US2839838A - Apparatus for impregnating multilayer paper insulation - Google Patents
Apparatus for impregnating multilayer paper insulation Download PDFInfo
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- US2839838A US2839838A US529692A US52969255A US2839838A US 2839838 A US2839838 A US 2839838A US 529692 A US529692 A US 529692A US 52969255 A US52969255 A US 52969255A US 2839838 A US2839838 A US 2839838A
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- condenser
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/66—Treating discontinuous paper, e.g. sheets, blanks, rolls
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- the present invention in one of its principal aspects relates to apparatus for the treatment of material with a desired treating agent. More specifically the invention relates to such apparatus for the treatment of fibrous material with an impregnating agent and still more particularly the invention relates to apparatus for the manufacture of impregnated insulating material of the multiply type form of paper sheets impregnatedwith a bituminous impregnating agent. In another of its aspects the invention relates to improved apparatus for the re-' covery of a vaporizable liquid solvent or other vehicle employed as a carrier for the treating or impregnating agent applied to the. material.
- Multi-ply insulating materials made of non-impregnated paper are less satisfactory when subjected to moisture, as is particularly the case in refrigerating plants, it being understood that the paper loses its strength when the moisture content thereof exceeds a certain value. If the various papers plies are connected with one another by gluing, for instance by means of water glass or other binding agents soluble in water, which is most frequently the case, the risk of the insulation being destroyed or collapsing after a certain time of use is increased still more. Furthermore, the non-impregnated paper insulation is subjected to decomposition and molding, and so forth. I
- bitumen Upon such heating, the bitumen is caused to melt so as to become sticky.
- Certain difficulties are met with in uniting the various imprengated paper sheets with each other, particularly so if the binding is effected with the aid of bitumen.
- the paper sheets have also been sewn together by means of thread. An insulating unit produced in this manner does not, however, obtain any satisfactory rigidness and strength.
- impregnating agents such as asphalt or the like which are solid at normal temperatures are employed, and in another of its aspects the invention has as a general object the provision of improved apparatus for remov-- ing and recovering from the treated material the solvents required to apply such impregnating agents, so as to leave the material in substantially dry state without stickiness and also so as to recover a higher percentage of the solvent employed than has hitherto been possible with prior known recovery methods, thus enabling the treated-material to be produced at low cost because of the high recovery of the relatively expensive solvent required.
- Fig. 1 is a side view, partly in section, of the upper part of an apparatus for carrying. my invention into effect.
- Fig. 2 is a perspective in part sectional view of the lower part of said apparatus.
- Fig. 3 is a perspective view of a heat insulation.
- the apparatus shown in the drawings is preferably built in two floors.
- the upper part illustrated inFig. 1 comprise an impregnating and drying chamber of rectangular-formin horizontal section. Thischamber is adapted to receive a basket 12 including only two vertical walls 14, secured at the top to a cover 17. Secured to the bottom of the walls is a lower grate 16 while an upper grate 18 is movably mounted between the walls 14.
- the space between the grateslo, 13 and the walls 14 is adapted to be filled with'units 20 of multi-layer paper insulation.
- Said units consist as shown in Fig. 3 of a plurality of alternating plane and corrugated plies 19, 23 which prior to being impregnated according to the invention are united with each other by means of a suitable binding agent, such as water glass.
- the corrugations are parallel through the whole unit.
- the binding agent may be applied onto the corrugations all over the length thereof, a comparatively strong binding of the various plies being attained thereby. In most cases it is sufficient, however, to attach the various plies at points only, as indicated at 25 in Fig. 3.
- the spacing of two adjacent plane sheets 19 is about 4 mm.
- the weight of the paper is preferably between 40 to 60 g./m.
- the units 20 are placed side by side over the whole cross sectiOnal area of the basket with their open ended channels extending in the vertical direction, and are kept in position by the upper grate 18.
- the basket 12 with the units 20 is lifted by a handle 21 and placed in the chamber by a vertical movement until the flanges 22 of the cover 17 bent 90 downwardly are'supported on the bottom of a liquid seal 24 preventing gas, from escaping from the chamber.
- a circulating system comprising a channel 26 communicating with a lower part of the chamber and extending upwardly to a level above that of the grate 18 when the basket 12 is in the position shown in Fig. l.
- the channel 26 is connected to the suction side of a fan 28.
- the pressure side of said fan communicates with'a channel 39 in which a condenser 32 is disposed.
- Said condenser has an inlet conduit 34 and an outlet conduit 36 for cooling water having a temperature which may be between 4 to 25 C. in accordance with the seasonal and climatic conditions.
- the end of the channel 39 is divided into two branches 38, 40.
- the branch channel 38 communicates through channels 42, 44, 46 with the chamber 11 the last mentioned channel opening laterally into the chamber 10 below the cover 17 and above the grate 18, as indicated at 48.
- the channel 46 has heating elements 51) having an inlet 52 and an outlet 54 for a heating medium, such as steam.
- a channel 56 connects the channel 30 at a point between the fan 23 and the condenser 32, with the return channel 44.
- the return flow to the chamber 10 preferably rings of clay of known construction. Between the two grates 74, 76 one or more distributing troughs 82 for the cooling medium are provided, the lon-.
- the branch channel 49 opens atthe bottom of a low temperature.
- condenser 72 working with a liquid cooling medium, preferably a brine, such as water and calciumchloride.
- the condenser 72 has two vertically spaced grates 74, 76 carrying layers 78 and 311 in the'form of ringsvof. distributing members for the cooling medium,
- the condenser 72 communicates with a container 86 having a ring of holes '88 and a passage 90 opening to the atmosphere.
- a grate 92 positioned above the holes 88 there is a layer of ring members 94 of the same kind as the ring members 78, 80.
- the upper part of the condenser 72 is connected to the channelr42 by a channel 81 controlled by the valve member 60'.
- a refrigerator 96 which may be of any known construction is connectedwith a heat exchanger 98 of well-known kind through conduits100, 102.
- the cooling medium enters the exchanger 98 through a conduit 194, and after being cooled down to a temperature below 0 C., preferably 15 C. or more is pumped through a conduit 106 and through a valve 108 to the box 82 whereby the distributing rings 78 are soaked by the medium.
- a branch 110 of the pipe 106 opens in the interior of the air vent container-86 above the layer 94 so that also it is soaked by cooling liquid. From the bottom of the container 86 said liquid is conveyed to the box' 82 through a pipe 112.
- tanks 114 and 116 containing an impregnating agent, such as bitumen or asphalt, and a solvent, such as tri-chloro-ethylene or other chlorinated hydrocarbon compound of the same kind.
- the bitumen is of a kind. being hard and brittle at normal temperature.
- the tanks may have an intermediate wall 118, dividing them into two compartments, each having an upper opening,.normally closed by a cover 120.
- valves 138, 140,142, 144 and 146 are inserted, in a manner such that fluid can be pumped from the pipes 121, 123 to the pipe 124 or viceversa while the pump 1301s rotating in one and the same direction.
- the two compartments of the tank 114 have discharge pipes 148 and 150 controlled by valves 152 and connected to the inlet of a pump 154 driven by a motor 156.
- the outlet of the pump 154 communicates with the pipe 124 through a pipe-158 controlled by a valve 160.
- the pipe'124 opens at the bottom of the channel '26 laterally of the chamber 19. While the impregnating fluid may be fed to the chamber 10 through anyof the tanks 116 and 118, I- prefer to-store the fluid in the tank 116.
- a level control 164 of known construction automatically stops the pump. After the units 20 are impregnated, the excess fluid may flow back to the tank 116 by gravity, although I prefer to use the pump for that purpose.
- discs 166 Secured to the ends of the pipes 121, 123, 148 and in the tanks are discs 166 which carry strainers 163 adapted to prevent any solid particles from entering the container 10. These strainers can be lifted up for inspection and cleansing by rods 170.
- Impregnating liquid may be prepared in the tank 116, pieces of the agent and solvent being for that purpose filled in through the upper openings of said tank,
- the solvent is circulated by the pump 130 through the conduit 121 or 123, the conduits 128, 134, 140, 126 and 158, a conduit 172, a valve 173 and an ejector 174 opening in each compartment of the tank 116 and adapted to give the solvent a high speed to facilitate the dissolving of the solid agent pieces.
- a valve 176 in the pipe 124 is closed.
- the two compartments of the tanks 114 and 116 may advantageously contain impregnating liquids of various concentration as far as the impregnating agent is concerned.
- the solvent is of such nature that it is insoluble in water and separated therefromby gravity. Trichloro-ethylene is heavier than the water and is consequently collected at the bottom of the container 188.
- a pipe 192 extends upwardly from the lower part of the container 188 to a level below that of the pipe 190 adjacent the container, and is connected to a vertical pipe 194, the upper end of which is open and drawn up to a suitable level.
- a pipe 206 opens at the bottom of the tank 201 where the solvent is collected, and another pipe 208 at a point on a higher level.
- Both of said pipes may be connected to the suction side of a pump 210 driven by a motor 212.
- the other side of the pump 210 is through a pipe 214 connected to the pipe 104 as well as to the pipe 196.
- Normally brine is pumped from the tank 201 to the heat exchanger 98 up to the condenser 72 by the pump 210.
- valves 216, 218, 220-and 222 being provided for creating the various connections.
- the levels of the two fluids may be controlled by a level indicator 223.
- a pipe 224 connects the tank 116 with the interior of the condenser 72 in order to avoid losses of solvent vapors contained in the air space of the tank, when liquid is pumped into the tank and consequently air is expelled therefrom.
- the pump 130 is started, feeding the impregnating agent dissolved in the solvent from one of the compartments of the tank 116 to the level 162 in the chamber 10, so that the units 20 are entirely submerged in the impregnating liquid. Thereafter the excess of liquid is pumped back to the tank 116.
- the fan 28 is now started and heat is supplied to the elements 50.
- the valves of the circulating system are so adjusted that substantially the whole current of air passes 6 the channels 56 and 44. During the first short period the valve 66 is opened so that part of the air passes the channel 58 and thus does not become heated by the ele-' ments 50. This 'is for the purpose of'ensuring gradual expansion of the air.
- the air which is expelled from the circulating system due to the increase of temperature thereof and evaporation of solvent from the units 20 is forced to pass through the low temperature condenser 72 and the container 86 where vapors of solvent following the air are condensed and thus recovered.
- the valve 62 controlling the flow to the condenser 32 is opened while the valve 64 is moved towards closed position.
- the channel 81 is closed by the valve 60.
- a part of the air and solvent vapors traversing the fan 28 thus passes the condenser 32, where the vapors vaporized from the units 20. are condensed to a partial pressure corresponding to the temperature of the condenser.
- the units contain water which is also evaporated and is also condensed by the condenser 32. While in this way the main part of the solvent is recovered the units 20 and the air in ,the circulation system still contain consider able quantities thereof. Therefore the valve 60 after some time is opened, so that partof the circulating air after being precooled in the condenser 32 is allowed to pass the low temperature condenser 72, where it meets the lower ringlayer 78 soaked by the brine, whereby the solvent vapors are absorbed to bring down the partial pressure thereof inthe circulating air to the low value corresponding to the temperature of the brine. Any drops of brine following the current of air upwardly are retained by the upper ring layer80. The air is conveyed back to the channel 44 through the channel 81.
- a part of the air in the apparatus is thus at this stage of the drying operation continuously conveyed through the low temperature condenser 72 resulting in the residue of the solvent contained in the air as a whole and in the units 20 being gradually reduced to a great extent.
- the content of tri-chloro-ethylene in the units 20 is reduced to less than 1 or 2 percent counted on the weight of the impregnated units.
- the temperature of the air when entering thechamber 10 during the drying'period is raised to about C. At this temperature the solvent not only diffuses from the units 20 and theinterior of their sheets but is also boiled ofi, whereby the time for removing the solvent is reduced.
- the essential demand of cooling effect in the condenser 72 is concentrated to a relatively short period, during which it is very high. Due to the fact that a brine is used which is circulated between the heat exchanger 98 and the tank 201, Which may contain an appreciable quantity of brine, an accumulation of refrigerant is provided during the intervals between such periods which is well suited to meet the concentrated cooling demand.
- the quantity of the bitumen in the insulation may be determined at will.
- the bitumen amounts to 35-60 percent of the weight of the finished insulation.
- the percentage of the bitumen in the finished insulation will be about the same as in the impregnating fluid.
- the apparatus may be built for manufacturing 5 m3 impregnated insulation or more in one charge.
- the fan 28 will then have to circulate about 750 nr /minute to carry through the drying or recovering process within 15 minutes.
- the condenser 72 is dimensioned for about 75,000lcal./h. while the momentary load may be of the order of 500,000 cal./h.
- the air volume enclosed by the apparatus is about 40 m.
- an apparatus for treating material with an impregnating agent dissolved in a solvent means forming a continuous passageway providing a closed circuit, a portion of said passageway forming a chamber for receiving material to be treated, means for producing flow of gas through-said passageway including said chamber, means for heating the gas before introducing it into said chamber, a surface type condenser connected to saidspassagewaytfor receiving gas emanating from said chamber, and containing solvent vapor, a contact type condenser.
- a second concenser located in another place in the circuit, means for supplying cooling agents tosaid condensers at different temperature levels to maintain said second condenser at a lower temperature level than said first condo r, valve means for selectively controlling flow of the gas circulating in said circuit to cause at least a substantial portion of the gas to flow at desired times in heat exchangerelation with said first and said second Condensers in series in the order named and means for removing the condensate formed by said condensers from the circuit.
- means forming a substantially closed circuit including a chamber for material to be treated, means for circulating a gas in said circuit, means for heating the gas at a place in advance of said chamber to cause the heated gas to vaporize and remove in condensable vapor form a component of the material being treated, a surface type condenser located in one place in the circuit, a contact type condenser located in another place in the circuit, means for supplying cooling agents to said condensers at different temperature levels to maintain said second condenser at a lower temperature than said first condenser, valve means for selectively controlling flow of the gas circulating in said circuit to cause gas in said circuit to flow in desired relation in heat exchange relation with said cooling agents and means for removing the condensate formed by said condensers from the circuit.
- means forming a substantially closed circuit including a chamber for material to be treated, means for circulating a gas in said circuit, means for heating the gas at a place in advance of said chamber to cause the heated gas to vaporize and remove in condensable vapor form a component of the material being treated, a surface type condenser located in one place in the circuit, a contact type condenser located in another place in the circuit, means for supplying cooling agents to said condensers at different temperature ievels to maintain said contact type condenser at a lower temperature than said surface condenser, valve means for selectively controlling flow of the gas circulating in said circuit to cause at least a substantial portion of the gas to flow at desired times in heat exchange relation in series with said surface and said contact type condensers in the order named and means for removing the condensate formed by said condensers from the circuit.
- means forming a substantially closed circuit including a chamber to he treated and having a vent for maintaining substantially atmospheric pressure in the circuit, means for circulating air in said circuit, means for heating the air in a place in advance of said chamber to cause the heated air to vaporize and remove in condensable vapor form a component of the material being treated, a surface type condenser located in said circuit to be traversed by the vapor laden air circulating therein, means for removing condensate formed by said condenser from the circuit, a contact type condenser located in the circuit, means for circulating a refrigerated cooling liquid through said contact type condenser, valve means for selectively causing a desired portion of the circulating air to flow through said surface type condenser, means for removing from the circuit condensate formed by said contact type condenser together with said refrigerated cooling liquid and means for separating and recovering the condensate from said cooling liquid.
- means forming a substantially closed circuit including a chamber to be treated and having a vent for maintaining substantially atmospheric pressure in the circuit, means for circulating air'in said circuit, means for heating the air in a place in advance of said chamber to cause the heated air to vaporize and remove in condesable vapor form a component of the material being treated, a surface type condenser located in said circuit to be traversed by the vapor laden air circulating therein, means for removing condensate formed by said condenser from the circuit, a contact type condenser located in the circuit, means for circulating a refrigerated cooling liquid through said contact type condenser, valve means for selectively causing a desired portion of the circulating air to flow through said surface type condenser, means for removing from the circuit condensate formed by said contact type condenser together with said refrigerated cooling liquid and means for separating and recovering the condensate from said cooling liquid, said vent being in direct communication with said contact type
- means for substantially removing the vapor content from said gas comprising a contact type condenser, means providing a closed circuit including a storage vessel for circulating a cooling liquid to said condenser, a refrigerating device, a heat exchanger for circulating the refrigerant in heat exchange relation with the cooling liquid in said circuit and out of contact therewith whereby to accumulate a body of low temperature cooling liquid, means for selectively controlling flow of gas circulating in the first mentioned circuit to cause de sired portions thereof to flow through said condenser and means for controlling the rate of circulation of said body of cooling liquid through said condenser in accordance with the rate of flow of gas through the condenser.
- means providing a circuit for circulation of normally non-condensable gas laden with vapor of a solvent including a chamber for material to be traversed by said gas, heating means in advance of said chamber, and gas circulating means; a vent for relieving excess gas from said circuit to limit the gas pressure therein, and means for removing and recovering solvent vapor from gas vented from the circuit comprising a surface type condenser and a contact type condenser arranged to be traversed in the order named by gas vented from the circuit, means for supplying cooling fluid to said surface condenser at a temperature above the freezing temperature of water, means for supplying refrigerated cooling liquid to said contact type condenser at a temperature below the freezing point of Water and above the freezing point of the solvent, means for removing condensed solvent from said surface type condenser, means for removing a mixture of cooling liquid and condensed solvent from said contact type condenser and means for separating the liquid solvent from said mixture.
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- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Description
June 24, 1958 c. G. MUNTERS APPARATUS FOR IMPREGNATING MULTI-LAYER PAPER INSULATION Original Filed Oct. 2,
3 Sheets-Sheet l June 24, 1958 c. G. MUNTERS 2,839,838
APPARATUS FOR IMPREGNATING MUL'iI-LAYER PAPER INSULATION Original Filed Oct. 2, 1947 3 Sheets-Sheet 2 n Q mx 0 Y W H M Z f. w\ u @R D g Rl g, QQQ VQXQ Wm I n Ii. Q
June 24, 1958 c. G. MUNTERS 2,839,838
APPARATUS FOR IMPREGNATING MULTI-LAYER PAPER INSULATION Original Filed Oct. 2, 1947 3 Sheets-Sheet 3 11 TTORNEY 2,839,838 Patented June 24, 1953 APPARATUS FOR IMPREGNATIVNG MULTI- LAYER PAPER INSULATION Carl GeorgMunters, Stocksund, Sweden Original application October 2, 1947, Serial No. 777,534,
. now Patent No. 2,723,923, dated November 15, 1955. Divided and this application August 22, 1955, Serial No. 529,692 a I 9 Claims. (Cl. 34-75) This application is a division of my copending application Serial No. 777,534, filed October 2, 1947, now U. S. Patent No. 2,723,923, granted November 15, 1955.
The present invention in one of its principal aspects relates to apparatus for the treatment of material with a desired treating agent. More specifically the invention relates to such apparatus for the treatment of fibrous material with an impregnating agent and still more particularly the invention relates to apparatus for the manufacture of impregnated insulating material of the multiply type form of paper sheets impregnatedwith a bituminous impregnating agent. In another of its aspects the invention relates to improved apparatus for the re-' covery of a vaporizable liquid solvent or other vehicle employed as a carrier for the treating or impregnating agent applied to the. material.
Since this invention is particularly applicable and useful for the production of insulation of superior quality of the above described kind, it will hereinafter be described by way of example but without limitation, insofar as certain aspects of the invention are concerned, as employed for that use, it being understood that the scope of the invention in its several aspects is define in the claims appended hereto.
Multi-ply insulating materials made of non-impregnated paper are less satisfactory when subjected to moisture, as is particularly the case in refrigerating plants, it being understood that the paper loses its strength when the moisture content thereof exceeds a certain value. If the various papers plies are connected with one another by gluing, for instance by means of water glass or other binding agents soluble in water, which is most frequently the case, the risk of the insulation being destroyed or collapsing after a certain time of use is increased still more. Furthermore, the non-impregnated paper insulation is subjected to decomposition and molding, and so forth. I
it has been proposed, therefore, to impregnate paper with a bituminous agent, such as asphalt. This class of impregnating agents has exceedingly good properties for the purpose in view and, besides, it is comparatively cheap. it has been found, however, that the manufacture of paper insulation impregnated with such substances involves certain difficulties. Thus, where paper impregnated with bitumen is corrugated between toothed rollers, it may occur that the paper ply is caused to stick to the rollers, which incurs the risk of its becoming torn. Contributing to this is also the fact that the paper must be heated in conjunction with the corrugation to a comparatively high temperature, in order that its shape shall be maintained after it has left the toothed rollers. Upon such heating, the bitumen is caused to melt so as to become sticky. Certain difficulties are met with in uniting the various imprengated paper sheets with each other, particularly so if the binding is effected with the aid of bitumen. The paper sheets have also been sewn together by means of thread. An insulating unit produced in this manner does not, however, obtain any satisfactory rigidness and strength.
The factors, which are determining the efficiency of a heat insulation, are the following:
(a) Heat transfer by radiation,
(b) Heat transfer by convection,
(0) Heat transfer by conduction in the solid and gaseous substance.
In the case of heat insulation of the particular type according to the present application,-that is to say-a multilayer insulation of non-metallic fibrous foils or sheets, it is possible to form the same in a manner such that it has a favourable figure of heat transfer. Here, it is necessary, however, in order to reduce or to eliminate the effect of the factors (a) and (b), to space the layers very close. The average spacing is thus preferably less than 2 mm. The radiation is eliminated to a great extent by the many layers, and convection of the gas or air in the interior of the insulation is prevented by the small height or cross section of the passages, whereby the air or gas is caused to remain stationary in the same. The conduction in the air (gas) which fills the passages is given by the figure of conduction thereof, whereas the conduction in the paper substance depends on the magnitude of the total cross sectional area, through which the heat flows. Now, if the paper of such a multilayer insulation is impregnated, the two first-mentioned factors are not influenced whereas the conduction in the solid substance depends on the quantity of impregnating agent.
To provide an insulation product withstanding a temperature as high as possible, without the impregnating agent melting, andwhich is not sticky at ordinary temperature but may be handled conveniently in storing, transport and mounting, it is important that the impregnating agent have a high melting point. If a unit of paper sheets is in known manner dipped into a bath of an agent of this kind, such as bitumen, being heated to the highest temperature which the paper can withstand without carbonizing, the agent will still not be sufiiciently viscous. The result is that too much agent remains in the numerous passages of the insulation, whereby the factor (6) as per above is influenced insofar as the conduction through the solid substance impairs the chiciency of the insulation.
It is the general object of one aspect of this invention to provide apparatus which takes care of the conditions particularly applicable to insulations of a multi-ply type to provide a new and improved product having highly desirable properties, such for example as a very low figure .of heat transfer, which may be as little as 0.034 cal/m. h. 9 (1., low weight, high resistance to moisture and relatively great rigidity and strength. To this end impregnating agents such as asphalt or the like which are solid at normal temperatures are employed, and in another of its aspects the invention has as a general object the provision of improved apparatus for remov-- ing and recovering from the treated material the solvents required to apply such impregnating agents, so as to leave the material in substantially dry state without stickiness and also so as to recover a higher percentage of the solvent employed than has hitherto been possible with prior known recovery methods, thus enabling the treated-material to be produced at low cost because of the high recovery of the relatively expensive solvent required.
Further objects and advantages of the invention will be apparent from the following description considered in I connection with the accompanying drawings, which form a part of this specification, and of which:
Fig. 1 is a side view, partly in section, of the upper part of an apparatus for carrying. my invention into effect.
Fig. 2 is a perspective in part sectional view of the lower part of said apparatus, and
Fig. 3 is a perspective view of a heat insulation.
The apparatus shown in the drawings is preferably built in two floors. The upper part illustrated inFig. 1 comprise an impregnating and drying chamber of rectangular-formin horizontal section. Thischamber is adapted to receive a basket 12 including only two vertical walls 14, secured at the top to a cover 17. Secured to the bottom of the walls is a lower grate 16 while an upper grate 18 is movably mounted between the walls 14. The space between the grateslo, 13 and the walls 14 is adapted to be filled with'units 20 of multi-layer paper insulation. Said units consist as shown in Fig. 3 of a plurality of alternating plane and corrugated plies 19, 23 which prior to being impregnated according to the invention are united with each other by means of a suitable binding agent, such as water glass. The corrugations are parallel through the whole unit. The binding agent may be applied onto the corrugations all over the length thereof, a comparatively strong binding of the various plies being attained thereby. In most cases it is sufficient, however, to attach the various plies at points only, as indicated at 25 in Fig. 3. The spacing of two adjacent plane sheets 19 is about 4 mm. The weight of the paper is preferably between 40 to 60 g./m. The units 20 are placed side by side over the whole cross sectiOnal area of the basket with their open ended channels extending in the vertical direction, and are kept in position by the upper grate 18. The basket 12 with the units 20 is lifted by a handle 21 and placed in the chamber by a vertical movement until the flanges 22 of the cover 17 bent 90 downwardly are'supported on the bottom of a liquid seal 24 preventing gas, from escaping from the chamber.
Connected to the chamber 10 is a circulating system comprising a channel 26 communicating with a lower part of the chamber and extending upwardly to a level above that of the grate 18 when the basket 12 is in the position shown in Fig. l. The channel 26 is connected to the suction side of a fan 28. The pressure side of said fan communicates with'a channel 39 in which a condenser 32 is disposed. Said condenser has an inlet conduit 34 and an outlet conduit 36 for cooling water having a temperature which may be between 4 to 25 C. in accordance with the seasonal and climatic conditions. The end of the channel 39 is divided into two branches 38, 40. The branch channel 38 communicates through channels 42, 44, 46 with the chamber 11 the last mentioned channel opening laterally into the chamber 10 below the cover 17 and above the grate 18, as indicated at 48. The channel 46 has heating elements 51) having an inlet 52 and an outlet 54 for a heating medium, such as steam. A channel 56 connects the channel 30 at a point between the fan 23 and the condenser 32, with the return channel 44. The return flow to the chamber 10 preferably rings of clay of known construction. Between the two grates 74, 76 one or more distributing troughs 82 for the cooling medium are provided, the lon-.
' gitudinal upper edges of which may be toothed or the may in part be directed through a channel 58 arranged in parallel with the channel 44 and bypassing the heating'elements 50. Valve members or dampers 6t), 62, 64 and 66 are arranged in the channels for providing the variousflows through the same as will be explained in the. following. A vent pipe 63 to the atmosphere, controlled by a valve '76), extends from the channel 30 at a point between the fan 28 and the condenser 32.
The branch channel 49 opens atthe bottom of a low temperature. condenser 72 working with a liquid cooling medium, preferably a brine, such as water and calciumchloride. The condenser 72 has two vertically spaced grates 74, 76 carrying layers 78 and 311 in the'form of ringsvof. distributing members for the cooling medium,
like, as at 84, to facilitate even distribution of the medium over the lower ring layer 78. While the grates 74, 76 and: the ring layers 78, 80 extend horizontally over the whole cross section of the condenser 72, the trough 82 has less extent at right. angles to the plane of the drawing so that the medium flowing over the toothed edges 84 is spread as evenly as possible over the layer 78. While the circulating system above described is closed to the atmosphere the condenser 72 communicates with a container 86 having a ring of holes '88 and a passage 90 opening to the atmosphere. On a grate 92 positioned above the holes 88 there is a layer of ring members 94 of the same kind as the ring members 78, 80. The upper part of the condenser 72 is connected to the channelr42 by a channel 81 controlled by the valve member 60'. To reduce heat losses by radiation parts of the apparatus, such as the condenser 72, are heat insulated as indicated at 95.
A refrigerator 96 which may be of any known construction is connectedwith a heat exchanger 98 of well-known kind through conduits100, 102. The cooling medium enters the exchanger 98 through a conduit 194, and after being cooled down to a temperature below 0 C., preferably 15 C. or more is pumped through a conduit 106 and through a valve 108 to the box 82 whereby the distributing rings 78 are soaked by the medium. A branch 110 of the pipe 106 opens in the interior of the air vent container-86 above the layer 94 so that also it is soaked by cooling liquid. From the bottom of the container 86 said liquid is conveyed to the box' 82 through a pipe 112.
In the lower floor there are preferably two tanks 114 and 116 containing an impregnating agent, such as bitumen or asphalt, and a solvent, such as tri-chloro-ethylene or other chlorinated hydrocarbon compound of the same kind. The bitumen is of a kind. being hard and brittle at normal temperature. The tanks may have an intermediate wall 118, dividing them into two compartments, each having an upper opening,.normally closed by a cover 120. Extending from the lower part of the compartments of the tank 116 are pipes 121, 123, controlled by valves 122 and connected to a pipe 124 through twO branch pipes 126 and128, communicating with the suction and pressure side of a pump' 130, driven by a motor 132, through pipe connections 134 and 136, respectively. In said pipes valves 138, 140,142, 144 and 146 are inserted, in a manner such that fluid can be pumped from the pipes 121, 123 to the pipe 124 or viceversa while the pump 1301s rotating in one and the same direction. Likewise, the two compartments of the tank 114 have discharge pipes 148 and 150 controlled by valves 152 and connected to the inlet of a pump 154 driven by a motor 156. The outlet of the pump 154 communicates with the pipe 124 through a pipe-158 controlled by a valve 160.
The pipe'124 opens at the bottom of the channel '26 laterally of the chamber 19. While the impregnating fluid may be fed to the chamber 10 through anyof the tanks 116 and 118, I- prefer to-store the fluid in the tank 116. When the chamber 111 is filled to the level 162 which is above the grate 18, a level control 164 of known construction automatically stops the pump. After the units 20 are impregnated, the excess fluid may flow back to the tank 116 by gravity, although I prefer to use the pump for that purpose.
Secured to the ends of the pipes 121, 123, 148 and in the tanks are discs 166 which carry strainers 163 adapted to prevent any solid particles from entering the container 10. These strainers can be lifted up for inspection and cleansing by rods 170.
Impregnating liquid may be prepared in the tank 116, pieces of the agent and solvent being for that purpose filled in through the upper openings of said tank, The solvent is circulated by the pump 130 through the conduit 121 or 123, the conduits 128, 134, 140, 126 and 158, a conduit 172, a valve 173 and an ejector 174 opening in each compartment of the tank 116 and adapted to give the solvent a high speed to facilitate the dissolving of the solid agent pieces. During this, operation a valve 176 in the pipe 124 is closed. However, I normally store, as stated above, the impregnating liquid in the proper concentration in the tank 116, while new liquid is mixed in the tank 114, the pipe 158 having for that purpose branches 178, the ends of which are formed as ejectors 180. The latter are in this tank surrounded by tubes 182 open at both ends to impart turbulence to the liquid. Valves 184 are inserted inthe branches 178. The liquid can be circulated through the tank by means of the pump 154, the valves being adjusted to open connections between the pipes 148, 150 and 178, respectively. The liquid is fed over the tank 116 as it becomes consumed in the same.
The two compartments of the tanks 114 and 116, re- 'spectively, may advantageously contain impregnating liquids of various concentration as far as the impregnating agent is concerned.
Solvent and water evaporated from the units 20 and condensed on the water cooled condenser 32, flows through a pipe 186 to a container 188, where it opens below the level of an overflow pipe 190. The solvent is of such nature that it is insoluble in water and separated therefromby gravity. Trichloro-ethylene is heavier than the water and is consequently collected at the bottom of the container 188. A pipe 192 extends upwardly from the lower part of the container 188 to a level below that of the pipe 190 adjacent the container, and is connected to a vertical pipe 194, the upper end of which is open and drawn up to a suitable level. When the condensate flows into the container 188 and is separated, the water will press solvent up in the pipe 192 and out into the pipe 194. While the water escapes through the pipe 194 to Waste, the solvent follows the pipe 194, a pipe 196 and either of two pipes 198, controlled by valves 200, to the tank 114. q
The brine passing the low temperature condenser 72 where-it absorbs solvent and water, is conveyed to a tank 201 through a pipe 202 controlled by a valve 204. In said tank the brine is separated from the solvent by gravity. A pipe 206 opens at the bottom of the tank 201 where the solvent is collected, and another pipe 208 at a point on a higher level. Both of said pipes may be connected to the suction side of a pump 210 driven by a motor 212. The other side of the pump 210 is through a pipe 214 connected to the pipe 104 as well as to the pipe 196. Normally brine is pumped from the tank 201 to the heat exchanger 98 up to the condenser 72 by the pump 210. At intervals the solvent collected in the tank is pumped back to the tank 114 by one and the same pump, valves 216, 218, 220-and 222 being provided for creating the various connections. The levels of the two fluids may be controlled by a level indicator 223.
A pipe 224 connects the tank 116 with the interior of the condenser 72 in order to avoid losses of solvent vapors contained in the air space of the tank, when liquid is pumped into the tank and consequently air is expelled therefrom. I
The operation of the apparatus is as follows:
After the basket 12 with a charge of units 20 is placed in position in the chamber 10, the pump 130 is started, feeding the impregnating agent dissolved in the solvent from one of the compartments of the tank 116 to the level 162 in the chamber 10, so that the units 20 are entirely submerged in the impregnating liquid. Thereafter the excess of liquid is pumped back to the tank 116. The fan 28 is now started and heat is supplied to the elements 50. The valves of the circulating system are so adjusted that substantially the whole current of air passes 6 the channels 56 and 44. During the first short period the valve 66 is opened so that part of the air passes the channel 58 and thus does not become heated by the ele-' ments 50. This 'is for the purpose of'ensuring gradual expansion of the air. The air which is expelled from the circulating system due to the increase of temperature thereof and evaporation of solvent from the units 20 is forced to pass through the low temperature condenser 72 and the container 86 where vapors of solvent following the air are condensed and thus recovered. As the circulating air becomes saturated with vapors of the solvent, the valve 62 controlling the flow to the condenser 32 is opened while the valve 64 is moved towards closed position. The channel 81 is closed by the valve 60. A part of the air and solvent vapors traversing the fan 28 thus passes the condenser 32, where the vapors vaporized from the units 20. are condensed to a partial pressure corresponding to the temperature of the condenser. The units contain water which is also evaporated and is also condensed by the condenser 32. While in this way the main part of the solvent is recovered the units 20 and the air in ,the circulation system still contain consider able quantities thereof. Therefore the valve 60 after some time is opened, so that partof the circulating air after being precooled in the condenser 32 is allowed to pass the low temperature condenser 72, where it meets the lower ringlayer 78 soaked by the brine, whereby the solvent vapors are absorbed to bring down the partial pressure thereof inthe circulating air to the low value corresponding to the temperature of the brine. Any drops of brine following the current of air upwardly are retained by the upper ring layer80. The air is conveyed back to the channel 44 through the channel 81. v
A part of the air in the apparatus is thus at this stage of the drying operation continuously conveyed through the low temperature condenser 72 resulting in the residue of the solvent contained in the air as a whole and in the units 20 being gradually reduced to a great extent. Thus, it has proved that the content of tri-chloro-ethylene in the units 20 is reduced to less than 1 or 2 percent counted on the weight of the impregnated units. The temperature of the air when entering thechamber 10 during the drying'period is raised to about C. At this temperature the solvent not only diffuses from the units 20 and theinterior of their sheets but is also boiled ofi, whereby the time for removing the solvent is reduced. This is of importance also from the point of view that a solvent as tri-chloro-ethylene has a low viscosity and consequently penetrates into the fibres of the paper, which therefore are thoroughly impregnated by the bitumen. Due to the fact that the main part of the solvent is recovered in the water condenser 32 and that momentarily only a portion of circulated air traverses the condenser 72, the capacity of the refrigerating machine 96 can be kept within reasonable values. In the condenser 72 water following the air is condensed, which is removed together with the brine, so that there is no deposit of ice in the condenser, a matter which otherwise would complicate the operation of the same and highly reduce its efiiciency. The essential demand of cooling effect in the condenser 72 is concentrated to a relatively short period, during which it is very high. Due to the fact that a brine is used which is circulated between the heat exchanger 98 and the tank 201, Which may contain an appreciable quantity of brine, an accumulation of refrigerant is provided during the intervals between such periods which is well suited to meet the concentrated cooling demand.
When the recovering period is finished, the basket 12 is lifted somewhat, so that direct communication between the chamber and the surrounding air is established. The fan 28 is kept running while the valve 70 is opened and the passages through the condenser 32 and the channel 56 are closed. Fresh'air is now forced through the units 20, cooling the same, said air escaping tothe. atmosphere through the vent 68.
By varying thelconcentration' of the bitumen in the solvent the quantity of the bitumen in the insulation may be determined at will. For refrigerating hOuses or thelike it is suitable to use an insulation, in which the bitumen amounts to 35-60 percent of the weight of the finished insulation. The percentage of the bitumen in the finished insulation will be about the same as in the impregnating fluid.
The apparatus may be built for manufacturing 5 m3 impregnated insulation or more in one charge. The fan 28 will then have to circulate about 750 nr /minute to carry through the drying or recovering process within 15 minutes. The condenser 72 is dimensioned for about 75,000lcal./h. while the momentary load may be of the order of 500,000 cal./h. The air volume enclosed by the apparatus is about 40 m.
While one more or less specific embodiment of the invention .has been shown, it is to be understood that this is for purpose of illustration only, and the invention is not to be limited thereby, but its scope is to be determined by the appended claims.
What is claimed is:
1. In an apparatus for treating material with an impregnating agent dissolved in a solvent, means forming a continuous passageway providing a closed circuit, a portion of said passageway forming a chamber for receiving material to be treated, means for producing flow of gas through-said passageway including said chamber, means for heating the gas before introducing it into said chamber, a surface type condenser connected to saidspassagewaytfor receiving gas emanating from said chamber, and containing solvent vapor, a contact type condenser. connected tovsaid passageway and constructed to spread a cooling liquidiina layer traversed by such gas-emanating from said chamber, said .cooling liquid having a higher :temperature than the freezing point of the-solvent, a heat exchanger, "conduits connecting said heat exchanger. and said contact type condenser for flow of cooling liquid:therebetween, a refrigerating machine',-conduits-separated from said first mentioned conduits for'connecting'said refrigerating machine and said heat exchanger-,and for flow of a refrigerant to cool said cooling liquid to a temperature below the freezing temperature of water, and a separating container in said first mentioned conduits to recover the condensed solvent'from said cooling'liquid by gravity separation.
2'. In -anapparatusfor treating material with an impregnating agent-dissolved-in a solvent,.means forming acontinuous passageway providing a closed circuit, a portion of said passageway forming a chamber torreceiving material tobe treated, means for producing flow of 'gas' through saidpassageway including said chamber, means for heatingthe gas before introducing it into said chamber; a surface type condenser connected to said passageway for'reoeiving gas emanating from said chamber, and containing-solvent vapor, a contact type condenser-connected to saidpassageway and constructed to spread a cooling .liqnid'in a plurality of layers serially traversed by .such gas emanating from said chamber, said cooling liquid having a higher temperature than the freezing point of thesolvent, a heating exchanger, conduits connecting'said heat exchanger and said contact type condenser for flow of cooling liquid therebetween, a refrigerating machine, conduits separated from said first mentioned conduits for connecting said refrigerating machine and said-heat exchanger and for flow of a refrigerant to cool said cooling liquid to a temperature belowthe freezing temperature of water, and a separating containenin said first mentioned conduits to recover the condensed solvent from said cooling liquid by gravity. separation.
3. In a system of the character described, means forming a circuit including a chamber formaterial-toibe treated, means for circulating a gas in said circuit, means for heating the gas at a place in advance of said chamber to cause the heated gas to vaporize andremove in condensable vapor form a component of the 'material'being treated, a first condenser located in one place in. the circuit, a second concenser located in another place in the circuit, means for supplying cooling agents tosaid condensers at different temperature levels to maintain said second condenser at a lower temperature level than said first condo r, valve means for selectively controlling flow of the gas circulating in said circuit to cause at least a substantial portion of the gas to flow at desired times in heat exchangerelation with said first and said second Condensers in series in the order named and means for removing the condensate formed by said condensers from the circuit.
4. in a system of the character described, means forming a substantially closed circuit including a chamber for material to be treated, means for circulating a gas in said circuit, means for heating the gas at a place in advance of said chamber to cause the heated gas to vaporize and remove in condensable vapor form a component of the material being treated, a surface type condenser located in one place in the circuit, a contact type condenser located in another place in the circuit, means for supplying cooling agents to said condensers at different temperature levels to maintain said second condenser at a lower temperature than said first condenser, valve means for selectively controlling flow of the gas circulating in said circuit to cause gas in said circuit to flow in desired relation in heat exchange relation with said cooling agents and means for removing the condensate formed by said condensers from the circuit.
5. In a system of the character described, means forming a substantially closed circuit including a chamber for material to be treated, means for circulating a gas in said circuit, means for heating the gas at a place in advance of said chamber to cause the heated gas to vaporize and remove in condensable vapor form a component of the material being treated, a surface type condenser located in one place in the circuit, a contact type condenser located in another place in the circuit, means for supplying cooling agents to said condensers at different temperature ievels to maintain said contact type condenser at a lower temperature than said surface condenser, valve means for selectively controlling flow of the gas circulating in said circuit to cause at least a substantial portion of the gas to flow at desired times in heat exchange relation in series with said surface and said contact type condensers in the order named and means for removing the condensate formed by said condensers from the circuit.
6. In a system. of the character described, means forming a substantially closed circuit including a chamber to he treated and having a vent for maintaining substantially atmospheric pressure in the circuit, means for circulating air in said circuit, means for heating the air in a place in advance of said chamber to cause the heated air to vaporize and remove in condensable vapor form a component of the material being treated, a surface type condenser located in said circuit to be traversed by the vapor laden air circulating therein, means for removing condensate formed by said condenser from the circuit, a contact type condenser located in the circuit, means for circulating a refrigerated cooling liquid through said contact type condenser, valve means for selectively causing a desired portion of the circulating air to flow through said surface type condenser, means for removing from the circuit condensate formed by said contact type condenser together with said refrigerated cooling liquid and means for separating and recovering the condensate from said cooling liquid.
7. In a system of the character described, means forming a substantially closed circuit including a chamber to be treated and having a vent for maintaining substantially atmospheric pressure in the circuit, means for circulating air'in said circuit, means for heating the air in a place in advance of said chamber to cause the heated air to vaporize and remove in condesable vapor form a component of the material being treated, a surface type condenser located in said circuit to be traversed by the vapor laden air circulating therein, means for removing condensate formed by said condenser from the circuit, a contact type condenser located in the circuit, means for circulating a refrigerated cooling liquid through said contact type condenser, valve means for selectively causing a desired portion of the circulating air to flow through said surface type condenser, means for removing from the circuit condensate formed by said contact type condenser together with said refrigerated cooling liquid and means for separating and recovering the condensate from said cooling liquid, said vent being in direct communication with said contact type condenser and having an additional contact type condenser supplied with said refrigerated cooling liquid located therein for condensing and removing vapor expelled through said vent before its egress from the circuit.
8. In a system of the character described in which a vapor laden normally non-condensable gas is circulated in a substantially closed circuit, means for substantially removing the vapor content from said gas comprising a contact type condenser, means providing a closed circuit including a storage vessel for circulating a cooling liquid to said condenser, a refrigerating device, a heat exchanger for circulating the refrigerant in heat exchange relation with the cooling liquid in said circuit and out of contact therewith whereby to accumulate a body of low temperature cooling liquid, means for selectively controlling flow of gas circulating in the first mentioned circuit to cause de sired portions thereof to flow through said condenser and means for controlling the rate of circulation of said body of cooling liquid through said condenser in accordance with the rate of flow of gas through the condenser.
9. In a system of the character described, means providing a circuit for circulation of normally non-condensable gas laden with vapor of a solvent including a chamber for material to be traversed by said gas, heating means in advance of said chamber, and gas circulating means; a vent for relieving excess gas from said circuit to limit the gas pressure therein, and means for removing and recovering solvent vapor from gas vented from the circuit comprising a surface type condenser and a contact type condenser arranged to be traversed in the order named by gas vented from the circuit, means for supplying cooling fluid to said surface condenser at a temperature above the freezing temperature of water, means for supplying refrigerated cooling liquid to said contact type condenser at a temperature below the freezing point of Water and above the freezing point of the solvent, means for removing condensed solvent from said surface type condenser, means for removing a mixture of cooling liquid and condensed solvent from said contact type condenser and means for separating the liquid solvent from said mixture.
References Cited in the file of this patent UNITED STATES PATENTS 1,059,820 Besemfelder Apr. 22, 1913 1,209,657 Baker Dec. 26, 1916 1,631,052 Oel'tel May 31, 1927 1,981,234 Hetzer Nov. 20, 1934 2,019,011 Johnson Oct. 29, 1935 2,273,039 Hudson Feb. 17, 1942 2,435,218 Hudson Feb. 3, 1948 2,535,087 Munters Dec. 26, 1950 2,723,923 Munters Nov. 15, 1955
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US529692A US2839838A (en) | 1947-10-02 | 1955-08-22 | Apparatus for impregnating multilayer paper insulation |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US777534A US2723923A (en) | 1947-10-02 | 1947-10-02 | Method of impregnating multilayer paper insulation |
US529692A US2839838A (en) | 1947-10-02 | 1955-08-22 | Apparatus for impregnating multilayer paper insulation |
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US2839838A true US2839838A (en) | 1958-06-24 |
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US529692A Expired - Lifetime US2839838A (en) | 1947-10-02 | 1955-08-22 | Apparatus for impregnating multilayer paper insulation |
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Cited By (2)
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US4343840A (en) * | 1981-02-27 | 1982-08-10 | Old-North Manufacturing Company, Inc. | Method and apparatus for treating cellulosic products |
US20080136295A1 (en) * | 2005-03-23 | 2008-06-12 | Aitor Aizpuru Borda | Clothes Drying and Dewrinkling Cabinet |
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US1059820A (en) * | 1912-04-08 | 1913-04-22 | Eduard Rudolph Besemfelder | Method of drying damp materials. |
US1209657A (en) * | 1912-10-07 | 1916-12-26 | Du Pont Powder Co | Apparatus for recovering solvents. |
US1631052A (en) * | 1924-04-07 | 1927-05-31 | Metallbank & Metallurg Ges Ag | Process for the recovery of volatile solvents |
US1981234A (en) * | 1931-04-23 | 1934-11-20 | American Laundry Mach Co | Apparatus for cleaning fabric |
US2019011A (en) * | 1934-04-16 | 1935-10-29 | American Laundry Mach Co | Dry cleaning apparatus |
US2273039A (en) * | 1940-03-19 | 1942-02-17 | Monie S Hudson | Treating wood and wood products |
US2435218A (en) * | 1945-02-26 | 1948-02-03 | Monie S Hudson | Apparatus and method for drying wood |
US2535087A (en) * | 1940-06-06 | 1950-12-26 | Munters Carl Georg | Apparatus for impregnating heat insulating material |
US2723923A (en) * | 1947-10-02 | 1955-11-15 | Munters Carl Georg | Method of impregnating multilayer paper insulation |
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US1059820A (en) * | 1912-04-08 | 1913-04-22 | Eduard Rudolph Besemfelder | Method of drying damp materials. |
US1209657A (en) * | 1912-10-07 | 1916-12-26 | Du Pont Powder Co | Apparatus for recovering solvents. |
US1631052A (en) * | 1924-04-07 | 1927-05-31 | Metallbank & Metallurg Ges Ag | Process for the recovery of volatile solvents |
US1981234A (en) * | 1931-04-23 | 1934-11-20 | American Laundry Mach Co | Apparatus for cleaning fabric |
US2019011A (en) * | 1934-04-16 | 1935-10-29 | American Laundry Mach Co | Dry cleaning apparatus |
US2273039A (en) * | 1940-03-19 | 1942-02-17 | Monie S Hudson | Treating wood and wood products |
US2535087A (en) * | 1940-06-06 | 1950-12-26 | Munters Carl Georg | Apparatus for impregnating heat insulating material |
US2435218A (en) * | 1945-02-26 | 1948-02-03 | Monie S Hudson | Apparatus and method for drying wood |
US2723923A (en) * | 1947-10-02 | 1955-11-15 | Munters Carl Georg | Method of impregnating multilayer paper insulation |
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Publication number | Priority date | Publication date | Assignee | Title |
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US4343840A (en) * | 1981-02-27 | 1982-08-10 | Old-North Manufacturing Company, Inc. | Method and apparatus for treating cellulosic products |
US20080136295A1 (en) * | 2005-03-23 | 2008-06-12 | Aitor Aizpuru Borda | Clothes Drying and Dewrinkling Cabinet |
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