is intended to include such sheet materials as paper board, liner board, fiber board and cardboard.
- paper is also an anisotropic material, i.e., it displays different structural properties along different axes thereof.
- anisotropic material i.e., it displays different structural properties along different axes thereof.
- particular advantages result from the latter special structural properties inherent in paper.
- the tensile strength of the paper is nearly twice as great in the direction of the grain of the paper as it is in the cross direction.
- all of the elements of the structure are comprised of folded and glued flat surfaces shaped to take full advantage of the special properties of paper.
- the webs 10 are constructed with the grain of the paper thereof extending in longitudinal direction
- the pyramids 20 are constructed with the grain of the paper thereof extending peripherally, i.e., in a direction about the apex.
- the pyramid closure elements 60 are cut and prefolded so as to form prestressed, i.e., spring-like inserts for the tops of the inverted pyramids 20. Coated with glue, the closure elements 60 are inserted into the open faces of the pyramids and press outwardly against the pyramid walls to provide proper bonding along all adjoining surfaces.
- the structural system according to the present invention is composed of hollow elements and since the hollow pyramidal elements 20 are bonded to the interior surfaces of the longitudinal web means 10, the pyramidal elements are also subjected to the stresses borne by those portions of the longitudinal web means to which they are attached. Furthermore, the inclined corner portions, i.e., edge portions 24 of each of the pyramidal units 20, 20, from the apex 22 down to the base 23 thereof, act as truss members, thereby forming, with the other inclined edges of the remaining pyramidal units, an integrated truss system.
- Each of the edges 24, of the pyramidal elements thus forms a cord of a truss so that the resulting structure is made up of a series of interconnected triangular truss units having the rigidity and stability incident to structural triangulation.
- applied external loads are distributed in all directions,
- a paper bridge approximately ten feet wide and four feet deep, was constructed in accordance with the present invention.
- the bridge having a length of 32 feet was able to easily bear the weight of a 12,000 pound truck when the latter was driven over its 30 foot span numerous times.
- the bridge weighed approximately 9,000 pounds and consisted entirely of paper and glue.
- the various component elements of the structure were bonded together along overlying surfaces thereof, as described above forming laminated sections such as, for example, section E (FIG. 15) 0.4 inches thick, and section F (FIG. 15) 0.6 inches thick. Joined together, these elements form a stressed-skin structure that behaves like an orthotropic bridge.
- the sheets 12a, 12b, 12c, etc., as well as sheets 26a and 27a, etc., were each 0.1 inch thick as per above.
- the deck (FIGS. 15 and 16) was fabricated of parallel, side-by-side, cylindrical paper tubes 74 also comprised of laminated sheets of paper.
- the tubes 74 have a wall thickness of approximately /2 inch and an inside diameter of approximately 3 inches.
- the tubes are sandwiched between a pair of spaced flat layers 71 of laminated sheets of paper 1.
- deck 70 has been illustrated with a core of cylindrical paper tubes 74 laminated between flat layers of sheet material 71, it will be understood that other deck structures, for example, one having a sawtooth shaped laminated core (not shown), similar to the longitudinal web structure of web 10 described above (FIG. 3), and sandwiched between the pair of laminated sheet layers 71, would also be satisfactory and is intended to be included within the scope of this inven tion.
- the pyramidal units of the latter bridge are each approximately 2 /2 feet high and have a rectangular open base approximately 48 inches in length (longitudinal direction of web 10) and approximately 24 inches in width (transverse direction).
- the pyramids 20, 21 are longitudinally distributed, with adjacent base edges thereof in close proximity to one another, in the corresponding elongated channels 13, 13'.
- the apex angles ofa pair of opposite sidewalls 21a and 21b of the pyramidal elements 20 are preferably chosen to correspond to the apex angle formed between plates 11a and 11b of the longitudinal web means 10.
- the sheet material used in the structure according to the present invention while preferably paper, may be any suitable sheet material, such as sheet steel, sheet aluminum, sheet fiberglass, as well as other structural plastic sheet materials, or the like.
- a structure according to the present invention can have many applications in addition to use as a supporting beam or bridge.
- a structure according to the present invention would be useful in cases where buoyancy is desired.
- a structure according to the present invention could, for example, be used as a pontoon bridge.
- additional closure pieces similar to elements 60, to close off the open ends of the bottom pyramids 20', a fully enclosed cellular structure is formed. The air-filled, fully-enclosed, pyramidal units and the enclosed spaces therebetween, result in a buoyant structure.
- a composite structural unit according to the present invention i.e., longitudinal web means and pyramidal elements distributed therealong and connected thereto, as described, lends itself admirably to use as a structural element.
- Such structural element may, for example, be comprised of a single V-shaped web 11a, 11b and a plurality of longitudinally distributed pyramids 20 nested in the channel 13 thereof and connected thereto, as taught herein.
- Such composite structural member can span relatively large distances without requiring intermediate columnar supports.
- the structural system of the present invention combines the structural characteristics of a skeleton frame system with those of a stressed skin system.
- the system according to the present invention has an unusually high strength to weight ratio because of the internally continuous braced skin-structure and because of the fact that pyramidal elements have a high ratio of surface area per unit volume and consequently are among the most stable of all polyhedrons.
- this invention provides improved strength members for a bridge, or a roof, or the like, comprising uniquely formed sheet material elements uniquely combined to provide a supporting structure which is relatively light in weight and yet very strong.
- the means for integrally connecting the sheet members at overlying surface portions thereof may include such connecting means as spotwelds, solder, rivets, heat seals and any other fastener or bond which permits surface-to-surface connectionbetween the flat surfaces of the geometric shapes formed by folded sheets of such materials.
- the pyramidal elements of course, other hollow solidgeometric shaped elements can be used provided they have flat surfaces which permit a surface-to-surface connection in substantially the manner herein described.
- the strength of the composite structure may be even further increased.
- a structural member comprising: longitudinal web means of sheet material including a pair of integrally connected, elongated first sheet sections relatively inclined to one another and defining between themselves an elongated channel; a plurality of hollow shell elements of sheet material arranged in side-by-side adjacency in and longitudinally distributed along said elongated channel, each of said hollow shell elements having a first pair of opposite side walls each of which comprising a second sheet section generally parallel to and in substantially full face-to-face contact with the respective one of said first sheet sections and each of said hollow shell elements having a second pair of opposed side walls intermediate of and generally transverse to said first pair of side walls; and means integrally connecting said hollow shell elements with said longitudinal web means at said respective first and second sheet sections thereof substantially along the full face-to-face contact region therebetween so as to form said shell elements and said web means into a composite integral structure.
- V 2 The structural member according to claim 1 wherein said sheet material is paper and said connecting means comprises adhesive means for adhering the respective superposed surface portions to each other.
- said longitudinal web means comprises an elongated substantially rectangular sheet material folded along a substantially central longitudinal fold line forming said pair of first sheet sections, mutually inclined with respect to each other.
- a structural element comprising:
- a pleated sheet means having oppositely facing longitudinally extending channels formed between the longitudinal fold lines thereof, alternate ones of said fold lines forming the ridges and the remaining ones thereof forming the troughs of said pleated sheet means, respectively;
- transverse web means each including a pair of integrally connecting mutually inclined sheet sections for connecting, in each of said channels, adjacent ones of said hollow pyramid-shaped elements, said hollow shell elements having intermediate walls intermediate said opposed wall portions thereof and said inclined sheet sections overlying portions of adjacent ones of said intermediate walls of adjacent ones of said pyramid-shaped elements;
- connecting means for connecting said overlying surfaces of said transverse web means and said pyramid-shaped elements together and for connecting together said pleated sheet means with the corresponding overlying ones of said wall portions of the hollow pyramid-shaped elements.
- a structural member comprising:
- longitudinal web means of sheet material including a pair of longitudinally oriented, elongated, integrally connected, first sheet sections each of said sheet sections having a surface portion and said pair of surface portions being relatively inclined to one another and defining between themselves an elongated channel:
- each of said hollow shell elements having a first pair of opposite side walls, each of said side walls having a surface portion and said pair of surface portions of said side walls being relatively inclined to one another at substantialy the same relative inclination as and in superposed relation, respectively, with said surface portions of said first sheet sections, and an intermediate second pair of opposed surface portions, each of said first mentioned pair of surface portions of said hollow shell elements being in substantially full face-to-face contact with the respective surface portion of the longitudinal web means which it overlies:
- transverse web means of sheet material including a pair of integrally connected second sheet sections located in said channel and defining between themselves a second channel extending transversely with respect to said first mentioned channel, one of said second sheet sections being in superposed relation with one of said second surface portions of one of said shell elements and the other of said second sheet sections being in superposed relation with the next adjacent one of said second surface portions of the other of said shell elements; and
- a structural member comprising:
- longitudinal web means of sheet material including a pair of integrally connected, elongated first sheet sections relatively inclined to one another and defining between themselves an elongated channel;
- each of said hollow shell elements having a first
- pair of opposite side walls each of which comprises a second sheet section in superposed relation with and in substantially full face-to-face contact with the respective one of said first sheet sections and each of said hollow shell elements having a second pair of opposed side walls intermediate of and generally transverse to said first pair of side walls;
- second means integrally connecting one of said intermediate side walls of one of said shell elements with the adjacent one of said shell elements in said channel
- said second means comprising transverse web means including a pair of integrally connected additional sheet sections located substantially in said channel and defining between themselves a second channel extending transversely with respect to said first mentioned channel, one of said additional sheet sections being in superposed relation with said one of said intermediate side walls of said one shell element and the other of said additional sheet sections being in superposed relation with the adjacent one of said intermediate side walls of said adjacent one of said shell elements.
- first and second channels each have a V- shaped cross-section and each of said hollow elements of sheet material is pyramid-shaped.
- each of said first and second sheet sections and said hollow-shell elements consists of laminated sheet material.
- said transverse web means comprises a diamond-shaped sheet of material folded along the shorter diagonal thereof for forming said pair of second sheet sections each having a triangular shape and inclined with respect to each other.
- a structural member comprising:
- longitudinal web means of sheet material including a pair of integrally connected, elongated, generally planar first sheet sections relatively inclined to one another and defining between themselves an elongated channel, each of said first sheet sections having a first and a second longitudinal edge portion and all of said edge portions being substantially parallel to each other with adjacent ones of said first sheet sections being connected to one another along said second edge portions thereof and said first edge portions of said first sheet sections together defining a given plane;
- each of said hollow shell elements having a pair of opposite side walls each of which comprises a second sheet section in superposed relation with and in substantially full face-to-face contact with the respective one of said first sheet sections;
- each of said hollow shell elements having a second pair of opposed side walls intermediate said first mentioned pair thereof, and
- hollow shell elements are pyramidshaped, said hollow pyramid-shaped elements being open at the bases thereof and being formed of a folded flat sheet material, said pyramid-shaped hollow ele' ments being positioned in said first mentioned elongated channel with said base portions thereof located generally in said given plane.
- connecting means comprises adhesive means for joining together said hollow elements, said longitudinal web means, and said transverse web means, at the corresponding overlying surface portions thereof.
- a structural member comprising: longitudinal web means of sheet material including a pair of integrally connected elongated first sheet sections relatively inclined to one another and defining between themselves an elongated channel;
- each of said hollow sheet elements having a first pair of opposed side walls and a second pair of opposed side walls intermediate said first pair, each of said first pair of side walls comprising a second sheet section in superposed relation with and in substantially full face-to-face contact with the respective one of said first sheet sections;
- each of said pyramid shaped hollow shell elements having base edge portions forming an open rectangular base'and adjacent transverse ones of said base edge portions of adjacent ones of said shell elements being in close proximity with one another;
- said second means comprises transverse web means having surface portions overlying adjacent surface portions, respectively, of said intermediate side walls of a pair of adjacent pyramid-shaped elements whose adjacent transverse base edges are in close proximity with one another.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
- Bridges Or Land Bridges (AREA)
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US00132390A US3849237A (en) | 1971-04-08 | 1971-04-08 | Structural member of sheet material |
GB1501172A GB1390128A (en) | 1971-04-08 | 1972-03-30 | Structural member of sheet material |
FR7211587A FR2132678B1 (de) | 1971-04-08 | 1972-03-31 | |
IT68091/72A IT954627B (it) | 1971-04-08 | 1972-04-07 | Elemento costruttivo particolar mente per campate di ponti e simili |
DE19722216868 DE2216868A1 (de) | 1971-04-08 | 1972-04-07 | Flächenförmiges, tragendes Bauelement |
US474527A US3906571A (en) | 1971-04-08 | 1974-05-30 | Structural member of sheet material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US00132390A US3849237A (en) | 1971-04-08 | 1971-04-08 | Structural member of sheet material |
Publications (1)
Publication Number | Publication Date |
---|---|
US3849237A true US3849237A (en) | 1974-11-19 |
Family
ID=22453815
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00132390A Expired - Lifetime US3849237A (en) | 1971-04-08 | 1971-04-08 | Structural member of sheet material |
Country Status (5)
Country | Link |
---|---|
US (1) | US3849237A (de) |
DE (1) | DE2216868A1 (de) |
FR (1) | FR2132678B1 (de) |
GB (1) | GB1390128A (de) |
IT (1) | IT954627B (de) |
Cited By (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3906571A (en) * | 1971-04-08 | 1975-09-23 | Lev Zetlin | Structural member of sheet material |
US4120065A (en) * | 1977-12-15 | 1978-10-17 | Eugene W. Sivachenko | Lightweight modular, truss-deck bridge system |
US4129917A (en) * | 1978-03-27 | 1978-12-19 | Eugene W. Sivachenko | Bridge structure |
US4200946A (en) * | 1978-11-16 | 1980-05-06 | Westland Aircraft Limited | Load-supporting structures |
US4706319A (en) * | 1978-09-05 | 1987-11-17 | Eugene W. Sivachenko | Lightweight bridge structure |
US4912794A (en) * | 1987-03-11 | 1990-04-03 | Campenon Bernard Btp | Bridge having chords connected to each other by means of pleated steel sheets |
US4923544A (en) * | 1988-11-02 | 1990-05-08 | Tetrahex, Inc. | Method of manufacturing a tetrahexaconal truss structure |
US5040966A (en) * | 1988-11-02 | 1991-08-20 | Tetrahex, Inc. | Die for making a tetrahexagonal truss structure |
US5070673A (en) * | 1988-11-02 | 1991-12-10 | Tetrahex, Inc. | Tetrahexagonal truss structure |
US5778463A (en) * | 1996-10-01 | 1998-07-14 | Universal Rundle Corporation | Multi-piece tub/shower unit and method of installation |
US5794402A (en) * | 1996-09-30 | 1998-08-18 | Martin Marietta Materials, Inc. | Modular polymer matrix composite support structure and methods of constructing same |
US6023806A (en) * | 1996-09-30 | 2000-02-15 | Martin Marietta Materials, Inc. | Modular polymer matrix composite support structure and methods of constructing same |
US6081955A (en) * | 1996-09-30 | 2000-07-04 | Martin Marietta Materials, Inc. | Modular polymer matrix composite support structure and methods of constructing same |
US6151743A (en) * | 1998-10-26 | 2000-11-28 | Faroex Ltd. | Structural panel for bridging between spaced supports |
US20040081797A1 (en) * | 2002-01-28 | 2004-04-29 | Simmons Richard A. | Structural polymer core assembly, method of manufacture and method of use |
US20050183376A1 (en) * | 2003-09-01 | 2005-08-25 | Bunichi Shoji | Space truss structure surface slab assembly |
US20100310832A1 (en) * | 2006-07-24 | 2010-12-09 | Tessellated Group, Llc | Three dimensional support structure |
US20190040631A1 (en) * | 2016-02-08 | 2019-02-07 | Nitiu Ab | A sandwich construction element with an open core structure composed of close packed tetrahedra |
USD840551S1 (en) * | 2016-09-09 | 2019-02-12 | Arktura Llc | Architectural fixture |
WO2020068194A3 (en) * | 2018-06-15 | 2020-05-28 | Ogre Skin Designs, Llc | Structures, systems, and methods for energy distribution |
US11299214B2 (en) * | 2017-08-18 | 2022-04-12 | Basf Se | Closed structural component and process for preparing the same |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2546202B1 (fr) * | 1983-05-16 | 1986-03-21 | Bouygues Sa | Pont a voussoirs prefabiques et a precontrainte exterieure par cables, voussoirs pour ce pont et procedes de fabrication de ces voussoirs |
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DE551281C (de) * | 1932-05-28 | Jacob Moll | Plattenfoermiger Bauteil aus Faltpappe | |
FR920942A (fr) * | 1946-01-30 | 1947-04-22 | élément résistant notamment de construction | |
DE1481698A1 (de) * | 1967-01-23 | 1970-06-18 | Ver Flugtechnische Werke | Zwischen Deckfolien angeordneter Stuetzkern |
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- 1971-04-08 US US00132390A patent/US3849237A/en not_active Expired - Lifetime
-
1972
- 1972-03-30 GB GB1501172A patent/GB1390128A/en not_active Expired
- 1972-03-31 FR FR7211587A patent/FR2132678B1/fr not_active Expired
- 1972-04-07 IT IT68091/72A patent/IT954627B/it active
- 1972-04-07 DE DE19722216868 patent/DE2216868A1/de active Pending
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US1875188A (en) * | 1932-01-27 | 1932-08-30 | Sherman Products Corp | Unit formed of sheet material |
US2549189A (en) * | 1945-01-23 | 1951-04-17 | Gabo Naum | Building construction unit |
US2831688A (en) * | 1954-10-14 | 1958-04-22 | Ervin H Knox | Diving board |
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US3025935A (en) * | 1958-04-02 | 1962-03-20 | Lockheed Aircraft Corp | Unicore panel constructin |
US3108924A (en) * | 1959-04-14 | 1963-10-29 | Adie George Mountford | Structural element |
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US3415027A (en) * | 1965-07-30 | 1968-12-10 | Butler Manufacturing Co | Truss of spaced pyramidal units |
US3642566A (en) * | 1970-05-20 | 1972-02-15 | Irving E Figge | Quasi-isotropic sandwich core |
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Cited By (37)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3906571A (en) * | 1971-04-08 | 1975-09-23 | Lev Zetlin | Structural member of sheet material |
US4120065A (en) * | 1977-12-15 | 1978-10-17 | Eugene W. Sivachenko | Lightweight modular, truss-deck bridge system |
US4129917A (en) * | 1978-03-27 | 1978-12-19 | Eugene W. Sivachenko | Bridge structure |
US4706319A (en) * | 1978-09-05 | 1987-11-17 | Eugene W. Sivachenko | Lightweight bridge structure |
US4200946A (en) * | 1978-11-16 | 1980-05-06 | Westland Aircraft Limited | Load-supporting structures |
US4912794A (en) * | 1987-03-11 | 1990-04-03 | Campenon Bernard Btp | Bridge having chords connected to each other by means of pleated steel sheets |
US5070673A (en) * | 1988-11-02 | 1991-12-10 | Tetrahex, Inc. | Tetrahexagonal truss structure |
US5040966A (en) * | 1988-11-02 | 1991-08-20 | Tetrahex, Inc. | Die for making a tetrahexagonal truss structure |
US4923544A (en) * | 1988-11-02 | 1990-05-08 | Tetrahex, Inc. | Method of manufacturing a tetrahexaconal truss structure |
US6467118B2 (en) | 1996-09-30 | 2002-10-22 | Martin Marietta Materials | Modular polymeric matrix composite load bearing deck structure |
US5794402A (en) * | 1996-09-30 | 1998-08-18 | Martin Marietta Materials, Inc. | Modular polymer matrix composite support structure and methods of constructing same |
US6023806A (en) * | 1996-09-30 | 2000-02-15 | Martin Marietta Materials, Inc. | Modular polymer matrix composite support structure and methods of constructing same |
US6044607A (en) * | 1996-09-30 | 2000-04-04 | Martin Marietta Materials, Inc. | Modular polymer matrix composite support structure and methods of constructing same |
US6070378A (en) * | 1996-09-30 | 2000-06-06 | Martin Marietta Materials, Inc. | Modular polymer matrix composite support structure and methods of constructing same |
US6081955A (en) * | 1996-09-30 | 2000-07-04 | Martin Marietta Materials, Inc. | Modular polymer matrix composite support structure and methods of constructing same |
US6108998A (en) * | 1996-09-30 | 2000-08-29 | Martin Marietta Materials, Inc. | Modular polymer matrix composite support structure and methods of constructing same |
US20030046779A1 (en) * | 1996-09-30 | 2003-03-13 | Martin Marietta Materials | Modular polymeric matrix composite load bearing deck structure |
US5778463A (en) * | 1996-10-01 | 1998-07-14 | Universal Rundle Corporation | Multi-piece tub/shower unit and method of installation |
US6151743A (en) * | 1998-10-26 | 2000-11-28 | Faroex Ltd. | Structural panel for bridging between spaced supports |
US20110061792A1 (en) * | 2002-01-28 | 2011-03-17 | Simmons Richard A | Structural polymer core assembly, method of manufacture and method of use |
US7297390B2 (en) | 2002-01-28 | 2007-11-20 | Simmons Richard A | Structural polymer core assembly, method of manufacture and method of use |
US8449707B2 (en) | 2002-01-28 | 2013-05-28 | Innovative Composites Inc. | Method of manufacturing a structural polymer core assembly |
US20080135167A1 (en) * | 2002-01-28 | 2008-06-12 | Simmons Richard A | Structural polymer core assembly, method of manufacture and method of use |
US7857934B2 (en) | 2002-01-28 | 2010-12-28 | Eleison Composities, Llc | Method of manufacture of a structural polymer core assembly |
US20040081797A1 (en) * | 2002-01-28 | 2004-04-29 | Simmons Richard A. | Structural polymer core assembly, method of manufacture and method of use |
US20080155931A1 (en) * | 2003-09-01 | 2008-07-03 | Bunichi Shoji | Space truss structure surface slab assembly |
US20050183376A1 (en) * | 2003-09-01 | 2005-08-25 | Bunichi Shoji | Space truss structure surface slab assembly |
US20100310832A1 (en) * | 2006-07-24 | 2010-12-09 | Tessellated Group, Llc | Three dimensional support structure |
US8585565B2 (en) | 2006-07-24 | 2013-11-19 | Tessellated Group, Llc | Method for forming three-dimensional support structure |
US8192341B2 (en) * | 2006-07-24 | 2012-06-05 | Tessellated Group, Llc | Pallet and three-dimensional support structure |
US20190040631A1 (en) * | 2016-02-08 | 2019-02-07 | Nitiu Ab | A sandwich construction element with an open core structure composed of close packed tetrahedra |
US10731344B2 (en) * | 2016-02-08 | 2020-08-04 | Nitiu Ab | Sandwich construction element with an open core structure composed of close packed tetrahedra |
USD840551S1 (en) * | 2016-09-09 | 2019-02-12 | Arktura Llc | Architectural fixture |
US11299214B2 (en) * | 2017-08-18 | 2022-04-12 | Basf Se | Closed structural component and process for preparing the same |
US11898619B2 (en) | 2018-06-15 | 2024-02-13 | Ogre Skin Designs, Llc | Structures, systems, and methods for energy distribution |
WO2020068194A3 (en) * | 2018-06-15 | 2020-05-28 | Ogre Skin Designs, Llc | Structures, systems, and methods for energy distribution |
US11371576B2 (en) | 2018-06-15 | 2022-06-28 | Ogre Skin Designs, Llc | Structures, systems, and methods for energy distribution |
Also Published As
Publication number | Publication date |
---|---|
FR2132678A1 (de) | 1972-11-24 |
GB1390128A (en) | 1975-04-09 |
DE2216868A1 (de) | 1972-10-19 |
IT954627B (it) | 1973-09-15 |
FR2132678B1 (de) | 1974-09-13 |
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