US3180123A - Work transfer mechanism for forging presses and the like - Google Patents

Work transfer mechanism for forging presses and the like Download PDF

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Publication number
US3180123A
US3180123A US230063A US23006362A US3180123A US 3180123 A US3180123 A US 3180123A US 230063 A US230063 A US 230063A US 23006362 A US23006362 A US 23006362A US 3180123 A US3180123 A US 3180123A
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slide
dies
fingers
transfer
ram
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US230063A
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Albert R Kull
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Ajax Manufacturing Co
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Ajax Manufacturing Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K27/00Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
    • B21K27/02Feeding devices for rods, wire, or strips
    • B21K27/04Feeding devices for rods, wire, or strips allowing successive working steps

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  • This invention relates generally, as indicated, to a work transfer mechanism for forging presses and the like and more particularly to a forging press and transfer mechanism therefor which will enable high speed automatic production of forgings in a multi-operation forging press.
  • symmetrical forgings such as gear blanks, rotors, rock drills, etc.
  • coining, extruding, piercing and sizing operations can be accomplished on a single forging press, but the workpiece must be transfered from one station to the next.
  • Work gripping tongs are sometimes employed manually to transfer the work from one station to the next.
  • the resultant finish compares favorably with hammer forgings, and the dimensions are even closer, not being subject to the iniluence of chilled ash, as when repeated finishing blows are struck.
  • Flash can sometimes be entirely avoided by entering the top die into the bottom impression at each station totally confining the stock.
  • Mechanical ejectors may then be employed in both the top and bottom die impressions to position the work to be gripped and transferred to the next station.
  • the workpiece must, of course, be transfered and positioned very accurately for otheru wise an improperly formed workpiece will be obtained and additionally, damage to the dies may result. It is then apparent that the rate of production obtained in such a multi-station forging operation is dependent upon how fast the workpieces can be gripped after the forging blow and trnasferred to the next station and released properly in position prior to the next forging blow.
  • This transfer of the workpieces can only be accomplished when the dies are open and the workpiece has been ejected from the bottom impression especially where the workpiece is totally coniined in the bottom impression by the top die entering thereinto.
  • a further principal object of the present invention is the provision of a transfer mechanism for forging presses which will firmly grip and transfer the workpieces from one forging station to the next in timed relation to the operation of the press.
  • Still another principal object is the provision of a work transfer mechanism for forging presses which can readily be installed on or removed from conventional forging presses.
  • a further object is the provision of a work transfer mechanism for forging presses which will firmly yet resiliently grip the workpieces transferring them from one forging station to the next in timed relation to the operation of such press.
  • a yet further object is the provision of such transfer mechanism and forging press incorporating many safety features precluding damage to the dies.
  • a still further object is the provision of a work transfer mechanism for forging presses in a multi-station forging operation which will permit the press to run continuously.
  • the invention comprises the features hereinafter fully described and particularly pointed out in the ings setting forth in detail a certain illustrative embodiment of the invention, this being indicative, however, ofv
  • FIG. 1 is a frontV elevation of a forging pressand transfer mechanism therefor in accordance with the presentinvention
  • FIG. 2 is a fragmentary enlarged vertical section taken longitudinallyV through'the diesof the forging press
  • FIG. 3 is a similar vertical section taken substantially on the line 3-3of FIG. 2;
  • FIG. 4a is an enlarged top plan view partially broken away of the forging press transfer mechanism
  • FIG. 4b is a broken continuation of such transfer mechanism with the dies of the forging press not being shown for clarity of illustration;
  • FIG. 5a is a side elevation partially broken away of such transfer mechanism as seen from the bottom of Y FIG. 4a;
  • FIG. 5b is a broken continuation of FIG. 5a as seen from the bottom of FIG. 4b, again with the dies of the forging press omitted for clarity of illustration;
  • FIG. 6 is a fragmentary vertical section taken Substantially on the line 6--6 of FIG. 5a with the air cylinders broken away for clarity of illustration;
  • FIG. 7 is a vertical section taken substantially on the line 7--7 of FIG. 5a;
  • FIG. 8 is a fragmentary end elevation of such transfer mechanism with the air cylinder broken away and partially in section as seen from the right in FIGS. 4b and 5b;
  • FIG. 9 is a schematic wiring diagram illustrating more clearly the operation of .such transfer mechanism and forging press.
  • Such forging press comprises an integral solid steel bed frame l having four oversized columns 2, 3, 4 and 5. (See also FIGS. 2 through 8.)
  • the bed frame 1 includes a base 5 in which the bottom dies are mounted and bearings are provided in such frame for a flywheel or back shaft, the axis of which is. shown at 6, and a main or crank shaft 7.
  • a motor 10 mounted on the top of the bed frame l drives a multi groove V-belt pulley;
  • ywheel 12 which in turn rotates a ywheel 12 with V-belts 13 or the like being trained about both.
  • the ywheel drives the back shaft which extends across the back of the machine driving Va pinion engaged with the gear 14 mounted on the main or eccentric shaft 7.
  • An air operated clutch and brake assembly may be employed in connection with the flywheel as shown at 15 to engage and disengage the drive from the motor to the crank shaft.
  • the crank shaft is provided with a centrally disposed eccentric on which is mounted a pitman connected by a wrist pin to the ram 17.
  • Dies shown generally at 1S are mounted on such ram for vertical movement in this manner toward and away from the dies in the base 5.
  • Cams 2d and 21 may be provided on the main shaft 7 with followers Z2 and 23 mounted on rocker arms actuating links Z4 and 25 to operate kickers in the bottom dies to eject the workpieces from the die impressions.
  • the shaft '7 is also employed through a chain drive 27 to operate a rotary cam limit switch Z9 mounted on the column 2.
  • a motor El) may also be provided driving a lubrication pump 3l maintaining the various working ⁇ parts well lubricated.
  • a control panel 32 also mounted on the column 2 may be provided to regulate the operation of the machine.l
  • the bed frame 1 of the machine may be mounted in a special support base 33 mounted on the plant floor 34.
  • Also mounted on the floor 34 spaced from the bed frame .l is a stand 3S supporting the distal ends of tubular rails 3o and 37 supporting for convenient insertion and removal from the press frame, the transfer mechanism 4t) of the present invention.
  • the forging press illustrated is generally conventional and may, for example, be any of the forging presses manufactured by The Ajax Manufacuring Company of Cleveiand,.0hio, ranging in sizes from 500 to 10,000 ⁇ tons capacity. f
  • the top dies 18 may be mounted on a bolster 41 secured to the face of the ram 17.
  • An intermediate plate 42 may be provided between the base of the ram 17 and the bolster securing the bolster from movement in the plane of FIG. 3. It will, of course, be noted that the top dies and, of course, the ram are shown in their lowermost position in FIGS. 2 and 3 and at the opposite end yof the stroke, the upper and lower dies will be substantially separated as shown in FIG. 1.
  • the upper or male dies include a coining die 44, an extruding die 4S, a
  • the rigid coining die 44 is mounted in a shouldered sleeve 49 which is externally threaded to receive a tapped cap 50, both of which serve rmly to hold the die .44 to the bolster 4l.
  • the extruding, piercing and sizing dies 45 through 47 include centrally disposed rigidly mounted piercing portions surrounded by stripping portions each-confined within a cap similarto the cap 59. Such stripping portions of the dies 45 through 47 are loaded by springs 52 and urged downwardly thereby. The stripping portions of such dies cooperate with the projecting piercing portions to form the upper die surface.
  • the bottom or female dies vertically aligned with the male dies are mounted in side-by-side blocks 54, each substantially identical in form, mounted on a bottom bolster 55.
  • annular die member 56 which contines the workpiece or slug as it is driven against the bottom die members 58, 59, ed and 61 forV the respective coining, extruding, piercing and sizing operations.
  • the extruding die 59 and the sizing die 61 include upwardly rigidly projecting piercing members surrounded by relatively movable stripping members cooperating to form the bottom die surfaces.
  • the bottom coining die member 53 completely encloses the bottom of the impression of the female coining die and the bottom piercing die 6@ is provided with a vertically extending aperture 62 which communicates with an inclined passageway 63 as seen in FIG. 3 for removal of the slug formed by the center projection of the iercing die 46.
  • a tube 64 projects into the female piercing die member 6i?V and serves as a central guide for the vertical movement thereof. All of the female or bottom die members are vertically movable in response to vertical movement of the ejector pins 65, there being three such ejector pins for each bottom die, which extend downwardly through the die blocks 66, plate 67 and the ybottom of the bolster 55.
  • the blocks de for the extruding and sizing dies are formed of two members to retain the central rigidly mounted piercing portion of the ⁇ die in place. Such ejector pins are actuated by movement of the plate 63 which is mounted in rece-ss R in the bottom portion of the bolster block 55.
  • the plate 68 is raised and lowered in timed relation to the movement of the crank shaft 7 by means of the cam moved links 24 and 2S through ejector rods 69 projecting upwardly through the base 5' of the bed frame l..V
  • Each of the die members 5S through 6l is mounted for movement in the top bolster block 55 and is provided with a flaring enlarged bottom portion as shown at 7
  • the flaring top surface of these enlargements acts as a cam to move horizontally microswitch actuating plungers '7l and 72. for the extruding and piercing, and coining and sizing dies, respectively.
  • the plungers 7i are disposed at the back of the machine and extend through a compression spring 73 to actuate microswitches 74 and 75 mounted on brackets 76.
  • the relatively shorter microswitch piungers 72'. are mounted at the sides of the machine to actuate microswitches 78 and 79 mounted on brackets St) for the coining and sizing operations, respectively.
  • a microswitch for each of the dies which will properly signal the elevation of the die members 5S through 6l ⁇ elevating the stock to be gripped by the transfer mechanism of the present invention. lf such dies fail to elevate, it usually means that one of the Vejector pins 65 is broken.
  • the bottom bolster is provided in the present invention with four projecting guide pins 52 at each corner thereof which project upwardly into depending sleeves 83 at the four corners of the top bolster with close tolerance maintaining proper alignment.
  • the transfer removal rails 36 and 37 which facilitate the placement of the transfer mechanism within the machine are mounted on the insides of the frame columns 2 and'4. This mounting may be accomplished by brackets 99 and 9i which may be fastened to the insides of the columns by cap screws or the like 93.
  • brackets supporting pins 96 and 97 may be welded to such brackets supporting pins 96 and 97 extending through extensions 98 and 99 of the tubular transfer removal rails 3o and 37, respectively.
  • each of the uprights includes an upwardly projecting tubular member lilo receiving a downwardly projecting rod E67 telescoping thereinto.
  • a set screw, locking pin or the like 108 may be provided to obtain the proper vertical adjustment of the rods i107.
  • Such rods are interconnccted by a tubular frame member E69 to assure vertical movement in unison.
  • Such upwardly projecting tubular members iti-5 are mounted on a support plate l provided with corner leveling screws indicated at 111.
  • Web reinforcing plates 112 may be provided welded between the upwardly projecting tubular members 106 and the plate 110 to rigidify the stand. It is notedV that the members 100 and 101 on the ends of the transfer removal rails 36 and 37 are provided with abutments shown at 113 in FIG. 5a limiting the movement of the transfer mechanism along such rails.
  • such rails will normally extend to the side of the press a suicient distance to enable the entire transfer mechanism to be movedrout of the Window S in the frame 1.
  • the transfer mechanism is supported on four rollers for movement along the transfer removal rails 37.
  • Rollers 120 and 121 are mounted on upstanding roller supports 122 and 123 in turn fastened to the tops of brackets 90 and 91, respectively by suitable fasteners shown at 124 in FIG. 5a.
  • These upwardly projecting rollers engage the underside of the transfer table 12S which comprises the main supporting member for the transfer mechanism 40.
  • Slight scallops 129 and 130 may be provided in such underside of the table to facilitate the proper placement of such transfer mechanism in the forging press.
  • the transfer table 128 and thus the transfer mechanism is also supported by grooved rollers 132 and 133 mounted on depending brackets 134 and 135 respectively secured to the underside of the plate extension 136 of the table 128.
  • brackets maybe secured to such plate extension by suitable fasteners indicated at 137 and the extension itself may also be secured rigidly to the table by recessed cap screws or the like 138.
  • the transfer table 128 is bifurcated providing a central opening 140 dividing the table 128 into two longitudinally extending legs 141 and 142. These legs straddle the die blocks 54 and when the transfer mechanism is inserted into the,
  • these legs will fit in the slideways 87 and 88 on either side of such blocks.
  • the distal ends of the legs may be fastened by cap screws or the like 143 and 144 extending through gibs 145 and 146 into brackets 147 and 143 secured by fasteners 149 to the insides of the columns 3 and 5 of the frame 1.
  • the Ventire transfer mechanism 40 may be pulled out of the press frame with the table and its plate extension 136 being supported on the rollers 120, 121, and 132, 133, respectively.
  • the transfer mechanism can as easily be inserted into the machine simply sliding it along on the rollers until the rollers 120 and 121 drop into the scalloped portions on the bottom surface of the table 123 and the screws 143 and 144 may then be secured in place.
  • a transfer slide 159 held to such table for such sliding movement by gibs 151, 152, 153, 154 and the aforementioned gibs 145 and 146.
  • gibs are held to the edges of the table 128 by means of suitable fasteners such as the illustrated cap screws 155.
  • Such transfer slide is provided with an i enlarged central opening 15S, partially seen in FIG. 4b, forming two elongated legs 159 and 160 which substantially correspond to and overlie the legs 142 and 141 of the table.
  • the transverse dimension of the opening 15S is only slightly larger than the transverse opening 14%) in the table 128.
  • the legs 159 and 160 are connected at the right as seen inV FIGS. 4b and 5b and also FIG. 8 by an arched bridge portion 162 forming an inverted channel 163 which will clear the die blocks 54 when the transfer mechanism is pulled from the press.
  • the legs 159 and 160 are connected by a bridge portion 164.
  • the opening 158 of the transfer slide at this end extends considerably beyond the opening 140 in the table 128 and terminates in a wall 165 (see again FIG. 4a) provided with a centrally disposed semi-circular stock receiving recess 156.
  • transfer slide stop blocks 170 and 171 Projecting upwardly through the openings are transfer slide stop blocks 170 and 171, respectively, secured to the top of the table 128.
  • Adjustable stop screws 172 are secured in each end of each of the openings 168 and 159 accurately to control the extent of movement of the slide 150 on the table 126.
  • Movement of the transfer slide with respect to the transfer table is obtained by means of a pneumatic piston-cylinder assembly 174, the ends 175 and 176 of which are mounted on the shelf extension 136 of the table 12S by means of the screw fasteners 177.
  • the rod 178 of the piston-cylinder assembly 174 is adjustably connected to the bridge 164 of the transfer slide 150 by means ofthe T-slot nut shown at 179. Extension of the rod 178 Will then move the slide 150 to the right as seen, for example, in FIG. 4a until the stop screws 172 at the left of the slots 16S and 169 contact the ⁇ stop blocks 170 and 171. Similarly, retraction of the rod 173 will move the transfer slide to the position shown in such figure. Y
  • the pneumatic cylinder 174 may, for example, have a 61/2 inch stroke with a 3%, inch diameter, cushioned at both ends.
  • the stop screws ⁇ 172 may be set to limit the movement of the transfer slide precisely to but 6 inches.
  • This limit switch 192 then can be employed as a safety limit switch to stop the press in the event of overtravel due to failure of the stop blocks 170 and 171. Ordinarily, such stop blocks will be flame hardened to preclude wear or other failure.
  • the transfer slide is mounted for horizontal reciprocation'on the transfer table through a precisely determined stroke which will be exactly equal to the distance between the four forging stations shown in FIG. 2.
  • Mounted for transverse sliding movement on the leg 160 of the transfer slide are siX solid stock engaging fingers 193, 194, 195, 196, 197 and 19S.
  • the lingers 193 and 194 are shown broken away.
  • Each of the solid fingers 193 through 198 is substantially identical in form and such ⁇ lingers are mounted in recessed Vtransverse channels in the leg 160 of the transfer slide 150.
  • each of such fingers is conned in its respective transverse channel by means of overlying gibs 200 and 201 secured to the top of the leg 160 by the fasteners shown at 203.
  • each of the solid fingers 193 through 198 is provided with a bottom liner 204 and side liners 205 and 206.
  • Each of the solid ingers is also provided with a V-notch 207 on the inwardly projecting end thereof adapted to engage the stock S and maintain the same aligned with the center line of the finger. By each finger, the stock will be engaged at two substantially circumferentially spaced areas of vertical line contact firmly engaging such stock.
  • Each of the gripping fingers 193 through 198 is provided with a slightly elongated slot 210 extending longitudinally of the slide to receive a roller 211 projecting downwardly on shaft 212 at the distal end of one leg 213 of a bell crank 214, there, of course, being one such bell crank for each of the fingers 193 through 198.
  • Such bell cranks are mounted for oscillatory movement on the top of the leg 160 just to the right of the respective Y driven gripping fingers.
  • the opposite leg of each such bell crank is bifurcated providing an upper portion 215 and a lower portion 216 straddling and pin-connected to a longitudinally extending operating link 2l7.
  • SuchV linger blocks may each be confined in such channels by gibs 226 and 227 and bottom and side liners will also be provided.
  • the finger blocks 229 It can now be seen that longitudinal recipand 221' are shown broken away 'out it will be understood that these lingers are substantially identical in form to the linger blocks 222 through 225.
  • Each of the rear lingers or the ngers on the rear leg 159 of the transfer slide is provided with a finger insert 235i which is held to the respective linger block'by two elongated fasteners 233 ⁇ and 232 passing freely therethrough.
  • a relatively small clearance shown at 233 is provided between the insert 239 and the respective linger block and a compression spring 234 is interposed therebetween.
  • Such compression springs then resiliently urge the linger inserts 230 toward the opposed solid lingers 193 through 198, with such resilient movement being limited by the elongated fasteners 231 and 232.
  • Such inserts 230 are provided with the V-notches 235 which correspond to the notches 267 in the solid lingers so that the stockV or workpiece S will be gripped firmly between such inserts and the solid fingers at four circumferentially spaced line contact points.
  • Movements of the linger blocks 22@ through 225 and thus the linger inserts 23@ resiliently mounted on the distal ends thereof is obtained by means of six bell cranks 240 which are allochirally identical in form to the bell cranks 214.
  • Each of the ringer blocks 22@ through 225 is provided with a slightly elongated slot 241 extending longitudinally of the slide in which is mounted a roller 242 projecting downwardly from the leg 243 of the bell crank 240.
  • the opposite leg is bifurcated to provide upper and lower legs 2454 and 245 straddling an operating link 246 which extends parallel to the operating link 2l7.
  • Such bell cranks 249 are mounted on the top of the rear leg 159 adjacent the respective linger blocks and it can now be seen that longitudinal reciprocation of the link 246 will oscillate such rear bell cranks 240 in unison about their aligned respective axes to reciprocate transversely the linger blocks 225 through 225 and, ofcourse, the respective finger inserts 230 toward and away from the stock S. Oilite sleeve bearings may be provided at all of the pivots of such linger operating mechanism.
  • a pneumatic piston-cylinder assembly 250 mounted on the bridge portion 162 of the transfer slide.
  • the ends 251 and 252 of such piston-cylinder assembly may be fastened directly to such portion of the transfer slide by the fasteners shown at 253.k
  • the projecting rod 254 of such assembly is adjustably connected at 255 to a yoke 256 by means of a T-slot nut.
  • Such yoke'256 extends transversely of the transfer slide and is mounted on a stop block 257 provided with adjustable stop screws S on one side and 259 and 269 on the opposite side limiting precisely the stroke of such Vpiston-cylinder assembly and thus the movement of the yoke.
  • the outer ends of the yoke are pivotally connected to links 262 and 263, the opposite ends of which are clevised as shown at 264 in FIG. 5b and connected to the respective operating links 2l? and 2036.
  • the piston-cylinder assembly 25) may, for example, have a two inch bore and a one inch stroke with the stop screws 258, 259 and 269 limiting the movement of the yoke to approximately of an inch. This movement will, however, be suflicient to obtain approximately one inch of movement of the front and rear gripping lingers so that the lingers when opened will readily clear the workpieces and the dies in their closed position seen in FIG. 3 as the transfer slide is indexed by the piston-cylinder assembly 174.
  • the yoke 255 may be provided with a limit switch trip rod 265 having dogs 266 and 267 thereon enclosing the roller operator 26S of limit switch 269 which will indicate the end positions of the gripping lingers.
  • the opening iSd in the transfer slide l5@ extends considerably Vbeyond the opening le@ in the transfer table. ln this portion of the table exposed by the opening i555, there is provided a centrally positioned llame hardened stock support rail 272 which extends fromV beneath the semi-circular recess 166 in the transfer slide in its retracted position to the edge of the opening 14d in the transfer table. rl ⁇ his rail is then lixed in the window S5 of the bed frame 1 when the transfer mechanism di? is in position. Mounted on each side of the rail 172 on the table 12S are four idle position grip block supports 273, 274, 275 and 276.
  • each such block support there is provided an idle position grip block as shown at 277, 27S, 279 and 28) provided with stems 281i fitting Vin bores in the respective blocks.
  • Compression springs 282 are situated between the ends ofthe bores and such stems resiliently urging such grip blocks outwardly toward the rail 272.
  • These grip blocks will then properly maintain the stock S in the idle positions shown at 283 and 23d within the window 85 of the frame ll.
  • a nger 285 may additionally be provided engaging the tops of the stock S in such idle positions (see FIG.
  • a spring 267 may be employed resiliently to hold such linger against the tops of such workpieces to maintain them properly aligned and in position when not gripped by the respective gripping lingers.
  • stock which may comprise small cylindrical pieces of metal
  • the loading tube 286 may be stacked in the loading tube 286 with the bottom one dropping into the load station shown at 293 in the semi-circular recess 166 in the transfer slide on top of the rail 272 inthe transfer table.
  • the gripping lingers retracted by the retraction of the piston-cylinder assembly 25d the workpiece can then be moved forward by extension of the cylinder 174 to place such workpiece at the lirst idle position 283.
  • the slide l5@ moves forwardly, it will force the workpiece between the grip blocks 277 and 279 compressing the springs 282 and such blocks in cooperation with the linger 285 will hold such workpiece at the lirst idle position.
  • the cylinder 174 is then retracted to permit the next workpiece to drop into the load station 290 from the loading tube 286.
  • the fingers are now moved toward each other by reason of the extension of the cylinder 250 and the workpiece at the lirst idle station 233 will be gripped firmly therebetween.
  • the cylinder 17d will again be extended now moving the workpiece to the second idle station while simultaneously moving the next workpiece to the lirst idle station. Again, the workpiece will be gripped between the grip blocks 27S and 25@ to be maintained at the second idle position when the fingers release the stock by retraction of cylinder 250.
  • the slide is again retracted by the cylinder 74 to receive the next workpiece at the load station.
  • the lingers then again grip the lirst mentioned workpiece to move it forwardly as the Slide is extended to the first coining operation between the coining dies.
  • the coining punch 44 will come down driving the stock properly positioned by the fingers into the female impression performing the coining operation.
  • the fingers are opened and the slide retracted so that after such operation, the kicking fingers 65 will elevate the die 53 elevating the workpiece to position the workpiece to be again gripped by the fingers to be moved to the next station. This process will, of course, be repeated and the finished workpiece may then be discharged through the window 36 into a waiting bin.
  • the main motor lil may, for example, be a 50 HP. squirrel cage motor operating from 220/ 440, 3 phase, 60 cycle current supplied through main lines 34M), 361 and 362 connected to each other through forward and reverse switching circuits 303 and to the windings of starting transformer 394. Alternate start switches from topto bottom may be energized by the reverse and forward relays 335 and 31l6 controlled by two position selector switch 397. A disconnect switch 30S will, of course, irst be closed to provide the requisite current. Branch lines 369, 319 and 311 lead to start switches 312 for the pump motor 33.
  • the main motor may be started and stopped through push button switches 322 and 323 and a plurality of serially connected overload switches normally closed to energize starter 324 closing start switches 325, 326 and 327 in the starting transformer 304.
  • the direction of the motor will have been chosen by the switch 307 and either of the forward or reverse relays will now close one of the switches 330 to energize timer 331, which, when it times out, will open the switch 332 and close switch 333, the latter energizing run relay 334 to close switches 335, 335 and 337 to set the starting transformer 394 for a run condition.
  • a signal lamp 339 controlled by microswitches 340 will be employed to warnr the operator of failure in the lubricating system so that the machine may be brought to a stop.
  • the operator will normally close pushbutton switch 341 energizing relay 342 to close switches 344, 345 and the holding circuit 346 around the push button 341.
  • a signal light 347 will be provided indicating that automation power is now on.
  • a pressure switch 343 will be closed preparing a circuit for the effective energization of the cycle start switch 349.
  • the automatic cycle of the machine can now be instituted by depressing the cycle start button 349 energizing relay 35i) which closes contacts 351, 352 and 353.
  • the contacts 351 complete a hold circuit around the push button switch 349 and the contacts 352 and 353 energize solenoids 354 and 355 releasing the brake and operating the clutch respectively, to start rotation of the press eccentric shaft 7 and, of course, vertical movement of the ram.
  • rotation of the eccentric shaft 7 drives through chain 27 rotary cam limit switch 29.
  • Such rotary limit switch actuates limit switch contacts 357, 358, 359, 360, 361 and 352. Each of these switch contacts will then be closed for a portion of the rotation of the eccentric shaft.
  • Limit switches 74, 75, 73 and 79 which are in series with each other and which are in parallel with the limit switch contact 357, will normally be closed from 225 to 285 of eccentric shaft rotation.
  • limit switch 36d closes energizing the transfer return Vrelay 380.
  • This relay closes contacts 381 and 382 to energize solenoid 333 to retract the cylinder 174 returning the transfer to its retracted position shown in FIGS. 4a and 4b.
  • switch 351 closes energizing fingers close relay 335.
  • Solenoid 386 is then actuated by the closing of contacts 387 and 38S extending the cylinder 251i to close the transfer fingers.
  • the limit switch contacts 371 will be closed and with the shaft at 255 of rotation ensuring removal of the top dies from the frame path, switch 362 closes energizing transfer forward relay 37d again to energize the solenoid 372 to movethe transfer forward repeating the above cycle.
  • a relay 39 when energized will close normally open contacts 391, 332, 393 and 394 bypassing the rotary limit switch contacts 359, 361i, 361 and 362 respectively so that lthe transfer mechanism can be cycled sequentially by ⁇ switches 364, 379, 384 and 371.
  • ⁇ The normally open contact 395 closed by the relay 391) prevents energization of such relay when the selector switch 396 is in auto position.
  • the selector switch 395 has an auto position for either automatic cycle or manual cycle of the press and transfer and a manual inch position for either press inch or transfer inch. In such latter position, push button switch 397 may be employed for inching of the transfer mechanism by energizing the relay 390 and such inching continues until the push button 397 is released.
  • Push button 399 obtains inching of the press mechanism by energizing the relay 351B and inching continues until such push button 399 is released. Transfer inching is then prevented by opening the circuit through the line 490.
  • Push button 431 manually opens the fingers by energizing relay 375 which actuates solenoid valve 378
  • Push button 452 manually Vreturns the transfer by energizing relay 331i which actuates solenoid 333
  • Push button 403 closes the fingers by energizing relay 335 actuating solenoid valve 336.
  • push button 434 moves the transfer forward by energizing relay 37d actuating solenoid 372.
  • the press may be stopped and, of course, the transfer also at 315 of rotation of the eccentric shaft by depressing the top stop button 4195 energizing top stop relay 435.
  • Such relay controls holding switch 467 and switch 408 controlling the relay 350 operating the clutch and brake of the machine.
  • the cycle of operation of the machine is, of course, timed with the rotational movement of the eccentric shaft e,teo,123
  • selector switch 41? is moved to the run position, the other position being a jog position;
  • selector switch 307 is turned to the forward position
  • selector switch 3% is turned to the auto position.
  • the automatic cycle may then ⁇ be commenced by actul ating push button S49 which energizes relay-35i) through limit switch 357.
  • the relay completes a hold circuit around such push button 349 and also energizes solenoids 354 and 355 releasing the brake and operating the clutch to start rotation of the press eccentric shaft and ram. Rotation of such shaft actuates the limit switch contacts 357 through 352.
  • relay 37d With the workpieces positioned in the loading tube 286 and one within the semi-circular recess 156 of the transfer, relay 37d will be energized by limit switch 371 and solenoid valve 372 is actuated extending cylinder 174 moving the transfer forward which in turn closes limit switch 36d and with the eccentric shaft at 137 lof rotation, limit'switch 359 will be closed energizinU relay 375 actuating solenoid 37 il to open the fingers by retracting the cylinder With the lingers now at open position, limit switch 379 will be closed and with the eccentric shaft at 160 of rotation, limit switch 360 closes energizing relay 389 retracting cylinder 74 by energization of solenoid valve 353.
  • limit switch 361 closes energizing relay 385 actuating solenoid 385, now extending cylinder 25) closing the transfer fingers.
  • the iingers in the closed position actuate limit switch contacts 371 and with the eccentric shaft at 255 of rotation, contacts 352 are closed again energizing the transfer forward relay 376. rIhus with one complete cycle of the transfer mechanism, the workpiece will have been moved from the load position 2% to the first idle position 283 seen in FG. 4a.
  • the work will be fed continuously from the loading chute 286 and indexed forward a distance equal to the distance between the working stations each time the eccentric shaft 7 revolves.
  • the work will then be fed rst to the two idle stations and then successively to the four working stations and nally discharged from the machine. Accordingly, with the transfer mechanism and forging press of the present invention, automatic high speed production of items such as alternator rotors can be obtained even with the workpiece being completely enclosed within the bottom or female dies.
  • a forging press of the type having an upstanding frame, an eccentric shaft mounted in said frame for rotation about a horizontal axis, a ram vertically movable in response to rotation of said shaft, a set of top dies carried by said ram for vertical reciprocation therewith, a set of bottom dies mounted on said frame vertically aligned with the respective dies carried by said ram and cooperating to forge workpieces therebetween;
  • a transfer mechanism for transferring workpieces to successive cooperating dies comprising a table mounted on said frame adjacent said bottom dies, a horizontally reciprocable slide mounted on said table, a plurality of pairs of fingers mounted onsaid slide adapted tobe opened and closed in unison, said pairs of fingers being horizontally spaced in the same relation as said dies, and means to reciprocate said slide and thus said fingers in one direction when said fingers are closed, and in the opposite direction when said ngers are opened, means to feed a workpiece to said fingers thus to bc successively fed through the dies of said forging press,
  • a forging press as set forth in claim 1 including an opening in said table surrounding said bottom dies, an opening in said slide corresponding to the opening in said table and forming front and rear legs on said slide straddling said bottom dies, said lingers being mounted in said front and rear legs of said slide for transverse opening and closing movement.
  • a forging press as set forth in claim 1 including a drive motor driving said eccentric shaft, a brake and clutch mechanism for such drive for said shaft, ejector means driven in timed relation to the rotation of said shaft operative to elevate such workpieces-from said bottom dies to position the same to be gripped by said fingers when closed, and means responsive to the failure of said ejector means to deenergize said brake and clutch means to stop rotation of said shaft.
  • a forging machine of the type having a frame, a drive shaft mounted in said frame for rotation about a horizontal axis, a ram driven for reciprocation by said drive shaft, a set of dies carried for movement by said ram, a set of corresponding dies mounted on said frame cooperating with said ram dies to forge workpieces therevensures sin s@ successively to cooperating dies comprising a table mounted on said frame including a ⁇ pair of legs straddling said dies, a slide mounted on said table for reciprocation, an opening in said slide surrounding Said dies, a plurality of pairs of fingers mounted on said slide and adaptedV to project into said opening to grip workpi ces therebetween, means operative to open and close said-fingers in unison, means responsive to the opening of said fingers and to the rotative position of said shaft to reciprocate said slide in one direction, and means responsive to the closing of said fingers and to the rotative position of said shaft to reciprocate said slide in the opposite direction.
  • said means operative to open and close said fingers in unison comprises a piston-cylinder assembly mounted on said slide, a yoke connected to saidpiston-cylinder assembly for movement thereby, operating links connected to the opposite ends of said yoke, bell cranks for each finger mounted on said slide adjacent thereto, said operating links being connected to said bell cranks whereby reciprocation of said yoke will oscillate said bell cranks, said bell cranks being connected to said fingers whereby oscillation of said bell cranks will reciprocate said ngers.
  • a forging press as set forth in claim 5 including transversely extending ways. in said slide adjacent said opening accommodating said: fingers for transverse reciprocation, one of each pair of said fingers being solid with the opposite finger of each pair having a spring loaded tip whereby such workpieces will be resiliently gripped therebetween.
  • a transfer mechanism comprising a table mounted on said frame surrounding said bottom dies, a slide mounted on said table for horizontal shuttling movement, an elongated opening in said slide enclosing said dies, a semi-circular recess in one end of such opening, a horizontal slideway beneath such recess a loading tube extending closely above such recess and in one position of said slide adapted to deposit a workpiece into such recess and onto said slideway, means operative horizontally to shuttle said slide, and inwardly directed transversely movable workpiece engaging projections on said slide operative to index such workpiece from said slideway through such vframe and between said dies for such forging operations as said slide is shuttled back and forth.
  • a transfer mechanism for vertical forging presses and the like comprising a table, a slide mounted on said table, means operative horizontally to reciprocate said slide, an opening in said slide, pairs of work engaging fingers mounted on said slide and extending transversely into said opening, means to open and close said fingers in response to the horizontal position of said slide, a bell crank for each of said lingers mounted on said slide, means operative to oscillate said bell cranks in unison, and means connecting each said finger and the respective bell crank for movement transversely of said slide in response to such oscillation of said bell cranks.
  • a forging press of the type having an unstanding frame, an eccentric shaft mounted in said frame for rotation about a horizontal axis, a ram vertically movable in response to rotation of said shaft, a set of top dies carried by said ram for vertical reciprocation therewith, a set of bottom dies mounted on saidr frame vertically aligned with the respective dies carried by said ram and cooperating to forge workpieces therebetween;
  • a transfer mechanism for transferring workpieces to successive cooperating dies comprising a table mounted on said frame adjacent said bottom dies, a horizontally reciprocable slide mounted on said table, a plurality of Apairs of fingers mounted on said slide adapted to be wopened and closed in unison, saidpairs of fingers being horizontally spaced in the same relation as said dies,
  • a forging press of the type having an upstanding frame, an eccentric shaft mounted in ksaid frame for rotation about a horizontal axis, a ram vertically movable in response to rotation of said shaft, a set of top dies carried by .said ram for vertical reciprocation therewith, a set'of bottom dies mounted on said frame vertically aligned with the Irespective dies carried by said ram and cooperating to forge workpieces therebetween; a transfer mechanism for transferring workpieces to successive cooperating dies comprising a table mounted on said frame adjacent said bottom dies, a horizontally reciprocable slide mounted on said table, a plurality of pairs of fingers mounted on said slide adapted to be opened andclosed in unison, said pairs of fingers being horizontally spaced in the same relation as said dies, and means to reciprocate said slide and thus said fingers in one direction when said fingers are closed, and in the opposite direction when said fingers are opened, means to feed a workpiece to said fingers thus to be successively fed through the dies of
  • a forging press 0f the type having an upstanding frame, an eccentric shaft mounted in said frame for rotation about a horizontal axis, a ram vertically movable in response to rotation of said shaft, a set of top dies carried by said ram for certical reciprocation therewith, a set of bottom dies mounted on said frame vertically aligned with therespective dies carried by said ram and cooperating to forge workpieces therebetween;
  • a transfer mechanism for transferring workpieces to successive cooperating dies comprising a table mounted on said frame adjacent said bottom dies, a horizontally reciprocable slide mounted on said table, a plurality of pairs of fingers mounted on said slide adapted to be opened and closed in unison, said pairs of fingers being horizontally spaced in the same relation as said dies, and means to reciprocate said slide and thus said fingers in one direction when said fingers are closed, and in the opposite direction when said fingers are opened, means to feed a workpiece to said fingers thus to be successively fed through the dies of said forging press,
  • a forging press of the type having an upstanding frame, an eccentric shaft mounted in said frame for rotation about a horizontal axis, a ram vertically movable in response to rotation of said shaft, a set of top dies carried by said ram for vertical reciprocation therewith, a set of bottom dies mounted on ⁇ said frame vertically aligned with the respective dies carried Vby 'ai-sones.
  • a transfer mechanism for transferrring Workpieces to successive cooperating dies comprising a table mounted on said frame adjacent said bottom dies, a horizontally reciprocable slide mounted on said table, a plurality of pairs of fingers mounted on said slide adapted to be Opened and closed in unison, said pairs of lingers being horizontally spaced in the same relation as said dies, and means to reciprocate said slide and thus said fingers in one direction when said fingers are closed, and in the opposite direction when said fingers are opened, means to feed a workpiece to said fingers thus to be successively fed through the dies of said forging press, means operative to ensure the reciprocation of said slide in timed relation to the rotation of said eccentric shaft, and an opening in said table adapted to accommodate said bottom dies, said opening providing said table with front and rear legs adapted to straddle said bottom dies, an opening in said slide corresponding to the opening in said table forming on said slide front and rear legs corresponding to the legs of said table, bridge means
  • a transfer mechanism for forging presses and the like of the type having a drive shaft, a ram driven by said drive shaft, a set of dies carried by said ram and a set of dies cooperating with said ram dies operative to forge workpieces therebetween, said transfer mechanism comprising a table adapted to be mounted on such press adjacent such dies, a slide mounted on said table for reciprocation, a plurality of pairs of fingers mounted on said slide adapted to be opened and closed in unison, means to reciprocate said slide and thus said fingers in oneV direction when said lingers Vare, closed and in the opposite direction when said fingers are open, means to feed a work-piece to said ngers thus to be successively fed through the dies of such press as such slide is reciprocated back and forth, said slide including a central opening adapted ⁇ to Vsurround such dies, said fingers be- 'ing paired on each side of said opening, ways provided in said slide accommodating said fingers for transverse movement toward and away from each other, means mounted on said slide for movement
  • a transfer mechanism for forging presses and the like of the type having a drive shaft, a ram driven by said drive shaft, a set of dies carried by said ram and a set of dies cooperating with said ram dies operative to forge workpieces therebetween, said transfer mechanism comprising a table adapted to be mounted on such press adjacent such dies, a slide mounted on said table for reciprocation, a plurality of pairs of fingers mounted on said slide adapted to be opened and closed in unison, means to reciprocate said slide and thus said fingers in one direction when said fingers are closed and in the opposite direction when said fingers are open, means to feed a workpiece to said fingers thus to be successively fed through the dies of such press as such slide is reciprocated back and forth, and rail means, means mounting said table and thus said slide on said rail means for removal from such press.
  • a transfer mechanism for forging presses and the like of the ty-pe having a drive shaft, a ram drivenV by said drive shaft, a set of dies carried by said ram and a set of dies cooperating with said ram dies operative to forge workpieces therebetween, said transfer mechanism comprising a table adapted to be mountedon such press iti adjacentsuch dies, a slide mounted on said table for reciprocation, a plurality of pairs of fingers mounted on said slide adapted to be opened and closed in unison, means to reciprocate said slide and thus said fingers in one direction when said fingers are closed and in the opposite direction when said fingers are open, means to feed a workpiece to said fingers thus lto be successively fed through the dies of such press as such slide is reciprocated back and forth, an-d a piston-cylinder assembly ⁇ for opening and closing said fingers, bell cranks operatively connected to each finger and to said piston-cylinder assembly for moving the fingers of each pair toward and away from each other in unison.
  • a transfer mechanism for forging presses and the like of the .type having a drive shaft, a ram driven by said drive shaft, a set of dies carried by said ram and a set of dies cooperating with said ram dies operative to forge workpieces therebetween, said transfer mechanism comprising a table adapted to be mounted on such press adjacent such dies, a slide mounted on said table for reciprocation, a plurality of pairs o-f fingers mounted on said slide adapted to be opened and closed in unison, means to reciprocate said slide and thus said fingers in one direction when said fingers are closed and inthe opposite direction when said fingers are open, means to feed a workpiece to said fingers thus to be successively fed through the dies of such press as such slide is reciprocated back and forth, a piston-cylinder assembly for reciprocating said slide, means responsive to the reciprocation of said slide in one direction to open said fingers, means responsive to the opening of said fingers to reciprocate said slide in the opposite direction, means responsive to the reciprocation of said slide in said opposite direction to close said fingers
  • a transfer mechanism for forging presses and the like of the type having a drive shaft, a ram driven by said drive shaft, a set of dies carried by said ram and a set of dies cooperating with said ram dies operative to forge workpieces therebetween, said transfer mechanism comprising a table adapted to be mounted on such press adjacent such dies, a slide mounted on said table for reciprocation, a plurality of pairs of fingers mounted on said slide adapted to be opened and closed in unison, means to reciprocate said slide and thus said fingers in one direction when said fingers are closed and in the opposite direction when said fingers are open, means to feed a workpiece ⁇ to said fingers thus to be successively fed through the dies of such press as such slide is reciprocated back and forth, and lmeans responsive to overtravel of said slide in either direction operative to stop operation of such press.
  • a transfer mechanism comprising a table mounted on said frame surrounding said bottom dies, a slide mounted on said table for horizontal shuttling movement, an elongated opening in said slide enclosing said dies, a semi-circular recess in one end of such opening, a loading tube extending closely above such recess lin one position of said slide adapted to deposit a workpiece in such recess, means operative horizontally to shuttle said slide, inwardly directed transversely movable workpiece engaging projections on said slide operative to index such workpiece through such Vframe and between said dies for such forging operations as said slide is shuttled back and forth, said projections comprising pairs of fingers having V-shape work engaging notches 1n the ends thereof
  • a forging press of the type having an upstanding frame, an eccentric shaft mounted in said frame for rotation about a horizontal axis, a ram vertically movable in response to rotation of said shaft, a set of top dies carried by said ram for vertical reciprocation therewith, a set of bottom dies mounted on said frame vertically aligned With the respective dies carried by said ram and cooperating to forge Workpieces therebtween;
  • a transfer mechanism for transferring Workpieces to successive cooperating dies comprising a table mounted on said frame adjacent said bottom dies, a horizontally reciprocable slide mounted on said table, a plurality of pairs of iingers mounted on said slide adapted to be opened and closed in unison, said pairs of fingers being horizontally spaced in the same relation as said dies, and means to reciprocate said slide and thus said fingers in one direction when said iingers are closed, and in the opposite direction When said fingers are opened, means to feed a Workpiece to said fingers thus to be successively fed through the dies of said
  • a transfer mechanism for transferring Workpieces to successive cooperating dies comprising a table mounted on said frame adjacent said bottom dies, a horizontally reciprocable slide mounted on said table, a plurality of pairs of iingers mounted on said slide adapted to be opened and closed in unison, said pairs of fingers being horizontally spaced in the same relation as said dies, and means to reciprocate said slide and thus said fingers in one direction when said fingers are closed, and in the opposite direction when said fingers are opened, means to feed a workpiece to said fingers thus to be successively fed through the dies of said forging press, means to feed a workpiece to said fingers thus to be successively fed through the dies of said forging press, means to feed a workpiece to said fingers thus to be successively fed through the dies of said forging press, means to feed a workpiece to said fingers thus to be successively fed through the dies of said forging press, means to feed a workpiece to said fingers thus to be successively fed through the dies of said forging press, means to feed a
  • a transfer mechanism for vertical forging presses and the like comprising a table, a slide mounted on said table, means operative horizontally to reciprocate said slide, an opening in said slide, pairs of Work engaging ngers mounted on said slide and extending transversely into said opening, means to open and closesaid fingers in response to the horizontal position of said slide, and means mounting said table for horizontal movement into and out of such forging press.

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Description

im: 36's? Y I 55 3l INVENTOR /ss qF/ 2"- ALBERT R. kum. y j "2 3 BY X la 9mm ATTORNEYS April 27, 1965 A. R. KULL 3,180,123 WORK TRANSFER MECHANISM FOR FORGING PRESSES AND THE LIKE Filed Oct. l2, 1962 6 Sheets-Sheet 2 lNvENToR ALBERT R. KULL ATTORNEY! A. R. KULL April 27, 1965 WORK TRANSFER MECHANISM FOR FORGING PRESSES AND THE LIKE 6 Sheets-Sheet 5 Filed Oct. l2, 1962 INENTOR.
ALBERT R. KULL www@ ATTORNEYS A. R. KULL April 1965 WORK TRANSFER MECHANISM FOR FORGING PRESSES AND THE LIKE Fi'a oct. 12, 1962 6 Sheets-Sheet 4 l INVENTOR ALBERT R. KULL April 27, 1965 A. R. KULL 3,180,123
WORK TRANSFER MECHANISM FOR FORGING PRESSES AND THE LIKE Filed 061'.. 12, 1962 6 Sheets-Sheet 5 INVENTOR ALBERT R. KULL nlmw @mm ATTORNEYS April 27, 1965 A. R. KULL. 3,180,123
.WORK TRANSFER MECHANISM FOR FORGING PRESSES AND THE LIKE Filed OCT.. 12, 1962 6 Sheets-Sheet 6 aos sum1' PUMP FoRwARD Ravens:
TOP STOP BRAKE OFF, OLU'IOH ON i TRANSFER FORVRD FINGERS OPEN TRANSFER RETURN FINGERS CLOSE TRANSFER FonwAR INVENTOR ALBERT R. KULI..
ALIQBBYS FIG. 9
United States Patent O .3,SiL23 WRK TRANSFER MECHANISM FOR FQRGING PRESSES AND THE LIKE Albert R. Kuli, Beechwood, Ghia, assigner to yIhe Aax Manufacturing Company, Euclid, Ohio, a corporation of Ghia v Filed Get. 12, l1962, Ser. No. Zl 21- Claims. (Cl. l2-22) This invention relates generally, as indicated, to a work transfer mechanism for forging presses and the like and more particularly to a forging press and transfer mechanism therefor which will enable high speed automatic production of forgings in a multi-operation forging press.
In forging presses, symmetrical forgings such as gear blanks, rotors, rock drills, etc., are produced from blanks of round or round cornered stock sheared to length and upended between the dies. For example, coining, extruding, piercing and sizing operations can be accomplished on a single forging press, but the workpiece must be transfered from one station to the next. Work gripping tongs are sometimes employed manually to transfer the work from one station to the next. The resultant finish compares favorably with hammer forgings, and the dimensions are even closer, not being subject to the iniluence of chilled ash, as when repeated finishing blows are struck. Flash can sometimes be entirely avoided by entering the top die into the bottom impression at each station totally confining the stock. Mechanical ejectors may then be employed in both the top and bottom die impressions to position the work to be gripped and transferred to the next station. The workpiece must, of course, be transfered and positioned very accurately for otheru wise an improperly formed workpiece will be obtained and additionally, damage to the dies may result. It is then apparent that the rate of production obtained in such a multi-station forging operation is dependent upon how fast the workpieces can be gripped after the forging blow and trnasferred to the next station and released properly in position prior to the next forging blow. This transfer of the workpieces can only be accomplished when the dies are open and the workpiece has been ejected from the bottom impression especially where the workpiece is totally coniined in the bottom impression by the top die entering thereinto.
It is accordingly a principal object of the present invention to provide a forging press and transfer mechanism therefor which will obtain accurate high speed production forgings in a multi-station forging operation.
A further principal object of the present invention is the provision of a transfer mechanism for forging presses which will firmly grip and transfer the workpieces from one forging station to the next in timed relation to the operation of the press.
Still another principal object is the provision of a work transfer mechanism for forging presses which can readily be installed on or removed from conventional forging presses.
A further object is the provision of a work transfer mechanism for forging presses which will firmly yet resiliently grip the workpieces transferring them from one forging station to the next in timed relation to the operation of such press.
A yet further object is the provision of such transfer mechanism and forging press incorporating many safety features precluding damage to the dies.
A still further object is the provision of a work transfer mechanism for forging presses in a multi-station forging operation which will permit the press to run continuously.
Other objects and advantages of the present invention claims, the following description and the annexed draw- "ice will become apparent as the following description proceeds.
To the accomplishment Vof the foregoing and related ends, the invention, then, comprises the features hereinafter fully described and particularly pointed out in the ings setting forth in detail a certain illustrative embodiment of the invention, this being indicative, however, ofv
but one of the various Ways in which the principle of the invention may be employed.
In said annexed drawings:
FIG. 1 is a frontV elevation of a forging pressand transfer mechanism therefor in accordance with the presentinvention;
FIG. 2 is a fragmentary enlarged vertical section taken longitudinallyV through'the diesof the forging press;
FIG. 3 is a similar vertical section taken substantially on the line 3-3of FIG. 2;
FIG. 4a is an enlarged top plan view partially broken away of the forging press transfer mechanism;
FIG. 4b is a broken continuation of such transfer mechanism with the dies of the forging press not being shown for clarity of illustration;
FIG. 5a is a side elevation partially broken away of such transfer mechanism as seen from the bottom of Y FIG. 4a;
FIG. 5b is a broken continuation of FIG. 5a as seen from the bottom of FIG. 4b, again with the dies of the forging press omitted for clarity of illustration;
FIG. 6 is a fragmentary vertical section taken Substantially on the line 6--6 of FIG. 5a with the air cylinders broken away for clarity of illustration;
FIG. 7 is a vertical section taken substantially on the line 7--7 of FIG. 5a;
FIG. 8 is a fragmentary end elevation of such transfer mechanism with the air cylinder broken away and partially in section as seen from the right in FIGS. 4b and 5b; and
FIG. 9 is a schematic wiring diagram illustrating more clearly the operation of .such transfer mechanism and forging press. Y
Referring now to the annexed drawings and more particularly to FIG. l, there is illustrated a forging press and transfervmechanism in accordance with the present invention. Such forging press comprises an integral solid steel bed frame l having four oversized columns 2, 3, 4 and 5. (See also FIGS. 2 through 8.) The bed frame 1 includes a base 5 in which the bottom dies are mounted and bearings are provided in such frame for a flywheel or back shaft, the axis of which is. shown at 6, and a main or crank shaft 7. A motor 10 mounted on the top of the bed frame l drives a multi groove V-belt pulley;
l1 which in turn rotates a ywheel 12 with V-belts 13 or the like being trained about both. The ywheel drives the back shaft which extends across the back of the machine driving Va pinion engaged with the gear 14 mounted on the main or eccentric shaft 7. An air operated clutch and brake assembly may be employed in connection with the flywheel as shown at 15 to engage and disengage the drive from the motor to the crank shaft.
The crank shaft is provided with a centrally disposed eccentric on which is mounted a pitman connected by a wrist pin to the ram 17. Dies shown generally at 1S are mounted on such ram for vertical movement in this manner toward and away from the dies in the base 5. Cams 2d and 21 may be provided on the main shaft 7 with followers Z2 and 23 mounted on rocker arms actuating links Z4 and 25 to operate kickers in the bottom dies to eject the workpieces from the die impressions. The shaft '7 is also employed through a chain drive 27 to operate a rotary cam limit switch Z9 mounted on the column 2. A motor El) may also be provided driving a lubrication pump 3l maintaining the various working` parts well lubricated. A control panel 32 also mounted on the column 2 may be provided to regulate the operation of the machine.l The bed frame 1 of the machine may be mounted in a special support base 33 mounted on the plant floor 34. Also mounted on the floor 34 spaced from the bed frame .l is a stand 3S supporting the distal ends of tubular rails 3o and 37 supporting for convenient insertion and removal from the press frame, the transfer mechanism 4t) of the present invention. With the exception of the transfer mechanism 4th and the appartenant interlocking controls, the forging press illustrated is generally conventional and may, for example, be any of the forging presses manufactured by The Ajax Manufacuring Company of Cleveiand,.0hio, ranging in sizes from 500 to 10,000 `tons capacity. f
Referring now additionally to FIGS. 2 and 3, the top dies 18 may be mounted on a bolster 41 secured to the face of the ram 17. An intermediate plate 42 may be provided between the base of the ram 17 and the bolster securing the bolster from movement in the plane of FIG. 3. It will, of course, be noted that the top dies and, of course, the ram are shown in their lowermost position in FIGS. 2 and 3 and at the opposite end yof the stroke, the upper and lower dies will be substantially separated as shown in FIG. 1.
Reading from left to right in FG. 2, the upper or male dies include a coining die 44, an extruding die 4S, a
piercing die 46 and a sizing die 47. The rigid coining die 44 is mounted in a shouldered sleeve 49 which is externally threaded to receive a tapped cap 50, both of which serve rmly to hold the die .44 to the bolster 4l. The extruding, piercing and sizing dies 45 through 47 include centrally disposed rigidly mounted piercing portions surrounded by stripping portions each-confined within a cap similarto the cap 59. Such stripping portions of the dies 45 through 47 are loaded by springs 52 and urged downwardly thereby. The stripping portions of such dies cooperate with the projecting piercing portions to form the upper die surface.
The bottom or female dies vertically aligned with the male dies are mounted in side-by-side blocks 54, each substantially identical in form, mounted on a bottom bolster 55. Within each such block S4, there is provided the annular die member 56 which contines the workpiece or slug as it is driven against the bottom die members 58, 59, ed and 61 forV the respective coining, extruding, piercing and sizing operations. The extruding die 59 and the sizing die 61 include upwardly rigidly projecting piercing members surrounded by relatively movable stripping members cooperating to form the bottom die surfaces. The bottom coining die member 53 completely encloses the bottom of the impression of the female coining die and the bottom piercing die 6@ is provided with a vertically extending aperture 62 which communicates with an inclined passageway 63 as seen in FIG. 3 for removal of the slug formed by the center projection of the iercing die 46. A tube 64 projects into the female piercing die member 6i?V and serves as a central guide for the vertical movement thereof. All of the female or bottom die members are vertically movable in response to vertical movement of the ejector pins 65, there being three such ejector pins for each bottom die, which extend downwardly through the die blocks 66, plate 67 and the ybottom of the bolster 55. The blocks de for the extruding and sizing dies are formed of two members to retain the central rigidly mounted piercing portion of the` die in place. Such ejector pins are actuated by movement of the plate 63 which is mounted in rece-ss R in the bottom portion of the bolster block 55. The plate 68 is raised and lowered in timed relation to the movement of the crank shaft 7 by means of the cam moved links 24 and 2S through ejector rods 69 projecting upwardly through the base 5' of the bed frame l..V Each of the die members 5S through 6l is mounted for movement in the top bolster block 55 and is provided with a flaring enlarged bottom portion as shown at 7 The flaring top surface of these enlargements acts as a cam to move horizontally microswitch actuating plungers '7l and 72. for the extruding and piercing, and coining and sizing dies, respectively. The plungers 7i are disposed at the back of the machine and extend through a compression spring 73 to actuate microswitches 74 and 75 mounted on brackets 76. The relatively shorter microswitch piungers 72'. are mounted at the sides of the machine to actuate microswitches 78 and 79 mounted on brackets St) for the coining and sizing operations, respectively. Thus there is provided a microswitch for each of the dies which will properly signal the elevation of the die members 5S through 6l `elevating the stock to be gripped by the transfer mechanism of the present invention. lf such dies fail to elevate, it usually means that one of the Vejector pins 65 is broken. Not only do these ejector pins elevate the bottom dies to a position to be gripped by the transfer mechanism, but they also strip the workpieces which are totally confined in the bottom impression. Accordingly, powerful mechanical ejectors are provided in both the top and bottom dies stripping the workpieces therefrom.
Vertical adjustment of the lower dies can be obtained by a wedge in the lower die seat. Such adjustment means does not interfere at all with the accessibility at the back of the die seat and when backed off, permits the wedge to be rammed back from the front to relieve a stall. Accordingly, once the lower dies are brought into perfect match with the top punches or dies, the alignment remains undisturbed by adjustment of the bottom wedge. The bottom bolster is provided in the present invention with four projecting guide pins 52 at each corner thereof which project upwardly into depending sleeves 83 at the four corners of the top bolster with close tolerance maintaining proper alignment.
lt is with the die tooling such as that shown in FIGS. 2 and 3 that the transfer mechanism of the present invention is to be employed. The bed frame l of the machine forms two windows 35' and So at each side of the dies through which the transfer mechanism 4i? can readily be inserted into the machine. Also, with the die blocks .fi/.i being recessed within the upper bolster member 55,- there is formed two substantially horizontal guideways 87 and $55 readily to accommodate such transfer mechanism'. Recessed head cap screws or-the like will be employed to' fasten the blocks 54 to the bolster 55 and similarly the bolster itself will be secured with cap screws recessed therein. This then leaves the two guideways substantially clear for insertion of the transfer mechanism.
Referring now additionally to FIGS. 4a, 4b, 5a, 5b, and FGS. 6 through 9, the transfer removal rails 36 and 37 which facilitate the placement of the transfer mechanism within the machine are mounted on the insides of the frame columns 2 and'4. This mounting may be accomplished by brackets 99 and 9i which may be fastened to the insides of the columns by cap screws or the like 93.
'levises 94 and 95 may be welded to such brackets supporting pins 96 and 97 extending through extensions 98 and 99 of the tubular transfer removal rails 3o and 37, respectively.
The distal ends of such rails are similarly formed with projections iti@ and E91, respectively which are pin-connected to clevises H32 and lil-3 mounted on the tops of the stand uprights i and 105. As seen in FG. 5a, each of the uprights includes an upwardly projecting tubular member lilo receiving a downwardly projecting rod E67 telescoping thereinto. A set screw, locking pin or the like 108 may be provided to obtain the proper vertical adjustment of the rods i107. Such rods are interconnccted by a tubular frame member E69 to assure vertical movement in unison. Such upwardly projecting tubular members iti-5 are mounted on a support plate l provided with corner leveling screws indicated at 111. Web reinforcing plates 112 may be provided welded between the upwardly projecting tubular members 106 and the plate 110 to rigidify the stand. It is notedV that the members 100 and 101 on the ends of the transfer removal rails 36 and 37 are provided with abutments shown at 113 in FIG. 5a limiting the movement of the transfer mechanism along such rails.
As seen in FIG. 1, such rails will normally extend to the side of the press a suicient distance to enable the entire transfer mechanism to be movedrout of the Window S in the frame 1. As seen in FIGS. 6 and 7, particularly, the transfer mechanism is supported on four rollers for movement along the transfer removal rails 37. Rollers 120 and 121 are mounted on upstanding roller supports 122 and 123 in turn fastened to the tops of brackets 90 and 91, respectively by suitable fasteners shown at 124 in FIG. 5a. These upwardly projecting rollers engage the underside of the transfer table 12S which comprises the main supporting member for the transfer mechanism 40. Slight scallops 129 and 130 may be provided in such underside of the table to facilitate the proper placement of such transfer mechanism in the forging press.
Referring now to FIG. 6, the transfer table 128 and thus the transfer mechanism is also supported by grooved rollers 132 and 133 mounted on depending brackets 134 and 135 respectively secured to the underside of the plate extension 136 of the table 128. Such brackets maybe secured to such plate extension by suitable fasteners indicated at 137 and the extension itself may also be secured rigidly to the table by recessed cap screws or the like 138. As seen in FIGS. 4a, 4b, and 8, the transfer table 128 is bifurcated providing a central opening 140 dividing the table 128 into two longitudinally extending legs 141 and 142. These legs straddle the die blocks 54 and when the transfer mechanism is inserted into the,
machine, these legs will fit in the slideways 87 and 88 on either side of such blocks. The distal ends of the legs may be fastened by cap screws or the like 143 and 144 extending through gibs 145 and 146 into brackets 147 and 143 secured by fasteners 149 to the insides of the columns 3 and 5 of the frame 1. Thus with the removal of the screws 143 and 144, the Ventire transfer mechanism 40 may be pulled out of the press frame with the table and its plate extension 136 being supported on the rollers 120, 121, and 132, 133, respectively. The transfer mechanism can as easily be inserted into the machine simply sliding it along on the rollers until the rollers 120 and 121 drop into the scalloped portions on the bottom surface of the table 123 and the screws 143 and 144 may then be secured in place.
Slidably Vmounted on the table 128 is a transfer slide 159 held to such table for such sliding movement by gibs 151, 152, 153, 154 and the aforementioned gibs 145 and 146. Such gibs are held to the edges of the table 128 by means of suitable fasteners such as the illustrated cap screws 155. Such transfer slide is provided with an i enlarged central opening 15S, partially seen in FIG. 4b, forming two elongated legs 159 and 160 which substantially correspond to and overlie the legs 142 and 141 of the table. Thus the transverse dimension of the opening 15S is only slightly larger than the transverse opening 14%) in the table 128. The legs 159 and 160 are connected at the right as seen inV FIGS. 4b and 5b and also FIG. 8 by an arched bridge portion 162 forming an inverted channel 163 which will clear the die blocks 54 when the transfer mechanism is pulled from the press.
At the opposite end of the transfer slide as seen in FIG. 4a, the legs 159 and 160 are connected by a bridge portion 164. The opening 158 of the transfer slide at this end extends considerably beyond the opening 140 in the table 128 and terminates in a wall 165 (see again FIG. 4a) provided with a centrally disposed semi-circular stock receiving recess 156. In addition to the opening 158, there are provided two elongated parallel openings 168 and 169 in the bridge portion 164i of the transfer slide 150. Projecting upwardly through the openings are transfer slide stop blocks 170 and 171, respectively, secured to the top of the table 128. Adjustable stop screws 172 are secured in each end of each of the openings 168 and 159 accurately to control the extent of movement of the slide 150 on the table 126.
Movement of the transfer slide with respect to the transfer table is obtained by means of a pneumatic piston-cylinder assembly 174, the ends 175 and 176 of which are mounted on the shelf extension 136 of the table 12S by means of the screw fasteners 177. The rod 178 of the piston-cylinder assembly 174 is adjustably connected to the bridge 164 of the transfer slide 150 by means ofthe T-slot nut shown at 179. Extension of the rod 178 Will then move the slide 150 to the right as seen, for example, in FIG. 4a until the stop screws 172 at the left of the slots 16S and 169 contact the` stop blocks 170 and 171. Similarly, retraction of the rod 173 will move the transfer slide to the position shown in such figure. Y
rThe pneumatic cylinder 174 may, for example, have a 61/2 inch stroke with a 3%, inch diameter, cushioned at both ends. However, the stop screws `172 may be set to limit the movement of the transfer slide precisely to but 6 inches.
As seen in FIG. 4a, projecting from the transfer slide parallel to the cylinder 174 are two limit switch trip rods 131 and 182 secured at one end to the transferslide and slidably passing through respective guides y183 and V184i mounted on the shelf 136. Adjustable dogs 185 and 136 are-secured to the rod 131 adapted to engage roller operator 187 of limit switch 18S mounted on the shelf 136. The spacing of the dogs and 186 will be such that the limit switch 138 will indicate the end positions of the transfer slide 150. Dogs 139 and 190 on the rod 182 both engage roller operator 191 of limit switch 192 also mounted on such shelf 136 and,
the spacing of these dogs may be somewhat greater than the spacing of the dogs 185 and 186. This limit switch 192 then can be employed as a safety limit switch to stop the press in the event of overtravel due to failure of the stop blocks 170 and 171. Ordinarily, such stop blocks will be flame hardened to preclude wear or other failure.
It can now be seen that the transfer slide is mounted for horizontal reciprocation'on the transfer table through a precisely determined stroke which will be exactly equal to the distance between the four forging stations shown in FIG. 2. Mounted for transverse sliding movement on the leg 160 of the transfer slide are siX solid stock engaging fingers 193, 194, 195, 196, 197 and 19S. In FIGS. 4a and 4b, the lingers 193 and 194 are shown broken away. Each of the solid fingers 193 through 198 is substantially identical in form and such `lingers are mounted in recessed Vtransverse channels in the leg 160 of the transfer slide 150. Each of such fingers is conned in its respective transverse channel by means of overlying gibs 200 and 201 secured to the top of the leg 160 by the fasteners shown at 203. As seen more clearly in FIG. 5b, each of the solid fingers 193 through 198 is provided with a bottom liner 204 and side liners 205 and 206. Each of the solid ingers is also provided with a V-notch 207 on the inwardly projecting end thereof adapted to engage the stock S and maintain the same aligned with the center line of the finger. By each finger, the stock will be engaged at two substantially circumferentially spaced areas of vertical line contact firmly engaging such stock.
Each of the gripping fingers 193 through 198 is provided with a slightly elongated slot 210 extending longitudinally of the slide to receive a roller 211 projecting downwardly on shaft 212 at the distal end of one leg 213 of a bell crank 214, there, of course, being one such bell crank for each of the fingers 193 through 198. Such bell cranks are mounted for oscillatory movement on the top of the leg 160 just to the right of the respective Y driven gripping fingers. As seen in FIG. 7, the opposite leg of each such bell crank is bifurcated providing an upper portion 215 and a lower portion 216 straddling and pin-connected to a longitudinally extending operating link 2l7. rocationof the link 217 will oscillate the bell cranks 214 in unison about their aligned pivot axes on they top of the leg loll of the transfer slide 154i moving the solid lingers 193 through 193 in unison transversely of the transferk slide.
On the rear leg l59 of the transfer slide 55, there is Vsimilarly provided six linger Vslide blocks 22d, 221, 222, 223, 224 and 225 `mounted in recessed channels extending transversely of such leg and aligned with'the solid fingers 193 throughr W5, respectively. SuchV linger blocks may each be confined in such channels by gibs 226 and 227 and bottom and side liners will also be provided. In FIGS. 4a and 4b, the finger blocks 229 It can now be seen that longitudinal recipand 221' are shown broken away 'out it will be understood that these lingers are substantially identical in form to the linger blocks 222 through 225. Each of the rear lingers or the ngers on the rear leg 159 of the transfer slide is provided with a finger insert 235i which is held to the respective linger block'by two elongated fasteners 233` and 232 passing freely therethrough. A relatively small clearance shown at 233 is provided between the insert 239 and the respective linger block and a compression spring 234 is interposed therebetween. Such compression springs then resiliently urge the linger inserts 230 toward the opposed solid lingers 193 through 198, with such resilient movement being limited by the elongated fasteners 231 and 232. Such inserts 230 are provided with the V-notches 235 which correspond to the notches 267 in the solid lingers so that the stockV or workpiece S will be gripped firmly between such inserts and the solid fingers at four circumferentially spaced line contact points.
Movements of the linger blocks 22@ through 225 and thus the linger inserts 23@ resiliently mounted on the distal ends thereof is obtained by means of six bell cranks 240 which are allochirally identical in form to the bell cranks 214. Each of the ringer blocks 22@ through 225 is provided with a slightly elongated slot 241 extending longitudinally of the slide in which is mounted a roller 242 projecting downwardly from the leg 243 of the bell crank 240. The opposite leg is bifurcated to provide upper and lower legs 2454 and 245 straddling an operating link 246 which extends parallel to the operating link 2l7. Such bell cranks 249 are mounted on the top of the rear leg 159 adjacent the respective linger blocks and it can now be seen that longitudinal reciprocation of the link 246 will oscillate such rear bell cranks 240 in unison about their aligned respective axes to reciprocate transversely the linger blocks 225 through 225 and, ofcourse, the respective finger inserts 230 toward and away from the stock S. Oilite sleeve bearings may be provided at all of the pivots of such linger operating mechanism.
Longitudinal reciprocation of the front and rear links 217 and 246 is obtained by a pneumatic piston-cylinder assembly 250 mounted on the bridge portion 162 of the transfer slide. The ends 251 and 252 of such piston-cylinder assembly may be fastened directly to such portion of the transfer slide by the fasteners shown at 253.k The projecting rod 254 of such assembly is adjustably connected at 255 to a yoke 256 by means of a T-slot nut. Such yoke'256 extends transversely of the transfer slide and is mounted on a stop block 257 provided with adjustable stop screws S on one side and 259 and 269 on the opposite side limiting precisely the stroke of such Vpiston-cylinder assembly and thus the movement of the yoke. The outer ends of the yoke are pivotally connected to links 262 and 263, the opposite ends of which are clevised as shown at 264 in FIG. 5b and connected to the respective operating links 2l? and 2036. The piston-cylinder assembly 25) may, for example, have a two inch bore and a one inch stroke with the stop screws 258, 259 and 269 limiting the movement of the yoke to approximately of an inch. This movement will, however, be suflicient to obtain approximately one inch of movement of the front and rear gripping lingers so that the lingers when opened will readily clear the workpieces and the dies in their closed position seen in FIG. 3 as the transfer slide is indexed by the piston-cylinder assembly 174. The yoke 255 may be provided with a limit switch trip rod 265 having dogs 266 and 267 thereon enclosing the roller operator 26S of limit switch 269 which will indicate the end positions of the gripping lingers. v
As seen more clearly in FIGS. 4a and 4b, the opening iSd in the transfer slide l5@ extends considerably Vbeyond the opening le@ in the transfer table. ln this portion of the table exposed by the opening i555, there is provided a centrally positioned llame hardened stock support rail 272 which extends fromV beneath the semi-circular recess 166 in the transfer slide in its retracted position to the edge of the opening 14d in the transfer table. rl`his rail is then lixed in the window S5 of the bed frame 1 when the transfer mechanism di? is in position. Mounted on each side of the rail 172 on the table 12S are four idle position grip block supports 273, 274, 275 and 276. These supports are mounted directly beneath the linger blocks 22d, 223i and the solid lingers 193 and 194, respectively. in each such block support, there is provided an idle position grip block as shown at 277, 27S, 279 and 28) provided with stems 281i fitting Vin bores in the respective blocks. Compression springs 282 are situated between the ends ofthe bores and such stems resiliently urging such grip blocks outwardly toward the rail 272. These grip blocks will then properly maintain the stock S in the idle positions shown at 283 and 23d within the window 85 of the frame ll. If desired, a nger 285 may additionally be provided engaging the tops of the stock S in such idle positions (see FIG. 5a) mounted on a loading tube 186 which is vertically aligned with the semi-circular recess 166 in the bridge portion 164 of the transfer slide 15) when retracted. A spring 267 may be employed resiliently to hold such linger against the tops of such workpieces to maintain them properly aligned and in position when not gripped by the respective gripping lingers.
It can now be seen that stock, which may comprise small cylindrical pieces of metal, may be stacked in the loading tube 286 with the bottom one dropping into the load station shown at 293 in the semi-circular recess 166 in the transfer slide on top of the rail 272 inthe transfer table. With the gripping lingers retracted by the retraction of the piston-cylinder assembly 25d, the workpiece can then be moved forward by extension of the cylinder 174 to place such workpiece at the lirst idle position 283. As the slide l5@ moves forwardly, it will force the workpiece between the grip blocks 277 and 279 compressing the springs 282 and such blocks in cooperation with the linger 285 will hold such workpiece at the lirst idle position. The cylinder 174 is then retracted to permit the next workpiece to drop into the load station 290 from the loading tube 286. The fingers are now moved toward each other by reason of the extension of the cylinder 250 and the workpiece at the lirst idle station 233 will be gripped firmly therebetween. When such has occurred, the cylinder 17d will again be extended now moving the workpiece to the second idle station while simultaneously moving the next workpiece to the lirst idle station. Again, the workpiece will be gripped between the grip blocks 27S and 25@ to be maintained at the second idle position when the fingers release the stock by retraction of cylinder 250. With such ngers retracted and the workpieces in the idle stations 283 and 284, the slide is again retracted by the cylinder 74 to receive the next workpiece at the load station. The lingers then again grip the lirst mentioned workpiece to move it forwardly as the Slide is extended to the first coining operation between the coining dies. As the ram descends, the coining punch 44 will come down driving the stock properly positioned by the fingers into the female impression performing the coining operation. The fingers are opened and the slide retracted so that after such operation, the kicking fingers 65 will elevate the die 53 elevating the workpiece to position the workpiece to be again gripped by the fingers to be moved to the next station. This process will, of course, be repeated and the finished workpiece may then be discharged through the window 36 into a waiting bin.
Control circuit The main motor lil may, for example, be a 50 HP. squirrel cage motor operating from 220/ 440, 3 phase, 60 cycle current supplied through main lines 34M), 361 and 362 connected to each other through forward and reverse switching circuits 303 and to the windings of starting transformer 394. Alternate start switches from topto bottom may be energized by the reverse and forward relays 335 and 31l6 controlled by two position selector switch 397. A disconnect switch 30S will, of course, irst be closed to provide the requisite current. Branch lines 369, 319 and 311 lead to start switches 312 for the pump motor 33. Lines 313 and 314 connected to lines 3139 and 210, respectively, lead to the windings of a control transformer 315 for the control circuit of the present invention. mien the disconnect switch 33S is closed, a power on signal lamp 316 will normally be energized. A pump starter 317 will be energized at intervals by a timer 318 opening and closing switch 319. In addition to the switches 312, such starter also closes switch 320 to energize signal lamp 321 to show the operator that the pump motor is running.
rthe main motor may be started and stopped through push button switches 322 and 323 and a plurality of serially connected overload switches normally closed to energize starter 324 closing start switches 325, 326 and 327 in the starting transformer 304. The direction of the motor will have been chosen by the switch 307 and either of the forward or reverse relays will now close one of the switches 330 to energize timer 331, which, when it times out, will open the switch 332 and close switch 333, the latter energizing run relay 334 to close switches 335, 335 and 337 to set the starting transformer 394 for a run condition. A signal lamp 339 controlled by microswitches 340 will be employed to warnr the operator of failure in the lubricating system so that the machine may be brought to a stop.
Now to start the automatic feeding of the workpieces to the press, the operator will normally close pushbutton switch 341 energizing relay 342 to close switches 344, 345 and the holding circuit 346 around the push button 341. A signal light 347 will be provided indicating that automation power is now on. When air is supplied to the transfer and finger cylinders 174 and 256 respectively, a pressure switch 343 will be closed preparing a circuit for the effective energization of the cycle start switch 349. The automatic cycle of the machine can now be instituted by depressing the cycle start button 349 energizing relay 35i) which closes contacts 351, 352 and 353. The contacts 351 complete a hold circuit around the push button switch 349 and the contacts 352 and 353 energize solenoids 354 and 355 releasing the brake and operating the clutch respectively, to start rotation of the press eccentric shaft 7 and, of course, vertical movement of the ram. As will be recalled from FIG. l, rotation of the eccentric shaft 7 drives through chain 27 rotary cam limit switch 29. Such rotary limit switch actuates limit switch contacts 357, 358, 359, 360, 361 and 352. Each of these switch contacts will then be closed for a portion of the rotation of the eccentric shaft. Limit switches 74, 75, 73 and 79, which are in series with each other and which are in parallel with the limit switch contact 357, will normally be closed from 225 to 285 of eccentric shaft rotation.
une ses.
These switches are closed by the ejectorpins and if a pin breaks, the corresponding limit switch does not close and the relay 35i) will then be deenergized stopping the press and transfer immediately.
if the transferv is not moved forward at 315 of eccentric shaft rotation, the contacts 364 of limit switch 188 will remain open and transfer forward relay 365 will not be energized. Normally open relay switch 366 will then not close and again the relay 3511 will be deenergized stopping the press and transfer. With transfer forward relay 37d energized by the closing of the contacts 371 of the limit switch 259 indicating the ngers having been shut, solenoid 372-is actuated by the closing of contacts 373 and 374 to move the transfer forward closing the contacts M4. With the eccentric at 137 of rotation, the limit switch 353 closes energizing fingers open relay 375 which closes contacts 376 and 377 energizing solenoid 37 8, opening the transfer fingers.
With the fingers at open position, the contacts 379 are closed and with the eccentric shaft at of rotation, limit switch 36d closes energizing the transfer return Vrelay 380. This relay closes contacts 381 and 382 to energize solenoid 333 to retract the cylinder 174 returning the transfer to its retracted position shown in FIGS. 4a and 4b.
The transfer in returned position closes contacts 334 of limit switch 183 and with the eccentric shaft at 230 of rotation and with the ejector pins up, switch 351 closes energizing fingers close relay 335. Solenoid 386 is then actuated by the closing of contacts 387 and 38S extending the cylinder 251i to close the transfer fingers. When the fingers have reached their closed position, the limit switch contacts 371 will be closed and with the shaft at 255 of rotation ensuring removal of the top dies from the frame path, switch 362 closes energizing transfer forward relay 37d again to energize the solenoid 372 to movethe transfer forward repeating the above cycle.
A relay 39) when energized will close normally open contacts 391, 332, 393 and 394 bypassing the rotary limit switch contacts 359, 361i, 361 and 362 respectively so that lthe transfer mechanism can be cycled sequentially by ` switches 364, 379, 384 and 371. `The normally open contact 395 closed by the relay 391) prevents energization of such relay when the selector switch 396 is in auto position. The selector switch 395 has an auto position for either automatic cycle or manual cycle of the press and transfer and a manual inch position for either press inch or transfer inch. In such latter position, push button switch 397 may be employed for inching of the transfer mechanism by energizing the relay 390 and such inching continues until the push button 397 is released. Press inching is prevented by the opening ofthe circuit through Push button 399 obtains inching of the press mechanism by energizing the relay 351B and inching continues until such push button 399 is released. Transfer inching is then prevented by opening the circuit through the line 490.
Push button 431 manually opens the fingers by energizing relay 375 which actuates solenoid valve 378, Push button 452 manually Vreturns the transfer by energizing relay 331i which actuates solenoid 333. Push button 403 closes the fingers by energizing relay 335 actuating solenoid valve 336. Finally, push button 434 moves the transfer forward by energizing relay 37d actuating solenoid 372. At any time, the press may be stopped and, of course, the transfer also at 315 of rotation of the eccentric shaft by depressing the top stop button 4195 energizing top stop relay 435. Such relay controls holding switch 467 and switch 408 controlling the relay 350 operating the clutch and brake of the machine. It can now be seen that a complete manual overriding control for the automatic cycle of the machine is provided should such Vbe desired or at any time become necessary.
The cycle of operation of the machine is, of course, timed with the rotational movement of the eccentric shaft e,teo,123
l. l by means of the shaft position responsive limit switches 357 through 362.V By means of contacts-357, closed from l to 240 of eccentric shaft rotation, the eccentric shaft will be beyond dead center of 360 and the cycle start push button 349 can then energize relay 35?. The contacts 35:3 close a timing gap in the eccentric shaft rotation between limit switches 74, 75, 7d and 79, which will signal an ejector pin malfunction, and the transfer forward relay 3dS which closes contacts 366 in parallel with such switch Limit switch contacts 359 through 362 sequence the transfer on automatic cycle. Finally, limit switch contacts in series with the brake and clutch relay 359 open to stop the prees and'transfer in the case of transfer overtarvel. Reference may be had to FIG. 4o for the position of this limit switch.
Operation Briefly recapitulating the automatic cycle of operation for the present invention, it will be seen that with the following starting conditions obtained, the press will function completely automatically:
(1) disconnect switch 3u@ is turned on;
(2) push button switch 322 is actuated starting the press motor;
(3) the air supply to the transfer and linger cylinders is on closing the'pressure switch 348 and air supply is also turned on to the clutch and brake solenoid valves and (4) air supply is turned on to control solenoid valves 372, 378, 383 and 386;
(5) selector switch 41? is moved to the run position, the other position being a jog position;
(6) selector switch 307 is turned to the forward position; and
(7) selector switch 3% is turned to the auto position.
The automatic cycle may then `be commenced by actul ating push button S49 which energizes relay-35i) through limit switch 357. The relay completes a hold circuit around such push button 349 and also energizes solenoids 354 and 355 releasing the brake and operating the clutch to start rotation of the press eccentric shaft and ram. Rotation of such shaft actuates the limit switch contacts 357 through 352. With the workpieces positioned in the loading tube 286 and one within the semi-circular recess 156 of the transfer, relay 37d will be energized by limit switch 371 and solenoid valve 372 is actuated extending cylinder 174 moving the transfer forward which in turn closes limit switch 36d and with the eccentric shaft at 137 lof rotation, limit'switch 359 will be closed energizinU relay 375 actuating solenoid 37 il to open the fingers by retracting the cylinder With the lingers now at open position, limit switch 379 will be closed and with the eccentric shaft at 160 of rotation, limit switch 360 closes energizing relay 389 retracting cylinder 74 by energization of solenoid valve 353. The transfer in its return position closes limit switch and with the shaft at 230 of rotation, limit switch 361 closes energizing relay 385 actuating solenoid 385, now extending cylinder 25) closing the transfer fingers. The iingers in the closed position actuate limit switch contacts 371 and with the eccentric shaft at 255 of rotation, contacts 352 are closed again energizing the transfer forward relay 376. rIhus with one complete cycle of the transfer mechanism, the workpiece will have been moved from the load position 2% to the first idle position 283 seen in FG. 4a. Upon the next cycle, it will move to the second idle position 2,84 and then into the first or coining operation of CIJ i12 7@ are closed by the four ejector pins and if the pin breaks, the corresponding limit switch will not close and therefore the relay 35% will be deenergized stopping the press and transfer immediately. Moreover, .if the transfer is not in its forward or richt hand position as seen in FIGS. 4
Yand 5, at 315 ofeccentric shaft rotation, the limit switch 354 does not energize the relay 375. Also, normally open switch 356 energized by relay 355 does not close and the relay 355.1 is then deenergized, stopping the press and transfer. i
it can now be seen that the work will be fed continuously from the loading chute 286 and indexed forward a distance equal to the distance between the working stations each time the eccentric shaft 7 revolves. The work will then be fed rst to the two idle stations and then successively to the four working stations and nally discharged from the machine. Accordingly, with the transfer mechanism and forging press of the present invention, automatic high speed production of items such as alternator rotors can be obtained even with the workpiece being completely enclosed within the bottom or female dies.
Other modes of applying the principle of the invention may be employed, change being made as regards the details described, provided the features stated in any of he following claims or the equivalent of such be employed.
l, therefore, particularly point out and distinctly claim as my invention:
1. in a forging press of the type having an upstanding frame, an eccentric shaft mounted in said frame for rotation about a horizontal axis, a ram vertically movable in response to rotation of said shaft, a set of top dies carried by said ram for vertical reciprocation therewith, a set of bottom dies mounted on said frame vertically aligned with the respective dies carried by said ram and cooperating to forge workpieces therebetween; a transfer mechanism for transferring workpieces to successive cooperating dies comprising a table mounted on said frame adjacent said bottom dies, a horizontally reciprocable slide mounted on said table, a plurality of pairs of fingers mounted onsaid slide adapted tobe opened and closed in unison, said pairs of fingers being horizontally spaced in the same relation as said dies, and means to reciprocate said slide and thus said fingers in one direction when said fingers are closed, and in the opposite direction when said ngers are opened, means to feed a workpiece to said fingers thus to bc successively fed through the dies of said forging press, and means operative to ensure the reciprocation of said slide in timed relation to the rotation of said eccentric shaft, and a piston-cylinder assembly for reciprocating said slide, and a single piston-cylinder assembly mounted on said slide for movement therewith for opening and closing said ingers.
2. A forging press as set forth in claim 1 including an opening in said table surrounding said bottom dies, an opening in said slide corresponding to the opening in said table and forming front and rear legs on said slide straddling said bottom dies, said lingers being mounted in said front and rear legs of said slide for transverse opening and closing movement.
3. A forging press as set forth in claim 1 including a drive motor driving said eccentric shaft, a brake and clutch mechanism for such drive for said shaft, ejector means driven in timed relation to the rotation of said shaft operative to elevate such workpieces-from said bottom dies to position the same to be gripped by said fingers when closed, and means responsive to the failure of said ejector means to deenergize said brake and clutch means to stop rotation of said shaft.
4. in a forging machine of the type having a frame, a drive shaft mounted in said frame for rotation about a horizontal axis, a ram driven for reciprocation by said drive shaft, a set of dies carried for movement by said ram, a set of corresponding dies mounted on said frame cooperating with said ram dies to forge workpieces therevensures sin s@ successively to cooperating dies comprising a table mounted on said frame including a` pair of legs straddling said dies, a slide mounted on said table for reciprocation, an opening in said slide surrounding Said dies, a plurality of pairs of fingers mounted on said slide and adaptedV to project into said opening to grip workpi ces therebetween, means operative to open and close said-fingers in unison, means responsive to the opening of said fingers and to the rotative position of said shaft to reciprocate said slide in one direction, and means responsive to the closing of said fingers and to the rotative position of said shaft to reciprocate said slide in the opposite direction. v
5. A foregoing press as set forth in claim 4 wherein said means operative to open and close said fingers in unison comprises a piston-cylinder assembly mounted on said slide, a yoke connected to saidpiston-cylinder assembly for movement thereby, operating links connected to the opposite ends of said yoke, bell cranks for each finger mounted on said slide adjacent thereto, said operating links being connected to said bell cranks whereby reciprocation of said yoke will oscillate said bell cranks, said bell cranks being connected to said fingers whereby oscillation of said bell cranks will reciprocate said ngers.
6. A forging press as set forth in claim 5 including transversely extending ways. in said slide adjacent said opening accommodating said: fingers for transverse reciprocation, one of each pair of said fingers being solid with the opposite finger of each pair having a spring loaded tip whereby such workpieces will be resiliently gripped therebetween.
7. In a multi-operation forging press ofthe type having an upstanding frame, a vertically movable ram, dies mounted on said ram, andbottom dies mounted on the base of said frame cooperating with the dies-on said ram to forge workpieces therebetween; a transfer mechanism comprising a table mounted on said frame surrounding said bottom dies, a slide mounted on said table for horizontal shuttling movement, an elongated opening in said slide enclosing said dies, a semi-circular recess in one end of such opening, a horizontal slideway beneath such recess a loading tube extending closely above such recess and in one position of said slide adapted to deposit a workpiece into such recess and onto said slideway, means operative horizontally to shuttle said slide, and inwardly directed transversely movable workpiece engaging projections on said slide operative to index such workpiece from said slideway through such vframe and between said dies for such forging operations as said slide is shuttled back and forth.
8. A transfer mechanism for vertical forging presses and the like comprising a table, a slide mounted on said table, means operative horizontally to reciprocate said slide, an opening in said slide, pairs of work engaging fingers mounted on said slide and extending transversely into said opening, means to open and close said fingers in response to the horizontal position of said slide, a bell crank for each of said lingers mounted on said slide, means operative to oscillate said bell cranks in unison, and means connecting each said finger and the respective bell crank for movement transversely of said slide in response to such oscillation of said bell cranks.
9. In a forging press of the type having an unstanding frame, an eccentric shaft mounted in said frame for rotation about a horizontal axis, a ram vertically movable in response to rotation of said shaft, a set of top dies carried by said ram for vertical reciprocation therewith, a set of bottom dies mounted on saidr frame vertically aligned with the respective dies carried by said ram and cooperating to forge workpieces therebetween; a transfer mechanism for transferring workpieces to successive cooperating dies comprising a table mounted on said frame adjacent said bottom dies, a horizontally reciprocable slide mounted on said table, a plurality of Apairs of fingers mounted on said slide adapted to be wopened and closed in unison, saidpairs of fingers being horizontally spaced in the same relation as said dies,
, and means to reciprocate said slide and thus said fingers in one direction when said fingers are closed, and-in the opposite direction when said fingers are opened, means to feed a workpiece to said fingers thus to be successively fed through the dies of said forging press, means operative to ensure the reciprocation of said slide in timed relation to the rotation of said eccentric shaft, and Vvrail means mounting said table for insertion in and removal lfrom said press.
10. In a forging press of the type having an upstanding frame, an eccentric shaft mounted in ksaid frame for rotation about a horizontal axis, a ram vertically movable in response to rotation of said shaft, a set of top dies carried by .said ram for vertical reciprocation therewith, a set'of bottom dies mounted on said frame vertically aligned with the Irespective dies carried by said ram and cooperating to forge workpieces therebetween; a transfer mechanism for transferring workpieces to successive cooperating dies comprising a table mounted on said frame adjacent said bottom dies, a horizontally reciprocable slide mounted on said table, a plurality of pairs of fingers mounted on said slide adapted to be opened andclosed in unison, said pairs of fingers being horizontally spaced in the same relation as said dies, and means to reciprocate said slide and thus said fingers in one direction when said fingers are closed, and in the opposite direction when said fingers are opened, means to feed a workpiece to said fingers thus to be successively fed through the dies of said forging press, means operative to ensure the reciprocation of said slide in timed relation to the rotation of said eccentric shaft, means responsive to the reciprocation of said slide in said one direction when said ngers are closed and to Vthe rotative position of saidishaft to open said fingers, and means responsive to the opening of said fingers and to the rotative position of said shaft to reciprocate said slide in the opposite direction with said fingers thus opened.
ll. In a forging press 0f the type having an upstanding frame, an eccentric shaft mounted in said frame for rotation about a horizontal axis, a ram vertically movable in response to rotation of said shaft, a set of top dies carried by said ram for certical reciprocation therewith, a set of bottom dies mounted on said frame vertically aligned with therespective dies carried by said ram and cooperating to forge workpieces therebetween; a transfer mechanism for transferring workpieces to successive cooperating dies comprising a table mounted on said frame adjacent said bottom dies, a horizontally reciprocable slide mounted on said table, a plurality of pairs of fingers mounted on said slide adapted to be opened and closed in unison, said pairs of fingers being horizontally spaced in the same relation as said dies, and means to reciprocate said slide and thus said fingers in one direction when said fingers are closed, and in the opposite direction when said fingers are opened, means to feed a workpiece to said fingers thus to be successively fed through the dies of said forging press, means operative to ensure the Vreciprocation of said slide in timed relation to the rotation of said eccentric shaft, means responsive to the reciprocation of said slide in said opposite direction with said lingers open and to the rotative position of said shaft to close said lingers, and means responsive to the closing of said fingers and to the rotative position of said shaft to reciprocate said slide in said one direction with said lingers thus closed.
l2. In a forging press of the type having an upstanding frame, an eccentric shaft mounted in said frame for rotation about a horizontal axis, a ram vertically movable in response to rotation of said shaft, a set of top dies carried by said ram for vertical reciprocation therewith, a set of bottom dies mounted on `said frame vertically aligned with the respective dies carried Vby 'ai-sones.
said ram` and cooperating to forge Workpieces therebetween; a transfer mechanism for transferrring Workpieces to successive cooperating dies comprising a table mounted on said frame adjacent said bottom dies, a horizontally reciprocable slide mounted on said table, a plurality of pairs of fingers mounted on said slide adapted to be Opened and closed in unison, said pairs of lingers being horizontally spaced in the same relation as said dies, and means to reciprocate said slide and thus said fingers in one direction when said fingers are closed, and in the opposite direction when said fingers are opened, means to feed a workpiece to said fingers thus to be successively fed through the dies of said forging press, means operative to ensure the reciprocation of said slide in timed relation to the rotation of said eccentric shaft, and an opening in said table adapted to accommodate said bottom dies, said opening providing said table with front and rear legs adapted to straddle said bottom dies, an opening in said slide corresponding to the opening in said table forming on said slide front and rear legs corresponding to the legs of said table, bridge means -interconnecting the legs of said slide at the opposite ends thereof, said bridge means and legs of said slide sur-rounding said dies, the bridge means at one end of said slide being arched to clear said bottom dies as said table and thus said slide is pulled laterally from said press.
13. A transfer mechanism for forging presses and the like of the type having a drive shaft, a ram driven by said drive shaft, a set of dies carried by said ram and a set of dies cooperating with said ram dies operative to forge workpieces therebetween, said transfer mechanism comprising a table adapted to be mounted on such press adjacent such dies, a slide mounted on said table for reciprocation, a plurality of pairs of fingers mounted on said slide adapted to be opened and closed in unison, means to reciprocate said slide and thus said fingers in oneV direction when said lingers Vare, closed and in the opposite direction when said fingers are open, means to feed a work-piece to said ngers thus to be successively fed through the dies of such press as such slide is reciprocated back and forth, said slide including a central opening adapted `to Vsurround such dies, said fingers be- 'ing paired on each side of said opening, ways provided in said slide accommodating said fingers for transverse movement toward and away from each other, means mounted on said slide for movement therewith to `open and close said fingers in unison, and means to shift such workpieces into position between said dies comprising a pair of idle stations, rail means mounted on said table adapted to sup-port said workpieces in such idle stations, and means operative to retain resiliently such workpieces in such idle stations when not gripped by said fingers.
14. A transfer mechanism for forging presses and the like of the type having a drive shaft, a ram driven by said drive shaft, a set of dies carried by said ram and a set of dies cooperating with said ram dies operative to forge workpieces therebetween, said transfer mechanism comprising a table adapted to be mounted on such press adjacent such dies, a slide mounted on said table for reciprocation, a plurality of pairs of fingers mounted on said slide adapted to be opened and closed in unison, means to reciprocate said slide and thus said fingers in one direction when said fingers are closed and in the opposite direction when said fingers are open, means to feed a workpiece to said fingers thus to be successively fed through the dies of such press as such slide is reciprocated back and forth, and rail means, means mounting said table and thus said slide on said rail means for removal from such press.
15. A transfer mechanism for forging presses and the like of the ty-pe having a drive shaft, a ram drivenV by said drive shaft, a set of dies carried by said ram and a set of dies cooperating with said ram dies operative to forge workpieces therebetween, said transfer mechanism comprising a table adapted to be mountedon such press iti adjacentsuch dies, a slide mounted on said table for reciprocation, a plurality of pairs of fingers mounted on said slide adapted to be opened and closed in unison, means to reciprocate said slide and thus said fingers in one direction when said fingers are closed and in the opposite direction when said fingers are open, means to feed a workpiece to said fingers thus lto be successively fed through the dies of such press as such slide is reciprocated back and forth, an-d a piston-cylinder assembly `for opening and closing said fingers, bell cranks operatively connected to each finger and to said piston-cylinder assembly for moving the fingers of each pair toward and away from each other in unison.
16. A transfer mechanism for forging presses and the like of the .type having a drive shaft, a ram driven by said drive shaft, a set of dies carried by said ram and a set of dies cooperating with said ram dies operative to forge workpieces therebetween, said transfer mechanism comprising a table adapted to be mounted on such press adjacent such dies, a slide mounted on said table for reciprocation, a plurality of pairs o-f fingers mounted on said slide adapted to be opened and closed in unison, means to reciprocate said slide and thus said fingers in one direction when said fingers are closed and inthe opposite direction when said fingers are open, means to feed a workpiece to said fingers thus to be successively fed through the dies of such press as such slide is reciprocated back and forth, a piston-cylinder assembly for reciprocating said slide, means responsive to the reciprocation of said slide in one direction to open said fingers, means responsive to the opening of said fingers to reciprocate said slide in the opposite direction, means responsive to the reciprocation of said slide in said opposite direction to close said fingers, and means responsive to the closing of said ngers tol shiftsaid slide in said one direction.
17. A transfer mechanism for forging presses and the like of the type having a drive shaft, a ram driven by said drive shaft, a set of dies carried by said ram and a set of dies cooperating with said ram dies operative to forge workpieces therebetween, said transfer mechanism comprising a table adapted to be mounted on such press adjacent such dies, a slide mounted on said table for reciprocation, a plurality of pairs of fingers mounted on said slide adapted to be opened and closed in unison, means to reciprocate said slide and thus said fingers in one direction when said fingers are closed and in the opposite direction when said fingers are open, means to feed a workpiece `to said fingers thus to be successively fed through the dies of such press as such slide is reciprocated back and forth, and lmeans responsive to overtravel of said slide in either direction operative to stop operation of such press.
18.'In a multi-operation Iforging press of the type raving an upstanding frame, a vertically movable ram, dies mounted on said ram, and bottom dies mounted on the base of said frame cooperating with the dies on said ram to forgey Workpieces therebetween; a transfer mechanism comprising a table mounted on said frame surrounding said bottom dies, a slide mounted on said table for horizontal shuttling movement, an elongated opening in said slide enclosing said dies, a semi-circular recess in one end of such opening, a loading tube extending closely above such recess lin one position of said slide adapted to deposit a workpiece in such recess, means operative horizontally to shuttle said slide, inwardly directed transversely movable workpiece engaging projections on said slide operative to index such workpiece through such Vframe and between said dies for such forging operations as said slide is shuttled back and forth, said projections comprising pairs of fingers having V-shape work engaging notches 1n the ends thereof, means operative to open and close said pairs of fingers in unison, and means responsive to the opening and closing of said fingers and the vertical It? position of said ram to actuate said means horizontally to shuttle said slide.
19. In a forging press of the type having an upstanding frame, an eccentric shaft mounted in said frame for rotation about a horizontal axis, a ram vertically movable in response to rotation of said shaft, a set of top dies carried by said ram for vertical reciprocation therewith, a set of bottom dies mounted on said frame vertically aligned With the respective dies carried by said ram and cooperating to forge Workpieces therebtween; a transfer mechanism for transferring Workpieces to successive cooperating dies comprising a table mounted on said frame adjacent said bottom dies, a horizontally reciprocable slide mounted on said table, a plurality of pairs of iingers mounted on said slide adapted to be opened and closed in unison, said pairs of fingers being horizontally spaced in the same relation as said dies, and means to reciprocate said slide and thus said fingers in one direction when said iingers are closed, and in the opposite direction When said fingers are opened, means to feed a Workpiece to said fingers thus to be successively fed through the dies of said forging press, means operative to ensure the reciprocation of said slide in timed relation to the rotation of said eccentric shaft, and rail means mounted on said press parallel to said table, upstandiug roller means mounted on said press adapted to engage and support said table for horizontal movement, roller means mounted on the underside of said table adapted to engage said rail means for horizontal movement, said roller means cooperating to support said table for horizontal movement to and from said press when said top and bottom dies are vertically opened.
20. In a forging press of the type having an upstanding frame, an eccentric shaft mounted in said frame for rotation about a horizontal axis, a ram vertically movable in response to rotation of said shaft, a set of top dies carried by said ram for Vertical reciprocation therewith, a set of bottom dies mounted on said frame vertically aligned with the respective dies carried by said ram and cooperating to forge workpieces therebetween; a transfer mechanism for transferring Workpieces to successive cooperating dies comprising a table mounted on said frame adjacent said bottom dies, a horizontally reciprocable slide mounted on said table, a plurality of pairs of iingers mounted on said slide adapted to be opened and closed in unison, said pairs of fingers being horizontally spaced in the same relation as said dies, and means to reciprocate said slide and thus said fingers in one direction when said fingers are closed, and in the opposite direction when said fingers are opened, means to feed a workpiece to said fingers thus to be successively fed through the dies of said forging press, means operative to ensure the reciprocation of said slide in timed relation to the rotation of said eccentric shaft, rail means mounted on said press and extending horizontally therefrom, a stand supporting the distal end of said rail means, and roller means supporting said table with respect to said rail means for movement of said table and thus said slide to and from said press when said top and bottom dies are vertically opened.
21. A transfer mechanism for vertical forging presses and the like comprising a table, a slide mounted on said table, means operative horizontally to reciprocate said slide, an opening in said slide, pairs of Work engaging ngers mounted on said slide and extending transversely into said opening, means to open and closesaid fingers in response to the horizontal position of said slide, and means mounting said table for horizontal movement into and out of such forging press.
References Cited bythe Examiner UNITED STATES PATENTS 1,426,039 8/ 22 Candee 10-12 2,366,272 1/ 45 y Tourneau 78--39 2,3 80,194 7 45 Sharp 78-99 2,577,641 12/51 Wissman 78-39 2,802,381 8/57 Leasia 78--99 3,025,73 1 3/ 62 Jacobs 78-96 3,079,817 3/ 63 Sanford 78-99 3,105,399 10/ 63 Strugala 78-96 3,110,201 11/63 Fusik 78-99 WILLIAM J. STEPHENSON, Primary Exarn'zner.Y
CHARLES W. LANHAM, Examiner.

Claims (1)

1. IN A FORGING PRESS OF THE TYPE HAVING AN UPSTANDING FRAME, AN ECCENTRIC SHAFT MOUNTED IN SAID FRAME FOR ROTATION ABOUT A HORIZONTAL AXIS, A RAM VERTICALLY MOVABLE IN RESPONSE TO ROTATION OF SAID SHAFT, A SET OF TOP DIES CARRIED BY SAID RAM FOR VERTICAL RECIPROCATION THEREWITH, A SET OF BOTTOM DIES MOUNTED ON SAID FRAME VERTICALLY ALIGNED WITH THE RESPECTIVE DIES CARRIED BY SAID RAM AND COOPERATING TO FORGE WORKPIECES THEREBETWEEN; A TRANSFER MECHANISM FOR TRANSFERRING WORKPIECES TO SUCCESSIVE COOPERATING DIES COMPRISING A TABLE MOUNTED ON SAID FRAME ADJACENT SAID BOTTOM DIES, A HORIZONTALLY RECIPROCABLE SLIDE MOUNTED ON SAID TABLE, A PLURALITY OF PAIRS OF FINGERS MOUNTED ON SAID SLIDE ADAPTED TO BE OPENED AND CLOSED IN UNISON, SAID PAIRS OF FINGERS BEING HORIZONTALLY SPACED IN THE SAME RELATION AS SAID DIES, AND MEANS TO RECIPROCATE SAID SLIDE AND THUS SAID FINGERS IN ONE DIRECTION WHEN SAID FINGERS ARE CLOSED AND IN THE OPPOSITE DIRECTION WHEN SAID FINGERS ARE OPENED, MEANS TO FEED A WORKPIECE TO SAID FINGERS THUS TO BE SUCCESSIVELY FED THROUGH THE DIES OF SAID FORGING PRESS, AND MEANS OPERATIVE TO ENSURE THE RECIPROCATION OF SAID SLIDE IN TIMED RELATION TO THE ROTATION OF SAID ECCENTRIC SHAFT, AND A PISTON-CYLINDER ASSEMBLY FOR RECIPROCATING SAID SLIDE, AND A SINGLE PISTON-CYLINDER ASSEMBLY MOUNTED ON SAID SLIDE FOR MOVEMENT THEREWITH FOR OPENING AND CLOSING SAID FINGERS.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3282079A (en) * 1963-05-16 1966-11-01 Ajax Mfg Co Work handling mechanism for forging presses and the like
US3422657A (en) * 1966-04-22 1969-01-21 Nat Machinery Co The Press transfer mechanism
FR2386369A1 (en) * 1977-04-09 1978-11-03 Hatebur Umformmaschinen Ag DEVICE FOR THE AUTOMATIC TRANSPORT OF PARTS IN MULTI-STATION TRANSFER PRESSES
EP0206186A1 (en) * 1985-06-24 1986-12-30 Hatebur Umformmaschinen AG Automatic transfer device for work pieces in a multistation forming machine

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US1426039A (en) * 1920-05-20 1922-08-15 Waterbury Farrel Foundry Co Transfer mechanism
US2366272A (en) * 1943-07-13 1945-01-02 Letourneau Inc Crank press
US2380194A (en) * 1943-04-07 1945-07-10 Aluminum Co Of America Closure feeding and embossing mechanism
US2577641A (en) * 1950-05-05 1951-12-04 Minster Machine Co Multiple drive press with multiple clutch
US2802381A (en) * 1954-05-21 1957-08-13 Budd Co Work handling means for presses
US3025731A (en) * 1955-09-06 1962-03-20 Sheffield Corp Transfer apparatus
US3079817A (en) * 1958-10-06 1963-03-05 Erie Foundry Company Work handling device
US3105399A (en) * 1958-12-02 1963-10-01 Wagner & Co Werkzeugmaschinen Forging press
US3110201A (en) * 1960-01-26 1963-11-12 Northern Electric Co Automatic contact forming machine

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1426039A (en) * 1920-05-20 1922-08-15 Waterbury Farrel Foundry Co Transfer mechanism
US2380194A (en) * 1943-04-07 1945-07-10 Aluminum Co Of America Closure feeding and embossing mechanism
US2366272A (en) * 1943-07-13 1945-01-02 Letourneau Inc Crank press
US2577641A (en) * 1950-05-05 1951-12-04 Minster Machine Co Multiple drive press with multiple clutch
US2802381A (en) * 1954-05-21 1957-08-13 Budd Co Work handling means for presses
US3025731A (en) * 1955-09-06 1962-03-20 Sheffield Corp Transfer apparatus
US3079817A (en) * 1958-10-06 1963-03-05 Erie Foundry Company Work handling device
US3105399A (en) * 1958-12-02 1963-10-01 Wagner & Co Werkzeugmaschinen Forging press
US3110201A (en) * 1960-01-26 1963-11-12 Northern Electric Co Automatic contact forming machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3282079A (en) * 1963-05-16 1966-11-01 Ajax Mfg Co Work handling mechanism for forging presses and the like
US3422657A (en) * 1966-04-22 1969-01-21 Nat Machinery Co The Press transfer mechanism
FR2386369A1 (en) * 1977-04-09 1978-11-03 Hatebur Umformmaschinen Ag DEVICE FOR THE AUTOMATIC TRANSPORT OF PARTS IN MULTI-STATION TRANSFER PRESSES
EP0206186A1 (en) * 1985-06-24 1986-12-30 Hatebur Umformmaschinen AG Automatic transfer device for work pieces in a multistation forming machine

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