US20090131620A1 - Polyimide having an alcoholic hydroxyl group and a process for the preparation thereof - Google Patents

Polyimide having an alcoholic hydroxyl group and a process for the preparation thereof Download PDF

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US20090131620A1
US20090131620A1 US12/199,533 US19953308A US2009131620A1 US 20090131620 A1 US20090131620 A1 US 20090131620A1 US 19953308 A US19953308 A US 19953308A US 2009131620 A1 US2009131620 A1 US 2009131620A1
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polyimide
hydroxyl group
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alcoholic hydroxyl
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Michihiro Sugo
Hideto Kato
Tomoyuki Goto
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L79/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
    • C08L79/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C08L79/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/032Organic insulating material consisting of one material
    • H05K1/0346Organic insulating material consisting of one material containing N
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/22Secondary treatment of printed circuits
    • H05K3/28Applying non-metallic protective coatings
    • H05K3/281Applying non-metallic protective coatings by means of a preformed insulating foil
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • H05K3/4644Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits
    • H05K3/4673Application methods or materials of intermediate insulating layers not specially adapted to any one of the previous methods of adding a circuit layer
    • H05K3/4676Single layer compositions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31511Of epoxy ether
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31678Of metal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31678Of metal
    • Y10T428/31681Next to polyester, polyamide or polyimide [e.g., alkyd, glue, or nylon, etc.]

Definitions

  • This invention relates to a novel polyimide having a primary hydroxyl group and a process for the preparation of the polyimide.
  • the polyimide is excellent in heat resistance, chemical resistance, an insulating property, and flexibility and, therefore, suitable as a protective insulating film for semiconductor chips, an insulating film for multilayer printed circuit boards, a solder protecting film, and a coverlay film.
  • polyimides having a hydroxyl group Various kinds of polyimides having a hydroxyl group were proposed. For instance, a polyimide having a phenolic hydroxyl group is described in Japanese Patent Application Laid-Open No. 6-200216 and Japanese Patent No. 3329677. A polyimide having an epoxy or unsaturated hydrocarbon group and a secondary alcoholic hydroxyl group is described in Japanese Patent Application Laid-open No. 2001-335619. However, a polyimide having a primary alcoholic hydroxyl group which is reactive has not been developed yet.
  • the present invention has been made in view of the above-mentioned situation and provides a novel polyimide having a primary alcoholic hydroxyl group and a process for the preparation of the polyimide.
  • the present invention provides a novel polyimide having an alcoholic hydroxyl group and represented by the following general formula (1),
  • X represents a tetravalent organic group
  • Y represents a divalent organic group represented by the general formula (2)
  • A may be same with or different from one another and represents a divalent organic group selected from the following radicals:
  • each of B and C may be same with or different from one another and represents a hydrogen atom or an alkyl group having from 1 to 4 carbon atoms, each of a and b is 0 or 1, c is an integer of from 0 to 10, and R 1 is a monovalent group selected from the group consisting of a phenolic hydroxyl group, a carboxyl group, and an organic group having an alcoholic hydroxyl group, with at least one R 1 being an organic group having an alcoholic hydroxyl group, Z represents a divalent organic group, W represents a divalent organic group having an organosiloxane structure, k is a positive number, each of m and n is equal to 0 (zero) or a positive number, with 0.1 ⁇ k/(k+m+n) ⁇ 1, 0 ⁇ m/(k+m+n) ⁇ 0.8, 0 ⁇ n/(k+m+n) ⁇ 0.8.
  • the polyimide having a primary alcoholic hydroxyl group of the present invention is excellent in adhesion to a substrate, heat resistance, and electric insulation and, therefore, a film from the polyimide is suitably used as a protecting film for electric parts, electronic parts, and semiconductor chips.
  • FIG. 1 is a 1 H NMR chart of the polyimide silicone synthesized in Example 1.
  • FIG. 2 is a 1 H NMR chart of the polyimide silicone synthesized in Example 2.
  • FIG. 3 is a 1 H NMR chart of the polyimide silicone synthesized in Example 5.
  • FIG. 4 is a GPC chart of the polyimide silicone synthesized in Example 1.
  • FIG. 5 is a GPC chart of the polyimide silicone synthesized in Example 2.
  • FIG. 6 is a GPC chart of the polyimide silicone synthesized in Example 3.
  • FIG. 7 is a GPC chart of the polyimide silicone synthesized in Example 4.
  • FIG. 8 is a &PC chart of the polyimide silicone synthesized in Example 5.
  • FIG. 9 is a GPC chart of the polyimide silicone synthesized in Example 6.
  • the present invention will be described in detail.
  • the polyimide of the present invention has a structure represented by the following general formula (1).
  • X represents a tetravalent organic group, in particular a tetravalent organic group represented by any one of the following radicals:
  • Y in the general formula (1) is a divalent organic group having a primary alcoholic hydroxyl group and represented by the following general formula (2).
  • each of B and C may be same with or different from one another and represents a hydrogen atom or an alkyl group having from 1 to 4 carbon atoms, specifically, a methyl group, an ethyl group, a propyl group, and a butyl group.
  • a methyl group and a hydrogen atom are preferred since raw materials are easily available in these cases.
  • R 1 represents a monovalent organic group selected from the group consisting of a phenolic hydroxyl group, a carboxyl group, and an organic group having an alcoholic hydroxyl group, with at least one R 1 being an organic group having a primary alcoholic hydroxyl group.
  • R 1 represents —OH, —COOH, —OCH 2 CH(OH)CH 2 OH, —OCH(CH 2 OH)CH 2 OH, —COOCH 2 CH(OH)CH 2 OH, or —COOCH(CH 2 OH)CH 2 OH.
  • Y include the following radicals:
  • Z in the general formula (1) is a divalent organic group represented by the following general formula (3),
  • D may same wilt or different from one another and represents a divalent organic group selected from the group consisting of the following radicals,
  • Z include the following radicals:
  • W in the general formula (1) is a divalent organic group represented by the following general formula (4),
  • R 3 may be same with or different from one another and is a monovalent hydrocarbon group having from 1 to 8 carbon atoms.
  • an alkyl group such as a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, and a hexyl group
  • a cycloalkyl group such as a cyclopentyl group and a cyclohexyl group
  • an aryl group such as a phenyl group
  • an aralkyl group such as a benzyl group and a phenethyl group
  • an alkenyl group such as a vinyl group, an allyl group, a propenyl group, an isopropenyl group, and a butenyl group
  • an acrylic group and a methacrylic group such as a vinyl group, an allyl group, a propenyl group, an isopropenyl group, and a but
  • a methyl group is a positive number of from 1 to 80, preferably from 3 to 70, and more preferably from 5 to 50.
  • k, m, and n in the general formula (1) are zero or positive numbers with 2 ⁇ k ⁇ 2000, 0 ⁇ m ⁇ 2000, and 0 ⁇ n ⁇ 2000 and also satisfy the following: 0.1 ⁇ k/(k+m+n) ⁇ 1; 0 ⁇ m/(k+m+n) ⁇ 0.8; and 0 ⁇ n/(k+m+n) ⁇ 0.8.
  • a polyimide with k/(k+m+n) ⁇ 0.1 is not preferred because the envisaged effect by the primary alcoholic hydroxyl group is not sufficiently realized.
  • a molecular weight of the polyimide represented by the general formula (1) is generally from about 2,000 to about 800,000, preferably from 5,000 to 500,000. If the molecular weight is equal to or less than the aforesaid lower limit, the strength of the resulting polyimide film is undesirably low. Meanwhile, if the molecular weight exceeds the aforesaid upper limit, the compatibility with a solvent is worse, which is undesired.
  • the polyimide having a primary alcoholic hydroxyl group and represented by the general formula (1) may be prepared by reacting an acid dianhydride with a diamine having at least one selected from a phenolic hydroxyl group and a carboxyl group, optionally a diamine having neither a phenolic hydroxyl group nor a carboxyl group, and also optionally a dimainosilicone, to obtain a polyamic acid, subsequently subjecting the polyamic acid to dehydration cyclization to obtain a polyimide having at least one selected from a phenolic hydroxyl group and a carboxyl group and represented by the general formula (5),
  • Y′ is a divalent organic group represented by the following general formula (6),
  • A, B, C, a, b, and c are as defined above, and R 2 is —OH or —COOH, and then reacting the resulting polyimide with a glycidol.
  • acid dianhydride that may be used for polymerization into a polyamic acid
  • diamine having a phenolic hydroxyl group and/or a carboxyl group mention may be made of a diamine having a phenolic group, such as 3,3′-diamino-4,4′-dihydroxylbiphenyl, 2,2-diamino-4,4′-dihydroxybiphenyl, 2,2-bis(4-amino-3-hydroxylphenyl)propane, 2,2-bis(3-amino-4-hydroxylphenyl)propane, 9,9-bis(3-amino-4-hydroxylphenyl)fluorene, 2,2′-methylenebis[6-(4-amino-3,5-dimethylbenzyl)-4-methyl]phenol, 3,3′-diamino-4,4′-dihydroxydiphenylether, and 2,2-bis(3-amino-4-hydroxylphenyl)hexafluoropropane; 3,5-diaminobenzoic acid, 2,4-dia
  • a ratio of the diamine component to the tetracarboxylic dianhydride component may be determined to control molecular weight of the polyimide and, in general, may be from 0.95 to 1.05, preferably from 0.98 to 1.02.
  • a mono-functional acid anhydride such as phthalic anhydride or a mono-functional amine compound, such as aniline.
  • the mono-functional compound may preferably be added in an amount equal to or less than 5 mole %, relative to the tetracarboxylic dianhydride component or the diamine component.
  • a solution of the polyamic acid thus obtained is heated generally to a temperature of from 80 to 200 degrees C., preferably from 140 to 180 degrees C., or a mixture of acetic anhydride and pyridine is added to a solution of the polyamic acid, and then the resulting solution is heated to a temperature of about 50 degrees C. to cause dehydration cyclization between an acid group and an amide group of the polyamic acid.
  • the reaction of the diamine with the acid dianhydride generally takes place in a solvent.
  • the solvent any solvent that can dissolve the polyimide may be used.
  • the solvent mention may be made of ethers such as tetrahydrofuran and anisole; ketones such as cyclohexanone, 2-butanone, methylisobutylketone, 2-heptanone, 2-octanone, and acetophenone; esters such as butyl acetate, methyl benzoate, and gamma-butyrolactone; cellosolve acetates, such as butylcellosolve acetate, and propyleneglycol monomethylether acetate; amides, such as N,N-dimethylformamide, N,N-dimethylacetamide, and N-methyl-2-pyrrolidone; and aromatic hydrocarbons, such as toluene and xylene.
  • ethers such as tetrahydrofuran and anisole
  • ketons, esters, and cellosolves particularly gamma-butyrolactone, propyleneglycol monomethylether acetate, N,N-dimethylacetamide, and N-methyl-2-pyrrolidone.
  • solvents may be used alone or in combination of two or more of the solvents.
  • concentration of the polyimide is controlled in a range of from 10 to 40 weight %, taking account of a yield per batch and a solution viscosity.
  • a proper amount of glycidol is added, and heated to obtain the envisaged polyimide having an alcoholic hydroxyl group and represented by the above-mentioned general formula (1).
  • the amount of glycidol to be added has to be determined depending on an amount of an alcoholic hydroxyl group to be introduced and is preferably from 0.3 to 3 molar equivalents, relative to the phenolic hydroxyl group or the carboxyl group.
  • the preferred reaction temperature is from 40 degrees C. to 180 degrees C., preferably from 60 degrees C. to 130 degrees C.
  • the reaction time varies from several minutes to 12 hours.
  • a catalyst such as triethylamine may be added in order to accelerate the reaction.
  • the polyimide thus obtained has alcoholic hydroxyl groups which are mostly primary and has a novel property in respect of reactivity.
  • the novel polyimide can be processed into a protective insulating film for semiconductor chips, an insulating film for multilayer printed circuit boards, a solder protecting film, and a coverlay film, which have excellent heat resistance, chemical resistance, insulating property, and flexibility.
  • the brown solution thus obtained was cooled to room temperature, 25 degrees C., and then subjected to IR spectroscopy.
  • the infrared absorption spectrum did not show absorption based on the polyamic acid, but instead showed absorption at 1780 cm ⁇ 1 and 1720 cm ⁇ 1 based on the imide group and absorption at approximately 3400 cm ⁇ 1 based on the phenol group.
  • the spectrum indicates a polymer having repeating units represented by the following formula:
  • the number average molecular weight was 54,700, reduced to polystyrene, as determined by gel permeation chromatography (GPC).
  • reaction mixture was further stirred at room temperature for 10 hours. Then, a reflux condenser provided with a water receptor was attached to the flask and 150 g of toluene was added. The temperature was raised to 150 degrees C., and this temperature was maintained for 6 hours to obtain a brown solution.
  • the brown solution thus obtained was cooled to room temperature, 25 degrees C., to obtain a solution of the polyimide having a phenolic hydroxyl group, with a resin solid content being 20.3%.
  • 300 g of the thus-obtained polyimide solution and 10.4 g of glycidol were added to the flask.
  • the reaction mixture was heated at 120 degrees C. for 3 hours.
  • the reaction mixture was cooled to room temperature and poured into 1 litter of methanol.
  • the resulting precipitate was filtered and then dried to obtain the envisaged polyimide having a primary alcoholic hydroxyl group.
  • 1 H NMR analysis on this polymer it was found that the polymer had an average structure represented by the following formula.
  • the number average molecular weight of is polymer was 82,500, as determined by gel permeation chromatography (GPC).
  • the brown solution thus obtained was cooled to room temperature, 25 degrees C., to obtain a solution of the polyimide having a phenolic hydroxyl group, with a resin solid content being 21%. Then to the flask, were added 200 g of the thus-obtained polyimide solution and 6.7 g of glycidol. The reaction mixture was heated at 120 degrees C. for 6 hours. Then, the reaction mixture was cooled to room temperature and poured into 1 litter of methanol. The resulting precipitate was filtered and then dried to obtain the envisaged polyimide. As a result of 1 H NMR analysis on this polymer, it was found that the polymer had a structure represented by the following formula. The number average molecular weight of this polymer was 36,500, as determined by gel permeation chromatography (GPC)
  • the brown solution thus obtained was cooled to room temperature, 25 degrees C., to obtain a solution of the polyimide having a phenolic hydroxyl group, with a resin solid content being 20%. Then to the flask, were added 300 g of the thus-obtained polymer solution and 6.6 g of glycidol. The reaction mixture was heated at 100 degrees C. for 5 hours. Then, the reaction mixture was cooled to room temperature and poured into 1 litter of methanol. The resulting precipitate was filtered and then dried to obtain the envisaged polyimide. As a result of 1 H NMR analysis on this polymer, it was found that the polymer has a structure represented by the following formula. The number average molecular weight of this polymer was 84,000, as determined by gel permeation chromatography (GPC).
  • reaction mixture was further stirred at room temperature for 10 hours. Then, a reflux condenser provided with a water receptor was attached to the flask and 150 g of toluene was added. The temperature was raised to 150 degrees C., and this temperature was maintained for 6 hours to obtain a brown solution.
  • the brown solution thus obtained was cooled to room temperature, 25 degrees C., to obtain a solution of the polyimide having a phenolic hydroxyl group, with a resin solid content being 20.5%.
  • a solution of the polyimide having a phenolic hydroxyl group with a resin solid content being 20.5%.
  • To the flask were added 300 g of the thus-obtained polymer solution and 13.3 g of glycidol.
  • the reaction mixture was heated at 120 degrees C. for 5 hours.
  • the reaction mixture was cooled to room temperature and poured into 1 litter of methanol.
  • the resulting precipitate was filtered and then dried to obtain the envisaged polyimide.
  • 1 H NMR analysis on this polymer it was found that the polymer has a structure represented by the following formula.
  • the number average molecular weight of this polymer was 63,200, as determined by gel permeation chromatography (GPC).
  • the brownish yellow solution thus obtained was cooled to room temperature, 25 degrees C., to obtain a solution of the polyimide having a phenolic hydroxyl group, with a resin solid content being 20%. Then to the flask, were added 300 g of the thus-obtained polymer solution and 9.1 g of glycidol. The reaction mixture was heated at 120 degrees C. for 6 hours. Then, the reaction mixture was cooled to room temperature and poured into 1 litter of methanol. The resulting precipitate was filtered and then dried to obtain the envisaged polyimide. As a result of 1 H NMR analysis on this polymer, it was found that the polymer has a structure represented by the following formula. The number average molecular weight of this polymer was 42,700, as determined by gel permeation chromatography (GPC).

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Abstract

This invention relates to a novel polyimide silicone having an alcoholic hydroxyl group and a process for the preparation thereof. The polyimide of the invention having a primary alcoholic hydroxyl group is represented by the following general formula (1),
Figure US20090131620A1-20090521-C00001
wherein
X represents a tetravalent organic group, Y represents a divalent group having at least one monovalent group selected from the group consisting of a phenolic hydroxyl group and a carboxyl group, with at least one being a divalent organic group having an alcoholic hydroxyl group, Z represents a divalent organic group, W represents a divalent organic group having an organosiloxane structure, k is a positive number, and each of m and n is equal to 0 (zero) or a positive number, with 0.1≦k/(k+m+n)≦1, 0≦m/(k+m+n)≦0.8, 0≦n/(k+m+n)≦0.8.

Description

    CROSS REFERENCES
  • This application is a Continuation of co-pending application Ser. No. 11/239,238 filed on Sep. 30, 2005, and for which priority is claimed under 35 U.S.C. § 120; and this application claims priority of Japanese Patent Application No. 2004-286340 filed on Sep. 30, 2004, Japanese Patent Application No. 2004-293825 filed on Oct. 6, 2004, and Japanese Patent Application No. 2005-281920 filed on Sep. 28, 2005 under 35 U.S.C. § 119; the entire contents of all are hereby incorporated by reference.
  • FIELD OF THE INVENTION
  • This invention relates to a novel polyimide having a primary hydroxyl group and a process for the preparation of the polyimide. The polyimide is excellent in heat resistance, chemical resistance, an insulating property, and flexibility and, therefore, suitable as a protective insulating film for semiconductor chips, an insulating film for multilayer printed circuit boards, a solder protecting film, and a coverlay film.
  • BACKGROUND OF THE INVENTION
  • Various kinds of polyimides having a hydroxyl group were proposed. For instance, a polyimide having a phenolic hydroxyl group is described in Japanese Patent Application Laid-Open No. 6-200216 and Japanese Patent No. 3329677. A polyimide having an epoxy or unsaturated hydrocarbon group and a secondary alcoholic hydroxyl group is described in Japanese Patent Application Laid-open No. 2001-335619. However, a polyimide having a primary alcoholic hydroxyl group which is reactive has not been developed yet.
  • SUMMARY OF THE INVENTION
  • The present invention has been made in view of the above-mentioned situation and provides a novel polyimide having a primary alcoholic hydroxyl group and a process for the preparation of the polyimide.
  • The present invention provides a novel polyimide having an alcoholic hydroxyl group and represented by the following general formula (1),
  • Figure US20090131620A1-20090521-C00002
  • wherein
    X represents a tetravalent organic group,
    Y represents a divalent organic group represented by the general formula (2),
  • Figure US20090131620A1-20090521-C00003
  • wherein
    A may be same with or different from one another and represents a divalent organic group selected from the following radicals:
  • Figure US20090131620A1-20090521-C00004
  • each of B and C may be same with or different from one another and represents a hydrogen atom or an alkyl group having from 1 to 4 carbon atoms,
    each of a and b is 0 or 1,
    c is an integer of from 0 to 10, and
    R1 is a monovalent group selected from the group consisting of a phenolic hydroxyl group, a carboxyl group, and an organic group having an alcoholic hydroxyl group, with at least one R1 being an organic group having an alcoholic hydroxyl group,
    Z represents a divalent organic group,
    W represents a divalent organic group having an organosiloxane structure,
    k is a positive number,
    each of m and n is equal to 0 (zero) or a positive number, with 0.1≦k/(k+m+n)≦1, 0≦m/(k+m+n)≦0.8, 0≦n/(k+m+n)≦0.8.
  • The polyimide having a primary alcoholic hydroxyl group of the present invention is excellent in adhesion to a substrate, heat resistance, and electric insulation and, therefore, a film from the polyimide is suitably used as a protecting film for electric parts, electronic parts, and semiconductor chips.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a 1H NMR chart of the polyimide silicone synthesized in Example 1.
  • FIG. 2 is a 1H NMR chart of the polyimide silicone synthesized in Example 2.
  • FIG. 3 is a 1H NMR chart of the polyimide silicone synthesized in Example 5.
  • FIG. 4 is a GPC chart of the polyimide silicone synthesized in Example 1.
  • FIG. 5 is a GPC chart of the polyimide silicone synthesized in Example 2.
  • FIG. 6 is a GPC chart of the polyimide silicone synthesized in Example 3.
  • FIG. 7 is a GPC chart of the polyimide silicone synthesized in Example 4.
  • FIG. 8 is a &PC chart of the polyimide silicone synthesized in Example 5.
  • FIG. 9 is a GPC chart of the polyimide silicone synthesized in Example 6.
  • DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • The present invention will be described in detail. The polyimide of the present invention has a structure represented by the following general formula (1).
  • Figure US20090131620A1-20090521-C00005
  • In the above general formula (1), X represents a tetravalent organic group, in particular a tetravalent organic group represented by any one of the following radicals:
  • Figure US20090131620A1-20090521-C00006
  • Y in the general formula (1) is a divalent organic group having a primary alcoholic hydroxyl group and represented by the following general formula (2).
  • Figure US20090131620A1-20090521-C00007
  • In the above formula, A, a, b, and c are as defined above, each of B and C may be same with or different from one another and represents a hydrogen atom or an alkyl group having from 1 to 4 carbon atoms, specifically, a methyl group, an ethyl group, a propyl group, and a butyl group. A methyl group and a hydrogen atom are preferred since raw materials are easily available in these cases.
  • In the above general formula (2), R1 represents a monovalent organic group selected from the group consisting of a phenolic hydroxyl group, a carboxyl group, and an organic group having an alcoholic hydroxyl group, with at least one R1 being an organic group having a primary alcoholic hydroxyl group. Specifically, R1 represents —OH, —COOH, —OCH2CH(OH)CH2OH, —OCH(CH2OH)CH2OH, —COOCH2CH(OH)CH2OH, or —COOCH(CH2OH)CH2OH.
  • Specific examples of Y include the following radicals:
  • Figure US20090131620A1-20090521-C00008
    Figure US20090131620A1-20090521-C00009
  • Z in the general formula (1) is a divalent organic group represented by the following general formula (3),
  • Figure US20090131620A1-20090521-C00010
  • wherein D may same wilt or different from one another and represents a divalent organic group selected from the group consisting of the following radicals,
  • Figure US20090131620A1-20090521-C00011
  • and e, f and g are 0 or 1.
  • Specific examples of Z include the following radicals:
  • Figure US20090131620A1-20090521-C00012
    Figure US20090131620A1-20090521-C00013
  • W in the general formula (1) is a divalent organic group represented by the following general formula (4),
  • Figure US20090131620A1-20090521-C00014
  • In the general formula (4), R3 may be same with or different from one another and is a monovalent hydrocarbon group having from 1 to 8 carbon atoms. Specifically, mention may be made of an alkyl group, such as a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, and a hexyl group; a cycloalkyl group, such as a cyclopentyl group and a cyclohexyl group; an aryl group, such as a phenyl group; an aralkyl group such as a benzyl group and a phenethyl group; an alkenyl group, such as a vinyl group, an allyl group, a propenyl group, an isopropenyl group, and a butenyl group; an acrylic group and a methacrylic group. Preferred are a methyl group, an ethyl group, a phenyl group, and a vinyl group, since raw materials in these cases are easily available. “h” is a positive number of from 1 to 80, preferably from 3 to 70, and more preferably from 5 to 50.
  • Preferably, k, m, and n in the general formula (1) are zero or positive numbers with 2≦k≦2000, 0≦m≦2000, and 0≦n≦2000 and also satisfy the following: 0.1≦k/(k+m+n)≦1; 0≦m/(k+m+n)≦0.8; and 0≦n/(k+m+n)≦0.8. A polyimide with k/(k+m+n)≦0.1 is not preferred because the envisaged effect by the primary alcoholic hydroxyl group is not sufficiently realized.
  • A molecular weight of the polyimide represented by the general formula (1) is generally from about 2,000 to about 800,000, preferably from 5,000 to 500,000. If the molecular weight is equal to or less than the aforesaid lower limit, the strength of the resulting polyimide film is undesirably low. Meanwhile, if the molecular weight exceeds the aforesaid upper limit, the compatibility with a solvent is worse, which is undesired.
  • The polyimide having a primary alcoholic hydroxyl group and represented by the general formula (1) may be prepared by reacting an acid dianhydride with a diamine having at least one selected from a phenolic hydroxyl group and a carboxyl group, optionally a diamine having neither a phenolic hydroxyl group nor a carboxyl group, and also optionally a dimainosilicone, to obtain a polyamic acid, subsequently subjecting the polyamic acid to dehydration cyclization to obtain a polyimide having at least one selected from a phenolic hydroxyl group and a carboxyl group and represented by the general formula (5),
  • Figure US20090131620A1-20090521-C00015
  • wherein, X, Z, W, k, m, and n are as defined above, and Y′ is a divalent organic group represented by the following general formula (6),
  • Figure US20090131620A1-20090521-C00016
  • wherein A, B, C, a, b, and c are as defined above, and R2 is —OH or —COOH, and then reacting the resulting polyimide with a glycidol.
  • As the acid dianhydride that may be used for polymerization into a polyamic acid, mention may be made of 3,3′,4,4′-diphenylsulphonetetracarboxylic dianhydride, 3,3′,4,4′-biphenyltetracarboxylic dianhydride, 2,3′,3,4′-biphenyltetracarboxylic dianhydride, 5-(2,5-dioxotetrahydro-3-furanyl)-3-methyl-3-cyclohexene-1,2-dicarboxyl dianhydride, 4-(2,5-dioxotetrahydrofuran-3-yl)-1,2,3,4-tetrahydronaphthalene-1,2-dicarboxylic dianhydride, 1,2,3,4-butanetetracarboxylic dianhydride, 3,3′,4,4′-benzophenonetetracarboxylic dianhydride, 4,4′-hexafluoropropylidenebisphthalic dianhydride, 2,2-bis(p-trimethoxyphenyl)propane, 1,3-tetramethyldisiloxanebisphthalic dianhydride, and 4,4′-oxydiphthalic dianhydride.
  • As the diamine having a phenolic hydroxyl group and/or a carboxyl group, mention may be made of a diamine having a phenolic group, such as 3,3′-diamino-4,4′-dihydroxylbiphenyl, 2,2-diamino-4,4′-dihydroxybiphenyl, 2,2-bis(4-amino-3-hydroxylphenyl)propane, 2,2-bis(3-amino-4-hydroxylphenyl)propane, 9,9-bis(3-amino-4-hydroxylphenyl)fluorene, 2,2′-methylenebis[6-(4-amino-3,5-dimethylbenzyl)-4-methyl]phenol, 3,3′-diamino-4,4′-dihydroxydiphenylether, and 2,2-bis(3-amino-4-hydroxylphenyl)hexafluoropropane; 3,5-diaminobenzoic acid, 2,4-diaminobenzoic acid; 3,3′-dicarboxyl-4,4′-diaminodiphenylmethane; 4,4′-diaminobiphenyl-3,3′-dicarboxylic acid; 4,4′-diaminobiphenyl-2,2′-dicarboxylic acid; 3,3′-dicarboxyl-4,4′-diaminodiphenylether.
  • As the diamine having neither a phenolic hydroxyl group nor a carboxyl group, mention may be made of 4,4′-diaminobenzanilide, 4,4′-diaminodiphenylether, 3,4′-diaminodiphenylether, 4,4′-diaminodiphenylsulphone, 3,3′-dimethyl-4,4′-diaminobiphenyl, 4,4′-(p-phenylenediisopropylidene)dianiline, 4,4′-(m-phenylenediisopropylidene)dianiline, 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(3-aminophenoxy)benzene, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, bis[4-(4-aminophenoxy)phenyl]sulphone, bis[4-(3-aminophenoxy)phenyl]sulphone, 4,4′-bis(4-aminophenoxy)biphenyl, and 9,9-bis(4-aminophenyl)fluorene.
  • In the preparation of the polyamic acid, a ratio of the diamine component to the tetracarboxylic dianhydride component may be determined to control molecular weight of the polyimide and, in general, may be from 0.95 to 1.05, preferably from 0.98 to 1.02. In order to control the molecular weight of the polyimide, it is possible to add a mono-functional acid anhydride such as phthalic anhydride or a mono-functional amine compound, such as aniline. In this case, the mono-functional compound may preferably be added in an amount equal to or less than 5 mole %, relative to the tetracarboxylic dianhydride component or the diamine component.
  • In order to obtain the polyimide, a solution of the polyamic acid thus obtained is heated generally to a temperature of from 80 to 200 degrees C., preferably from 140 to 180 degrees C., or a mixture of acetic anhydride and pyridine is added to a solution of the polyamic acid, and then the resulting solution is heated to a temperature of about 50 degrees C. to cause dehydration cyclization between an acid group and an amide group of the polyamic acid.
  • The reaction of the diamine with the acid dianhydride generally takes place in a solvent. As the solvent, any solvent that can dissolve the polyimide may be used. As specific examples of the solvent, mention may be made of ethers such as tetrahydrofuran and anisole; ketones such as cyclohexanone, 2-butanone, methylisobutylketone, 2-heptanone, 2-octanone, and acetophenone; esters such as butyl acetate, methyl benzoate, and gamma-butyrolactone; cellosolve acetates, such as butylcellosolve acetate, and propyleneglycol monomethylether acetate; amides, such as N,N-dimethylformamide, N,N-dimethylacetamide, and N-methyl-2-pyrrolidone; and aromatic hydrocarbons, such as toluene and xylene. Preferred are ketons, esters, and cellosolves, particularly gamma-butyrolactone, propyleneglycol monomethylether acetate, N,N-dimethylacetamide, and N-methyl-2-pyrrolidone. These solvents may be used alone or in combination of two or more of the solvents. Usually, the concentration of the polyimide is controlled in a range of from 10 to 40 weight %, taking account of a yield per batch and a solution viscosity.
  • To the solution of the polyimide thus-obtained having a phenolic hydroxyl group and/or a carboxyl group and represented by the above-mentioned general formula (5), a proper amount of glycidol is added, and heated to obtain the envisaged polyimide having an alcoholic hydroxyl group and represented by the above-mentioned general formula (1). The amount of glycidol to be added has to be determined depending on an amount of an alcoholic hydroxyl group to be introduced and is preferably from 0.3 to 3 molar equivalents, relative to the phenolic hydroxyl group or the carboxyl group. The preferred reaction temperature is from 40 degrees C. to 180 degrees C., preferably from 60 degrees C. to 130 degrees C. The reaction time varies from several minutes to 12 hours. A catalyst such as triethylamine may be added in order to accelerate the reaction.
  • The polyimide thus obtained has alcoholic hydroxyl groups which are mostly primary and has a novel property in respect of reactivity. By utilizing the reactive primary alcoholic hydroxyl group, the novel polyimide can be processed into a protective insulating film for semiconductor chips, an insulating film for multilayer printed circuit boards, a solder protecting film, and a coverlay film, which have excellent heat resistance, chemical resistance, insulating property, and flexibility.
  • The present invention will be elucidated with reference to the Examples, but shall not be limited thereto.
  • EXAMPLES Example 1
  • In a flask equipped with a stirrer, a thermometer, and nitrogen purge equipment, were added 31.0 g (0.1 mole) of 4,4′-oxydiphthalic dianhydride and 150 g of N-methyl-2-pyrrolidone. Subsequently, to the above-mentioned flask was added dropwise 25.8 g (0.1 mole) of 2,2′-bis(4-amino-3-hydroxylphenyl) propane dissolved in 100 g of N-methyl-2-pyrrolidone, while controlling the temperature of the reaction system at or below 50 degrees C. After the completion of the addition, the reaction mixture was further stirred at room temperature for 10 hours. Then, a reflux condenser provided with a water receptor was attached to the flask and 70 g of xylene was added. The temperature was raised to 150 degrees C., and this temperature was maintained for 6 hours to obtain a brown solution.
  • The brown solution thus obtained was cooled to room temperature, 25 degrees C., and then subjected to IR spectroscopy. The infrared absorption spectrum did not show absorption based on the polyamic acid, but instead showed absorption at 1780 cm−1 and 1720 cm−1 based on the imide group and absorption at approximately 3400 cm−1 based on the phenol group. The spectrum indicates a polymer having repeating units represented by the following formula:
  • Figure US20090131620A1-20090521-C00017
  • The number average molecular weight was 54,700, reduced to polystyrene, as determined by gel permeation chromatography (GPC).
  • Then to a flask, were added 200 g of the thus-obtained polymer solution having a resin solid content of 17%, and 11.4 g of glycidol. The reaction mixture was heated at 120 degrees C. for 6 hours. Then, the reaction mixture was cooled to room temperature and poured into 1 litter of methanol. The resulting precipitate was filtered and then dried to obtain the envisaged polyimide. As a result of 1H NMR analysis on this polymer, it was found that the peak at 10 ppm based on the phenolic hydroxyl group disappeared and, instead, peaks based on a primary alcohol and a secondary alcohol appeared at 4.6 ppm and 4.8 ppm, which indicates that a polymer having repeating units represented by the following formula was formed. The number average molecular weight of this polymer was 59, 200, as determined by gel permeation chromatography (GPC).
  • Figure US20090131620A1-20090521-C00018
  • Example 2
  • In a flask equipped with a stirrer, a thermometer, and nitrogen purge equipment, were added 54.3 g (0.175 mole) of 4,4′-oxydiphthalic dianhydride, 33.3 g (0.075 mole) of 4,4′-hexafluoropropylidenebisphthalic dianhydride, and 400 g of N-methyl-2-pyrrolidone. Subsequently, to the above-mentioned flask was added dropwise 64.5 g (0.25 mole) of 2,2′-bis(4-amino-3-hydroxylphenyl) propane dissolved in 200 g of N-methyl-2-pyrrolidone, while controlling the temperature of the reaction system at or below 50 degrees C. After the completion of the addition, the reaction mixture was further stirred at room temperature for 10 hours. Then, a reflux condenser provided with a water receptor was attached to the flask and 150 g of toluene was added. The temperature was raised to 150 degrees C., and this temperature was maintained for 6 hours to obtain a brown solution.
  • The brown solution thus obtained was cooled to room temperature, 25 degrees C., to obtain a solution of the polyimide having a phenolic hydroxyl group, with a resin solid content being 20.3%. Then to the flask, were added 300 g of the thus-obtained polyimide solution and 10.4 g of glycidol. The reaction mixture was heated at 120 degrees C. for 3 hours. Then, the reaction mixture was cooled to room temperature and poured into 1 litter of methanol. The resulting precipitate was filtered and then dried to obtain the envisaged polyimide having a primary alcoholic hydroxyl group. As a result of 1H NMR analysis on this polymer, it was found that the polymer had an average structure represented by the following formula. The number average molecular weight of is polymer was 82,500, as determined by gel permeation chromatography (GPC).
  • Figure US20090131620A1-20090521-C00019
  • Example 3
  • In a flask equipped with a stirrer, a thermometer, and nitrogen purge equipment, were added 44.4 g (0.1 mole) of 4,4′-hexafluoropropylidenebisphthalic dianhydride, and 180 g of gamma-butyrolactone. Subsequently, to the above-mentioned flask was added dropwise a solution of 25.6 g (0.07 mole) of 2,2-bis(3-amino-4-hydroxylphenyl) hexafluoropropane and 12.3 g (0.03 mole) of 2,2-[bis(4-(4-aminophenoxy)phenyl)]propane dissolved in 120 g of gamma-butyrolactone, while controlling the temperature of the reaction system at or below 50 degrees C. After the completion of the addition, the reaction mixture was further stirred at room temperature for 10 hours. Then, a reflux condenser provided with a water receptor was attached to the flask and 100 g of toluene was added. The temperature was raised to 150 degrees C., and this temperature was maintained for 6 hours to obtain a brown solution.
  • The brown solution thus obtained was cooled to room temperature, 25 degrees C., to obtain a solution of the polyimide having a phenolic hydroxyl group, with a resin solid content being 21%. Then to the flask, were added 200 g of the thus-obtained polyimide solution and 6.7 g of glycidol. The reaction mixture was heated at 120 degrees C. for 6 hours. Then, the reaction mixture was cooled to room temperature and poured into 1 litter of methanol. The resulting precipitate was filtered and then dried to obtain the envisaged polyimide. As a result of 1H NMR analysis on this polymer, it was found that the polymer had a structure represented by the following formula. The number average molecular weight of this polymer was 36,500, as determined by gel permeation chromatography (GPC)
  • Figure US20090131620A1-20090521-C00020
  • Example 4
  • In a flask equipped with a stirrer, a thermometer, and nitrogen purge equipment, were added 89.5 g (0.25 mole) of 3,3′,4,4′-diphenylsulfonetetracarboxylic dianhydride, and 500 g of N,N-dimethylacetamide. Subsequently, to the above-mentioned flask was added dropwise a solution of 35.8 g (0.25 mole) of 3,3′-dicarboxyl-4,4′-diaminodiphenylmethame and 43.5 g (0.125 mole) of 9,9-bis(4-aminophenyl)fluorene dissolved in 200 g of N,N-dimethylacetamide, while controlling the temperature of the reaction system at or below 50 degrees C. After the completion of the addition, the reaction mixture was further stirred at room temperature for 10 hours. Then, a reflux condenser provided with a water receptor was attached to the flask and 180 g of toluene was added. The temperature was raised to 150 degrees C., and this temperature was maintained for 6 hours to obtain a brown solution.
  • The brown solution thus obtained was cooled to room temperature, 25 degrees C., to obtain a solution of the polyimide having a phenolic hydroxyl group, with a resin solid content being 20%. Then to the flask, were added 300 g of the thus-obtained polymer solution and 6.6 g of glycidol. The reaction mixture was heated at 100 degrees C. for 5 hours. Then, the reaction mixture was cooled to room temperature and poured into 1 litter of methanol. The resulting precipitate was filtered and then dried to obtain the envisaged polyimide. As a result of 1H NMR analysis on this polymer, it was found that the polymer has a structure represented by the following formula. The number average molecular weight of this polymer was 84,000, as determined by gel permeation chromatography (GPC).
  • Figure US20090131620A1-20090521-C00021
  • Example 5
  • In a flask equipped with a stirrer, a thermometer, and nitrogen purge equipment, were added 77.5 g (0.25 mole) of 4,4′-oxydiphthalic dianhydride and 500 g of N,N-dimethylacetamide. Subsequently, to the above-mentioned flask was added dropwise a solution of 51.6 g (0.2 mole) of 2,2-bis(4-amino-3-hydroxylphenyl)propane and 42.0 g (0.05 mole) of diaminosiloxane with an averaged value of h in the general formula (4) being 9, dissolved in 200 g of N,N-dimethylacetamide, while controlling the temperature of the reaction system at or below 50 degrees C. After the completion of the addition, the reaction mixture was further stirred at room temperature for 10 hours. Then, a reflux condenser provided with a water receptor was attached to the flask and 150 g of toluene was added. The temperature was raised to 150 degrees C., and this temperature was maintained for 6 hours to obtain a brown solution.
  • The brown solution thus obtained was cooled to room temperature, 25 degrees C., to obtain a solution of the polyimide having a phenolic hydroxyl group, with a resin solid content being 20.5%. Then to the flask, were added 300 g of the thus-obtained polymer solution and 13.3 g of glycidol. The reaction mixture was heated at 120 degrees C. for 5 hours. Then, the reaction mixture was cooled to room temperature and poured into 1 litter of methanol. The resulting precipitate was filtered and then dried to obtain the envisaged polyimide. As a result of 1H NMR analysis on this polymer, it was found that the polymer has a structure represented by the following formula. The number average molecular weight of this polymer was 63,200, as determined by gel permeation chromatography (GPC).
  • Figure US20090131620A1-20090521-C00022
  • Example 6
  • In a flask equipped with a stirrer, a thermometer, and nitrogen purge equipment, were added 111 g (0.25 mole) of 4,4′-hexafluoropropylidenebisphthalic dianhydride and 600 g of N,N-dimethylacetamide. Subsequently, to the above-mentioned flask was added dropwise a solution of 64.1 g (0.175 mole) of 2,2-bis(3-amino-4-hydroxylphenylhexafluoropropane, 14.6 g (0.05 mole) of 1,3-bis(3-aminophenoxy)benzene and 21.0 g (0.025 mole) of diaminosiloxane, with an averaged value of h in the general formula (4) being 9, dissolved in 250 g of N,N-dimethylacetamide, while controlling the temperature of the reaction system at or below 50 degrees C. After the completion of the addition, the reaction mixture was further stirred at room temperature for 10 hours. Then, a reflux condenser provided with a water receptor was attached to the flask and 100 g of toluene was added. The temperature was raised to 150 degrees C., and this temperature was maintained for 6 hours to obtain a brownish yellow solution.
  • The brownish yellow solution thus obtained was cooled to room temperature, 25 degrees C., to obtain a solution of the polyimide having a phenolic hydroxyl group, with a resin solid content being 20%. Then to the flask, were added 300 g of the thus-obtained polymer solution and 9.1 g of glycidol. The reaction mixture was heated at 120 degrees C. for 6 hours. Then, the reaction mixture was cooled to room temperature and poured into 1 litter of methanol. The resulting precipitate was filtered and then dried to obtain the envisaged polyimide. As a result of 1H NMR analysis on this polymer, it was found that the polymer has a structure represented by the following formula. The number average molecular weight of this polymer was 42,700, as determined by gel permeation chromatography (GPC).
  • Figure US20090131620A1-20090521-C00023

Claims (7)

1. Polyimide having a primary alcoholic hydroxyl group and represented by the following general formula (1),
Figure US20090131620A1-20090521-C00024
wherein
X represents a tetravalent organic group,
Y represents a divalent organic group represented by the general formula (2),
Figure US20090131620A1-20090521-C00025
wherein
A may be same with or different from one another and represents a divalent organic group selected from the following radicals:
Figure US20090131620A1-20090521-C00026
each of B and C may be same with or different from one another and represents a hydrogen atom or an alkyl group having from 1 to 4 carbon atoms, each of a and b is 0 or 1,
c is an integer of from 0 to 10, and
R1 may be the same with or different from one another and is a monovalent group selected from the group consisting of a phenolic hydroxyl group, a carboxyl group, and an organic group having an alcoholic hydroxyl group, with at least one R1 being an organic group having a primary alcoholic hydroxyl group,
Z represents a divalent organic group,
W represents a divalent organic group having an organosiloxane structure,
k is a positive number, and
each of m and n is equal to 0 (zero) or a positive number, with 0.1.k/(k+m+n).1, 0.m/(k+m+n).0.8, 0.n/(k+m+n).0.8.
2. The polyimide having an alcoholic hydroxyl group according to claim 1, wherein R1 in said general formula (2) is a monovalent group selected from the group consisting of —OH, —COON, —OCH2CH(OH)CH2OH, —OCH(CH2OH)CH2OH, —COOCH2CH(OH)CH2OH, and —COOCH(CH2OH)CH2OH.
3. The polyimide having an alcoholic hydroxyl group according to claim 1, wherein X in said general formula (1) is a tetravalent organic group represented by any one of the following formulas,
Figure US20090131620A1-20090521-C00027
4. The polyimide comprising an alcoholic hydroxyl group according to claim 1, wherein Z in said general formula (1) is a divalent organic group represented by the following general formula (3),
Figure US20090131620A1-20090521-C00028
wherein D may be same with or different and is a divalent organic group selected from the following radicals;
Figure US20090131620A1-20090521-C00029
and each of e, f, and g is 0 or 1.
5. The polyimide comprising an alcoholic hydroxyl group according to claim 1, wherein W in said general formula (1) is a divalent organic group represented by the following general formula (4),
Figure US20090131620A1-20090521-C00030
wherein R3 may be same with or different and is a monovalent hydrocarbon group having from 1 to 8 carbon atoms and h is a positive number of from 1 to so.
6. The siloxane-modified polyimide comprising an alcoholic hydroxyl group according to claim 1, wherein 3≦n≦400.
7. A process for the preparation of a polyimide having an alcoholic hydroxyl group represented by the general formula (1), wherein an acid dianhydride is reacted with a diamine having at least one selected from a phenolic hydroxyl group and a carboxyl group, optionally a diamine having neither a phenolic hydroxyl group nor a carboxyl group, and also optionally a diaminosilicone, to obtain a polyamic acid, subsequently the resulting polyamic acid is subjected to dehydration cyclization to obtain a polyimide having at least one selected from a phenolic hydroxyl group and a carboxyl group and represented by the general formula (5),
Figure US20090131620A1-20090521-C00031
wherein, X, Z, W, k, m, and n are as defined above, and Y′ is a divalent organic group represented by the general formula (6),
Figure US20090131620A1-20090521-C00032
wherein A, 3, C, a, b, and c are as defined above, and R2 is —OH or —COOH,
and then the polyimide is reacted with a glycidol at a temperature of from 40 to 180° C.
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US20040019174A1 (en) * 2002-07-19 2004-01-29 Nobuhiro Ichiroku Phenolic hydroxyl-bearing polyimide resin, making method and polyimide resin composition

Cited By (2)

* Cited by examiner, † Cited by third party
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US20090202831A1 (en) * 2008-02-13 2009-08-13 Hitachi Cable, Ltd. Insulated wire and insulating varnish used therefor
US8449978B2 (en) * 2008-02-13 2013-05-28 Hitachi Cable, Ltd. Insulated wire and insulating varnish used therefor

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US7678874B2 (en) 2010-03-16
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EP1642919B1 (en) 2012-07-18
US20060069227A1 (en) 2006-03-30

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