US20140320059A1 - Converter circuit and motor drive control apparatus, air-conditioner, refrigerator, and induction heating cooker provided with the circuit - Google Patents
Converter circuit and motor drive control apparatus, air-conditioner, refrigerator, and induction heating cooker provided with the circuit Download PDFInfo
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- US20140320059A1 US20140320059A1 US14/329,425 US201414329425A US2014320059A1 US 20140320059 A1 US20140320059 A1 US 20140320059A1 US 201414329425 A US201414329425 A US 201414329425A US 2014320059 A1 US2014320059 A1 US 2014320059A1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/42—Circuits or arrangements for compensating for or adjusting power factor in converters or inverters
- H02M1/4208—Arrangements for improving power factor of AC input
- H02M1/4225—Arrangements for improving power factor of AC input using a non-isolated boost converter
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/02—Conversion of dc power input into dc power output without intermediate conversion into ac
- H02M3/04—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters
- H02M3/10—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M3/145—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M3/155—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/156—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
- H02M3/158—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
- H02M3/1584—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load with a plurality of power processing stages connected in parallel
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/02—Conversion of ac power input into dc power output without possibility of reversal
- H02M7/04—Conversion of ac power input into dc power output without possibility of reversal by static converters
- H02M7/06—Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes without control electrode or semiconductor devices without control electrode
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
- H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using dc to ac converters or inverters
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/06—Control, e.g. of temperature, of power
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/02—Conversion of dc power input into dc power output without intermediate conversion into ac
- H02M3/04—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters
- H02M3/10—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M3/145—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M3/155—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/156—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
- H02M3/158—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
- H02M3/1584—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load with a plurality of power processing stages connected in parallel
- H02M3/1586—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load with a plurality of power processing stages connected in parallel switched with a phase shift, i.e. interleaved
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B70/00—Technologies for an efficient end-user side electric power management and consumption
- Y02B70/10—Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
Definitions
- the present invention relates to a converter circuit and a motor drive control apparatus, an air-conditioner, a refrigerator, and an induction heating cooker provided with the circuit.
- a step-down converter and a step-up/step-down converter as well as a step-up converter are usually used as a power factor correction (PFC) circuit.
- PFC power factor correction
- a converter circuit including “a rectification circuit whose input is an AC power source, a first step-up converter circuit connected to the output of the rectification circuit and having at least a first reactor, first switching means and a first diode, a second step-up converter circuit connected to the first step-up converter circuit in parallel and having at least a second reactor, second switching means and a second diode, and a smoothing capacitor connected to outputs of the first step-up converter circuit and the second step-up converter circuit.”
- a rectification circuit whose input is an AC power source
- a first step-up converter circuit connected to the output of the rectification circuit and having at least a first reactor, first switching means and a first diode
- a second step-up converter circuit connected to the first step-up converter circuit in parallel and having at least a second reactor, second switching means and a second diode
- a smoothing capacitor connected to outputs of the first step-up converter circuit and the second step-up converter circuit.
- the present invention is made to solve the above-mentioned problems and its object is to provide a small light-weighted converter circuit capable of reducing switching loss and a motor drive control apparatus, an air-conditioner, a refrigerator, and an induction heating cooker having the circuit.
- the converter circuit according to the present invention includes a rectifier to rectify AC voltages, a first converter section that is connected with the output of the rectifier and has a first reactor, a first switching element, and a first reverse current prevention element, a second converter section that is connected with the output of the rectifier, that has a second reactor, a second switching element, and a second reverse current prevention element, and that is connected in parallel to the first converter section, switching control means that controls the first and the second switching elements, and a smoothing capacitor provided at the output of the first and the second converter sections.
- the switching control means switches the current mode of the current flowing through the first and the second reactors into any of a continuous mode, a critical mode, and a discontinuous mode based on a predetermined condition.
- the present invention includes a first converter section and a second converter section connected with the first converter section in parallel, an inductance required for a reactor can be made small, allowing to achieve a small light-weighted reactor.
- Switching loss can be reduced because a current mode of the current flowing through the first and the second reactors can be switched to any of a continuous mode, a critical mode, and a discontinuous mode based on a predetermined condition.
- FIG. 1 is a configuration diagram of a converter circuit according to Embodiment 1 of the present invention.
- FIG. 2 is a diagram showing an electric signal and a current waveform of each part at a continuous mode operation of the converter circuit.
- FIG. 3 is a diagram showing the electric signal and the current waveform of each part at a discontinuous mode operation of the converter circuit.
- FIG. 4 is a diagram showing the electric signal and the current waveform of each part at a critical mode operation of the converter circuit.
- FIG. 5 is a configuration diagram of the converter circuit according to Embodiment 2 of the present invention.
- FIG. 6 is a diagram illustrating the current waveform of the converter circuit.
- FIG. 7 is a diagram illustrating switching operation of a current mode according to Embodiment 2 of the present invention.
- FIG. 8 is a configuration diagram of the converter circuit according to Embodiment 2 of the present invention.
- FIG. 9 is a configuration diagram of the converter circuit according to Embodiment 3 of the present invention.
- FIG. 10 is a configuration diagram of the converter circuit according to Embodiment 4 of the present invention.
- FIG. 11 is a configuration diagram of the converter circuit according to Embodiment 4 of the present invention.
- FIG. 12 is a configuration diagram of a motor drive circuit according to Embodiment 6 of the present invention.
- FIG. 13 is a configuration diagram of an air-conditioner according to Embodiment 7 of the present invention.
- FIG. 14 is a configuration diagram of a refrigerator according to Embodiment 8 of the present invention.
- FIG. 15 is a configuration diagram of an induction heating cooker according to Embodiment 9 of the present invention.
- FIG. 16 is a diagram showing a configuration of a step-down converter and a step-up/step-down converter.
- FIG. 1 is a configuration diagram of a converter circuit according to Embodiment 1 of the present invention.
- a rectifier 2 that rectifies AC voltage of the commercial power supply 1 is constituted by a bridge connection of four rectifying diodes 2 a - 2 d .
- a step-up converter 3 a which is a first converter section
- a step-down converter 3 b which is a second converter section
- the step-up converter 3 a is constituted by a step-up reactor 4 a , which is a first reactor, a switching element 5 a , which is a first switching element composed of, for example, an IGBT (Insulated Gate Bipolar Transistor), and a reverse current prevention element 6 a , which is a first reverse current prevention means composed of such as a fast recovery diode.
- the step-up converter 3 b is constituted by a step-up reactor 4 b , which is a second reactor, a switching element 5 b , which is a second switching element composed of, for example, the IGBT, and the reverse current prevention element 6 b , which is a second reverse current prevention element composed of, for example, the fast recovery diode. Inductance values of the step-up reactors 4 a and 4 b are mentioned later.
- Switching of the switching elements 5 a and 5 b is controlled by switching control means 7 and the output of the rectifier 2 is boosted.
- Switching elements 5 a and 5 b are provided with a diode FWD (Free Wheeling Diode), which is connected in inverse-parallel, respectively.
- FWD Free Wheeling Diode
- the diode prevents the switching element 5 from being broken caused by a surge generated when the switching element 5 turns off.
- first and second converter sections are step-up converters 3 a and 3 b , respectively.
- the present invention is not limited thereto.
- An arbitrary switching converter may be applied such as a step-up converter, a step-down converter, and a step-up/step-down converter.
- the step-down converter may be used for the first and the second converter sections.
- the step-up/step-down converter may be used for the first and the second converter sections.
- the output of the step-up converter 3 a and the step-up converter 3 b is smoothed by a smoothing capacitor 8 .
- a load (not shown) is connected to the output of the step-up converters 3 a and 3 b and the smoothed output of the step-up converters 3 a and 3 b is applied.
- step-up reactor 4 an inductance value of the step-up reactors 4 a and 4 b (hereinafter, simply referred to as a “step-up reactor 4 ” unless discriminated).
- the inductance value L of the step-up reactor 4 configured as the above is defined by formula 1 as follows.
- fc is a switching frequency
- Vin an input voltage
- Vo an output voltage
- Pin an input power ripple rate
- K a current ripple rate
- the larger the current ripple rate K of the current flowing through the step-up reactor 4 the smaller the inductance value L. Accordingly, since by making the current flowing through the step-up reactor 4 to be the peak critical mode or discontinuous mode (to be mentioned later), the current value becomes larger than the average current value to increase the current ripple rate K, the inductance value L required for the step-up reactor 4 can be made small. Hence, the value obtained from the above Formula 1 is used for the inductance value L of the step-up reactor 4 when the current flowing through the step-up reactor 4 is made to be the critical mode or the discontinuous mode.
- the AC voltage of the commercial power supply 1 is rectified by the rectifier 2 .
- the output of the rectifier 2 is branched into two current paths by the step-up converters 3 a and 3 b connected in parallel.
- the branched current flows through the step-up reactors 4 a and 4 b .
- Switching of the switching elements 5 a and 5 b is controlled by switching control means 7 and the output of the rectifier 2 is boosted.
- the switching control means 7 controls switching of the switching elements 5 a and 5 b to control a current mode and a phase difference of the current flowing into the step-up reactors 4 a and 4 b .
- the switching operation will be mentioned later.
- FIG. 2 is a diagram showing an electric signal and a current waveform of each part at a continuous mode operation of the converter circuit.
- FIG. 3 is a diagram showing an electric signal and a current waveform of each part at a discontinuous mode operation of the converter circuit.
- FIG. 4 is a diagram showing an electric signal and a current waveform of each part at a critical mode operation of the converter circuit.
- the current flowing through the step-up reactor 4 a linearly increases when the switching element 5 a turns on and linearly decreases when the switching element 5 a turns off.
- the current flowing through the step-up reactor 4 b linearly increases when the switching element 5 b turns on and linearly decreases when the switching element 5 b turns off as well.
- switching element 5 In the switching operation of the switching elements 5 a and 5 b (hereinafter, simply referred to as “switching element 5 ” unless discriminated) as shown in FIG. 2 , the operation condition in which the current flowing through the step-up reactor 4 does not become 0 (zero) even if being reduced, is called a continuous mode.
- switching element 5 the operation condition in which the current flowing through the step-up reactor 4 does not become 0 (zero) even if being reduced, is called a continuous mode.
- FIG. 3 the operation condition, in which an interval exists where the current flowing through the step-up reactor 4 decreases to 0 (zero), is called a discontinuous mode.
- the operation condition, in which the switching element 5 turns on at the moment when the current flowing through the step-up reactor 4 decreases to 0 (zero) while the switching element 5 turns off, is called a critical mode from a meaning that it is a boundary between the continuous mode and the discontinuous mode.
- the inductance value L of the step-up reactor 4 employs a value defined when the current flowing through the step-up reactor 4 is made to be the critical mode or the discontinuous mode. As shown in FIGS. 4 and 3 , switching of the switching elements 5 a and 5 b is controlled by the switching control means 7 such that the current flowing through the step-up reactors 4 a and 4 b becomes the critical mode or the discontinuous mode.
- the switching control means 7 controls the current flowing through the step-up reactors 4 a and 4 b with a phase shift so that a predetermined phase difference is created (for example, a phase difference of 180 degrees constant, respectively) as shown in FIGS. 3 and 4 .
- the step-up converter 3 is made to have two systems and operated such that the current flowing each step-up reactor 4 becomes the critical mode the critical mode or the discontinuous mode. Therefore, two components are necessary that constitutes each step-up converter 3 .
- the inductance value L required for the step-up reactor 4 can be made small, achieving the step-up reactor 4 to be small and light-weighted.
- step-up reactor 4 material cost of the step-up reactor 4 itself can be reduced, wiring can be reduced by making step-up reactor 4 on-board, and noise-resistance can be improved.
- the small step-up reactor 4 can be provided by dividing itself into two, allowing design intending to improve degree-of-freedom of installing components in the circuit, to improve assembling efficiency, and to reduce mistakes.
- step-up reactor 4 occupying a greater part of circuitry capacity small and light-weighted, it becomes possible to reinforce merits such as to make the product itself small and light-weighted.
- an FWD is provided in inverse-parallel to the switching elements 5 a and 5 b . Because of this, the switching element 5 can be protected from breakdown caused by a surge generated in the wiring impedance where one end of the step-up reactor 4 , one end of the switching element 5 , and one end of the reverse current prevention element 6 are connected when the switching element 5 turns off.
- the input current can be operated in the continuous mode while each step-up reactor 4 is operated in the critical mode or the discontinuous mode. Harmonics currents of the input current can be suppressed, resultantly.
- the input current is an addition of currents flowing through the step-up reactors 4 a and 4 b .
- the phase difference of currents flowing the step-up reactors 4 a and 4 b is controlled by 180 degrees (reverse phase) in the switching control means 7 , the level of the current ripple of the input current becomes the smallest, allowing to reduce high-frequency components of the input current. Then, the frequency of the current ripple of the input current is twice the switching frequency.
- the current ripple of the input current causes noises or vibrations at the doubled frequency of the switching frequency when controlling the phase difference by 180 degrees (reverse phase).
- the phase difference of the current flowing through the step-up reactors 4 a and 4 b to randomly vary within a predetermined range such as a random value around 180 degrees instead of 180 degrees constant, the component of the doubled switching frequency can be reduced and the noise can be suppressed.
- phase difference difference calculation section (not shown) that obtains random numbers in the range of, for example, ⁇ 1 to 1 from a random number generation section (not shown)
- a difference of the phase difference is calculated by multiplying the maximum value 180 degrees of the difference of the phase difference by the random number.
- a random number centering around 180 degrees is obtained as phase difference of the current flowing through the step-up reactors 4 a and 4 b.
- Embodiment 1 operation is performed so that the current mode flowing through the step-up reactor 4 becomes the critical mode or the discontinuous mode.
- Embodiment 2 by switching the current mode during operation, operation taking advantage of each current mode is possible.
- the current ripple is smaller than the critical mode and the discontinuous mode, allowing to suppress the generation of harmonics components of the input current.
- the switching frequency becomes higher than the critical mode and the discontinuous mode, causing a large switching loss in the switching element 5 and the reverse current prevention element 6 .
- the current ripple rate becomes smaller than the discontinuous mode, enabling generation of the high-frequency components of the input current to be suppressed.
- the switching frequency becomes higher than the discontinuous mode, causing a large switching loss in the switching element 5 and the reverse current prevention element 6 .
- the switching control means 7 in Embodiment 2 switches the mode of the current flowing through the step-up reactors 4 a and 4 b into any of the continuous mode, the critical mode, and the discontinuous mode based on a predetermined condition.
- FIG. 5 is a configuration diagram of the converter circuit according to Embodiment 2 of the present invention.
- the converter circuit further includes current detection means 20 that detects the input current input to the step-up converters 3 a and 3 b in addition to the configuration of the above Embodiment 1.
- the inductance value L of the step-up reactor 4 employs the value defined by the above Formula 1 when the current flowing through the step-up reactor 4 is in the critical mode.
- the critical mode is switched to the discontinuous mode to be mentioned later. Therefore, it is necessary to define the value L in the critical mode in which the current ripple is smaller.
- the switching control means 7 switches the mode of the current flowing through the step-up reactor 4 based on the magnitude (level) of the input current detected by current detection means 20 .
- the switching control means 7 is set with 30% of the peak value of the input current being a threshold, for example.
- a threshold for example.
- the magnitude (level) of the detected input current is equal to or larger than the threshold, switching of the switching element 5 is controlled so that the current flowing through the step-up reactor 4 becomes the critical mode.
- the magnitude (level) of the detected input current is less than the threshold, switching of the switching element 5 is controlled so that the current flowing through the step-up reactor 4 becomes the discontinuous mode.
- FIG. 6 is a diagram illustrating the current waveform of the converter circuit.
- FIG. 7 is a diagram illustrating switching operation of the current mode according to Embodiment 2 of the present invention.
- FIGS. 6 and 7 the current waveform and switching waveform of the step-up reactor 4 a shown in FIG. 4 are expressed with the time axis being magnified. Waveforms shown in FIGS. 6 and 7 are typically shown for expressing the switching operation, not being the actually measured waveforms.
- the switching frequency of the switching element 5 is substantially shorter than that of the commercial power supply 1 (input voltage waveform).
- the current in the critical mode varies in proportion to the input voltage input to the step-up converter 3 a .
- the switching frequency becomes low in the vicinity of the peak of the current and high in the vicinity of the zero cross point.
- FIG. 7 shows the current waveform and switching waveform when the current mode is switched based on the above operation. As shown in FIG. 7 , in the vicinity of the peak of the current, the operation becomes the critical mode, and in the vicinity of the zero cross point the discontinuous mode.
- the switching frequency becomes high compared with the discontinuous mode by making the current mode to be the critical mode, however, contribution of the input current to the suppression of harmonics components is large in the critical current mode. Accordingly, the effect of suppressing the harmonics components can be maintained.
- the effect of suppressing the harmonics components becomes smaller by making the current to be the discontinuous mode, however, the switching loss can be decreased by reducing the switching frequency.
- the threshold is 30% of the input current
- the present invention is not limited thereto.
- the threshold is set larger such as 50% of the input current, the range of the discontinuous mode can be expanded, allowing to reduce much more switching loss.
- the range of the critical mode can be expanded, allowing to reduce much more harmonics components of the input current.
- switching control means 7 switches the mode of the current flowing through the step-up reactors 4 a and 4 b based on the switching frequency of the switching element 5 .
- a predetermined frequency is set as the threshold in advance.
- the switching frequency is less than the threshold, the mode of the current flowing through the step-up reactor 4 is switched into the critical mode.
- the switching frequency is equal to or larger than the threshold, the mode of the current flowing through the step-up reactor 4 is switched into the discontinuous mode.
- the switching frequency in the vicinity of the peak region where the switching frequency is low, the switching frequency becomes high compared with the discontinuous mode by making the current mode to be the critical mode, however, contribution of the input current to the suppression of harmonics components is large in the critical mode. Accordingly, the effect of suppressing the harmonics components can be maintained.
- the switching element 5 can be prevented from breakdown and used in more suitable environment.
- the switching control means 7 switches the current mode flowing through the step-up reactor 4 based on the output voltage.
- FIG. 8 is a configuration diagram of a converter according to Embodiment 2 of the present invention.
- the converter circuit is further provided with output power detection means 30 that detects the output power of the step-up converters 3 a and 3 b in addition to the configuration of Embodiment 1.
- output power detection means 30 that detects the output power of the step-up converters 3 a and 3 b in addition to the configuration of Embodiment 1.
- the other configurations are the same as that of Embodiment 1. The same signs will be given to the same configurations.
- the inductance L of the step-up reactor 4 employs the value defined by the above formula 1 when the current flowing therethrough is made to be the critical mode.
- the switching control means 7 switches the current mode flowing through the step-up reactor 4 based on the output voltage detected by the output power detection means 30 .
- a predetermined output power is set at the switching control means 7 as the threshold.
- the switching element 5 is controlled such that the current mode flowing through the step-up reactor 4 becomes the critical mode.
- the switching element 5 is controlled such that the current mode flowing through the step-up reactor 4 becomes the discontinuous mode.
- the switching frequency is high compared with the discontinuous mode by making the current mode to be the critical mode, however, contribution of the input current to the suppression of harmonics components is large in the critical current mode. Accordingly, the effect of suppressing the high-frequency components can be maintained.
- the switching control means 7 switches the current mode flowing through the step-up reactor 4 based on the circuit efficiency.
- the converter circuit includes the current detection means 20 shown in the above-mentioned FIG. 5 and the output power detection means 30 shown in the above-mentioned FIG. 8 .
- the other configurations are the same as that of Embodiment 1.
- the predetermined circuit efficiency is set as the threshold.
- the switching control means 7 obtains the circuit efficiency based on the detected input current and the output power. Then, if the obtained circuit efficiency is less than the threshold, when the mode of the current flowing through the step-up reactor 4 is the critical mode, it is switched into the discontinuous mode. When the continuous mode, it is switched into the critical mode or the discontinuous mode.
- the switching control means 7 switches the mode of the current flowing through the step-up reactor 4 based on the output voltage, the output voltage command, of the changed values of the output voltage command.
- the switching control means 7 Into the switching control means 7 , information on the output voltage command that specifies the output voltage of the step-up converter 3 is input. Then, the switching control means 7 controls the switching element 5 according to the input output voltage command to specify the output voltage of the step-up converter 3 .
- a predetermined value or a range is preset as a threshold, with which the current ripple becomes large against the output voltage, the output voltage command, or the changed values of the output voltage.
- the other configurations are the same as that of Embodiment 1.
- a value defined by the above formula 1 is employed when the current flowing through the step-up reactor 4 is in the continuous mode.
- the object is to make it operate in the continuous mode in which the current ripple is smaller.
- the switching control means 7 switches the mode of the current flowing through the step-up reactor 4 into the continuous mode when the output voltage, the output voltage command, or the changed value of the output voltage command is the predetermined value or in the region where the current ripple becomes large.
- the current can be switched into the continuous mode where the current ripple is smaller to be able to suppress the harmonics component.
- Embodiments 1 or 2 descriptions are given to the case where the step-up converter has two systems.
- Embodiment 3 the converter of three or more systems will be employed.
- FIG. 9 is a configuration diagram of the converter circuit according to Embodiment 3 of the present invention.
- the converter circuit in Embodiment 3 includes the step-up converter 3 c connected with the step-up converters 3 a and 3 b in parallel in addition to the configuration of Embodiment 1.
- the step-up converter 3 c is constituted by the step-up reactor 4 c , which is the reactor of the present invention, and such as IGBT, a switching element 5 c , which is a switching element of the present invention, such as a fast recovery diode, and a reverse current prevention element 6 c , which is a reverse current prevention element of the present invention.
- the other configurations are the same as that of Embodiment 1. The same signs will be given to the same configurations.
- Such a configuration allows the input current, which is an addition of currents flowing through each step-up reactor 4 , to have much smaller current ripple to further improve the harmonics current suppression effect.
- the current flowing through the step-up reactor 4 , switching element 5 , reverse current prevention element 6 of each step-up converter 3 becomes further smaller and elements having further smaller capacity can be selected.
- FIG. 9 shows a case where the step-up converter 3 has three systems, however, the present invention is not limited thereto.
- the step-up converter 3 may be connected for an arbitrary number (N) that is three systems or more in parallel.
- the input current is the addition of currents flowing through each step-up reactor 4 .
- the current ripple of the input current becomes minimum at 360/N degrees.
- the current ripple frequency of the input current becomes N times of the switching frequency.
- the current ripple of the input current may cause noises at the frequencies which is N times of the switching frequency.
- the phase difference of the current flowing through each step-up reactor to be made to change only for several times in the vicinity of 360/N, components of N times of the switching frequency can be reduced and noises can be suppressed.
- the change of the phase difference can be changed at random by a phase difference difference calculation section and the like within a predetermined area like the above Embodiment 1.
- the current flowing through the step-up reactor 4 , switching element 5 , reverse current prevention element 6 can be made smaller and elements having much smaller capacity can be selected.
- the mode of the current flowing through the step-up reactor 4 can be switched into any of the continuous mode, the critical mode, or the discontinuous mode based on trade-off between the number (N) of the system of the step-up converter 3 and the current mode.
- N the number of the system of the step-up converter 3
- a variety of configurations are possible such as a configuration operable under the continuous mode when focusing on the suppression effect of the harmonics components, the configuration operable under the critical mode when focusing on small and light-weighted type, a configuration operable under the discontinuous mode when focusing on low loss.
- FIG. 10 is a configuration diagram of the converter circuit according to Embodiment 4 of the present invention.
- the rectifier 2 that rectifies the AC voltage of the commercial power supply 1 is configured to bridge-connect four rectifying diodes 2 a to 2 d .
- the step-up converter 3 a and the step-up converter 3 b are connected in parallel.
- the step-up converter 3 a is composed of the step-up reactor 4 a , switching element 5 a such as an IGBT, the reverse current prevention element 6 a such as a fast recovery diode.
- the step-up converter 3 b is also composed of the step-up reactor 4 b , the switching element 5 b such as an IGBT, the reverse current prevention element 6 bv such as a fast recovery diode.
- the switching elements 5 a and 5 b are controlled by the switching control means 7 to boost the output of the rectifier 2 .
- the inductance L of the step-up reactors 4 a and 4 b employs the values defined by the above formula 1 when the current flowing therethrough is made to be the critical mode or discontinuous mode like the above-mentioned Embodiment 1.
- Switching elements 5 a and switching elements 5 b are provided with a FWD connected in inverse-parallel, respectively.
- the diode prevents the switching element 5 from being broken caused by a surge generated when the switching element 5 turns off.
- the step-up converter 3 is not limited, but any switching converter can be applied such as a step-up converter, a step-down converter, a step-up/step-down converter.
- the output of the step-up converter 3 a and the step-up converter 3 b is smoothed by the smoothing capacitor 8 .
- a load (not shown) is connected to the output of the step-up converters 3 a and 3 b and the output of the smoothed step-up converters 3 a and 3 b is applied.
- opening and closing means 9 a is provided composed of a switching element that opens and closes the output of the step-up converter 3 a .
- opening and closing means 9 b is provided composed of a switching element that opens and closes the output of the step-up converter 3 b .
- the opening and closing control means 40 is provided that controls the opening and closing of the opening and closing means 9 a and 9 b.
- both opening and closing means 9 a and 9 b are on state, the circuit configuration is the same as that of the above Embodiment 1.
- the AC voltage of the commercial power supply 1 is rectified by the rectifier 2 like the above Embodiment 1.
- the output of the rectifier 2 is branched into two current paths by the step-up converters 3 a and 3 b connected in parallel.
- the branched current flows into the step-up reactors 4 a and 4 b , switching of the switching elements 5 a and 5 b being controlled by the switching control means 7 , and the output of the rectifier 2 being boosted.
- the switching control means 7 controls switching of the switching elements 5 a and 5 b to control the current mode and phase difference of the current flowing through the step-up reactors 4 a and 4 b .
- the switching operation is the same as that of the above Embodiment 1.
- the converter circuit of the present embodiment is provided with the opening and closing means 9 a and 9 b controlled by the opening and closing control means 40 .
- the opening and closing control means 40 opens and closes at least either of the opening and closing means 9 a or 9 b based on a predetermined condition to operate both or either of the step-up converters 3 a or 3 b . That is, when the opening and closing means 9 a is made to on and the opening and closing means 9 b is made to off, the step-up converter 3 a can be made to be a used state and the step-up converter 3 b can be made to be a stop state. Alternatively, when the opening and closing means 9 a is made to off and the opening and closing means 9 b is made to on, the step-up converter 3 a can be made to be the stop state and the step-up converter 3 b can be made to be the used state.
- Use conditions Switching of use conditions of the step-up converters 3 a and 3 b by the opening and closing means 9 a and 9 b (hereinafter, simply referred to as “use conditions”) is performed by providing a threshold value with the input current level, the switching frequency, the circuit efficiency, the output power, and so on. Descriptions will be given to the predetermined condition to switch the use conditions and concrete examples thereof as follows.
- current detection means 20 is provided that detects the input current input to the step-up converters 3 a and 3 b like the above-mentioned Embodiment 2 ( FIG. 5 ).
- the opening and closing control means 40 switches on-off of the opening and closing means 9 a and 9 b based on the magnitude (level) of the input current detected by the current detection means 20 .
- the opening and closing control means 40 is set with 30% of the peak value of the input current being the threshold, for example.
- both opening and closing means 9 a and 9 b are made to be on and both step-up converters 3 a and 3 b are made to be in the used state.
- the switching frequency cannot be made to be constant during the operation in the critical mode. While the switching frequency is low in the vicinity of the peak of the input current, it is high in the vicinity of the zero cross. Thereby, the opening and closing control means 40 switches on-off of the opening and closing means 9 a and 9 b based on the switching frequency of the switching element 5 .
- a predetermined frequency is set as a threshold.
- information on the switching frequency is input from the switching control means 7 . If the switching frequency is less than the threshold, both opening and closing means 9 a and 9 b becomes on and both step-up converters are made to be the used state.
- the threshold of the switching frequency set at the opening and closing control means 40 is set according to the specification of the switching element 5 , for example, the switching element 5 can be prevented from breakdown and used under more favorable environment.
- the opening and closing control means 40 switches on-off of the opening and closing means 9 a and 9 b based on the output power.
- the output power detection means 30 is provided that detects the output power of the step-up converters 3 a and 3 b.
- the opening and closing control means 40 switches on-off of the opening and closing means 9 a and 9 b based on the output power detected by the output power detection means 30 .
- a predetermined output power is set as a threshold in advance.
- both opening and closing means 9 a and 9 b are turned on and both step-up converters 3 a and 3 b are made to be the used state.
- opening and closing means 9 a or 9 b is turned on and the other off, and either step-up converter 3 a or 3 b is made to be the used state.
- the frequency of on-off switching is low for the opening and closing means 9 a and 9 b when the current mode is switched based on the output power like the above, allowing to perform control with a simpler program.
- the opening and closing control means 40 switches on-off of the opening and closing means 9 a and 9 b based on the circuit efficiency.
- the current detection means 20 and the output power detection means 30 are provided.
- a predetermined circuit efficiency value is set as a threshold in advance.
- the opening and closing control means 40 obtains the circuit efficiency based on the detected input current and the output power.
- either opening and closing means 9 a or 9 b is turned on, the other off, and either step-up converter 3 a or 3 b is made to be the used state.
- both opening and closing means 9 a and 9 b are turned on and both step-up converters 3 a and 3 b are made to be the used state.
- step-up converter 3 a or 3 b By making either step-up converter 3 a or 3 b to be in the used state when the circuit efficiency is decreased, no operation loss occurs in the step-up converter 3 under the stop state, allowing to improve the circuit efficiency.
- the opening and closing control means 40 switches on-off of the opening and closing means 9 a and 9 b based on the output voltage, the output voltage command, or the changed value of the output voltage command.
- the switching control means 7 controls the switching element 5 according to the output voltage command to set the output voltage of the step-up converter 3 .
- the opening and closing control means 40 To the opening and closing control means 40 , information on the output voltage command is input. To the opening and closing control means 40 , the predetermined value or range is set in advance as the threshold, for which the current ripple becomes large against the output voltage, the output voltage command, or the changed values of the output voltage command.
- the opening and closing control means 40 turns both opening and closing means 9 a and 9 b on and makes both step-up converters 3 a and 3 b to be used state when the output voltage, the output voltage command, or the changed value of the output voltage command is the predetermined value or in the area.
- step-up converters 3 a and 3 b By making both step-up converters 3 a and 3 b to be the used state, the current ripple of the input current can be made small and harmonic components can be suppressed when the output voltage command changes and the current ripple increases.
- the opening and closing control means 40 switches on-off of the opening and closing means 9 a and 9 b at an arbitrary period to switch the used state and the stop state of the step-up converters 3 a and 3 b at an arbitrary period.
- step-up reactor 4 temperature rise in the step-up reactor 4 , switching element 5 , and reverse current prevention element 6 constituting the step-up converter 3 can be suppressed and the converter circuit can be more efficiently operated.
- Embodiment 4 by adjusting the phase difference of the current flowing through the step-up reactors 4 a and 4 b to be 180 degrees or a random value centering around 181 degrees, harmonics of the input current and noise vibrations caused by the current ripple can be suppressed.
- Embodiment 4 the case where the step-up converter 3 has two systems is explained.
- the present invention is not limited thereto, but a plurality of systems may be connected in parallel for the step-up converter 3 as shown in FIG. 11 , for example. Through such a configuration, the same effect as Embodiment 3 can be obtained.
- the current mode flowing through the step-up reactors 4 is switched based on the predetermined condition.
- the use condition of the step-up converters 3 a and 3 b is switched based on the predetermined condition.
- the switching of the use condition of the step-up converters 3 a and 3 b and the switching of the current mode flowing through the step-up reactors 4 are performed simultaneously based on the predetermined condition.
- the opening and closing control means 40 turns both opening and closing means 9 a and 9 b on and makes both step-up converters 3 a and 3 b to be used state.
- the switching control means 7 controls the switching of the switching element 5 so that the current mode flowing through the step-up reactor 4 is made to be the critical mode or the discontinuous mode.
- the opening and closing control means 40 turns either opening and closing means 9 a or 9 b on and the other off to make either step-up converter 3 a or 3 b to be used state.
- the switching control means 7 controls the switching of the switching element 5 so that the current mode flowing through the step-up reactor 4 is made to be the continuous mode.
- step-up converters 3 a and 3 b to be used state and making the current mode to be the critical mode or the discontinuous mode, not only the current flowing through components of each step-up converter 3 can be suppressed, but also the current ripple flowing through the step-up reactor 4 can be made large, and the switching loss can be reduced because of the decrease in the switching frequency.
- step-up converter 3 a or 3 b In the area near the zero cross where the input current is small, by making either the step-up converter 3 a or 3 b is made to be the used state and the current to be the continuous mode, no operation loss occurs in the step-up converter 3 under the stop state, allowing the circuit loss to be reduced, and at the same time, the ripple of the input current is made small, allowing the harmonics component to be suppressed.
- the opening and closing control means 40 turns both opening and closing means 9 a and 9 b on and makes both step-up converters 3 a and 3 b to be used state.
- the switching control means 7 controls the switching of the switching element 5 so that the current mode flowing through the step-up reactor 4 to be the critical mode or the discontinuous mode.
- the opening and closing control means 40 turns either opening and closing means 9 a or 9 b on and the other off and makes either step-up converter 3 a or 3 b to be used state.
- the switching control means 7 controls the switching of the switching element 5 so that the current flowing through the step-up reactor 4 to be the continuous mode.
- step-up converters 3 a and 3 b are used state and making the current mode to be the critical mode or the discontinuous mode, the current flowing through components of each step-up converter 3 can be suppressed, and at the same time, the current ripple flowing through the step-up reactor 4 can be made large, allowing the switching loss to be reduced because of the decrease in the switching frequency.
- step-up converter 3 a or 3 b In the area where switching frequency is high, by making either step-up converter 3 a or 3 b to be the used state, and making the current to be the continuous mode, no operation loss occurs in the step-up converter 3 under the stop state, the circuit loss being reduced, the ripple of the input current being made small, allowing the harmonics components to be suppressed.
- the opening and closing control means 40 turns both opening and closing means 9 a and 9 b on and makes both step-up converters 3 a and 3 b to be used state.
- the switching control means 7 controls the switching of the switching element 5 so that the current mode flowing through the step-up reactor 4 to be the critical mode or the discontinuous mode.
- the opening and closing control means 40 turns either opening and closing means 9 a or 9 b on and the other off and makes either step-up converter 3 a or 3 b to be used state.
- the switching control means 7 controls the switching of the switching element 5 so that the current mode flowing through the step-up reactor 4 to be the critical mode or the discontinuous mode.
- step-up converters 3 a and 3 b are used state, the current flowing through components of each step-up converter 3 can be suppressed, and by making the current to be the critical mode or the discontinuous mode, the switching loss can be reduced because of the decrease in the switching frequency.
- step-up converter 3 a or 3 b In the case of low load, by making either step-up converter 3 a or 3 b to be the used state, and making the current to be the continuous mode, no operation loss occurs in the step-up converter 3 under the stop state, loss of the circuit being reduced, the ripple of the input current being made small, allowing the harmonics components to be suppressed.
- the opening and closing control means 40 turns either opening and closing means 9 a or 9 b on and the other off, and makes either step-up converter 3 a or 3 b to be used state.
- the switching control means 7 switches the current flowing through the step-up reactor 4 to the discontinuous mode when it is in the critical mode and vice versa.
- the circuit efficiency decreases, by making either step-up converter 3 a or 3 b to be used state, no operation loss occurs in the step-up converter 3 under the stop state, and the circuit efficiency can be improved.
- the circuit efficiency can be improved by reducing the switching frequency to decrease the switching loss.
- the output voltage command is input that sets the output voltage of the step-up converter 3 .
- the switching control means 7 controls the switching element 5 to set the output voltage of the step-up converter 3 .
- the opening and closing control means 40 makes both opening and closing means 9 a and 9 b to be on and makes both step-up converter 3 a and 3 b in the used state.
- the switching control means 7 controls the switching of the switching element 5 so that the current flowing through the step-up reactor 4 becomes the continuous mode.
- the ripple of the input current can be made to be small and harmonics components can be suppressed by making both step-up converters 3 a and 3 b to be the used state and making the current mode to be the continuous mode.
- the use condition and the current mode are switched.
- the current mode may be switched according to the opening closing conditions of the opening and closing means 9 a and 9 b.
- the switching control means 7 may be adapted to switch the current flowing through the step-up reactors 4 a and 4 b into any of the continuous mode, the critical mode, and the discontinuous mode.
- both opening and closing means 9 a and 9 b are on state and both step-up converters 3 a and 3 b are in the used state
- the current flowing through the step-up reactor 4 a and 4 b is made to be the critical mode or the discontinuous mode.
- the current flowing through the step-up reactor 4 under the used state is made to be the continuous mode.
- step-up converters 3 a and 3 b are in the used state, by making the current to be the critical mode or the discontinuous mode, the switching loss can be reduced.
- the input current becomes an addition of two current paths by the step-up converters 3 a and 3 b and operates under the continuous mode, the ripple of the input current can be made small to suppress the harmonics components.
- step-up converter 3 a or 3 b By making either step-up converter 3 a or 3 b in the used state and making the current to be the continuous mode, no operation loss occurs in the step-up converter 3 under the stop state, and the loss in the circuit can be reduced. Since the step-up converter 3 under the used state operates in the continuous mode, the ripple of the input current can be made small and harmonics components can be suppressed.
- Embodiment 5 like the above Embodiment 1, by adjusting the phase difference of the current flowing through the step-up reactors 4 a and 4 b to be 180 degrees or a random value centering therearound, harmonics components of the input current and noises or vibrations caused by the current ripple can be suppressed.
- Embodiment 5 descriptions are given to the case where the step-up converter 3 includes two systems. However, the present invention is not limited thereto, and a plurality system of the step-up converter 3 may be connected in parallel like Embodiment 3. Through such a configuration, the same effect as the above Embodiment 3 can be obtained.
- Embodiment 6 an example of configuration is shown where a motor drive control apparatus is made to be an object load regarding the converter circuit of the above Embodiments 1 to 5.
- FIG. 12 is a configuration diagram of the motor drive control apparatus according to Embodiment 6 of the present invention.
- the rectifier 2 that rectifies the AC voltage of the commercial power supply 1 is constituted by four bridge-connected rectifying diodes 2 a to 2 d .
- the step-up converters 3 a and 3 b are connected in parallel.
- the step-up converter 3 a is constituted by a step-up reactor 4 a , a switching element 5 a such as an IGBT, and a reverse current prevention element 6 a such as a fast recovery diode.
- the step-up converter 3 b is constituted by the step-up reactor 4 b , the switching element 5 b such as the IGBT, and the reverse current prevention element 6 b such as a fast recovery diode, as well.
- switching control means 7 By switching control means 7 , the switching of the switching elements 5 a and 5 b is controlled and the output of the rectifier 2 is boosted.
- An FRD is provided which is connected in inverse-parallel with the switching elements 5 a and 5 b , respectively.
- the FRD prevents the switching element 5 from breakdown by the surge that is generated when the switching element 5 turns off.
- the step-up converter 3 is not limited, but any switching converter may be applied such as a step-up converter, a step-down converter, a step-up/step-down converter.
- the output of the step-up converters 3 a and 3 b is smoothed by the smoothing capacitor 8 .
- a load 10 is connected with the output of the step-up converters 3 a and 3 b and the smoothed output of the step-up converters 3 a and 3 b is applied.
- the load 10 is constituted by an inverter circuit 11 that converts the output of the step-up converters 3 a and 3 b into AC voltage and a motor 12 connected with the inverter circuit 11 .
- the inverter circuit 11 is constituted by bridge-connected switching elements 11 a to 11 f .
- a fast recovery diode is built-in in inverse-parallel.
- the built-in fast recovery diode functions to flow a free-wheeling current when the switching elements 11 a to 11 f turn off.
- the inverter circuit 11 is subjected to PWM control, for example, by the inverter drive means 50 to convert input DC voltage into AC voltage having arbitrary voltages and frequencies to drive the motor 12 .
- the motor drive control apparatus is constituted by the converter circuit, the inverter circuit 11 , and inverter drive means 50 .
- FIG. 12 descriptions are given to a case where the load 10 composed of the inverter circuit 11 and the motor 12 is provided with the converter circuit of Embodiment 1.
- the present invention is not limited thereto, but the load 10 composed of the inverter circuit 11 and the motor 12 may be provided with any configuration of the above Embodiments 1 to 5.
- FIG. 13 is a configuration diagram of an air-conditioner according to Embodiment 7 of the present invention.
- an air-conditioner includes an outdoor unit 310 and an indoor unit 320 .
- the outdoor unit 310 includes a refrigerant compressor 311 that is connected with a refrigerant circuit, not shown, and configures a refrigerant cycle and a blower 312 for the outdoor unit that blows in a heat exchanger, not shown.
- the refrigerant compressor 311 and the blower 312 for the outdoor unit are driven by a motor 12 that is controlled by the motor drive control apparatus according to the above Embodiment 6. It goes without saying that the same effect as the above Embodiments 1 to 6 can be obtained by operating the motor 12 with such a configuration.
- FIG. 14 is a configuration diagram of a refrigerator according to Embodiment 8 of the present invention.
- a refrigerator 400 includes a refrigerant compressor 401 that configures a refrigeration cycle connected with a refrigeration circuit, not shown, and a cool air circulation blower 404 that that sends cool air generated in a cooler 403 installed in a cooling compartment 402 to refrigerating compartment, freezing compartment, and the like.
- the refrigerant compressor 401 and the cool air circulation blower 404 are driven by the motor 12 that is controlled by the motor drive control apparatus according to the above Embodiment 6. It goes without saying that the same effect as the above Embodiments 1 to 6 can be obtained by operating the motor 12 with such a configuration.
- Embodiment 9 an example of configuration is shown when an induction heating cooker is made to be an object load regarding the converter circuit of the above Embodiments 1 to 5.
- FIG. 15 is a configuration diagram of the induction heating cooker according to Embodiment 9 of the present invention.
- the rectifier 2 that rectifies the AC voltage of the commercial power supply 1 is constituted by four bridge-connected rectifying diodes 2 a to 2 d .
- the step-up converters 3 a and 3 b are connected in parallel.
- the step-up converter 3 a is constituted by a step-up reactor 4 a , a switching element 5 a such as an IGBT, and a reverse current prevention element 6 a such as a fast recovery diode.
- the step-up converter 3 b is constituted by the step-up reactor 4 b , the switching element 5 b such as the IGBT, and the reverse current prevention element 6 b such as the fast recovery diode, as well.
- switching control means 7 By switching control means 7 , the switching of the switching elements 5 a and 5 b is controlled and the output of the rectifier 2 is boosted.
- An FRD is provided which is connected in inverse-parallel with the switching elements 5 a and 5 b , respectively.
- the FRD prevents the switching element 5 from breakdown by the surge that is generated when the switching element 5 turns off.
- the step-up converter 3 is not limited, but any switching converter may be applied such as a step-up converter, a step-down converter, a step-up/step-down converter.
- the output of the step-up converters 3 a and 3 b is smoothed by the smoothing capacitor 8 .
- a load 10 is connected with the output of the step-up converters 3 a and 3 b and the smoothed output of the step-up converters 3 a and 3 b is applied.
- the load 10 is constituted by an inverter circuit 11 that converts the output of the step-up converters 3 a and 3 b into AC voltage and a load circuit 13 connected with the inverter circuit 11 .
- the inverter circuit 11 is constituted by bridge-connecting switching elements 11 a to 11 f.
- the inverter circuit 11 is driven by the inverter drive means 50 to convert the DC voltage smoothed by the smoothing capacitor 8 .
- a load circuit 13 composed of an induction heating coil 14 and a resonance capacitor 15 is connected.
- a high-frequency voltage converted by the inverter circuit 11 is applied to the load circuit 13 .
- an object to be heated (not shown) mounted on the induction heating cooker is subjected to induction heating.
- FIG. 15 a case is shown where the load 10 composed of the inverter circuit 11 and the load circuit 13 is provided with the converter circuit of the above Embodiment 1.
- the present invention is not limited thereto, but the load 10 composed of the inverter circuit 11 and the load circuit 13 may be provided with any configuration of the above Embodiments 1 to 5.
- the switching elements can be shared and cost reduction is made possible eventually by selecting the number of the step-up converters which can be configured by the switching elements 5 used in the converter circuit and the switching elements 11 a to 11 f used in the inverter circuit 11 having the same capacity.
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Abstract
A converter circuit capable of being compact and light-weight and capable of reducing switching loss, a motor drive control apparatus, an air-conditioner, a refrigerator, and an induction heating cooker provided with the circuit. The converter circuit including: a step-up converter including a rectifier, a step-up reactor, a switching element, and a reverse current prevention element; a step-up converter having a step-up reactor, a switching element, and a reverse current prevention element and connected in parallel with the step-up converter; switching control unit that controls switching elements; and a smoothing capacitor that is provided at the output of the step-up converters. The switching control unit switches the current mode of the current flowing through the step-up reactors into any of a continuous mode, a critical mode, and a discontinuous mode based on a predetermined condition.
Description
- This application is a divisional application of prior application Ser. No. 13/058,401 filed Feb. 10, 2011, which is a National Stage of Application No. PCT/JP2009/055109 filed Mar. 17, 2009, the entire contents of each of which are incorporated by reference herein.
- The present invention relates to a converter circuit and a motor drive control apparatus, an air-conditioner, a refrigerator, and an induction heating cooker provided with the circuit.
- Conventionally, a step-down converter and a step-up/step-down converter as well as a step-up converter are usually used as a power factor correction (PFC) circuit.
- In order to achieve a small and light-weighted converter circuit, a converter circuit is proposed including “a rectification circuit whose input is an AC power source, a first step-up converter circuit connected to the output of the rectification circuit and having at least a first reactor, first switching means and a first diode, a second step-up converter circuit connected to the first step-up converter circuit in parallel and having at least a second reactor, second switching means and a second diode, and a smoothing capacitor connected to outputs of the first step-up converter circuit and the second step-up converter circuit.” (For example, refer to Patent Literature 1)
- Patent Literature 1: Japanese Patent No. 2008-86107 (claim 1)
- When employing a step-up converter, or a step-down converter and a step-up/step-down converter as a power factor correction circuit, it is necessary to operate a current flowing through a reactor as a continuous mode. Therefore, the reactor having a large inductance is needed and a small and light-weighted circuit cannot be achieved disadvantageously.
- With a configuration in which a plurality of systems of a converter circuit is connected in parallel, switching loss becomes large disadvantageously.
- The present invention is made to solve the above-mentioned problems and its object is to provide a small light-weighted converter circuit capable of reducing switching loss and a motor drive control apparatus, an air-conditioner, a refrigerator, and an induction heating cooker having the circuit.
- The converter circuit according to the present invention includes a rectifier to rectify AC voltages, a first converter section that is connected with the output of the rectifier and has a first reactor, a first switching element, and a first reverse current prevention element, a second converter section that is connected with the output of the rectifier, that has a second reactor, a second switching element, and a second reverse current prevention element, and that is connected in parallel to the first converter section, switching control means that controls the first and the second switching elements, and a smoothing capacitor provided at the output of the first and the second converter sections. The switching control means switches the current mode of the current flowing through the first and the second reactors into any of a continuous mode, a critical mode, and a discontinuous mode based on a predetermined condition.
- Since the present invention includes a first converter section and a second converter section connected with the first converter section in parallel, an inductance required for a reactor can be made small, allowing to achieve a small light-weighted reactor.
- Switching loss can be reduced because a current mode of the current flowing through the first and the second reactors can be switched to any of a continuous mode, a critical mode, and a discontinuous mode based on a predetermined condition.
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FIG. 1 is a configuration diagram of a converter circuit according toEmbodiment 1 of the present invention. -
FIG. 2 is a diagram showing an electric signal and a current waveform of each part at a continuous mode operation of the converter circuit. -
FIG. 3 is a diagram showing the electric signal and the current waveform of each part at a discontinuous mode operation of the converter circuit. -
FIG. 4 is a diagram showing the electric signal and the current waveform of each part at a critical mode operation of the converter circuit. -
FIG. 5 is a configuration diagram of the converter circuit according toEmbodiment 2 of the present invention. -
FIG. 6 is a diagram illustrating the current waveform of the converter circuit. -
FIG. 7 is a diagram illustrating switching operation of a current mode according toEmbodiment 2 of the present invention. -
FIG. 8 is a configuration diagram of the converter circuit according toEmbodiment 2 of the present invention. -
FIG. 9 is a configuration diagram of the converter circuit according toEmbodiment 3 of the present invention. -
FIG. 10 is a configuration diagram of the converter circuit according toEmbodiment 4 of the present invention. -
FIG. 11 is a configuration diagram of the converter circuit according toEmbodiment 4 of the present invention. -
FIG. 12 is a configuration diagram of a motor drive circuit according to Embodiment 6 of the present invention. -
FIG. 13 is a configuration diagram of an air-conditioner according toEmbodiment 7 of the present invention. -
FIG. 14 is a configuration diagram of a refrigerator according toEmbodiment 8 of the present invention. -
FIG. 15 is a configuration diagram of an induction heating cooker according to Embodiment 9 of the present invention. -
FIG. 16 is a diagram showing a configuration of a step-down converter and a step-up/step-down converter. -
- 1 commercial power supply
- 2 rectifier
- 2 a-2 d rectifying diode
- 3 a-3 c step-up converter
- 4 a-4 c step-up reactor
- 5 a-5 c switching element
- 6 a-6 c reverse current prevention element
- 7 switching control means
- 8 smoothing capacitor
- 9 a, 9 b opening and closing means
- 10 load
- 11 inverter circuit
- 11 a-11 f switching element
- 12 motor
- 13 load circuit
- 14 induction heating coil
- 15 resonance capacitor
- 20 current detection means
- 30 output power detection means
- 40 opening and closing control means
- 50 inverter drive means
- 310 outdoor unit
- 311 refrigerant compressor
- 312 blower
- 320 indoor unit
- 400 refrigerator
- 401 refrigerant compressor
- 402 cooling compartment
- 403 cooler
- 404 blower
-
FIG. 1 is a configuration diagram of a converter circuit according toEmbodiment 1 of the present invention. - In
FIG. 1 , arectifier 2 that rectifies AC voltage of thecommercial power supply 1 is constituted by a bridge connection of fourrectifying diodes 2 a-2 d. To the output of therectifier 2, a step-upconverter 3 a, which is a first converter section, and a step-downconverter 3 b, which is a second converter section, are connected in parallel. - The step-up
converter 3 a is constituted by a step-upreactor 4 a, which is a first reactor, aswitching element 5 a, which is a first switching element composed of, for example, an IGBT (Insulated Gate Bipolar Transistor), and a reversecurrent prevention element 6 a, which is a first reverse current prevention means composed of such as a fast recovery diode. The step-upconverter 3 b is constituted by a step-upreactor 4 b, which is a second reactor, aswitching element 5 b, which is a second switching element composed of, for example, the IGBT, and the reversecurrent prevention element 6 b, which is a second reverse current prevention element composed of, for example, the fast recovery diode. Inductance values of the step-upreactors - Switching of the
switching elements rectifier 2 is boosted. -
Switching elements element 5 from being broken caused by a surge generated when the switchingelement 5 turns off. - In the present embodiment, descriptions will be given to the case where the first and second converter sections are step-up
converters - For example, as shown in
FIG. 16( a), the step-down converter may be used for the first and the second converter sections. Alternatively, the step-up/step-down converter may be used for the first and the second converter sections. - The output of the step-up
converter 3 a and the step-upconverter 3 b is smoothed by a smoothingcapacitor 8. To the output of the step-upconverters converters - Next, descriptions will be given to an inductance value of the step-up
reactors reactor 4” unless discriminated). - The inductance value L of the step-up
reactor 4 configured as the above is defined byformula 1 as follows. -
- where, fc is a switching frequency, Vin an input voltage, Vo an output voltage, Pin an input power ripple rate, and K a current ripple rate.
- As shown by
Formula 1, the larger the current ripple rate K of the current flowing through the step-upreactor 4, the smaller the inductance value L. Accordingly, since by making the current flowing through the step-upreactor 4 to be the peak critical mode or discontinuous mode (to be mentioned later), the current value becomes larger than the average current value to increase the current ripple rate K, the inductance value L required for the step-upreactor 4 can be made small. Hence, the value obtained from theabove Formula 1 is used for the inductance value L of the step-upreactor 4 when the current flowing through the step-upreactor 4 is made to be the critical mode or the discontinuous mode. - Descriptions will be given to the behavior and operation of the converter circuit configured above as follows.
- As shown in
FIG. 1 , the AC voltage of thecommercial power supply 1 is rectified by therectifier 2. The output of therectifier 2 is branched into two current paths by the step-upconverters reactors switching elements rectifier 2 is boosted. The switching control means 7 controls switching of theswitching elements reactors -
FIG. 2 is a diagram showing an electric signal and a current waveform of each part at a continuous mode operation of the converter circuit.FIG. 3 is a diagram showing an electric signal and a current waveform of each part at a discontinuous mode operation of the converter circuit.FIG. 4 is a diagram showing an electric signal and a current waveform of each part at a critical mode operation of the converter circuit. - Next, switching operation of the step-up
converters - When the switching
element 5 a turns on in the step-upconverter 3 a, conduction of a reversecurrent prevention element 6 a is suspended and rectified voltage by therectifier 2 is applied to the step-upreactor 4 a. On the other hand, when the switchingelement 5 a turns off, the reversecurrent prevention element 6 a is made to conduct electricity and a reversed voltage is induced in the step-upreactor 4 a to when the switchingelement 5 a turns on. - Thus, the current flowing through the step-up
reactor 4 a linearly increases when the switchingelement 5 a turns on and linearly decreases when the switchingelement 5 a turns off. - In the step-up
converter 3 b, the current flowing through the step-upreactor 4 b linearly increases when the switchingelement 5 b turns on and linearly decreases when the switchingelement 5 b turns off as well. - In the switching operation of the
switching elements element 5” unless discriminated) as shown inFIG. 2 , the operation condition in which the current flowing through the step-upreactor 4 does not become 0 (zero) even if being reduced, is called a continuous mode. On the other hand, as shown inFIG. 3 , the operation condition, in which an interval exists where the current flowing through the step-upreactor 4 decreases to 0 (zero), is called a discontinuous mode. The operation condition, in which theswitching element 5 turns on at the moment when the current flowing through the step-upreactor 4 decreases to 0 (zero) while theswitching element 5 turns off, is called a critical mode from a meaning that it is a boundary between the continuous mode and the discontinuous mode. - As mentioned above, the inductance value L of the step-up
reactor 4 employs a value defined when the current flowing through the step-upreactor 4 is made to be the critical mode or the discontinuous mode. As shown inFIGS. 4 and 3 , switching of theswitching elements reactors - The switching control means 7 controls the current flowing through the step-up
reactors FIGS. 3 and 4 . - Thus, while the input currents before being branched into two current paths by the step-up
converters reactors - As mentioned above in the present embodiment, the step-up
converter 3 is made to have two systems and operated such that the current flowing each step-upreactor 4 becomes the critical mode the critical mode or the discontinuous mode. Therefore, two components are necessary that constitutes each step-upconverter 3. However, since the current flowing through the step-upreactor 4 has a large current ripple against the average current value, the inductance value L required for the step-upreactor 4 can be made small, achieving the step-upreactor 4 to be small and light-weighted. - Thereby, material cost of the step-up
reactor 4 itself can be reduced, wiring can be reduced by making step-upreactor 4 on-board, and noise-resistance can be improved. - Compared with a single system step-up
converter 3, the small step-upreactor 4 can be provided by dividing itself into two, allowing design intending to improve degree-of-freedom of installing components in the circuit, to improve assembling efficiency, and to reduce mistakes. - Further, by making the step-up
reactor 4 occupying a greater part of circuitry capacity small and light-weighted, it becomes possible to reinforce merits such as to make the product itself small and light-weighted. - By making the product itself small, it becomes possible to make packaging of the relevant product light-weighted and small to achieve reduction in packaging volume.
- In the step-up
converter 3, an FWD is provided in inverse-parallel to theswitching elements element 5 can be protected from breakdown caused by a surge generated in the wiring impedance where one end of the step-upreactor 4, one end of theswitching element 5, and one end of the reverse current prevention element 6 are connected when the switchingelement 5 turns off. - Since the current flowing through the step-up
reactor 4 is controlled with phase shift, the input current can be operated in the continuous mode while each step-upreactor 4 is operated in the critical mode or the discontinuous mode. Harmonics currents of the input current can be suppressed, resultantly. - When comparing with the single system step-up
converter 3 in the discontinuous mode or the critical mode, the current flowing through each element of the step-upconverter 3 is almost halved, therefore, a small capacity element can be selected for the step-upreactor 4, the switchingelement 5, and the reverse current prevention element 6. - As mentioned above, the input current is an addition of currents flowing through the step-up
reactors reactors - A case is conceivable where the current ripple of the input current causes noises or vibrations at the doubled frequency of the switching frequency when controlling the phase difference by 180 degrees (reverse phase). In this case, by controlling the phase difference of the current flowing through the step-up
reactors - An example will be explained of method for generating a random value of the phase difference. Inside the switching control means 7, in the phase difference difference calculation section (not shown) that obtains random numbers in the range of, for example, −1 to 1 from a random number generation section (not shown), a difference of the phase difference is calculated by multiplying the maximum value 180 degrees of the difference of the phase difference by the random number. Here, by adding the difference to the phase difference 180 degrees, a random number centering around 180 degrees is obtained as phase difference of the current flowing through the step-up
reactors - Thereby, it becomes possible to suppress the current ripple, noises or vibrations dependent on the switching frequency without making each switching frequency of the
switching elements - When employing random numbers for the phase difference, some case is conceivable where the tone of noises is felt as if the level of the sound were totally increased from the sound having a rising peak. Then, by narrowing the range of the random number obtained from a random number generation section, such as, −0.5 to 0.5 or −0.3 to 0.3, noise level and tone can be adjusted.
- In
Embodiment 1, operation is performed so that the current mode flowing through the step-upreactor 4 becomes the critical mode or the discontinuous mode. InEmbodiment 2, by switching the current mode during operation, operation taking advantage of each current mode is possible. - Here, descriptions will be given to characteristics of each current mode.
- When controlled by the continuous mode, the current ripple is smaller than the critical mode and the discontinuous mode, allowing to suppress the generation of harmonics components of the input current. On the other hand, the switching frequency becomes higher than the critical mode and the discontinuous mode, causing a large switching loss in the
switching element 5 and the reverse current prevention element 6. - When operated in the critical mode, the current ripple rate becomes smaller than the discontinuous mode, enabling generation of the high-frequency components of the input current to be suppressed. On the other hand, the switching frequency becomes higher than the discontinuous mode, causing a large switching loss in the
switching element 5 and the reverse current prevention element 6. - When operated in the discontinuous mode, since the current ripple in the input current is larger compared with the continuous mode and the critical mode, suppressing effect of the harmonics components of the input current is small. On the other hand, the switching frequency becomes lower than the critical mode and the discontinuous mode, causing a small switching loss in the
switching element 5 and the reverse current prevention element 6. - Thus, the switching control means 7 in
Embodiment 2 switches the mode of the current flowing through the step-upreactors - The predetermined condition to switch the current mode and concrete examples will be explained.
- Firstly, as the predetermined condition to switch the current mode, operation based on the input current will be explained.
-
FIG. 5 is a configuration diagram of the converter circuit according toEmbodiment 2 of the present invention. - In
FIG. 5 , the converter circuit further includes current detection means 20 that detects the input current input to the step-upconverters above Embodiment 1. - The other configuration is the same as that of
Embodiment 1, and the same signs will be given to the same configuration. - The inductance value L of the step-up
reactor 4 employs the value defined by theabove Formula 1 when the current flowing through the step-upreactor 4 is in the critical mode. The critical mode is switched to the discontinuous mode to be mentioned later. Therefore, it is necessary to define the value L in the critical mode in which the current ripple is smaller. - Based on the above configuration, the switching control means 7 switches the mode of the current flowing through the step-up
reactor 4 based on the magnitude (level) of the input current detected by current detection means 20. - The switching control means 7 is set with 30% of the peak value of the input current being a threshold, for example. When the magnitude (level) of the detected input current is equal to or larger than the threshold, switching of the
switching element 5 is controlled so that the current flowing through the step-upreactor 4 becomes the critical mode. On the other hand, when the magnitude (level) of the detected input current is less than the threshold, switching of theswitching element 5 is controlled so that the current flowing through the step-upreactor 4 becomes the discontinuous mode. -
FIG. 6 is a diagram illustrating the current waveform of the converter circuit.FIG. 7 is a diagram illustrating switching operation of the current mode according toEmbodiment 2 of the present invention. - In
FIGS. 6 and 7 , the current waveform and switching waveform of the step-upreactor 4 a shown inFIG. 4 are expressed with the time axis being magnified. Waveforms shown inFIGS. 6 and 7 are typically shown for expressing the switching operation, not being the actually measured waveforms. The switching frequency of theswitching element 5 is substantially shorter than that of the commercial power supply 1 (input voltage waveform). - As shown in
FIG. 6 , the current in the critical mode varies in proportion to the input voltage input to the step-upconverter 3 a. The switching frequency becomes low in the vicinity of the peak of the current and high in the vicinity of the zero cross point. -
FIG. 7 shows the current waveform and switching waveform when the current mode is switched based on the above operation. As shown inFIG. 7 , in the vicinity of the peak of the current, the operation becomes the critical mode, and in the vicinity of the zero cross point the discontinuous mode. - From the above operations, in the vicinity of the peak region where the input current is large, the switching frequency becomes high compared with the discontinuous mode by making the current mode to be the critical mode, however, contribution of the input current to the suppression of harmonics components is large in the critical current mode. Accordingly, the effect of suppressing the harmonics components can be maintained.
- In the vicinity of the zero cross where the input current is small, when compared with the critical mode, the effect of suppressing the harmonics components becomes smaller by making the current to be the discontinuous mode, however, the switching loss can be decreased by reducing the switching frequency.
- In the above, explanations are given to the case where the threshold is 30% of the input current, however, the present invention is not limited thereto. For example, by setting the threshold larger such as 50% of the input current, the range of the discontinuous mode can be expanded, allowing to reduce much more switching loss.
- Further, by setting the threshold smaller such as 10% of the input current, the range of the critical mode can be expanded, allowing to reduce much more harmonics components of the input current.
- Next, operation based on the switching frequency will be explained as the predetermined condition to switch the current mode.
- As shown in the above
FIG. 6 , in the operation of the critical mode, the switching frequency cannot be kept constant, but being low in the vicinity of the peak of the input current and being high in the vicinity of the zero cross. Thus, switching control means 7 switches the mode of the current flowing through the step-upreactors switching element 5. - With the switching control means 7, a predetermined frequency is set as the threshold in advance. In the switching control of the
switching element 5, if the switching frequency is less than the threshold, the mode of the current flowing through the step-upreactor 4 is switched into the critical mode. On the other hand, if the switching frequency is equal to or larger than the threshold, the mode of the current flowing through the step-upreactor 4 is switched into the discontinuous mode. - From the above operations, in the vicinity of the peak region where the switching frequency is low, the switching frequency becomes high compared with the discontinuous mode by making the current mode to be the critical mode, however, contribution of the input current to the suppression of harmonics components is large in the critical mode. Accordingly, the effect of suppressing the harmonics components can be maintained.
- In the vicinity of the zero cross where the switching frequency is high, when compared with the critical mode, the effect of suppressing the harmonics components becomes smaller, however, the switching loss can be decreased by reducing the switching frequency.
- If the threshold of the switching frequency set at the switching control means 7 is made to conform to the specification of the
switching element 5, the switchingelement 5 can be prevented from breakdown and used in more suitable environment. - Next, operation based on the output voltage will be explained as the predetermined condition to switch the current mode.
- In the operation of the critical mode, the higher the load, the lower the switching frequency for the output voltage. Thereby, the switching control means 7 switches the current mode flowing through the step-up
reactor 4 based on the output voltage. -
FIG. 8 is a configuration diagram of a converter according toEmbodiment 2 of the present invention. - In
FIG. 8 , the converter circuit is further provided with output power detection means 30 that detects the output power of the step-upconverters Embodiment 1. The other configurations are the same as that ofEmbodiment 1. The same signs will be given to the same configurations. - Like
FIG. 5 , the inductance L of the step-upreactor 4 employs the value defined by theabove formula 1 when the current flowing therethrough is made to be the critical mode. - With the configuration above, the switching control means 7 switches the current mode flowing through the step-up
reactor 4 based on the output voltage detected by the output power detection means 30. - A predetermined output power is set at the switching control means 7 as the threshold. When the detected output power is equal to or larger than the threshold, the switching
element 5 is controlled such that the current mode flowing through the step-upreactor 4 becomes the critical mode. When the detected output power is less than the threshold, the switchingelement 5 is controlled such that the current mode flowing through the step-upreactor 4 becomes the discontinuous mode. - From the above operations, in the case of high load, the switching frequency is high compared with the discontinuous mode by making the current mode to be the critical mode, however, contribution of the input current to the suppression of harmonics components is large in the critical current mode. Accordingly, the effect of suppressing the high-frequency components can be maintained.
- In the case of low load, when compared with the critical mode, the effect of suppressing the harmonics components becomes smaller by making the current mode to be the disconnection mode, however, the switching loss can be decreased by reducing the switching frequency.
- When providing a threshold with the above-mentioned input current and the switching frequency, and the current mode is switched based on the output voltage like the above, since switching of the current mode is less frequent than the case where the current mode is frequently switched within a time period of the power source, a simpler program can perform the control.
- Next, descriptions will be given to operations based on the circuit efficiency as predetermined conditions for switching the current mode.
- In the low-load area, the circuit efficiency improves with the increase in the output voltage. However, in the high-load area, the circuit efficiency sometimes decreases. Thereby, the switching control means 7 switches the current mode flowing through the step-up
reactor 4 based on the circuit efficiency. - The converter circuit includes the current detection means 20 shown in the above-mentioned
FIG. 5 and the output power detection means 30 shown in the above-mentionedFIG. 8 . The other configurations are the same as that ofEmbodiment 1. - Based on the above-mentioned configuration, with the switching control means 7, the predetermined circuit efficiency is set as the threshold.
- The switching control means 7 obtains the circuit efficiency based on the detected input current and the output power. Then, if the obtained circuit efficiency is less than the threshold, when the mode of the current flowing through the step-up
reactor 4 is the critical mode, it is switched into the discontinuous mode. When the continuous mode, it is switched into the critical mode or the discontinuous mode. - Through the above-mentioned operations, when the circuit efficiency is lowered, the switching frequency is reduced to decrease the switching loss and the circuit efficiency can be improved.
- Next, as the predetermined condition for switching the current mode, operations will be explained based on the output voltage, the output voltage command, or the changed values of the output voltage command.
- When the output voltage command is changed against the step-up
converter 3, the ripple of the input current is changed. Therefore, the switching control means 7 switches the mode of the current flowing through the step-upreactor 4 based on the output voltage, the output voltage command, of the changed values of the output voltage command. - Into the switching control means 7, information on the output voltage command that specifies the output voltage of the step-up
converter 3 is input. Then, the switching control means 7 controls the switchingelement 5 according to the input output voltage command to specify the output voltage of the step-upconverter 3. - In the switching control means 7, a predetermined value or a range is preset as a threshold, with which the current ripple becomes large against the output voltage, the output voltage command, or the changed values of the output voltage. The other configurations are the same as that of
Embodiment 1. - For the inductance value L of the step-up
reactor 4, a value defined by theabove formula 1 is employed when the current flowing through the step-upreactor 4 is in the continuous mode. The object is to make it operate in the continuous mode in which the current ripple is smaller. - Based on the above-mentioned configuration, the switching control means 7 switches the mode of the current flowing through the step-up
reactor 4 into the continuous mode when the output voltage, the output voltage command, or the changed value of the output voltage command is the predetermined value or in the region where the current ripple becomes large. - Through the above-mentioned operations, when the output voltage command is changed and the current ripple becomes large, the current can be switched into the continuous mode where the current ripple is smaller to be able to suppress the harmonics component.
- In the above-mentioned
Embodiments Embodiment 3, the converter of three or more systems will be employed. -
FIG. 9 is a configuration diagram of the converter circuit according toEmbodiment 3 of the present invention. - As shown in
FIG. 9 , the converter circuit inEmbodiment 3 includes the step-upconverter 3 c connected with the step-upconverters Embodiment 1. - The step-up
converter 3 c is constituted by the step-upreactor 4 c, which is the reactor of the present invention, and such as IGBT, aswitching element 5 c, which is a switching element of the present invention, such as a fast recovery diode, and a reversecurrent prevention element 6 c, which is a reverse current prevention element of the present invention. The other configurations are the same as that ofEmbodiment 1. The same signs will be given to the same configurations. - Such a configuration allows the input current, which is an addition of currents flowing through each step-up
reactor 4, to have much smaller current ripple to further improve the harmonics current suppression effect. - The current flowing through the step-up
reactor 4, switchingelement 5, reverse current prevention element 6 of each step-upconverter 3 becomes further smaller and elements having further smaller capacity can be selected. -
FIG. 9 shows a case where the step-upconverter 3 has three systems, however, the present invention is not limited thereto. The step-upconverter 3 may be connected for an arbitrary number (N) that is three systems or more in parallel. - As explained in the
above Embodiment 1, the input current is the addition of currents flowing through each step-upreactor 4. For example, when N systems of the step-up converter are connected in parallel, the current ripple of the input current becomes minimum at 360/N degrees. Thereby, the current ripple frequency of the input current becomes N times of the switching frequency. - Then, the current ripple of the input current may cause noises at the frequencies which is N times of the switching frequency. Thereby, by controlling the phase difference of the current flowing through each step-up reactor to be made to change only for several times in the vicinity of 360/N, components of N times of the switching frequency can be reduced and noises can be suppressed.
- The change of the phase difference can be changed at random by a phase difference difference calculation section and the like within a predetermined area like the
above Embodiment 1. - The larger the number of the system of the step-up
converter 3, the smaller the current ripple of the input current. Accordingly, the harmonics components suppression effect of the input current can be improved. A noise filter can be made small. - The current flowing through the step-up
reactor 4, switchingelement 5, reverse current prevention element 6 can be made smaller and elements having much smaller capacity can be selected. - The mode of the current flowing through the step-up
reactor 4 can be switched into any of the continuous mode, the critical mode, or the discontinuous mode based on trade-off between the number (N) of the system of the step-upconverter 3 and the current mode. For example, a variety of configurations are possible such as a configuration operable under the continuous mode when focusing on the suppression effect of the harmonics components, the configuration operable under the critical mode when focusing on small and light-weighted type, a configuration operable under the discontinuous mode when focusing on low loss. -
FIG. 10 is a configuration diagram of the converter circuit according toEmbodiment 4 of the present invention. inFIG. 10 , therectifier 2 that rectifies the AC voltage of thecommercial power supply 1 is configured to bridge-connect fourrectifying diodes 2 a to 2 d. To the output of therectifier 2, the step-upconverter 3 a and the step-upconverter 3 b are connected in parallel. - The step-up
converter 3 a is composed of the step-upreactor 4 a, switchingelement 5 a such as an IGBT, the reversecurrent prevention element 6 a such as a fast recovery diode. - The step-up
converter 3 b is also composed of the step-upreactor 4 b, the switchingelement 5 b such as an IGBT, the reverse current prevention element 6 bv such as a fast recovery diode. - The
switching elements rectifier 2. The inductance L of the step-upreactors above formula 1 when the current flowing therethrough is made to be the critical mode or discontinuous mode like the above-mentionedEmbodiment 1. -
Switching elements 5 a and switchingelements 5 b are provided with a FWD connected in inverse-parallel, respectively. The diode prevents the switchingelement 5 from being broken caused by a surge generated when the switchingelement 5 turns off. - In the present embodiment, the step-up
converter 3 is not limited, but any switching converter can be applied such as a step-up converter, a step-down converter, a step-up/step-down converter. - The output of the step-up
converter 3 a and the step-upconverter 3 b is smoothed by the smoothingcapacitor 8. To the output of the step-upconverters converters - To the output side of the step-up
converter 3 a, opening and closing means 9 a is provided composed of a switching element that opens and closes the output of the step-upconverter 3 a. To the output side of the step-upconverter 3 b, opening and closing means 9 b is provided composed of a switching element that opens and closes the output of the step-upconverter 3 b. The opening and closing control means 40 is provided that controls the opening and closing of the opening and closing means 9 a and 9 b. - Descriptions will be given to the behavior and operation of the converter circuit configured above as follows.
- If both opening and closing means 9 a and 9 b are on state, the circuit configuration is the same as that of the
above Embodiment 1. The AC voltage of thecommercial power supply 1 is rectified by therectifier 2 like theabove Embodiment 1. The output of therectifier 2 is branched into two current paths by the step-upconverters reactors switching elements rectifier 2 being boosted. The switching control means 7 controls switching of theswitching elements reactors above Embodiment 1. - When both opening and closing means 9 a and 9 b are on-state, the same effect as the
above Embodiment 1 can be obtained. - Next, descriptions will be given to switching operation of use conditions of the step-up
converters - As shown in
FIG. 10 , the converter circuit of the present embodiment is provided with the opening and closing means 9 a and 9 b controlled by the opening and closing control means 40. - The opening and closing control means 40 opens and closes at least either of the opening and closing means 9 a or 9 b based on a predetermined condition to operate both or either of the step-up
converters converter 3 a can be made to be a used state and the step-upconverter 3 b can be made to be a stop state. Alternatively, when the opening and closing means 9 a is made to off and the opening and closing means 9 b is made to on, the step-upconverter 3 a can be made to be the stop state and the step-upconverter 3 b can be made to be the used state. - Switching of use conditions of the step-up
converters - Firstly, as the predetermined condition for switching the use conditions, the operation based on the input current will be explained.
- In addition to the configuration of the above-mentioned
FIG. 10 , current detection means 20 is provided that detects the input current input to the step-upconverters FIG. 5 ). - The opening and closing control means 40 switches on-off of the opening and closing means 9 a and 9 b based on the magnitude (level) of the input current detected by the current detection means 20.
- The opening and closing control means 40 is set with 30% of the peak value of the input current being the threshold, for example. When the magnitude (level) of the detected input current is equal to or larger than the threshold, both opening and closing means 9 a and 9 b are made to be on and both step-up
converters - On the other hand, when the magnitude (level) of the detected input current is less than the threshold, either the opening and closing means 9 a or 9 b is made to be on and the other off, and either step-up
converters - Through the above-mentioned operations, in the vicinity of the peak having a large input current, since the input current is divided into the route of the step-up
converter 3 a and the route of 3 b by making both of them to be a used condition, the current flowing through the components of each step-upconverter 3 can be suppressed. - In the vicinity of the zero cross having a small input current, by making either the step-up
converter converter 3 under the stop state, allowing to reduce circuit loss. - Next, descriptions will given to operations based on the switching frequency as the predetermined condition for switching the use conditions.
- As shown in Embodiment 2 (
FIG. 6 ), the switching frequency cannot be made to be constant during the operation in the critical mode. While the switching frequency is low in the vicinity of the peak of the input current, it is high in the vicinity of the zero cross. Thereby, the opening and closing control means 40 switches on-off of the opening and closing means 9 a and 9 b based on the switching frequency of theswitching element 5. - In the opening and closing control means 40, a predetermined frequency is set as a threshold. Into the opening and closing control means 40, information on the switching frequency is input from the switching control means 7. If the switching frequency is less than the threshold, both opening and closing means 9 a and 9 b becomes on and both step-up converters are made to be the used state.
- On the other hand, if the switching frequency is equal to or more than the threshold, either opening and closing means 9 a or 9 b becomes on and the other off, and either step-up
converter - Through the above-mentioned operations, in the region having a low switching frequency, since the input current is divided into the route of the step-up
converter 3 a and the route of 3 b by making both of them to be a used state, the current flowing through the components of each step-upconverter 3 can be suppressed. - In the region where the switching frequency is high, by making either the step-up
converter converter 3 under the stop state, allowing to reduce circuit loss. - If the threshold of the switching frequency set at the opening and closing control means 40 is set according to the specification of the
switching element 5, for example, the switchingelement 5 can be prevented from breakdown and used under more favorable environment. - Next, descriptions will be given to operations based on the output voltage as the predetermined condition for switching the use conditions.
- During the operation in the critical mode, regarding the output power, the higher the load, the lower the switching frequency. Therefore, the opening and closing control means 40 switches on-off of the opening and closing means 9 a and 9 b based on the output power.
- In addition to the above-mentioned configuration of
FIG. 10 , like Embodiment 2 (FIG. 8 ) the above, the output power detection means 30 is provided that detects the output power of the step-upconverters - The opening and closing control means 40 switches on-off of the opening and closing means 9 a and 9 b based on the output power detected by the output power detection means 30.
- With the opening and closing control means 40, a predetermined output power is set as a threshold in advance. When the detected output power is equal to or larger than the threshold, both opening and closing means 9 a and 9 b are turned on and both step-up
converters - On the other hand, when the detected output power is less than the threshold, either opening and closing means 9 a or 9 b is turned on and the other off, and either step-up
converter - Through the above-mentioned operations, in the case of the high load, since the input current is divided into the route of the step-up
converter 3 a and the route of 3 b by making both of them to be the used state, the current flowing through the components of each step-upconverter 3 can be suppressed. - In the case of the low load, by making either the step-up
converter converter 3 under the stop state, allowing to reduce circuit loss. - While the current mode is frequently switched within a power source cycle in the case where a threshold is provided for the above-mentioned input current and the switching frequency, the frequency of on-off switching is low for the opening and closing means 9 a and 9 b when the current mode is switched based on the output power like the above, allowing to perform control with a simpler program.
- Next, descriptions will be given to operations based on the circuit efficiency as the predetermined condition for switching the use condition.
- In the low load area, the circuit efficiency increases as the output power increases, however, in the high load area, the circuit efficiency sometimes decreases. Therefore, the opening and closing control means 40 switches on-off of the opening and closing means 9 a and 9 b based on the circuit efficiency.
- In addition to the above-mentioned configuration of
FIG. 10 , the current detection means 20 and the output power detection means 30 are provided. With the opening and closing control means 40, a predetermined circuit efficiency value is set as a threshold in advance. - The opening and closing control means 40 obtains the circuit efficiency based on the detected input current and the output power. When the obtained circuit efficiency value is less than the threshold, either opening and closing means 9 a or 9 b is turned on, the other off, and either step-up
converter converters - Through the above-mentioned operations, by making either step-up
converter converter 3 under the stop state, allowing to improve the circuit efficiency. - Next, as the predetermined condition for switching the use condition, operations will be explained based on the output voltage, the output voltage command, or the changed values of the output voltage command.
- When changing the output voltage command against the step-up
converter 3, the current ripple of the input current changes as well. Thereby, the opening and closing control means 40 switches on-off of the opening and closing means 9 a and 9 b based on the output voltage, the output voltage command, or the changed value of the output voltage command. - To the switching control means 7, the output voltage command that sets the output voltage of the step-up
converter 3 is input. The switching control means 7 controls the switchingelement 5 according to the output voltage command to set the output voltage of the step-upconverter 3. - To the opening and closing control means 40, information on the output voltage command is input. To the opening and closing control means 40, the predetermined value or range is set in advance as the threshold, for which the current ripple becomes large against the output voltage, the output voltage command, or the changed values of the output voltage command.
- The opening and closing control means 40 turns both opening and closing means 9 a and 9 b on and makes both step-up
converters - Through the above-mentioned operations, by making both step-up
converters - Next, descriptions will be given to operations of switching by an arbitrary period as the predetermined condition for switching the use condition.
- If the use condition is maintained for both or either step-up
converter converter 3. Thereby, the opening and closing control means 40 switches on-off of the opening and closing means 9 a and 9 b at an arbitrary period to switch the used state and the stop state of the step-upconverters - Through such operations, temperature rise in the step-up
reactor 4, switchingelement 5, and reverse current prevention element 6 constituting the step-upconverter 3 can be suppressed and the converter circuit can be more efficiently operated. - By suppressing temperature rise in each element, breakdown of elements due to excess operation temperature can be prevented and long term usage becomes possible.
- In
Embodiment 4, by adjusting the phase difference of the current flowing through the step-upreactors - In
Embodiment 4, the case where the step-upconverter 3 has two systems is explained. However, the present invention is not limited thereto, but a plurality of systems may be connected in parallel for the step-upconverter 3 as shown inFIG. 11 , for example. Through such a configuration, the same effect asEmbodiment 3 can be obtained. - In the
above Embodiment 2, the current mode flowing through the step-upreactors 4 is switched based on the predetermined condition. InEmbodiment 4, the use condition of the step-upconverters Embodiment 5, the switching of the use condition of the step-upconverters reactors 4 are performed simultaneously based on the predetermined condition. - Descriptions will be given to the predetermined condition to switch the used condition and the current mode and concrete examples thereof as follows. The configuration of the converter circuit in
Embodiment 5 is the same as that inEmbodiment 4. - Firstly, as the predetermined condition for switching the use condition and the current mode, operations will be explained based on the input current.
- Like the
above Embodiment 4, when the magnitude (level) of the input current detected by the current detection means 20 is equal to or larger than the threshold, the opening and closing control means 40 turns both opening and closing means 9 a and 9 b on and makes both step-upconverters switching element 5 so that the current mode flowing through the step-upreactor 4 is made to be the critical mode or the discontinuous mode. - When the magnitude (level) of the detected input current is less than the threshold, the opening and closing control means 40 turns either opening and closing means 9 a or 9 b on and the other off to make either step-up
converter switching element 5 so that the current mode flowing through the step-upreactor 4 is made to be the continuous mode. - Through such operations, in the area near the peak where the input current is large, by making both step-up
converters converter 3 can be suppressed, but also the current ripple flowing through the step-upreactor 4 can be made large, and the switching loss can be reduced because of the decrease in the switching frequency. - In the area near the zero cross where the input current is small, by making either the step-up
converter converter 3 under the stop state, allowing the circuit loss to be reduced, and at the same time, the ripple of the input current is made small, allowing the harmonics component to be suppressed. - Next, descriptions will be given to operations based on the switching frequency as the predetermined condition for switching the use condition and the current mode.
- Like the
above Embodiment 4, when the switching frequency is less than the threshold, the opening and closing control means 40 turns both opening and closing means 9 a and 9 b on and makes both step-upconverters switching element 5 so that the current mode flowing through the step-upreactor 4 to be the critical mode or the discontinuous mode. - When the switching frequency is equal to or larger than the threshold, the opening and closing control means 40 turns either opening and closing means 9 a or 9 b on and the other off and makes either step-up
converter switching element 5 so that the current flowing through the step-upreactor 4 to be the continuous mode. - Through such operations, in the area where the switching frequency is low, by making both step-up
converters converter 3 can be suppressed, and at the same time, the current ripple flowing through the step-upreactor 4 can be made large, allowing the switching loss to be reduced because of the decrease in the switching frequency. - In the area where switching frequency is high, by making either step-up
converter converter 3 under the stop state, the circuit loss being reduced, the ripple of the input current being made small, allowing the harmonics components to be suppressed. - Next, descriptions will be given to operations based on the output voltage as the predetermined condition for switching the use condition and the current mode.
- Like the
above Embodiment 4, when the magnitude of the output power detected by the output power detection means 30 is equal to or larger than the threshold, the opening and closing control means 40 turns both opening and closing means 9 a and 9 b on and makes both step-upconverters switching element 5 so that the current mode flowing through the step-upreactor 4 to be the critical mode or the discontinuous mode. - When the magnitude of the detected output power is less than the threshold, the opening and closing control means 40 turns either opening and closing means 9 a or 9 b on and the other off and makes either step-up
converter switching element 5 so that the current mode flowing through the step-upreactor 4 to be the critical mode or the discontinuous mode. - Through such operations, in the case of high load, by making both step-up
converters converter 3 can be suppressed, and by making the current to be the critical mode or the discontinuous mode, the switching loss can be reduced because of the decrease in the switching frequency. - In the case of low load, by making either step-up
converter converter 3 under the stop state, loss of the circuit being reduced, the ripple of the input current being made small, allowing the harmonics components to be suppressed. - Next, descriptions will be given to operations based on the circuit efficiency as the predetermined condition for switching the use condition and the current mode.
- Like the
above Embodiment 4, when the circuit efficiency is less than the threshold, the opening and closing control means 40 turns either opening and closing means 9 a or 9 b on and the other off, and makes either step-upconverter reactor 4 to the discontinuous mode when it is in the critical mode and vice versa. - Through such operations, in the case where the circuit efficiency decreases, by making either step-up
converter converter 3 under the stop state, and the circuit efficiency can be improved. When the circuit efficiency decreases, the circuit efficiency can be improved by reducing the switching frequency to decrease the switching loss. - Next, descriptions will be given to operations based on the output voltage, the output voltage command, or the changed values of the output voltage command as the predetermined condition for switching the use condition and the current mode.
- Like the
above Embodiment 4, to the switching control means 7, the output voltage command is input that sets the output voltage of the step-upconverter 3. Based on the output voltage command, the switching control means 7 controls the switchingelement 5 to set the output voltage of the step-upconverter 3. - When the output voltage, the output voltage command, or the changed values of the output voltage command are the predetermined value or range where the current ripple becomes large, the opening and closing control means 40 makes both opening and closing means 9 a and 9 b to be on and makes both step-up
converter switching element 5 so that the current flowing through the step-upreactor 4 becomes the continuous mode. - Through such operations, when the current ripple increases because of the change in the output voltage command, the ripple of the input current can be made to be small and harmonics components can be suppressed by making both step-up
converters - In the above descriptions, according to the predetermined conditions such as the level of the input current, switching frequency, circuit efficiency, or output power, the use condition and the current mode are switched. However, the current mode may be switched according to the opening closing conditions of the opening and closing means 9 a and 9 b.
- That is, based on the opening closing conditions of the opening and closing means 9 a and 9 b, the switching control means 7 may be adapted to switch the current flowing through the step-up
reactors - For example, when both opening and closing means 9 a and 9 b are on state and both step-up
converters reactor converter reactor 4 under the used state is made to be the continuous mode. - Through such operations, when both step-up
converters converters - By making either step-up
converter converter 3 under the stop state, and the loss in the circuit can be reduced. Since the step-upconverter 3 under the used state operates in the continuous mode, the ripple of the input current can be made small and harmonics components can be suppressed. - In
Embodiment 5, like theabove Embodiment 1, by adjusting the phase difference of the current flowing through the step-upreactors - In
Embodiment 5, descriptions are given to the case where the step-upconverter 3 includes two systems. However, the present invention is not limited thereto, and a plurality system of the step-upconverter 3 may be connected in parallel likeEmbodiment 3. Through such a configuration, the same effect as theabove Embodiment 3 can be obtained. - In Embodiment 6, an example of configuration is shown where a motor drive control apparatus is made to be an object load regarding the converter circuit of the
above Embodiments 1 to 5. -
FIG. 12 is a configuration diagram of the motor drive control apparatus according to Embodiment 6 of the present invention. - In
FIG. 12 , therectifier 2 that rectifies the AC voltage of thecommercial power supply 1 is constituted by four bridge-connectedrectifying diodes 2 a to 2 d. To the output of therectifier 2, the step-upconverters - The step-up
converter 3 a is constituted by a step-upreactor 4 a, aswitching element 5 a such as an IGBT, and a reversecurrent prevention element 6 a such as a fast recovery diode. The step-upconverter 3 b is constituted by the step-upreactor 4 b, the switchingelement 5 b such as the IGBT, and the reversecurrent prevention element 6 b such as a fast recovery diode, as well. - By switching control means 7, the switching of the
switching elements rectifier 2 is boosted. - An FRD is provided which is connected in inverse-parallel with the
switching elements element 5 from breakdown by the surge that is generated when the switchingelement 5 turns off. - In the present embodiment, the step-up
converter 3 is not limited, but any switching converter may be applied such as a step-up converter, a step-down converter, a step-up/step-down converter. - The output of the step-up
converters capacitor 8. Aload 10 is connected with the output of the step-upconverters converters - The
load 10 is constituted by aninverter circuit 11 that converts the output of the step-upconverters motor 12 connected with theinverter circuit 11. - The
inverter circuit 11 is constituted by bridge-connectedswitching elements 11 a to 11 f. In each switchingelement 11 a to 11 f, a fast recovery diode is built-in in inverse-parallel. The built-in fast recovery diode functions to flow a free-wheeling current when the switchingelements 11 a to 11 f turn off. Theinverter circuit 11 is subjected to PWM control, for example, by the inverter drive means 50 to convert input DC voltage into AC voltage having arbitrary voltages and frequencies to drive themotor 12. - The motor drive control apparatus is constituted by the converter circuit, the
inverter circuit 11, and inverter drive means 50. - In
FIG. 12 , descriptions are given to a case where theload 10 composed of theinverter circuit 11 and themotor 12 is provided with the converter circuit ofEmbodiment 1. However, the present invention is not limited thereto, but theload 10 composed of theinverter circuit 11 and themotor 12 may be provided with any configuration of theabove Embodiments 1 to 5. - It goes without saying that the same effect as the
above Embodiments 1 to 5 can be obtained by operating themotor 12 with such a configuration. -
FIG. 13 is a configuration diagram of an air-conditioner according toEmbodiment 7 of the present invention. - In
FIG. 13 , an air-conditioner according to the present embodiment includes anoutdoor unit 310 and anindoor unit 320. Theoutdoor unit 310 includes arefrigerant compressor 311 that is connected with a refrigerant circuit, not shown, and configures a refrigerant cycle and ablower 312 for the outdoor unit that blows in a heat exchanger, not shown. Therefrigerant compressor 311 and theblower 312 for the outdoor unit are driven by amotor 12 that is controlled by the motor drive control apparatus according to the above Embodiment 6. It goes without saying that the same effect as theabove Embodiments 1 to 6 can be obtained by operating themotor 12 with such a configuration. -
FIG. 14 is a configuration diagram of a refrigerator according toEmbodiment 8 of the present invention. - As shown in
FIG. 14 , arefrigerator 400 includes arefrigerant compressor 401 that configures a refrigeration cycle connected with a refrigeration circuit, not shown, and a coolair circulation blower 404 that that sends cool air generated in a cooler 403 installed in acooling compartment 402 to refrigerating compartment, freezing compartment, and the like. Therefrigerant compressor 401 and the coolair circulation blower 404 are driven by themotor 12 that is controlled by the motor drive control apparatus according to the above Embodiment 6. It goes without saying that the same effect as theabove Embodiments 1 to 6 can be obtained by operating themotor 12 with such a configuration. - In Embodiment 9, an example of configuration is shown when an induction heating cooker is made to be an object load regarding the converter circuit of the
above Embodiments 1 to 5. -
FIG. 15 is a configuration diagram of the induction heating cooker according to Embodiment 9 of the present invention. - In
FIG. 15 , therectifier 2 that rectifies the AC voltage of thecommercial power supply 1 is constituted by four bridge-connectedrectifying diodes 2 a to 2 d. To the output of therectifier 2, the step-upconverters - The step-up
converter 3 a is constituted by a step-upreactor 4 a, aswitching element 5 a such as an IGBT, and a reversecurrent prevention element 6 a such as a fast recovery diode. The step-upconverter 3 b is constituted by the step-upreactor 4 b, the switchingelement 5 b such as the IGBT, and the reversecurrent prevention element 6 b such as the fast recovery diode, as well. - By switching control means 7, the switching of the
switching elements rectifier 2 is boosted. - An FRD is provided which is connected in inverse-parallel with the
switching elements element 5 from breakdown by the surge that is generated when the switchingelement 5 turns off. - In the present embodiment, the step-up
converter 3 is not limited, but any switching converter may be applied such as a step-up converter, a step-down converter, a step-up/step-down converter. - The output of the step-up
converters capacitor 8. Aload 10 is connected with the output of the step-upconverters converters - The
load 10 is constituted by aninverter circuit 11 that converts the output of the step-upconverters load circuit 13 connected with theinverter circuit 11. - The
inverter circuit 11 is constituted by bridge-connectingswitching elements 11 a to 11 f. - The
inverter circuit 11 is driven by the inverter drive means 50 to convert the DC voltage smoothed by the smoothingcapacitor 8. - To the output point of the
inverter circuit 11, aload circuit 13 composed of aninduction heating coil 14 and aresonance capacitor 15 is connected. A high-frequency voltage converted by theinverter circuit 11 is applied to theload circuit 13. Thereby, an object to be heated (not shown) mounted on the induction heating cooker is subjected to induction heating. - In
FIG. 15 , a case is shown where theload 10 composed of theinverter circuit 11 and theload circuit 13 is provided with the converter circuit of theabove Embodiment 1. However, the present invention is not limited thereto, but theload 10 composed of theinverter circuit 11 and theload circuit 13 may be provided with any configuration of theabove Embodiments 1 to 5. - It goes without saying that the same effect as the
above Embodiments 1 to 5 can be obtained by operating theload circuit 13 by such an induction heating cooker. - For example, as shown in
FIG. 12 or 15, when theinverter circuit 11 is connected as the load, since a large-capacity switching element used for the switching converter is usually required, it is difficult to be shared with the switching element used for the inverter circuit. - According to
Embodiments 1 to 9, the switching elements can be shared and cost reduction is made possible eventually by selecting the number of the step-up converters which can be configured by theswitching elements 5 used in the converter circuit and theswitching elements 11 a to 11 f used in theinverter circuit 11 having the same capacity. - In the above, descriptions are given to embodiments of the present invention. However, the present invention is not limited thereto, but it goes without saying that it is subject to change without being limited by embodiments and without departing from the spirit and scope of the invention such as to employ a three-phase power source instead of the single phase for the
commercial power supply 1.
Claims (8)
1-8. (canceled)
9. A converter circuit, comprising:
a rectifier that rectifies an AC voltage;
at least a converter section that is connected with an output of said rectifier and has a reactor, a switching element, and a reverse current prevention element;
switching control means that controls said switching element; and
a smoothing capacitor that is provided at an output of said converter section, wherein
at a predetermined value or in a predetermined range of an output voltage of said converter section, a current mode of a current flowing through said reactor is controlled by said switching control means and is one of at least two modes among a critical mode, a discontinuous mode, and a continuous mode.
10. The converter circuit of claim 9 , further comprising:
one or more converter sections that are connected with the output of said rectifier, each of the one or more converter sections has a reactor, a switching element, and a reverse current prevention element, and each of the one or more converter sections is connected with said at least one converter section in parallel.
11. The converter circuit of claim 10 , wherein
said switching control means controls switching of said switching element and said switching element in each of the one or more converter sections so as to create a predetermined phase difference in the current flowing through said reactor and said reactor in each of the one or more converter sections.
12. The converter circuit of claim 11 , wherein
said switching control means controls switching of said switching element and said switching element in each of the one or more converter sections so that the phase difference of the currents flowing through said reactor and said reactor in each of the one or more converter sections randomly varies within a predetermined range.
13. A motor drive control apparatus, comprising:
the converter circuit of claim 9 ;
an inverter circuit that converts a DC output voltage of said converter circuit to an AC voltage; and
inverter drive means that drives said inverter circuit.
14. An air-conditioner, comprising:
the motor drive control apparatus of claim 13 ; and
a motor that is driven by said motor drive control apparatus.
15. A refrigerator, comprising:
the motor drive control apparatus of claim 13 ; and
a motor that is driven by said motor drive control apparatus.
Priority Applications (1)
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US14/329,425 US20140320059A1 (en) | 2008-09-01 | 2014-07-11 | Converter circuit and motor drive control apparatus, air-conditioner, refrigerator, and induction heating cooker provided with the circuit |
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JP2008-223646 | 2008-09-01 | ||
JP2008223646 | 2008-09-01 | ||
PCT/JP2009/055109 WO2010023978A1 (en) | 2008-09-01 | 2009-03-17 | Converter circuit, and motor drive controller equipped with converter circuit, air conditioner, refrigerator, and induction cooking heater |
US201113058401A | 2011-02-10 | 2011-02-10 | |
US14/329,425 US20140320059A1 (en) | 2008-09-01 | 2014-07-11 | Converter circuit and motor drive control apparatus, air-conditioner, refrigerator, and induction heating cooker provided with the circuit |
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US13/058,401 Division US8817506B2 (en) | 2008-09-01 | 2009-03-17 | Converter circuit, and motor drive control apparatus, air-conditioner, refrigerator, and induction heating cooker provided with the circuit |
PCT/JP2009/055109 Division WO2010023978A1 (en) | 2008-09-01 | 2009-03-17 | Converter circuit, and motor drive controller equipped with converter circuit, air conditioner, refrigerator, and induction cooking heater |
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US13/058,401 Active 2030-12-15 US8817506B2 (en) | 2008-09-01 | 2009-03-17 | Converter circuit, and motor drive control apparatus, air-conditioner, refrigerator, and induction heating cooker provided with the circuit |
US14/329,425 Abandoned US20140320059A1 (en) | 2008-09-01 | 2014-07-11 | Converter circuit and motor drive control apparatus, air-conditioner, refrigerator, and induction heating cooker provided with the circuit |
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US (2) | US8817506B2 (en) |
EP (4) | EP2750277B1 (en) |
JP (3) | JP5443364B2 (en) |
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AU (2) | AU2009285313B2 (en) |
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JP2013070614A (en) | 2013-04-18 |
ES2729186T3 (en) | 2019-10-30 |
EP2362531B1 (en) | 2014-11-19 |
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CN102138278A (en) | 2011-07-27 |
EP2750279B1 (en) | 2018-12-26 |
US20110132899A1 (en) | 2011-06-09 |
AU2009285313A1 (en) | 2010-03-04 |
CN104702107A (en) | 2015-06-10 |
AU2014203525A1 (en) | 2014-07-17 |
AU2014203525B2 (en) | 2015-08-20 |
JP5599450B2 (en) | 2014-10-01 |
ES2709773T3 (en) | 2019-04-17 |
CN102138278B (en) | 2015-05-20 |
CN104702107B (en) | 2017-05-03 |
JP2014057515A (en) | 2014-03-27 |
EP2750279A1 (en) | 2014-07-02 |
JP5443364B2 (en) | 2014-03-19 |
ES2526399T3 (en) | 2015-01-12 |
JPWO2010023978A1 (en) | 2012-01-26 |
JP5892997B2 (en) | 2016-03-23 |
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