US20010036657A1 - Methods for purifying viruses - Google Patents

Methods for purifying viruses Download PDF

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US20010036657A1
US20010036657A1 US09/872,134 US87213401A US2001036657A1 US 20010036657 A1 US20010036657 A1 US 20010036657A1 US 87213401 A US87213401 A US 87213401A US 2001036657 A1 US2001036657 A1 US 2001036657A1
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Gary Vellekamp
Laureano Bondoc
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    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N7/00Viruses; Bacteriophages; Compositions thereof; Preparation or purification thereof
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    • C12N15/00Mutation or genetic engineering; DNA or RNA concerning genetic engineering, vectors, e.g. plasmids, or their isolation, preparation or purification; Use of hosts therefor
    • C12N15/09Recombinant DNA-technology
    • C12N15/63Introduction of foreign genetic material using vectors; Vectors; Use of hosts therefor; Regulation of expression
    • C12N15/79Vectors or expression systems specially adapted for eukaryotic hosts
    • C12N15/85Vectors or expression systems specially adapted for eukaryotic hosts for animal cells
    • C12N15/86Viral vectors
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N2710/00MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA dsDNA viruses
    • C12N2710/00011Details
    • C12N2710/10011Adenoviridae
    • C12N2710/10311Mastadenovirus, e.g. human or simian adenoviruses
    • C12N2710/10351Methods of production or purification of viral material

Definitions

  • Huyghe et al. Human Gene Therapy 6: 1403-1416 (1995) disclosed a comparison of several methods for purification of recombinant adenoviruses, including anion-exchange chromatography, size exclusion chromatography, immobilized zinc affinity chromatography, ultracentrifugation, concluding that the preferred process for purification of a recombinant adenovirus is nuclease treatment of a cell lysate, followed by filtration through membrane filters, followed by DEAE chromatography, followed by zinc affinity chromatography.
  • One aspect of the invention is a method for purification of a virus preparation comprising:
  • the virus preparation can be a cell lysate, which can be filtered before step A.
  • the virus can be recombinant adenovirus, such as ACN53 (disclosed in WO 95/11984).
  • the anion exchange medium can comprise diethylaminoethyl groups on a cross-linked agarose, cellulose, polyacrylamide or polystyrene backbone, such as FRACTOGELTM-DEAE.
  • the size-exclusion medium can comprise a cross-linked polysaccharide, and may be a composite of cross-linked agarose and dextran.
  • An exemplary size exclusion medium is Superdex-200.
  • the anion exchange chromatographic medium can be extensively washed before application of the virus preparation.
  • the size-exclusion medium can be provided in a column prepared as a salt gradient decreasing in ionic strength from the top of the column towards the bottom, the top of the column having a buffer having an ionic strength substantially identical to that of the product of step a.
  • a further aspect of the invention is a virus purified by the method of claim 1 .
  • the present invention relates to the purification of a virus, which may for example have been produced by cultivation in a cellular host and then liberated by lysis of the cells and separation from cellular debris.
  • virus includes wild type, mutant, and recombinant viruses, especially adenoviral vectors for expression of heterologous nucleic acid sequences.
  • the embodiments of the invention fall into the general strategy of adsorption chromatography of a virus preparation followed by size exclusion chromatography.
  • the anion exchange chromatography is carried out on an anion-exchange resin consisting of basic groups in side chains attached to a macromolecular backbone.
  • the basic groups are preferably substituted amino groups, in particular diloweralkylaminoalkyl groups where each lower alkyl group has 1 to 4, preferably 2, carbon atoms, and each alkyl group has 2 to 4, preferably 2, carbon atoms.
  • the backbone can be composed of silica or an organic matrix, for example cross-linked agarose, cellulose, polyacrylamide or polystyrene; it is particularly preferred to use an anion exchange resin consisting of dimethylaminoethyl groups (DMAE groups) or especially of diethylaminoethyl groups (DEAE groups) on a cross-linked agarose backbone; especially preferred resins of the DEAE type are those sold under the trade name “DEAE-Fractogel”, e.g., “FRACTOGELTM EMD DEAE-650M”, and “FRACTOGELTM AE.
  • the “backbone” can be a solid support such as a bead.
  • the anion-exchange-resin is preferably washed extensively before loading the virus preparation to remove preservatives such as sodium azide and ethanol, and other extraneous materials, by washing the column with about 5 to 10 column volumes of a basic solution such as 50 mM NaOH/1 M NaCl, followed by about 5 to 10 column volumes of a neutralizing solution such as 50 mM HCl/1 M NaCl, followed by about 5 to 30 volumes of loading and/or elution buffers.
  • the column is washed with a buffer of lower salt concentration than the loading and/or elution buffer before washing with loading and/or elution buffer.
  • a preparation of virus such as a cell lysate is loaded onto the chromatographic medium in a buffered solution of about pH 7.0-8.5, with a salt concentration of about 100-360 mM.
  • the salt is typically NaCl.
  • other buffers such as phosphate or Tris are used.
  • Contaminants can be preferentially eluted by washing the column with a buffer at a salt concentration of about 250-380 mM.
  • the virus can then be eluted by a solution with a salt concentration of about 360-600 mM.
  • the salt is typically NaCl.
  • about 5 to 50, more preferably about 30 volumes of buffer are used to elute the virus.
  • Fractions may be collected and assayed for the presence of virus by measuring the A 260 or A 280 and pooling peak fractions; alternatively, the eluant containing the A 260 or A 280 peak may be collected in a single fraction.
  • This single A 260 or A 280 fraction or pooled fractions in the eluant containing the virus are termed “anion-exchange pool” herein.
  • molecules are separated according to size in a bed packed with an inert porous medium, especially an inert gel medium, which is preferably a composite of cross-linked polysaccharides, e.g., cross-linked agarose and dextran in the form of spherical beads.
  • an inert gel medium which is preferably a composite of cross-linked polysaccharides, e.g., cross-linked agarose and dextran in the form of spherical beads.
  • Molecules larger than the largest pores in the swollen gel beads do not enter the gel beads and therefore move through the chromatographic bed fastest. Smaller molecules, which enter the gel beads to varying extent depending on their size and shape, are retarded in their passage through the bed. Molecules are thus generally eluted in the order of decreasing molecular size.
  • Viruses because of their large size, generally elute in the void volume.
  • adenoviruses have a diameter of approximately 80 nm.
  • Media appropriate for size-exclusion chromatography of adenoviruses include but are not limited to such resins as G6000PWXL (TosoHaas); SB-806 (Alltech); Sephacryl S-400 HR, Sephacryl S-500 HR, Sephacryl S-1000 SF, Sephadex G-200, Sepharose CL-2B; Superdex 200 prep grade, Superose 6 prep grade (Pharmacia); TSK 6000PWXL (Bodman), and Ultrahydrogel 2000 (Waters).
  • Size-exclusion chromatography as used herein is intended to include gel filtration chromatography.
  • a particularly preferred size-exclusion medium is that sold under the trade name “Superdex 200”; see the Pharmacia Catalog, 1996, pages 338-339, code no. 17-1043-01 (bulk), or 17-1069-01 or 17-1071-01 (pre-packed columns). Since a group separation of virus from impurities of lower molecular weight is achieved, the loading volume of starting materials from the anion-exchange pool can be relatively large, e.g., up to 20%, more preferably 15%, of the bed volume.
  • Exemplary materials for the practice of the anion-exchange and size exclusion chromatographic steps of the invention are provided in Table I. Exemplary variables and controls are provided in Tables II and III. TABLE I Exemplary Materials Used In Anion-Exchange and Size Exclusion Chromatography Purification Step Procedure Solution Used DEAE-Fractogel Salt Adjustment 4 M NaCl Equilibration 265 mM NaCl, 2 mM MgCl 2 , 2% (w/v) sucrose, 50 mM sodium phosphate at pH 7.5 (Buffer A) 50 mM NaOH, 1M NaCl 100 mM HCl, 1M NaCl Wash 1 265 mM NaCl, 2 mM MgCl 2 , 2% (w/v) sucrose, 50 mM sodium phosphate at pH 7.5 (Buffer A) Wash 2 265 mM NaCl, 2 mM MgCl 2 , 2% (w/v) sucrose, 50 mM sodium phosphate at pH 7.5
  • the virus is loaded from the anion-exchange pool onto a size-exclusion column.
  • the column is prepared with a salt gradient decreasing in ionic strength from the top towards the bottom of the column.
  • the virus moves down through the salt gradient (since the virus is preferentially not adsorbed by the resin) and the gentle change in ionic strength avoids damage to the virus.
  • the virus is eluted in a low-salt (e.g. 0-200 mM NaCl) buffer.
  • a low-salt e.g. 0-200 mM NaCl
  • Such low salt buffers include, but are not limited to, formulations for long term storage or administration to patients.
  • glycerol is added to the chromatographic buffers, such as elution buffer, or to the pooled fractions containing virus. Typically the glycerol is present in a final concentration of 5-20%, more typically 10%. Thus, in some embodiments, glycerol is present in all solutions throughout the process. In further embodiments, other excipients, such as about 2-16% sucrose, may be used in place of the glycerol.
  • the size exclusion chromatography column is equilibrated with buffer at low salt concentration, e.g., about 100 to 150 mM, especially about 130 mM NaCl.
  • low salt concentration e.g., about 100 to 150 mM, especially about 130 mM NaCl.
  • a salt gradient is loaded, equivalent to a moderate fraction of the bed volume, e.g. 10 to 20%, preferably about 15%, from low salt concentration (about 130 mM NaCl) to the higher salt concentration of the feed (e.g., 400 to 450 mM NaCl, especially about 420 nM NaCl).
  • a simple test is performed to determine the quality of the DEAE-Fractogel pool and consequently whether a salt gradient should be used. This test depends on the constancy of the A 320 /A 260 ratio of the DEAE-Fractogel pool diluted with an appropriate pH 7.5 buffer over a period of a few minutes (e.g., 5 minutes).
  • An appropriate buffer consists of 50 mM sodium phosphate, pH 7.5, 2 mM MgCl 2 , 2% sucrose, no NaCl. If the A 320 /A 260 ratio remains substantially constant over a 5-minute period (e.g., if it increases by no more than 0.04), then that sample is suitable for either isocratic or salt-gradient size-exclusion chromatography.
  • DEAE-Fractogel pool is preferably performed on salt-gradient size-exclusion chromatography to improve the yield.
  • Table IV provides exemplary materials and protocols for the use of salt gradient size exclusion chromatography.
  • Step (I) Equilibrate the 100 to 150 mM 130 mM NaCl column with the NaCl low salt buffer
  • Step (ii) Generate salt (100-150) to 130 to 450 mM gradient at top (400-500) NaCl; of column mM NaCl; 10 to 15% bed volume 20% bed volume
  • Step (iii) Load the DEAE- 10 to 20% bed 15% bed volume pool onto the volume column.
  • Step (iv) Elute the adenovirus 400 to 500 mM 450 mM NaCl with high-salt NaCl solution
  • Step (v) Complete the 400 to 500 mM 450 mM NaCl elution of the NaCl Virus.
  • the purification method of the present invention is suitable for scaling-up (or scaling down) and for large-scale containment.
  • Suitable procedures and guidelines well-known in the art can be used and followed to control the virus and prevent biohazardous situations: see, e.g., “Biosafety in Microbiological and Biomedical Laboratories”, 3rd Edition, edited by Richman and McKinney, U.S. Department of Health and Human Services, published by the Center for Disease Control and the National Institute of Health, Washington, D.C., U.S. Government Printing Office, May 1993.
  • the methods of the instant invention are amenable to a wide range of viruses, including but not limited to adenoviruses, pox viruses, iridoviruses, herpes viruses, papovaviruses, paramyxoviruses, orthomyxoviruses, retroviruses, and rotaviruses.
  • the viruses are preferably recombinant viruses, but can include clinical isolates, attenuated vaccine strains, and so on.
  • an exemplary recombinant adenovirus is that can be purified by the method of the invention is ACN53, which is disclosed in PCT patent application no. WO 95/11984.
  • the ACN53 adenoviral vector is purified by anion exchange chromatography on a DEAE-column.
  • the virus is typically propagated in 293 kidney cells, harvested, and subjected to concentration and ultrafiltration.
  • the concentrate is frozen and stored at about ⁇ 20_C until use.
  • Frozen concentrate is thawed, clarified by filtration through a 0.45_m filter, the conductivity of the preparation adjusted to about 250-360 mM NaCl, and subjected to DEAE chromatography. Solutions used in the chromatography are listed in Table 1.
  • the ACN53 adenoviral vector is purified by size-exclusion chromatography on a Superdex-200 column. Selected fractions containing virus are identified by A 260 or A 280 and pooled. The pooled fractions constitute the purified bulk ACN53 adenoviral vector which is then filtered sterile through a 0.2_m filter and stored at about ⁇ 20_C.
  • the virus in the DEAE-Fractogel pool may be unstable due to the presence of a high concentration of salt (about 420 mM NaCl). It is preferably processed immediately or stored at 4- 12_C for not more than about 24 hours.
  • the increase in purity of the ACN53 adenoviral vector at each step of the purification method can be followed by Resource Q HPLC (see Huyghe et al., Human Gene Therapy , Vol. 6 (November 1995), pp. 1403-1416 at p. 1405).
  • the quality of the virus in the first and second chromatographic pools is also monitored by spectroscopic methods.
  • the characteristic ratio of A 260 /A 280 is 1.23-1.31:1 for final purified virus.
  • the light scattering which results from the high molecular weight of the virus is derived from the ratio of A 320 /A 260 nm and is also used to monitor the chromatographic pools. Purified, free virus particles display a light scattering ratio of about 0.22-0.30:1.
  • a DEAE-EMD Fractogel 650M column (E. Merck), 5 ⁇ 18 cm., was pre-equilibrated with 5 bed volumes (B.V.) of 0.5 M NaOH/1 M NaCl followed by 6 B.V. of 0.1 M HCl/1 M NaCl, and then by 20 B.V. of Buffer A (265 mM NaCl, 2 mM MgCl 2 , 2% (w/v) sucrose, 50 mM sodium phosphate at pH 7.5) at a linear flow rate of 2 cm/min.
  • Buffer A (265 mM NaCl, 2 mM MgCl 2 , 2% (w/v) sucrose, 50 mM sodium phosphate at pH 7.5
  • the feed for this column was derived from 2 liters of frozen crude virus solution, which was thawed, microfiltered through a 0.45_membrane, and adjusted with a small volume of 4 M NaCl to a conductivity equal to that of Buffer A.
  • the feed was loaded onto the column at a linear flow rate of 1 cm/min.
  • the column was washed with 4 B.V. of Buffer A.
  • the column was then washed with 8 B.V. of 94% Buffer A/6% Buffer B (identical to Buffer A except that NaCl was 600 mM).
  • the column was eluted with 30 B.V. of a linear gradient from 94% Buffer A/6% Buffer B to 100% Buffer B. Fractions containing substantial virus were pooled to form the feed (“DEAE pool”) for the following column.
  • the virus concentrate can be stored at low temperature, e.g., at 0- 10_C, preferably at about 4_C, or if the volume is small, e.g., less than about 50 ml, frozen at ⁇ 80_C.
  • the DEAE-Fractogel pool (0.4 ml) was mixed with of a buffer consisting of 50 mM sodium phosphate, pH 7.5, 2 mM MgCl 2 , 2% sucrose, no NaCl (0.8 ml) and immediately placed in a quartz cuvette and measured for absorbance at 260 and 320 nm on a UV spectrometer equipped with a photodiode array. Without removal of the sample from the cuvette, the reading was repeated at 1-2 minute intervals over a 5-minute period. If the ratio of A 320 /A 260 was substantially constant during that period, then that DEAE-Fractogel pool was suitable for either isocratic or salt-gradient size-exclusion chromatography. If the ratio of A 320 /A 260 increased more than about 4% during that period, then that DEAE-Fractogel pool required salt-gradient size-exclusion chromatography to improve the yield.
  • a buffer consisting of 50 mM sodium phosphate, pH 7.5, 2
  • a salt-gradient chromatography was performed on a Superdex-200 column, 2.6 cm ⁇ 60 cm, pre-equilibrated with 0.5 B.V. 0.5 M NaOH, 1 B.V. of H 2 O, and 2 B.V. of Buffer C (20 mM sodium phosphate, pH 8.0, 130 mM NaCl, 2mM MgCl 2 , 2% sucrose).
  • Buffer C (20 mM sodium phosphate, pH 8.0, 130 mM NaCl, 2mM MgCl 2 , 2% sucrose.
  • Buffer C 20 mM sodium phosphate, pH 8.0, 420 mM NaCl, 2 mM MgCl 2 , 2% sucrose
  • Buffer D 20 mM sodium phosphate, pH 8.0, 420 mM NaCl, 2 mM MgCl 2 , 2% sucrose
  • the feed consisting of 20 ml of a DEAE pool that had failed the above test was then loaded onto the column and eluted with Buffer D at a linear flow rate of 0.6 cm/min. Fractions with substantial virus eluting in or near the void volume were pooled, passed through a sterilizing filter and stored at ⁇ 80_C. The step yield was 60% and the A 320 /A 260 ratio was 0.24:1.
  • the frozen vial concentrate from the fermentation and recovery step was thawed and filtered through a 0.45_m hydrophilic Durapore membrane in a Millipore 10′′ Opticap capsule.
  • the filtrate was collected in a closed tank.
  • the filter cartridge was washed with about 1.5 L of buffer J-1 (50 mM sodium phosphate pH 7.5, 265 mM sodium chloride, 2 mM magnesium chloride, 2% (w/v) sucrose) supplemented with 5.4% (w/w) of solution J-3 (4 M sodium chloride).
  • the salt concentration of the filtrate was adjusted by adding 5.4% (w/v) of solution J-3 (4 M sodium chloride).
  • This feed solution was then applied to a Fractogel EMD DEAE-650 M column (7 cm diameter, 14.8 cm bed height, 570 ml bed volume) pre-equilibrated with buffer J-1 (50 mM sodium phosphate pH 7.5, 265 mM sodium chloride, 2 mM magnesium chloride, 2% (w/v) sucrose).
  • buffer J-1 50 mM sodium phosphate pH 7.5, 265 mM sodium chloride, 2 mM magnesium chloride, 2% (w/v) sucrose.
  • the Adenovirus binds to the anion exchange resin, whereas the majority of media and host cell impurities pass through the column in the spent charge.
  • the column was initially washed with 4 bed volumes of buffer J-1 followed by a second isocratic wash of 8 bed volumes of 94% buffer J-1 and 6% buffer J-2 (50 mM sodium phosphate pH 7.5, 600 mM sodium chloride, 2 mM magnesium chloride, 2% (w/v) sucrose) to remove additional impurities.
  • the virus was eluted from the column with a 30 bed volume linear gradient from 6% to 100% buffer J-2.
  • the adenovirus peak of the elution profile as determined by A 280 was collected and pooled for further processing.
  • the in-process controls and operating parameters for the anion exchange chromatography step are summarized in Table V.
  • the Superdex 200-pool was filtered through a 0.2_m hydrophilic Durapore membrane (Stericup, Millipore) at 2 to 15_C. This step was carried out under sterile conditions in a biosafety cabinet. Because several filtration devices were used, the individual filtrates were pooled and then aliquoted into autoclaved containers. The containers of bulk drug substance in solution were frozen in a dry ice/ethanol bath and stored at about ⁇ 20 C.

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Abstract

The invention provides methods for purifying a virus from impurities in an aqueous medium.

Description

    BACKGROUND OF THE INVENTION
  • The cultivation and purification of viruses has become increasingly important for gene therapy and vaccine development. Huyghe et al. ([0001] Human Gene Therapy 6: 1403-1416 (1995)) disclosed a comparison of several methods for purification of recombinant adenoviruses, including anion-exchange chromatography, size exclusion chromatography, immobilized zinc affinity chromatography, ultracentrifugation, concluding that the preferred process for purification of a recombinant adenovirus is nuclease treatment of a cell lysate, followed by filtration through membrane filters, followed by DEAE chromatography, followed by zinc affinity chromatography.
  • In view of the ever-increasing need for purified viruses, for example for use as viral vectors for gene therapy, improved methods of purification would be highly desired. [0002]
  • SUMMARY OF THE INVENTION
  • One aspect of the invention is a method for purification of a virus preparation comprising: [0003]
  • a) subjecting the virus preparation to anion-exchange chromatography, wherein the virus is eluted from an anion-exchange chromatographic medium; and [0004]
  • b) subjecting the virus product of step a to size exclusion chromatography, wherein the virus is eluted from a size exclusion chromatographic medium. The virus preparation can be a cell lysate, which can be filtered before step A. The virus can be recombinant adenovirus, such as ACN53 (disclosed in WO 95/11984). [0005]
  • The anion exchange medium can comprise diethylaminoethyl groups on a cross-linked agarose, cellulose, polyacrylamide or polystyrene backbone, such as FRACTOGEL™-DEAE. The size-exclusion medium can comprise a cross-linked polysaccharide, and may be a composite of cross-linked agarose and dextran. An exemplary size exclusion medium is Superdex-200. The anion exchange chromatographic medium can be extensively washed before application of the virus preparation. [0006]
  • The size-exclusion medium can be provided in a column prepared as a salt gradient decreasing in ionic strength from the top of the column towards the bottom, the top of the column having a buffer having an ionic strength substantially identical to that of the product of step a. [0007]
  • A further aspect of the invention is a virus purified by the method of claim [0008] 1.
  • DESCRIPTION OF THE PREFERRED EMBODIMENT
  • The present invention relates to the purification of a virus, which may for example have been produced by cultivation in a cellular host and then liberated by lysis of the cells and separation from cellular debris. The term “virus” includes wild type, mutant, and recombinant viruses, especially adenoviral vectors for expression of heterologous nucleic acid sequences. [0009]
  • The embodiments of the invention fall into the general strategy of adsorption chromatography of a virus preparation followed by size exclusion chromatography. Typically the anion exchange chromatography is carried out on an anion-exchange resin consisting of basic groups in side chains attached to a macromolecular backbone. The basic groups are preferably substituted amino groups, in particular diloweralkylaminoalkyl groups where each lower alkyl group has 1 to 4, preferably 2, carbon atoms, and each alkyl group has 2 to 4, preferably 2, carbon atoms. The backbone can be composed of silica or an organic matrix, for example cross-linked agarose, cellulose, polyacrylamide or polystyrene; it is particularly preferred to use an anion exchange resin consisting of dimethylaminoethyl groups (DMAE groups) or especially of diethylaminoethyl groups (DEAE groups) on a cross-linked agarose backbone; especially preferred resins of the DEAE type are those sold under the trade name “DEAE-Fractogel”, e.g., “FRACTOGEL™ EMD DEAE-650M”, and “FRACTOGEL™ AE. In some embodiments of the invention, the “backbone” can be a solid support such as a bead. [0010]
  • The anion-exchange-resin is preferably washed extensively before loading the virus preparation to remove preservatives such as sodium azide and ethanol, and other extraneous materials, by washing the column with about 5 to 10 column volumes of a basic solution such as 50 mM NaOH/1 M NaCl, followed by about 5 to 10 column volumes of a neutralizing solution such as 50 mM HCl/1 M NaCl, followed by about 5 to 30 volumes of loading and/or elution buffers. Optionally, the column is washed with a buffer of lower salt concentration than the loading and/or elution buffer before washing with loading and/or elution buffer. [0011]
  • Typically, a preparation of virus such as a cell lysate is loaded onto the chromatographic medium in a buffered solution of about pH 7.0-8.5, with a salt concentration of about 100-360 mM. The salt is typically NaCl. In some embodiments other buffers such as phosphate or Tris are used. Contaminants can be preferentially eluted by washing the column with a buffer at a salt concentration of about 250-380 mM. The virus can then be eluted by a solution with a salt concentration of about 360-600 mM. The salt is typically NaCl. Typically, about 5 to 50, more preferably about 30 volumes of buffer are used to elute the virus. Fractions may be collected and assayed for the presence of virus by measuring the A[0012] 260 or A280 and pooling peak fractions; alternatively, the eluant containing the A260 or A280 peak may be collected in a single fraction. This single A260 or A280 fraction or pooled fractions in the eluant containing the virus are termed “anion-exchange pool” herein.
  • In the size-exclusion chromatography step, molecules are separated according to size in a bed packed with an inert porous medium, especially an inert gel medium, which is preferably a composite of cross-linked polysaccharides, e.g., cross-linked agarose and dextran in the form of spherical beads. Molecules larger than the largest pores in the swollen gel beads do not enter the gel beads and therefore move through the chromatographic bed fastest. Smaller molecules, which enter the gel beads to varying extent depending on their size and shape, are retarded in their passage through the bed. Molecules are thus generally eluted in the order of decreasing molecular size. Viruses, because of their large size, generally elute in the void volume. For example, adenoviruses have a diameter of approximately 80 nm. Media appropriate for size-exclusion chromatography of adenoviruses include but are not limited to such resins as G6000PWXL (TosoHaas); SB-806 (Alltech); Sephacryl S-400 HR, Sephacryl S-500 HR, Sephacryl S-1000 SF, Sephadex G-200, Sepharose CL-2B; Superdex 200 prep grade, Superose 6 prep grade (Pharmacia); TSK 6000PWXL (Bodman), and Ultrahydrogel 2000 (Waters). [0013]
  • “Size-exclusion” chromatography as used herein is intended to include gel filtration chromatography. A particularly preferred size-exclusion medium is that sold under the trade name “Superdex 200”; see the Pharmacia Catalog, 1996, pages 338-339, code no. 17-1043-01 (bulk), or 17-1069-01 or 17-1071-01 (pre-packed columns). Since a group separation of virus from impurities of lower molecular weight is achieved, the loading volume of starting materials from the anion-exchange pool can be relatively large, e.g., up to 20%, more preferably 15%, of the bed volume. [0014]
  • Exemplary materials for the practice of the anion-exchange and size exclusion chromatographic steps of the invention are provided in Table I. Exemplary variables and controls are provided in Tables II and III. [0015]
    TABLE I
    Exemplary Materials Used In Anion-Exchange and Size Exclusion
    Chromatography
    Purification Step Procedure Solution Used
    DEAE-Fractogel Salt Adjustment 4 M NaCl
    Equilibration 265 mM NaCl, 2 mM MgCl2, 2%
    (w/v) sucrose, 50 mM sodium
    phosphate at pH 7.5 (Buffer A)
    50 mM NaOH, 1M NaCl
    100 mM HCl, 1M NaCl
    Wash 1 265 mM NaCl, 2 mM MgCl2, 2%
    (w/v) sucrose, 50 mM sodium
    phosphate at pH 7.5 (Buffer A)
    Wash 2 265 mM NaCl, 2 mM MgCl2, 2%
    (w/v) sucrose, 50 mM sodium
    phosphate at pH 7.5 (Buffer A)
    600 mM NaCl, 2 mM MgCl2, 2%
    (w/v) sucrose, 50 mM sodium
    phosphate at pH 7.5 (Buffer B)
    Elution 265 mM NaCl, 2 mM MgCl2, 2%
    (w/v) sucrose, 50 mM sodium
    phosphate at pH 7.5 (Buffer A)
    600 mM NaCl, 2 mM MgCl2, 2%
    (w/v) sucrose, 50 mM sodium
    phosphate at pH 7.5 (Buffer B)
    Superdex 200 Equilibration 130 mM NaCl, 2 mM MgCl2, 2%
    (w/v) sucrose, 50 mM sodium
    phosphate at pH 7.5 (Buffer C)
    Elution 130 mM NaCl, 2 mM MgCl2, 2%
    (w/v) sucrose, 50 mM sodium
    phosphate at pH 7.5 (Buffer C)
  • [0016]
    TABLE II
    In-process Control and Operating Variables for the Anion-Exchange
    Chromatography
    Purification Procedure Variable Recommended Value
    All procedures Temperature 4-12° C.
    Equilibration Flow rate <5 cm/min.
    1) NaOH/NaCl Volume 5 column volumes
    pH of effluent 12.0
    2) HCl/NaCl Volume 6 column volumes
    pH of effluent 8.0
    3) Buffer A Volume 10 column volumes
    pH of effluent equivalent to
    Buffer A_0.2 pH
    Load Flow rate <5 cm/min
    Conductivity of the feed 20-30 mS
    Wash 1: Buffer A Flow rate <5 cm/min
    Volume 4 column volumes
    Wash 2: Buffer A/ Flow rate <5 cm/min
    Buffer B Volume 8 column volumes
    Elution: Buffer A/ Flow rate <5 cm/min
    Buffer B Volume 30 column volumes
    Fraction Selection A280 >>background
  • [0017]
    TABLE III
    In-Process Control and Operating Variables for the Size-Exclusion
    Chromatography
    Purification Procedure Variable Recommended Value
    All procedures Temperature 4-12° C.
    Equilibration: Buffer C Flow rate <1 cm/min
    Volume 1 column volume
    pH of Effluent equivalent to Buffer C_0.2 pH
    Load Flow Rate <1 cm/min
    Volume 0.2 column volumes
    Concentration 30 A280/mL
    Elution: Buffer C: Flow rate <1 cm/min
    Volume 1 column volume
    Fraction Selection A280 >>background
  • In an embodiment of the invention, the virus is loaded from the anion-exchange pool onto a size-exclusion column. In some embodiments, the column is prepared with a salt gradient decreasing in ionic strength from the top towards the bottom of the column. After loading, the virus moves down through the salt gradient (since the virus is preferentially not adsorbed by the resin) and the gentle change in ionic strength avoids damage to the virus. After overtaking the salt gradient, the virus is eluted in a low-salt (e.g. 0-200 mM NaCl) buffer. Such low salt buffers include, but are not limited to, formulations for long term storage or administration to patients. [0018]
  • In some embodiments, glycerol is added to the chromatographic buffers, such as elution buffer, or to the pooled fractions containing virus. Typically the glycerol is present in a final concentration of 5-20%, more typically 10%. Thus, in some embodiments, glycerol is present in all solutions throughout the process. In further embodiments, other excipients, such as about 2-16% sucrose, may be used in place of the glycerol. [0019]
  • In a preferred embodiment, the size exclusion chromatography column is equilibrated with buffer at low salt concentration, e.g., about 100 to 150 mM, especially about 130 mM NaCl. Just prior to loading the feed, a salt gradient is loaded, equivalent to a moderate fraction of the bed volume, e.g. 10 to 20%, preferably about 15%, from low salt concentration (about 130 mM NaCl) to the higher salt concentration of the feed (e.g., 400 to 450 mM NaCl, especially about 420 nM NaCl). [0020]
  • A simple test is performed to determine the quality of the DEAE-Fractogel pool and consequently whether a salt gradient should be used. This test depends on the constancy of the A[0021] 320/A260 ratio of the DEAE-Fractogel pool diluted with an appropriate pH 7.5 buffer over a period of a few minutes (e.g., 5 minutes). An appropriate buffer consists of 50 mM sodium phosphate, pH 7.5, 2 mM MgCl2, 2% sucrose, no NaCl. If the A320/A260 ratio remains substantially constant over a 5-minute period (e.g., if it increases by no more than 0.04), then that sample is suitable for either isocratic or salt-gradient size-exclusion chromatography. If the ratio of A320/A260 increases more than about 0.04 during that period, then that DEAE-Fractogel pool is preferably performed on salt-gradient size-exclusion chromatography to improve the yield. Table IV provides exemplary materials and protocols for the use of salt gradient size exclusion chromatography.
    TABLE IV
    Exemplary materials and protocols for the use of salt gradient size
    exclusion chromatography
    Step Procedure Typical Range Preferred values
    Step (I) Equilibrate the 100 to 150 mM 130 mM NaCl
    column with the NaCl
    low salt buffer
    Step (ii) Generate salt (100-150) to 130 to 450 mM
    gradient at top (400-500) NaCl;
    of column mM NaCl; 10 to 15% bed volume
    20% bed volume
    Step (iii) Load the DEAE- 10 to 20% bed 15% bed volume
    pool onto the volume
    column.
    Step (iv) Elute the adenovirus 400 to 500 mM 450 mM NaCl
    with high-salt NaCl
    solution
    Step (v) Complete the 400 to 500 mM 450 mM NaCl
    elution of the NaCl
    Virus.
  • The purification method of the present invention is suitable for scaling-up (or scaling down) and for large-scale containment. Suitable procedures and guidelines well-known in the art can be used and followed to control the virus and prevent biohazardous situations: see, e.g., “Biosafety in Microbiological and Biomedical Laboratories”, 3rd Edition, edited by Richman and McKinney, U.S. Department of Health and Human Services, published by the Center for Disease Control and the National Institute of Health, Washington, D.C., U.S. Government Printing Office, May 1993. [0022]
  • The methods of the instant invention are amenable to a wide range of viruses, including but not limited to adenoviruses, pox viruses, iridoviruses, herpes viruses, papovaviruses, paramyxoviruses, orthomyxoviruses, retroviruses, and rotaviruses. The viruses are preferably recombinant viruses, but can include clinical isolates, attenuated vaccine strains, and so on. [0023]
  • Thus, for example, an exemplary recombinant adenovirus is that can be purified by the method of the invention is ACN53, which is disclosed in PCT patent application no. WO 95/11984. [0024]
  • In the first step, the ACN53 adenoviral vector is purified by anion exchange chromatography on a DEAE-column. For this, the virus is typically propagated in 293 kidney cells, harvested, and subjected to concentration and ultrafiltration. The concentrate is frozen and stored at about −[0025] 20_C until use. Frozen concentrate is thawed, clarified by filtration through a 0.45_m filter, the conductivity of the preparation adjusted to about 250-360 mM NaCl, and subjected to DEAE chromatography. Solutions used in the chromatography are listed in Table 1.
  • In the second step, the ACN53 adenoviral vector is purified by size-exclusion chromatography on a Superdex-200 column. Selected fractions containing virus are identified by A[0026] 260 or A280 and pooled. The pooled fractions constitute the purified bulk ACN53 adenoviral vector which is then filtered sterile through a 0.2_m filter and stored at about − 20_C.
  • The virus in the DEAE-Fractogel pool may be unstable due to the presence of a high concentration of salt (about 420 mM NaCl). It is preferably processed immediately or stored at 4-[0027] 12_C for not more than about 24 hours.
  • Fractions of the elution profile showing the ACN53 adenoviral vector peak as determined by A[0028] 260 or A280 are pooled for further processing. The size-exclusion pool is filtered through a 0.2_m filter. This filtrate, the final purified bulk ACN53 adenoviral vector, is then transferred into sterile plastic bottles (e.g. Teflon) and stored at about −20° C. The in-process controls for this step are listed in Table III.
  • The increase in purity of the ACN53 adenoviral vector at each step of the purification method can be followed by Resource Q HPLC (see Huyghe et al., [0029] Human Gene Therapy, Vol. 6 (November 1995), pp. 1403-1416 at p. 1405). The quality of the virus in the first and second chromatographic pools is also monitored by spectroscopic methods. The characteristic ratio of A260/A280 is 1.23-1.31:1 for final purified virus. The light scattering which results from the high molecular weight of the virus is derived from the ratio of A320/A260 nm and is also used to monitor the chromatographic pools. Purified, free virus particles display a light scattering ratio of about 0.22-0.30:1.
  • The following Examples serve to illustrate the present invention. The selected vectors and hosts and other materials, the concentration of reagents, the temperatures, and the values of other variables are only to exemplify how the present invention may be carried out, and are not to be considered limitations thereof.[0030]
  • EXPERIMENTAL EXAMPLES
  • A. Small Scale Purification of Adenovirus [0031]
  • (1) Anion-Exchange Chromatography (DEAE-Fractogel) [0032]
  • A DEAE-EMD Fractogel 650M column (E. Merck), 5×18 cm., was pre-equilibrated with 5 bed volumes (B.V.) of 0.5 M NaOH/1 M NaCl followed by 6 B.V. of 0.1 M HCl/1 M NaCl, and then by 20 B.V. of Buffer A (265 mM NaCl, 2 mM MgCl[0033] 2, 2% (w/v) sucrose, 50 mM sodium phosphate at pH 7.5) at a linear flow rate of 2 cm/min. The feed for this column was derived from 2 liters of frozen crude virus solution, which was thawed, microfiltered through a 0.45_membrane, and adjusted with a small volume of 4 M NaCl to a conductivity equal to that of Buffer A. The feed was loaded onto the column at a linear flow rate of 1 cm/min. The column was washed with 4 B.V. of Buffer A. The column was then washed with 8 B.V. of 94% Buffer A/6% Buffer B (identical to Buffer A except that NaCl was 600 mM). The column was eluted with 30 B.V. of a linear gradient from 94% Buffer A/6% Buffer B to 100% Buffer B. Fractions containing substantial virus were pooled to form the feed (“DEAE pool”) for the following column.
  • (2) Isocratic Size-Exclusion Chromatography (Superdex-200) [0034]
  • Size exclusion chromatography was performed on a Superdex-200 column (Pharmacia), 5×73 cm, pre-equilibrated with 0.5 B.V. 0.5 M NaOH, 1 B.V. of H[0035] 2O, and 2 B.V. of Buffer C (130 mM NaCl, 2 mM MgCl2, 2% (w/v) sucrose, 50 mM sodium phosphate at pH 7.5) at a linear flow rate of 0.6 cm/min. The feed consisting of 220 ml of DEAE pool was loaded onto the column. ACN53 was eluted with Buffer C at a linear flow rate of 0.6 cm/min. Fractions with substantial virus were pooled, passed through a 0.2_microfilter and stored. The virus concentrate can be stored at low temperature, e.g., at 0-10_C, preferably at about 4_C, or if the volume is small, e.g., less than about 50 ml, frozen at −80_C.
  • (3) Salt-Gradient Size-Exclusion Chromatography [0036]
  • (a). Salt Dilution Test [0037]
  • The DEAE-Fractogel pool (0.4 ml) was mixed with of a buffer consisting of 50 mM sodium phosphate, pH 7.5, 2 mM MgCl[0038] 2, 2% sucrose, no NaCl (0.8 ml) and immediately placed in a quartz cuvette and measured for absorbance at 260 and 320 nm on a UV spectrometer equipped with a photodiode array. Without removal of the sample from the cuvette, the reading was repeated at 1-2 minute intervals over a 5-minute period. If the ratio of A320/A260 was substantially constant during that period, then that DEAE-Fractogel pool was suitable for either isocratic or salt-gradient size-exclusion chromatography. If the ratio of A320/A260 increased more than about 4% during that period, then that DEAE-Fractogel pool required salt-gradient size-exclusion chromatography to improve the yield.
  • (b) Salt-Gradient Size-Exclusion Chromatography [0039]
  • A salt-gradient chromatography was performed on a Superdex-200 column, 2.6 cm×60 cm, pre-equilibrated with 0.5 B.V. 0.5 M NaOH, 1 B.V. of H[0040] 2O, and 2 B.V. of Buffer C (20 mM sodium phosphate, pH 8.0, 130 mM NaCl, 2mM MgCl2, 2% sucrose). Immediately prior to loading the DEAE pool, a linear gradient from 100% Buffer C to 100% Buffer D (20 mM sodium phosphate, pH 8.0, 420 mM NaCl, 2 mM MgCl2, 2% sucrose) of 0.15 B.V. (48 ml) was applied to the Superdex-200 column. The feed consisting of 20 ml of a DEAE pool that had failed the above test was then loaded onto the column and eluted with Buffer D at a linear flow rate of 0.6 cm/min. Fractions with substantial virus eluting in or near the void volume were pooled, passed through a sterilizing filter and stored at −80_C. The step yield was 60% and the A320/A260 ratio was 0.24:1.
  • B. Large-Scale Purification of Adenovirus [0041]
  • (1) Anion Exchange Chromatography [0042]
  • The frozen vial concentrate from the fermentation and recovery step was thawed and filtered through a [0043] 0.45_m hydrophilic Durapore membrane in a Millipore 10″ Opticap capsule. The filtrate was collected in a closed tank. To minimize losses, the filter cartridge was washed with about 1.5 L of buffer J-1 (50 mM sodium phosphate pH 7.5, 265 mM sodium chloride, 2 mM magnesium chloride, 2% (w/v) sucrose) supplemented with 5.4% (w/w) of solution J-3 (4 M sodium chloride). The salt concentration of the filtrate was adjusted by adding 5.4% (w/v) of solution J-3 (4 M sodium chloride). This feed solution was then applied to a Fractogel EMD DEAE-650 M column (7 cm diameter, 14.8 cm bed height, 570 ml bed volume) pre-equilibrated with buffer J-1 (50 mM sodium phosphate pH 7.5, 265 mM sodium chloride, 2 mM magnesium chloride, 2% (w/v) sucrose). The Adenovirus binds to the anion exchange resin, whereas the majority of media and host cell impurities pass through the column in the spent charge. The column was initially washed with 4 bed volumes of buffer J-1 followed by a second isocratic wash of 8 bed volumes of 94% buffer J-1 and 6% buffer J-2 (50 mM sodium phosphate pH 7.5, 600 mM sodium chloride, 2 mM magnesium chloride, 2% (w/v) sucrose) to remove additional impurities. The virus was eluted from the column with a 30 bed volume linear gradient from 6% to 100% buffer J-2. The adenovirus peak of the elution profile as determined by A280 was collected and pooled for further processing. The in-process controls and operating parameters for the anion exchange chromatography step are summarized in Table V.
    TABLE V
    In-Process Control and Operating Parameters for the Anion-Exchange
    Chromatography
    Column size: 7 cm diameter, 14.8 cm bed height, 570 ml bed volume
    Purification Procedure Parameter Value
    All Procedures Temperature 3 to 9_C.
    Equilibration Flow Rate 4 cm/min
    Volume 22 Column Volumes
    pH of Effluent Equal to Buffer J-1
    (7.4)
    Load Flow Rate 1 cm/min
    Conductivity of the Feed 28.2 mS
    Wash 1 Flow Rate 2 cm/min
    Volume 4 Column Volumes
    Wash 2 Flow Rate 2 cm/min
    Volume 8 Column Volumes
    Elution Flow Rate 2 cm/min
    Volume 30 Column Volumes
    Fraction Selection A280 Peak area
  • (2) Size Exclusion Chromatography [0044]
  • The DEAE-Pool was applied immediately to a Superdex-200 size exclusion column (14 cm diameter, 77 cm bed height, 11.9 L bed volume) pre-equilibrated with buffer K-1 (20 mM sodium phosphate pH 8.0, 100 mM sodium chloride, 2 mM magnesium chloride, 2% (w/v) sucrose). The column was eluted with buffer K-1. The adenovirus peak of the elution profile as determined by A[0045] 280 was collected and pooled. This chromatography step achieved a buffer exchange and separation of low molecular weight impurities from the adenovirus product. The in-process controls and operating parameters for the size exclusion chromatography step are summarized in Table VI.
    TABLE VI
    In-Process Control and Operating Parameters for the Size Exclusion
    Chromatography
    Column size: 14 cm diameter, 77 cm bed height, 11.9 L bed volume
    Purification Procedure Parameter Value
    All Procedures Temperature 3 to 9_C.
    Equilibration Flow Rate 0.43 cm/min
    Volume 2.3 Column Volume
    Load Flow Rate 0.43 cm/min
    Volume _0.09 Column Volumes
    Concentration 2.7 A280/mL
    Elution Flow Rate 0.43 cm.min
    Volume 1.5 Column Volume
    Fraction Selection A280 Peak area
  • (3) Final [0046] 0.2_m Filtration
  • The Superdex 200-pool was filtered through a [0047] 0.2_m hydrophilic Durapore membrane (Stericup, Millipore) at 2 to 15_C. This step was carried out under sterile conditions in a biosafety cabinet. Because several filtration devices were used, the individual filtrates were pooled and then aliquoted into autoclaved containers. The containers of bulk drug substance in solution were frozen in a dry ice/ethanol bath and stored at about −20 C.
  • All publications and patent applications cited herein are incorporated by reference to the same extent as if each individual publication or patent application was specifically and individually indicated to be incorporated by reference. [0048]
  • Modifications and variations of this invention will be apparent to those skilled in the art. The specific embodiments described herein are offered by way of example only, and the invention is not to be construed as limited thereby. [0049]

Claims (13)

What is claimed is:
1. A method for purification of a virus preparation comprising:
a) subjecting the virus preparation to anion-exchange chromatography, wherein the virus is eluted from an anion-exchange chromatographic medium; and
b) subjecting the virus product of step A to size exclusion chromatography, wherein the virus is eluted from a size exclusion chromatographic medium.
2. The method of
claim 1
, wherein the virus preparation is a cell lysate.
3. The method of
claim 2
, wherein the cell lysate is filtered before step a.
4. The method of
claim 1
, wherein the virus is a recombinant adenovirus.
5. The method of
claim 1
, wherein the anion-exchange medium is FRACTOGEL™-DEAE.
6. The method of
claim 1
, wherein the size exclusion medium is Superdex-200.
7. The method of
claim 1
, wherein the size-exclusion medium is provided in a column prepared as a salt gradient decreasing in ionic strength from the top of the column towards the bottom, the top of the column having a buffer having an ionic strength substantially identical to that of the product of step a.
8. The method of
claim 1
wherein the anion exchange medium comprises diethylaminoethyl groups on a cross-linked agarose, cellulose, polyacrylamide or polystyrene backbone.
9. The method of
claim 1
, wherein the size-exclusion medium comprises a cross-linked polysaccharide.
10. The method of
claim 9
, wherein the cross-linked polysaccharide is a composite of cross-linked agarose and dextran.
17. The method of
claim 1
wherein the virus is ACN53.
18. The method of
claim 1
, wherein the anion exchange chromatographic medium is extensively washed before application of the virus preparation.
19. A virus purified by the method of
claim 1
.
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