US20060267237A1 - Method for making non-inflammable material - Google Patents

Method for making non-inflammable material Download PDF

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Publication number
US20060267237A1
US20060267237A1 US10/908,797 US90879705A US2006267237A1 US 20060267237 A1 US20060267237 A1 US 20060267237A1 US 90879705 A US90879705 A US 90879705A US 2006267237 A1 US2006267237 A1 US 2006267237A1
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United States
Prior art keywords
mixture
inflammable
making
semi
product
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Abandoned
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US10/908,797
Inventor
Yu-Ju Tsai
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CHIU CHIH-LONG
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CHIU CHIH-LONG
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Publication date
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Priority to US10/908,797 priority Critical patent/US20060267237A1/en
Assigned to CHIU, CHIH-LONG, TSAI, YU-JU reassignment CHIU, CHIH-LONG ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: TSAI, YU-JU
Publication of US20060267237A1 publication Critical patent/US20060267237A1/en
Abandoned legal-status Critical Current

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92—Protection against other undesired influences or dangers
    • E04B1/94—Protection against other undesired influences or dangers against fire
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425—Cellulose series
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/587—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives characterised by the bonding agents used

Definitions

  • the present invention relates to construction and, more particularly, to light, easily operable, non-inflammable material for use in construction and, more particularly, to a method for making such light, easily operable, non-inflammable material.
  • non-inflammable material has been used instead of inflammable material.
  • conventional types of non-inflammable material are heavy and their manufacturing is difficult.
  • plaster of Paris cast is made by means of providing a plank of plaster that has a high ignition point and providing a decorative layer of paper on each side of the plank of plaster.
  • the plaster of Paris cast is heavy, and it is therefore difficult for workers to handle.
  • the plaster of Paris cast becomes brittle, bends, peels and cracks because of its nature.
  • the production of the plaster of Paris cast is no longer environment-friendly.
  • the present invention is therefore intended to obviate or at least alleviate the problems encountered in prior art.
  • a method for making inflammable material.
  • a first mixture is made by means of mixing plant fibers with inflammable liquid.
  • the plant fibers make up 25% to 45% of the first mixture in weight, and the inflammable liquid 75% to 55%.
  • a viscous second mixture is made by means of mixing the first mixture with inflammable adhesive.
  • the first mixture makes up 20% to 40% of the second mixture in weight, and the inflammable adhesive 80% to 60%.
  • a semi-product of the inflammable material is made by means of shaping the second mixture.
  • a final product of the inflammable material is made by means of heating the semi-product.
  • An advantage of the inflammable material made according to the present invention is that it can easily be handled because it is light.
  • An advantage of the inflammable material made according to the present invention is that it can easily be handled because it is light.
  • FIG. 1 is a block diagram of a method for making inflammable material according to the preferred embodiment of the present invention.
  • inflammable material can be used in construction and decoration.
  • Step A plant fibers are provided, and inflammable liquid is provided.
  • the plant fibers and the inflammable liquid are mixed in order to form a first mixture.
  • the plant fibers make up 25% to 45% of the first mixture, and the inflammable liquid 75% to 55%.
  • the plant fibers may accounts for 35%, and the inflammable liquid 65%.
  • the plant fibers are submerged in the inflammable liquid until the plant fibers fully soak a desired amount of the inflammable liquid.
  • the first mixture is further mixed with inflammable adhesive in order to form a second mixture.
  • the first mixture makes up 20% to 40% of the second mixture, and the inflammable adhesive 80% to 60%.
  • the first mixture makes up 30%, and the inflammable adhesive 70%.
  • the inflammable adhesive may include silicate of sodium, polyvinyl acetate (“PVA”), and silicate of potassium in order to increase the viscosity of the second mixture, and form something like glue, paste, and jelly.
  • the second mixture is added with inflammable agent in order to make a third mixture that is more inflammable than the second mixture.
  • the second mixture accounts for 99.7% to 75% of the third mixture, and the inflammable agent 0.3% to 25%.
  • the third mixture is put in a mold.
  • the third mixture assumes the form of a plank.
  • a flameproof layer of polyvinyl chloride (“PVC”) is provided on a side of the third mixture.
  • a layer of recycled paper is provided on an opposite side of the third mixture.
  • the semi-product is heated and pressed in the mold.
  • the semi-product is subject to a temperature of 120 to 180 Celsius degrees.
  • the semi-product is subject to a pressure of 160 to 180 Kg/m 2 .
  • the heating and pressing proceeds, the semi-product gets harder, and the form of a plank is fixed eventually, i.e., the final product of the inflammable material is made.
  • Step G the final product is taken from the mold.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

A method is provided for making inflammable material. At a first step, a first mixture is made by means of mixing plant fibers with inflammable liquid. The plant fibers make up 25% to 45% of the first mixture in weight, and the inflammable liquid 75% to 55%. At a second step, a viscous second mixture is made by means of mixing the first mixture with inflammable adhesive. The first mixture makes up 20% to 40% of the second mixture in weight, and the inflammable adhesive 80% to 60%. At a third step, a semi-product of the inflammable material is made by means of shaping the second mixture. At a fourth step, a final product of the inflammable material is made by means of heating the semi-product.

Description

    BACKGROUND OF INVENTION
  • 1. Field of Invention
  • The present invention relates to construction and, more particularly, to light, easily operable, non-inflammable material for use in construction and, more particularly, to a method for making such light, easily operable, non-inflammable material.
  • 2. Related Prior Art
  • In construction and decoration, for structural and aesthetic purposes, various types of material are used such as wood, plastics, cloth and paper. Such types of material are inflammable, and can easily be combusted in the case of a fire. When this happens, such inflammable material causes threats against human life and possessions.
  • To reduce possible damages in a fire, non-inflammable material has been used instead of inflammable material. However, conventional types of non-inflammable material are heavy and their manufacturing is difficult. For example, plaster of Paris cast is made by means of providing a plank of plaster that has a high ignition point and providing a decorative layer of paper on each side of the plank of plaster. The plaster of Paris cast is heavy, and it is therefore difficult for workers to handle. Moreover, at a high temperature that usually occurs in a hot and dry day and in a fire for example, the plaster of Paris cast becomes brittle, bends, peels and cracks because of its nature. Moreover, as the global temperature gets higher every year than the previous year, the production of the plaster of Paris cast is no longer environment-friendly.
  • The present invention is therefore intended to obviate or at least alleviate the problems encountered in prior art.
    • SUMMARY OF INVENTION
  • According to the present invention, a method is provided for making inflammable material. At a first step, a first mixture is made by means of mixing plant fibers with inflammable liquid. The plant fibers make up 25% to 45% of the first mixture in weight, and the inflammable liquid 75% to 55%. At a second step, a viscous second mixture is made by means of mixing the first mixture with inflammable adhesive. The first mixture makes up 20% to 40% of the second mixture in weight, and the inflammable adhesive 80% to 60%. At a third step, a semi-product of the inflammable material is made by means of shaping the second mixture. At a fourth step, a final product of the inflammable material is made by means of heating the semi-product.
  • An advantage of the inflammable material made according to the present invention is that it can easily be handled because it is light.
  • An advantage of the inflammable material made according to the present invention is that it can easily be handled because it is light.
  • Other advantages and novel features of the invention will become more apparent from the following detailed description in conjunction with the drawings.
    • BRIEF DESCRIPTION OF DRAWINGS
  • The present invention will be described through detailed description of the preferred embodiment referring to the drawing.
  • FIG. 1 is a block diagram of a method for making inflammable material according to the preferred embodiment of the present invention.
    • DETAILED DESCRIPTION OF PREFERRED EMBODIMENT
  • Referring to FIG. 1, a method for making inflammable material according to the preferred embodiment of the present invention will be described. Such flammable material can be used in construction and decoration.
  • At Step A, plant fibers are provided, and inflammable liquid is provided.
  • At Step B, the plant fibers and the inflammable liquid are mixed in order to form a first mixture. In weight, the plant fibers make up 25% to 45% of the first mixture, and the inflammable liquid 75% to 55%. For instance, the plant fibers may accounts for 35%, and the inflammable liquid 65%. In mixing the plant fibers with the inflammable liquid, the plant fibers are submerged in the inflammable liquid until the plant fibers fully soak a desired amount of the inflammable liquid.
  • At Step C, the first mixture is further mixed with inflammable adhesive in order to form a second mixture. In weight, the first mixture makes up 20% to 40% of the second mixture, and the inflammable adhesive 80% to 60%. For example, the first mixture makes up 30%, and the inflammable adhesive 70%. For instance, the inflammable adhesive may include silicate of sodium, polyvinyl acetate (“PVA”), and silicate of potassium in order to increase the viscosity of the second mixture, and form something like glue, paste, and jelly.
  • At Step D, the second mixture is added with inflammable agent in order to make a third mixture that is more inflammable than the second mixture. In weight, the second mixture accounts for 99.7% to 75% of the third mixture, and the inflammable agent 0.3% to 25%.
  • At Step E, the third mixture is put in a mold. Thus, the third mixture assumes the form of a plank. A flameproof layer of polyvinyl chloride (“PVC”) is provided on a side of the third mixture. A layer of recycled paper is provided on an opposite side of the third mixture. Thus, a semi-product of the inflammable material is made.
  • At Step F, the semi-product is heated and pressed in the mold. The semi-product is subject to a temperature of 120 to 180 Celsius degrees. The semi-product is subject to a pressure of 160 to 180 Kg/m2. As the heating and pressing proceeds, the semi-product gets harder, and the form of a plank is fixed eventually, i.e., the final product of the inflammable material is made.
  • At Step G, the final product is taken from the mold.
  • The present invention has been described through the detailed illustration of the preferred embodiment. Those skilled in the art can derive variations from the preferred embodiment without departing from the scope of the present invention. Hence, the preferred embodiment shall not limit the scope of the present invention defined in the claims.

Claims (18)

What is claimed is:
1. A method for making inflammable material, the method comprising the steps of:
making a first mixture by means of mixing plant fibers with inflammable liquid so that the plant fibers make up 25% to 45% of the first mixture in weight, and the inflammable liquid 75% to 55%;
making a viscous second mixture by means of mixing the first mixture with inflammable adhesive so that the first mixture makes up 20% to 40% of the second mixture in weight, and the inflammable adhesive 80% to 60%;
making a semi-product of the inflammable material by means of shaping the second mixture; and
making a final product of the inflammable material by means of heating the semi-product.
2. The method according to claim 1 wherein the plant fibers account for 35%, and the inflammable liquid 65%.
3. The method according to claim 1 wherein the step of making the first mixture comprises the step of submerging the plant fibers in the inflammable liquid until the plant fibers fully soak a desired amount of the inflammable liquid.
4. The method according to claim 1 wherein the first mixture makes up 30%, and the inflammable adhesive 70%.
5. The method according to claim 1 wherein the inflammable adhesive comprises silicate of sodium in order to increase the viscosity of the second mixture.
6. The method according to claim 1 wherein the inflammable adhesive comprises polyvinyl acetate in order to increase the viscosity of the second mixture.
7. The method according to claim 1 wherein the inflammable adhesive comprises silicate of potassium in order to increase the viscosity of the second mixture.
8. The method according to claim 1 wherein the second mixture is in the form of glue, paste, and jelly.
9. The method according to claim 1 comprising the steps of:
making a third mixture by means of adding inflammable agent to the second mixture order; and
making the semi-product by means of molding the third mixture.
10. The method according to claim 9 wherein the inflammable agent 0.3% to 25% of the third mixture in weight, and the second mixture 99.7% to 75%.
11. The method according to claim 1 wherein the step of making the semi-product comprises the step of providing a flameproof layer on a side thereof.
12. The method according to claim 1I1 wherein the flameproof layer is made of polyvinyl chloride.
13. The method according to claim 1 wherein the step of making the semi-product comprises the step of providing a layer of recycled paper on a side thereof.
14. The method according to claim 1 wherein the heating takes place at a temperature of 120 to 180 Celsius degrees.
15. The method according to claim 1 wherein the pressing takes place under a pressure of 160 to 180 Kg/m2.
16. The method according to claim 1 wherein the step of making the semi-product comprises the step of molding the second mixture in a mold.
17. The method according to claim 16 wherein the step of making the final product comprises the step of pressing the semi-product in the mold while heating the same.
18. The method according to claim 17 comprising the step of taking the final product from the mold.
US10/908,797 2005-05-26 2005-05-26 Method for making non-inflammable material Abandoned US20060267237A1 (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3842559A (en) * 1971-10-01 1974-10-22 Robertson Co H H Glass-fiber-reinforced gypsum roof deck
US4041000A (en) * 1975-12-12 1977-08-09 Alexander Farcnik Making fireproof non-polluting liquid coating composition
US5496881A (en) * 1991-12-24 1996-03-05 Chemische Fabrik Gruenau Gmbh Composition for forming fireproof coatings and caulking and a method of use
US6086998A (en) * 1996-12-23 2000-07-11 Protekum Umweltinstitut Gmbh Oranienburg Non-inflammable fiber product
US20020145233A1 (en) * 2001-04-09 2002-10-10 Ching-Cheng Lai Method for manufacturing fire-proof material
US20030061971A1 (en) * 2000-01-24 2003-04-03 Crook Dennis Maq Fast-setting, fibrous, portland cement-based building material
US20030198775A1 (en) * 2002-04-19 2003-10-23 Roth Arthur J. Composite structural material and method of making same

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3842559A (en) * 1971-10-01 1974-10-22 Robertson Co H H Glass-fiber-reinforced gypsum roof deck
US4041000A (en) * 1975-12-12 1977-08-09 Alexander Farcnik Making fireproof non-polluting liquid coating composition
US5496881A (en) * 1991-12-24 1996-03-05 Chemische Fabrik Gruenau Gmbh Composition for forming fireproof coatings and caulking and a method of use
US6086998A (en) * 1996-12-23 2000-07-11 Protekum Umweltinstitut Gmbh Oranienburg Non-inflammable fiber product
US20030061971A1 (en) * 2000-01-24 2003-04-03 Crook Dennis Maq Fast-setting, fibrous, portland cement-based building material
US20020145233A1 (en) * 2001-04-09 2002-10-10 Ching-Cheng Lai Method for manufacturing fire-proof material
US20030198775A1 (en) * 2002-04-19 2003-10-23 Roth Arthur J. Composite structural material and method of making same

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Owner name: TSAI, YU-JU, TAIWAN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:TSAI, YU-JU;REEL/FRAME:016074/0911

Effective date: 20050526

Owner name: CHIU, CHIH-LONG, TAIWAN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:TSAI, YU-JU;REEL/FRAME:016074/0911

Effective date: 20050526

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION