US3547266A - Railroad tie sorting apparatus - Google Patents

Description

United States Patent 2.658.630 11/1953 Melin lrvin L. Michel Rte. 4 Box 61, White Salmon, Wash. 98672 738,700

June 20, 1968 Dec. 15, 1970 lnventor Appl. No. Filed Patented RAILROAD TIE SORTING APPARATUS 5 Claims, 8 Drawing Figs.

U.S. Cl 209/125; 2 l 4/6 Int. Cl. B07c 7/00 Field of Search ..2 l 4/6B, 6G, 6K; 209/125, 73, 74

References Cited UNITED STATES PATENTS 3,044,641 7/1962 Code 214/6(BUX) 3,135,076 6/1964 Hill 214/1(PZUX) 3,158,270 11/1964 Prentice..... 2l4/6(B) 3,329,251 7/1967 Bilocq 209/125(UX) 3,393,812 7/1968 Mayoetal. 2l4/6(G) Primary ExaminerAllen N. Knowles Attorney-Eugene D. Farley ABSTRACT: Railroad tie sorting apparatus comprises a wheeled vehicle adapted to be drawn down a railroad right-ofway from which the ties are to be salvaged and sorted. Longitudinal and lateral conveyors mounted on the vehicle receive the ties, sort them into relayable, post grade, and reject categories and eject the rejects from the vehicle. Stacking means forms the relayable and post grade ties into stacks which may be banded and removed from the vehicle by a lift truck.

PATENTEDUEBISISYG 3,547,2 sum 1 BF 3 92IOO 4 INVENTOR. IRVIN L. MICHEL ATT Y.

PATENTEDUEBISIHYB 3.547.266

sum 2 BF 3 ow 1:5? WP. h n or PATENTEU 051:1 5 I970 35 266 saw a or 3 426 I22 F E INVENTOR. IRVIN L. MICHEL ATTY.

RAILROAD TIE SORTING APPARATUS This invention relates to railroad tie sorting apparatus. In the past, when the ties of an existing railroad track have been replaced, or when a railroad line has been abandoned, the economical sorting and recovery of the reusable ties has presented a serious problem.

It has been the practice to traverse the right-of-way with a vehicle on which the ties are loaded. All of the ties may be loaded at one time and conveyed to a central station where they are sorted manually into reject grade, fence post grade, and relayable grade categories. In the alternative, three separate traverses of the right-of-way may bemade in which each of the foregoing categories is collected separately. In either event, the recovery operation involves a great deal of manual labor and is correspondingly time-consuming and costly. i

It is the general purpose of the present invention to provide railroad tic,sorting apparatus comprising a wheeled vehicle which may be .drawn along the railroad right-of-way and which automatically feeds the ties to a system of longitudinal and lateral conveyors. These sort the ties into reject, post and relayable categories.

It is another important object of the present invention to i provide railroad tie sorting apparatus which stacks the reusable classes of recovered'ties so that they may be bundled and removed for storage and use at other locations.

Still a further object of the present invention is the provision of railroad tie sorting apparatus which is versatile in that it may be applied to the sorting of diverse classes of used railroad ties as well as to the laying of new railroad ties on the railroad roadbed.

A further object of the present invention is the provision of railroad tie sorting apparatus which may be used as a stationary unit, as one which is self-propelled, or as one which is drawn along the railroad right-of-way.

Still a further object of the present invention is the provision of railroad tie sorting apparatus which is suitable for movement from one work location to another by various means, as by being towed along the highway, or by being hauled on a railroad car or truck.

Still another object of the present invention is the provision of a railroad tie sorting apparatus which will sort all classes of ties in a single, integrated operation, which will handle a high volume of ties in unit time, which is not hazardous to personnel, and which does not require manual lifting of heavy ties.

The manner in which the foregoing and other objects of the invention are accomplished will be apparentfrom the accompanying specification and claims considered together with the drawings, wherein:

FIG. I is a plan view of the herein described railroad tie sorting apparatus, with its roof removed;

FIGS. 2A and 2B are longitudinal sectional views of the apparatus taken along lines 2A-2A and 2B-2B, respectively of FIG. 1;

FIG. 3 is a view in rear elevation of the apparatus looking in the direction of the arrows of line 3-3 of FIG. 1;

FIGS. 4, and 6 are detail, sectional views, taken along lines 4-4, 5-5 and 6-6, respectively, of FIGS. 2A and 2B; and

FIG. 7 is a fragmentary view in side elevation looking in the direction of the arrows of line 7-7 of FIG. I and illustrating the infeed of the apparatus.

In its broad aspect, the railroad tie-handling apparatus of my invention includes a wheeled frameadapted to be drawn along a railroad right-of-way from which the used ties have been uprooted and placed along the surface of the ground in the path of travel of the vehicle. The vehicle is provided with feeding means which feeds the ties to a system of longitudinal and lateral conveyors. These sort the ties into reject, post, and relayable grades.

Discharge means are provided for discharging the reject category from the vehicle. Separate tie support means are provided for receiving the post and relayable grades separately from their respective conveyors. Upwardlyindexing stacking means cooperate 'with the support means in stacking the latter two categories into stacks containing a predetermined number of ties. The stacks then may be banded into bundles which are deposited by the supportmeans onto cross ties or other supports from which the bundles may be picked up by a lift truck or other suitable lifting and conveying mechanism.

Considering the foregoing with particular'reference to the drawings:

As shown particularly in FIGS. 1, 2A and 2B, the presently described apparatus is mounted on a 'wheeled vehicle which may be self-propelled or, preferably, towed or drawn along a railroad right-of-way. The vehicle is of substantial dimensions and, for adaptability to particular operations or for ease in transportation from place to place, may be'divided into two longitudinal sections. These may be used or transported separately.

The vehicle thus comprises a substantial frame including a floor 10, a pair of longitudinal sides .12 and a roof 14. The roof is elevated sufficiently to accommodate stacks of ties, as well as to provide working room for an operator stationed at a suitable central operators station, for example, station 0 of FIG. 1.

The frame is supported for travel over rough terrain such as a dismantled railroad bed by means of caterpillar tracking units indicated collectively at 16. There-may be four such units in alignment laterally across the frame. The units may be idler units, if the apparatus is to be towed, or powered units, if it is to be self-propelled. i

While track units 16 are used to support the vehicle as it traverses a railroad roadbed, they are not suitable for use when the vehicle is to be drawn rapidly along a highway. Accordingly there are provided a plurality of pairs of wheels 18 arranged two pairs on each side to accommodate longitudinal division of the vehicle where this is desired.

Provision'is made for advancing the wheels into engagement with the ground when they are to be used to support the vehicle and for retracting them when tracks 16 are to be thus used.

To this end, each group of wheels rotatably is mounted on a I I wheel shaft 20 which in turn is supported on the outer end of a pair of spaced support arms 22. The inner ends of these pivotally are connected to floor 10.

An hydraulic cylinder 24 or other suitable motor means pivotally is connected to one of arms 22 intermediate its ends. By its use, the wheel group maybe shifted between its full line elevated position of FIG. 2B and'its dotted line lowered position of that FIG. It will be noted that in its lowered position it reaches a plane below the plane of tracks 16 so that it lifts the latter clear of the ground when the unit is to be transported.

The wheeled frame and housing thus provided is open at both ends, tunnellike. Its leading end is provided with a pair of drawbars 26 by means of which it may be drawn along the railroad right-of-way using a tractor'or other source of drawing power. Power for the various driven units mounted on the wheeled frame may be supplied from a diesel or gasoline motor 28 mounted in a suitable location, as by being suspended from roof 14, as shown in FIG. 2A.

Feed means are provided for feeding ties to the unit as it is drawn or propelled along the railroad right-of-way.

This means comprises a loading ramp or apron which includes a plurality of longitudinally extending, laterally spaced, loading forks 30 projecting forwardly from the, front end of the frame. Any suitable number of forks may thus be employed.

In the illustrated form of the invention there are three, two located in working relation to one longitudinal half of the unit. These are to be used when the unit is employed as a half unit. A third fork is spaced laterally from the other two and located centrally of the other longitudinal half of the unit for use only when the unit is tobe employed in its entirety.

The forward ends of the forks are supported by wheel pairs 32 which track along the ground. The inner ends of the forks are fixed to a shaft 34 journaled in bearings mounted on the leading end of the frame.

Shaft 34 is shown as a single element. However, if the frame is to be longitudinally divisible, the shaft as well as other transverse power units illustrated herein, may be made into two {they progress along the length of the vehicle. The arrangement of the conveyors is shown particularly in F IG. 1.

As shown in that figure, a first longitudinal conveyor, illustrated collectively at 38,'extends along one of the longitudinal halves of the unit substantially to its midpoint. A second longitudinal conveyor, indicated collectively at 40, extends along {the other of the longitudinal halves of the unit substantially to the midpoint.

A series of five lateral conveyors indicated collectively at 42, 44, 46, 47, and 470 respectively are arranged parallel to each other at spaced, longitudinal intervals. They intercept fjone or both of longitudinal conveyors 38, 40.

The direction of motion of the entire unit is to the left as viewed in FIG. 1. The drives associated with the respective "conveyors is such that conveyors 38 and 40 move parallel to each other longitudinally toward the rear of the machine; conyeyors 42, 44, 47a move laterally parallel to each other in the direction of the right side of the machine; and conveyors 46,

and 47 move laterally parallel to conveyors 42, 44, 47a but to the left side of the machine.

I f- Conv'eyors 38 and 40 may be substantially identical in construction. Accordingly the construction of conveyor 38 only is described herein.

' The conveyor comprises a pair of endless chains 48, FIGS. 1 and 2A, which mesh with sprockets 50 keyed to an idler shaft 5; at their upstream end and sprockets 54 keyed to a drive s haft 56 at their upper end. Shaft 56 is powered by an hydraulic motor 58 and is supported in bearings mounted on the up- .stream ends of longitudinally extending parallel arms 60.

The upper stretches of chains 48 are guided by stationary guides62. They are guided further by guides 64 which are shiftable between raised and lowered positions. To this end they are mounted as offset crossheads on cylinder 66. Thus :raising and lowering of movable guides 64 correspondingly :raises and lowers the upper stretches of chains 48.

This action is used in transferring ties carried by chains 48 toselected ones of lateral conveyors 42, 44, 46.

-T he lateral conveyors comprise spaced live rolls arranged and driven in a direction of propelling motion at right angles to the direction of drive of longitudinal conveyors 38, 40.

1T0 this end, lateral conveyor 42 comprises a sequence of four powered rollers, indicated at 68. These extend almost completely across the apparatus. They intercept the extens ions of the longitudinal axes of all three forks 30.

Lateral conveyor 44 comprises a pair of drive rolls 70 arranged to intercept the extensions of the longitudinal axes of the right-hand two only of forks 30. They also intercept conveyor 38.

Lateral conveyor 46 comprises a sequence of five spaced live rolls 72. These are arranged to intercept both the extensions of the longitudinal axes of all three of forks 30, as well as both' of longitudinal conveyors 38, 40.

I The drives of rolls 68, 70 comprising lateral conveyors 42, 44 are to the right, while the drive of rolls 72 of lateral conve yor 46 is to the left, when viewed facing in the direction of travel of the vehicle.

It is to be noted further that lateral conveyor 42 has for its target a combination guide and abutment element 74. This member has for its function aligning the ends of the ties so that they are perfectly arranged for stacking.

For this purpose, combination guide and abutment element '7'4Eis comprised of a guide section 76 which aligns ties introduced onto the conveyor in positions which are too far to the'right. Abutment section 78 serves as a target for ties conveyed on lateral conveyor 42 and which otherwise would be located too far to the left.

Lateral conveyor 44 has for its target a window 80 in the sidewall of the vehicle. This provides an aperture through which rejected ties are ejected from the unit by operation of the conveyor.

Conveyor 46 has for its target an abutment 82 which aligns the ties with respect to their travel along conveyor 40.

Conveyors 38 and 40 include adjustable elevating sections which have for their function elevating the ties in indexed vertical increments as required to stack them.

Thus the upwardly inclined section of longitudinal conveyor 38 includes arms 60 which support drive shaft 56, above referred to. lt also includes a pair of parallel, longitudinally extending endless chains 84 which serve as extensions of chains 48. At their downstream ends, the chains engage a pair of drive sprockets 86 keyed to drive shaft 56. At their upstream ends they engage a pair of idler sprockets 88 which are fixed to idler shaft 90.

The upper ends of support arms 60 also are mounted pivotally on idler shaft 90. They are indexed upwardly by means of hydraulic cylinder 91.

Chains 84 intercept lateral conveyor 47. This conveyor has for its function aligning ties which may have become disarranged on the conveyirig system so that the ties may be stacked in proper registration to each other. It consists of a pair of spaced drive rolls 92 arranged at substantially right angles to chains 84.

These rolls have as their target a combination guide and abutment member 94. This member includes a guide 96 which guides any misaligned ties inwardly, and an abutment 98 against which the ties are driven by lateral conveyor 47 to align them.

Combination guide and elevating means are provided for raising and lowering the working stretches of chains 84 as required to transfer the ties to lateral conveyor 47 momentarily for aligning.

Such means comprise U-shaped guides 100 mounted as offset crossheads on hydraulic cylinder 102. Extension of the cylinders raises the guides so that the chain stretches which they support are elevated sufficiently to remove the ties from contact with rollers 92. Retracting the cylinders lowers the upper stretches of the chain so that the ties will contact rollers 92 when they are to serve their tie-aligning function.

Conveyors 38, 40 discharge the ties in aligned condition on indexing support and stacking means which aggregate the ties into a stack which may be bundled and discharged from the machine.

The support means employed for this purpose comprise a pair of inwardly offset forks 104, FIGS. 28 and 4. The forks extend rearwardly of the vehicle and are of sufficient length to accommodate a stack containing the desired number of ties.

The inner ends of the forks are fixed to slides 108. The slides work in vertical guides 106 fixed to the frame of the vehicle.

The forks are supported and moved by means of a pair of vertically arranged hydraulic cylinders 110. The bases of these pivotally are mounted on roof 14. Their piston rods are connected to slides 108.

The construction of the stacking means employed for stacking the ties on forks 104 is illustrated particularly in FIGS. 28 and 6.

A pair of horizontal, hollow slide bars 112 communicates with chains 84 and in effect form longitudinal extensions of conveyor 38. The downstream ends of slide bars 112 pivotally are connected to and supported by idler shaft 90. They are supported by a pair of hydraulic cylinders 114, the cases of which are pivoted to the slide bars and the piston rods of which are pivoted to brackets 116 which, in turn, depend from shaft 90.

The undersides of hollow slide bars 112 are slotted. The bars house tongues 118 which deposit the ties on forks 104 and the superimposed stack. To this end tongues 118 may be extended and retracted in indexed increments.

The drive employed for this purpose comprises a pair of endless chains 120, one associated with each of the tongues.

The downstream ends of the chains engage sprockets on a drive shaft 122. This is driven at a predetermined speed by an indexing, reversible, hydraulic motor 124.

The downstream ends of chains 120 engage idler sprockets mounted on an idler shaft and sprocket assembly 126. Connecting lugs 128 interconnect the inner ends of tongues 118 and chains 120.

Thus, as the ties are crowded along slide bars 112, they are transferred to tongues 13.8 which deposit them either on support forks 104 or on the superimposed ties in correct stacking registration with each other. ln this manner a stack of ties 139 is built up on supports 104.

The trailing end of stack 13% is aligned by a pair of vertical gate members, the construction of which is shown in H65. 1, 2B and 3.

The gate members comprise a pair of vertically arranged flat tubes or bars 132 of substantial construction. The ends of the bars are connected to lever arms 134. These are pivoted to vertical frame members by means of pivot pins 136.

Upper lever arms 134 have extensions which are connected to the piston rods of hydraulic cylinders 138. Extension and retraction of the cylinders accordingly will move gates 132 between their closed and opened positions.

OPERATION The operation of the herein described railroad tie sorting apparatus is as follows:

The entire unit in its FIG. l assembled position is selfpropelled, or connected to a tractor and drawn, along a railroad roadbed from which the ties have been dislodged and laid in roughly aligned transverse positions. As the vehicle progresses, the ties are driven up feed forks onto conveyor 42 which transfer them to chains 48 of conveyor 38. As they are pushed onto the chains, the ends of the ties which are misaligned to the right engage guide plate 76 which correctly aligns them. Any ties which are picked up by the two left-hand feed forks 30 are conveyed laterally against abutment 78 by lateral conveyor 42, thereby aligning them also.

The ties having their ends aligned next traverse lateral conveyor 44. This operates at the will of the operator to discharge any reject grade ties through port 80.

The remaining, salvageable ties continue along the conveyor until they are transferred to chains 84. These elevate the ties to an elevation determined by the setting of cylinders 94. The ties continue their progress until they reach guide and abutment unit 94.

The guiding section 96 of this unit guides any ties which are misaligned to the left into proper position. Operation of lateral conveyor 47 drives the ties against abutment 8, thereby realigning any ties which may have become misaligned to the right.

Further progress of the ties transfers them to slide bars 112 which house stacking tongues 118. As noted above, these have for their function depositing ties in proper stacked relation to each other on support forks 104.

At the commencement of operation, the support forks are indexed upwardly by operation of cylinders 110, and stacking tongues 113 are indexed downwardly by operation of cylinders 91 and 114 so that, with tongues 118 fully extended, the very first tie is deposited at the outer end of support forks 104. Here it is restrained from premature discharge by means of adjustable gates 132 which are controlled by the operation of cylinders 114 and which are in their closed position.

When the next succeeding tie comes along, stacking tongues 118 are indexed inwardly an increment equal to the width of one tie. This sequence is repeated until the bottom row of ties has been stacked.

Thereupon forks 1% are indexed downwardly by the height of one tie tier, stacking tongues H8 extended fully. and the process repeated until the second tier has been completed. This procedure is repeated until forks 104 have been indexed downwardly as far as they can go. Thereafter additional tiers are superimposed by indexing upwardly slide bars H2 and stacking tongues 118 which they house by adjustment of cylinders 91 and 114.

When the stack has been completed, the forward progress of the vehicle is arrested and a pair of spaced crossties placed beneath the stack. Support arms 1% then are lowered until the stack has been transferred to the crossties.

Forward motion of the vehicle thereupon continues leaving the completed stack behind. The stackis handed and trans ferred to its intended use.

Where reusable ties of two categories are present, as is the case when there are both relayable ties and post grade ties, these two categories are sorted from each other by use of conveyor line All.

in the first instance, the ties are all transferred to and arranged on conveyor line 38. However, as the ties of one category, for example, post grade ties, traverse lateral conveyor 46, the operator actuates this conveyor which conveys the post grade ties laterally to the left until they abut against abutment 82.

This places them squarely over conveyor 40 which is an essential duplication of conveyor 38. it transfers the post grade ties to a separate stacking unit which stacks and discharges them from the vehicle in the same manner as has been described above in connection with the relayable ties.

If desired, the apparatus may be used to lay new ties along a railroad right-ofway. At the present time this is done manually with expenditure of great labor.

Where it is to be accomplished by the described apparatus, stacks or bundles of new ties are mounted on an apron including feed forks 30 in the manner illustrated in HQ. 7. The entire stack then is transferred to conveyor 30 and the ties manually laid on the conveyor chains.

The unit then progresses along the right-of-way with support forks 104 and stacking tongues 118 substantially aligned with each other and with gate bars 132 in their open position. When the ties reach the rear end of the apparatus, they will be discharged along the right-of-way at a spacing determined by the speed of the vehicle.

When the apparatus is to be transported from one place to another. wheels 18 are lowered by means of cylinders 24 until tracks to clear the ground. it then may be towed to the new location. in the alternative, the unit may be so constructed that it may be divided into two longitudinal halves, each ofwhich is transported separately by towing, by being placed on a railroad car, or by being loaded on a truck.

it is to be understood that the form of my invention herein shown and described is to be taken as an illustrative example of the same and that various changes in the shape, size and arrangement of parts may be resorted to without departing from the spirit of my invention or the scope of the subjoined claims.

1 claim:

1. Railroad tie handling apparatus comprising:

a. a frame;

b. longitudinal conveyor means extending from the front of the frame to a central station thereon and adapted to transport transversely arranged ties one by one to said central station;

c. lateral conveyor means intercepting the longitudinal conveyor means and communicating with a discharge station at the side of the frame;

d. tie transfer means associated with the conveyor means for transferring selected ties to the lateral conveyor;

e. tie support means arranged to receive ties from the longitudinal conveyor;

f. upwardly indexing tie stacking means positioned for stacking the ties on the support means; and

g. second longitudinal conveyor means, support means and stacking means positioned in spaced alignment with the first and including second lateral conveyor means for conveying selected ties thereto.

2. The railroad tie handling apparatus of claim ll wherein the stacking means includes a pair of horizontal, rearwardiy lifting means for lifting the slide bars vertically one tie tier at a time.

4. The railroad tie handling apparatus of claim 1 wherein the stacking means includes a pair of vertical gate bars,

pivotally mounted lever means supporting the gate bars between open and closed positions, and motor means connected to the lever means for adjusting the gate bars between such positions.

5. The railroad tie handling apparatus of claim 1 wherein the frame includes a plurality of spaced caterpillar-type tracks for supporting the frame as it traverse the railroad roadbed, and a plurality of support wheels, pivoting support arms mounting the wheels, and motor means for adjusting the wheels between a retracted position, and an extended position wherein they are lowered to a plane at which they support the apparatus with the tracks lifted from the ground.

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