US10763597B2 - Crimp terminal having a groove for facilitating crimping workability and a water stop member - Google Patents
Crimp terminal having a groove for facilitating crimping workability and a water stop member Download PDFInfo
- Publication number
- US10763597B2 US10763597B2 US15/978,360 US201815978360A US10763597B2 US 10763597 B2 US10763597 B2 US 10763597B2 US 201815978360 A US201815978360 A US 201815978360A US 10763597 B2 US10763597 B2 US 10763597B2
- Authority
- US
- United States
- Prior art keywords
- electric wire
- barrel piece
- connection portion
- terminal
- barrel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000002788 crimping Methods 0.000 title claims abstract description 126
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 54
- 238000000034 method Methods 0.000 claims abstract description 56
- 230000008569 process Effects 0.000 claims abstract description 56
- 239000011248 coating agent Substances 0.000 claims abstract description 27
- 238000000576 coating method Methods 0.000 claims abstract description 27
- 238000005452 bending Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 7
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 description 24
- 238000005520 cutting process Methods 0.000 description 22
- 238000012546 transfer Methods 0.000 description 13
- 230000008878 coupling Effects 0.000 description 12
- 238000010168 coupling process Methods 0.000 description 12
- 238000005859 coupling reaction Methods 0.000 description 12
- 230000007246 mechanism Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 6
- 238000003825 pressing Methods 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
- H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/70—Insulation of connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
Definitions
- the present invention relates to a crimp terminal.
- crimp terminals including an electric wire connection portion to be electrically connected to a core of an electric wire have been known.
- the crimp terminal is formed by subjecting a metal plate serving as base material to punching, bending, and the like.
- the electric wire connection portion is a U-shaped portion formed from a bottom and two opposed barrel pieces, and in a crimping process, the bottom and free ends of the barrel pieces are sandwiched by two dice, an interval between the dice is decreased, and each of the barrel pieces is bent toward the other barrel piece to roll the electric wire.
- Crimp terminals of this type are disclosed in Japanese Patent Application Laid-open No. 2014-182953, Japanese Patent Application Laid-open No. 2014-182957 and Japanese Patent Application Laid-open No. 2001-217013, for example.
- the rigidity of a crimp terminal is increased depending on the plate thickness of a metal plate serving as base material. For example, when a crimp terminal is applied to an electric wire having a large wire diameter, the plate thickness of the base material is increased to enhance the rigidity of the entire crimp terminal in order to bear the weight of the electric wire, or the length of a barrel piece is increased in order to secure the amount of rolling around the electric wire to enhance the rigidity of an electric wire connection portion as a result.
- Patent Literature 3 discloses a technology in which a barrel piece for rolling a tip core at an end portion of an electric wire and a barrel piece for rolling a coating at the end portion of the electric wire are individually provided, and a groove for facilitating bending during a crimping process is provided in the barrel piece for the coating.
- a crimp terminal includes a terminal connection portion electrically connected to a counterpart terminal; and a plate-shaped electric wire connection portion electrically connected to an end portion of an electric wire placed on an inner wall surface side by a crimping process during which the electric wire connection portion is sandwiched between a first die and a second die, wherein the electric wire connection portion includes a bottom on which the end portion of the electric wire is placed in the crimping process, and first and second barrel pieces that are extended from both ends of the bottom, respectively, and are rolled to a region from a tip core to a coating at an end portion of the electric wire by the crimping process, at least one of the first barrel piece and the second barrel piece has at least one straight groove portion which serves as a starting point of bending for the crimping process and which is formed along an axial direction of the end portion of the electric wire and over the region from the tip core to the coating at the end portion of the electric wire, and the groove portion is a low-rigidity site
- the groove portion is provided closer to a distal end in the extending direction than the end portion of the electric wire placed on the bottom.
- the groove portion is provided at the second barrel piece.
- the crimp terminal further includes a water stop member that is overlaid on and attached to at least the groove portion in the inner wall surface of the electric wire connection portion before the crimping process is performed, and is filled in the groove portion by the crimping process and left therein, so as to suppress entry of water into the electric wire connection portion after the crimping process is completed.
- FIG. 1 is a perspective view illustrating a crimp terminal according to an embodiment, and illustrates a state before being connected to an electric wire;
- FIG. 2 is a perspective view illustrating the crimp terminal after completion of crimping according to the embodiment
- FIG. 3 is a side view illustrating the crimp terminal after the completion of crimping according to the embodiment
- FIG. 4 is a perspective view illustrating a terminal fitting for the crimp terminal according to the embodiment, and illustrates a state before a water stop member is attached;
- FIG. 5 is a top view illustrating the terminal fitting for the crimp terminal according to the embodiment, and illustrates a state before the water stop member is attached;
- FIG. 6 is a diagram illustrating a cross-sectional part of an electric wire connection portion cut along the line X-X in FIG. 3 ;
- FIG. 7 is a top view illustrating the electric wire connection portion, and illustrates a state after the water stop member is attached;
- FIG. 8 is a diagram for describing a terminal crimping device
- FIG. 9 is a perspective view for describing first and second dice
- FIG. 10 is a front view for describing the first and the second dice
- FIG. 11 is a diagram illustrating a part of a crimping process in a site cut along the line X-X in FIG. 3 ;
- FIG. 12 is a diagram illustrating a part of the crimping process in the site cut along the line X-X in FIG. 3 ;
- FIG. 13 is a diagram illustrating a part of the crimping process in the site cut along the line X-X in FIG. 3 ;
- FIG. 14 is a diagram illustrating the crimping process in the site cut along the line X-X in FIG. 3 .
- a crimp terminal according to an embodiment of the present invention is described in detail below with reference to the drawings.
- the present invention is not limited by the embodiment.
- a crimp terminal according to one embodiment of the present invention is described with reference to FIG. 1 to FIG. 14 .
- Reference numeral 1 in FIG. 1 to FIG. 3 represents a crimp terminal in the present embodiment.
- the crimp terminal 1 is electrically connected to an electric wire 50 , and is electrically connected to a counterpart terminal (not shown) while being integrated with the electric wire 50 .
- a coating 52 is peeled off and removed by the length.
- the core 51 may be either an assembly of wires or a single wire like a coaxial cable.
- the crimp terminal 1 is crimped to the end portion of the electric wire 50 in order to be electrically connected to the electric wire 50 , thereby being electrically connected to the exposed tip core (hereinafter referred to simply as “tip core”) 51 .
- tip core the exposed tip core
- the crimp terminal 1 in the present embodiment is exemplified as a crimp terminal including a terminal fitting 10 and a water stop member 20 in order to secure water-proof property. Note that the crimp terminal 1 may be formed only of the terminal fitting 10 .
- the terminal fitting 10 is a principal part of the exemplified crimp terminal 1 .
- the terminal fitting 10 is obtained by subjecting a conductive metal plate (for example, a copper plate) serving as base material to punching, bending, and the like and by forming the resultant to have a predetermined shape allowing connection to a counterpart terminal or the electric wire 50 .
- a conductive metal plate for example, a copper plate
- the terminal fitting 10 has a terminal connection portion 11 to be electrically connected to a counterpart terminal and an electric wire connection portion 12 to be electrically connected to the electric wire 50 .
- the terminal connection portion 11 and the electric wire connection portion 12 are coupled to each other with a coupling portion 13 interposed therebetween.
- the terminal fitting 10 may be either a male terminal or a female terminal.
- the terminal connection portion 11 is formed as a male type when the terminal fitting 10 is a male terminal, and is formed as a female type when the terminal fitting 10 is a female terminal.
- the terminal fitting 10 is exemplified as a female terminal.
- the direction of connection (direction of insertion) to a counterpart terminal is defined as a first direction L as a longitudinal direction.
- a parallel arrangement direction described later of the crimp terminals 1 is defined as a second direction W as a width direction of the crimp terminal 1 .
- a direction orthogonal to each of the first direction L and the second direction W is defined as a third direction H as a height direction.
- the electric wire connection portion 12 is first formed into a single plate ( FIG. 4 and FIG. 5 ), and is formed into a U shape as the state immediately before being connected to the electric wire 50 ( FIG. 1 ). Then, the electric wire connection portion 12 is wound around the electric wire 50 in the state in which the end portion of the electric wire 50 is placed on the electric wire connection portion 12 . In this manner, the electric wire connection portion 12 is crimped to the end portion of the electric wire 50 and brought into contact with the tip core 51 .
- the electric wire connection portion 12 can be sectioned into a region of a bottom 14 , a region of a first barrel piece 15 , and a region of a second barrel piece 16 ( FIG. 1 and FIG. 5 ).
- the bottom 14 is a site serving as a bottom wall of the U-shaped electric wire connection portion 12 , and the end portion of the electric wire 50 is placed on the bottom 14 during a crimping process.
- the first and second barrel pieces 15 and 16 are sites serving as side walls of the U-shaped electric wire connection portion 12 , and are extended at both ends of the bottom 14 in the second direction W, respectively. In the U-shaped electric wire connection portion 12 , the first and second barrel pieces 15 and 16 extend from both ends of the bottom 14 so as to surround the end portion of the electric wire 50 .
- the lengths of the first barrel piece 15 and the second barrel piece 16 refer to distances from the root on the bottom 14 side to end surfaces of distal ends (end portions on free end side) 15 a and 16 a , respectively.
- the first barrel piece 15 and the second barrel piece 16 may be formed such that the lengths thereof are equal to each other, or may be formed such that one of the first barrel piece 15 and the second barrel piece 16 may be longer than the other barrel piece.
- the present embodiment employs the latter case.
- one of the respective distal ends 15 a and 16 a protrudes in the third direction H more than the other distal end in the U-shaped electric wire connection portion 12 .
- the second barrel piece 16 is extended from the bottom 14 to be longer than the first barrel piece 15 .
- overlap region a region in which the first barrel piece 15 and the second barrel piece 16 overlap with each other (hereinafter referred to as “overlap region”) is formed after the crimping process is completed (hereinafter referred to as “after the completion of the crimping process”) is formed ( FIG. 6 ).
- the overlap region is a region in which an outer wall surface of the first barrel piece 15 and an inner wall surface of the second barrel piece 16 are opposed to each other after the completion of the crimping process.
- the first barrel piece 15 is a barrel piece to be wound around the end portion of the electric wire 50 on the inner side
- the second barrel piece 16 is a barrel piece to be wound around the end portion of the electric wire 50 on the outer side. Therefore, in the crimping process, the first barrel piece 15 is wound around an outer circumferential surface of the end portion of the electric wire 50 , and the second barrel piece 16 is wound so as to cover the end portion of the electric wire 50 and the first barrel piece 15 in this state from the outer circumferential surface side.
- the first barrel piece 15 and the second barrel piece 16 are swaged to the end portion of the electric wire 50 in this manner.
- the end portion of the electric wire 50 is inserted in a U-shaped inner space from the side of a U-shaped opening (opening formed between end surfaces of the respective distal ends 15 a and 16 a ) of the electric wire connection portion 12 .
- the electric wire connection portion 12 is formed such that an interval between the first barrel piece 15 and the second barrel piece 16 increases from the bottom 14 side toward the opening (distal ends 15 a and 16 a ) in order to allow the end portion of the electric wire 50 to be easily inserted.
- the electric wire connection portion 12 can be sectioned into a region of a core crimping portion 12 A, a region of a coating crimping portion 12 B, and a region of a coupling crimping portion 12 C ( FIG. 2 to FIG. 5 ).
- the core crimping portion 12 A is a site to be crimped to the tip core 51 , and is continuous to the coupling portion 13 .
- the coating crimping portion 12 B is a site to be crimped to the coating 52 continuous to the root at the exposed part of the tip core 51 .
- the coupling crimping portion 12 C is a site which couples the core crimping portion 12 A and the coating crimping portion 12 B together and which is crimped to the end portion of the electric wire 50 .
- a core holding region (hereinafter referred to as “serration region”) 17 for holding the crimped tip core 51 is provided on an inner wall surface of the electric wire connection portion 12 (wall surface on side to cover electric wire 50 ) ( FIG. 4 and FIG. 5 ).
- the serration region 17 is disposed on the inner wall surface of the electric wire connection portion 12 in at least a part to be wound around the tip core 51 .
- the exemplified serration region 17 is formed so as to cover the entire tip core 51 .
- the serration region 17 in the present embodiment is formed by arranging recesses, protrusions, or a combination of recesses and protrusions in a rectangular shape, and is used to increase a contact area between the electric wire connection portion 12 and the tip core 51 owing to the recesses or the protrusions to enhance adhesion strength therebetween.
- the rectangular serration region 17 is formed by recesses 17 a.
- the electric wire connection portion 12 and the tip core 51 need to be electrically connected to each other.
- the entry of water in the region between the electric wire connection portion 12 and the tip core 51 is not preferable because durability may decrease.
- the electric wire connection portion 12 and the core 51 are formed from dissimilar metal materials (such as copper and aluminum) having different ionization tendencies, the aluminum side may corrode due to the entry of water into the region between the electric wire connection portion 12 and the core 51 .
- the crimp terminal 1 is provided with the water stop member 20 for suppressing the entry of water into the region between the electric wire connection portion 12 and the tip core 51 ( FIG. 7 ).
- the water stop member 20 is mainly made of a pressure-sensitive adhesive such as a modified acrylic pressure-sensitive adhesive and formed into a sheet.
- a pressure-sensitive adhesive such as a modified acrylic pressure-sensitive adhesive
- a member obtained by permeating an adhesive to sheet-shaped non-woven fabric to exhibit pressure-sensitive adhesive effect on both sides of the sheet is used as the water stop member 20 .
- the water stop member 20 is formed into a predetermined shape, and is then attached to the inner wall surface of the plate-shaped electric wire connection portion 12 illustrated in FIG. 7 .
- the exemplified water stop member 20 has a first water stop portion 21 , a second water stop portion 22 , and a third water stop portion 23 .
- the first water stop portion 21 is a portion in which a water stop region is formed at least between an outer wall surface of the first barrel piece 15 and an inner wall surface of the second barrel piece 16 (that is, overlap region) after the completion of the crimping process, and suppresses the entry of water into the region between the electric wire connection portion 12 and the tip core 51 from between the outer wall surface of the first barrel piece 15 and the inner wall surface of the second barrel piece 16 .
- the second water stop portion 22 is a portion in which a water stop region is formed at least on the terminal connection portion 11 side with respect to the position of the tip of the tip core 51 located inward of the electric wire connection portion 12 after the completion of the crimping process, and is a region for suppressing the entry of water into the region between the electric wire connection portion 12 and the tip core 51 from the terminal connection portion 11 side.
- the third water stop portion 23 is a portion in which a water stop region is formed at least between the inner wall surface of the electric wire connection portion 12 (specifically, coating crimping portion 12 B) and the coating 52 after the completion of the crimping process, and is a region for suppressing the entry of water into the region between the electric wire connection portion 12 and the tip core 51 from between the inner wall surface of the electric wire connection portion 12 and the coating 52 .
- the water stop member 20 interrupts the communication between the end portion of the electric wire 50 and the outside in the electric wire connection portion 12 , and hence can suppress the entry of water into the region between the electric wire connection portion 12 and the tip core 51 .
- the terminal fitting 10 described above is manufactured in a manner that a single metal plate serving as base material is subjected to a pressing process and processed to have the plate-shaped electric wire connection portion 12 illustrated in FIG. 5 , and in a subsequent water stop member attachment process, the water stop member 20 is attached to the plate-shaped electric wire connection portion 12 . After that, the terminal fitting 10 is subjected to a bending process such that the terminal connection portion 11 is formed and the U-shaped electric wire connection portion 12 is formed.
- the crimp terminals 1 subjected to the above-mentioned processes are formed as a chain body in which the crimp terminals 1 are arranged in plurality (hereinafter referred to as “terminal chain body”).
- the terminal chain body refers to a collection of the crimp terminals 1 that are arranged in parallel at equal intervals while being oriented to the same direction and are connected in a chain shape.
- end portions of all the crimp terminals 1 on one side are connected to each other with a coupling piece 31 .
- the coupling piece 31 is formed into a rectangular plate shape and is disposed at a predetermined interval from the electric wire connection portions 12 of all the crimp terminals 1 .
- terminal feed holes 31 a used to feeding the terminal chain body to a crimping position of a terminal crimping device 100 are formed at equal intervals along a feeding direction of the terminal chain body.
- the thus formed terminal chain body is disposed in the terminal crimping device 100 while being wound into a reel (not shown). Then, the crimp terminal 1 is crimped to the electric wire 50 , and is thereafter cut off from the terminal chain body.
- the terminal crimping device 100 is described.
- the terminal crimping device 100 includes a terminal supply device 101 configured to supply the crimp terminal 1 to a predetermined crimping position, a crimping device 102 configured to crimp the crimp terminal 1 to the electric wire 50 at the crimping position, and a driving device 103 configured to operate the terminal supply device 101 and the crimping device 102 .
- the terminal supply device 101 and the crimping device 102 are devices called applicator in the technical field.
- the terminal supply device 101 pulls out the first crimp terminal 1 on the outer circumferential side of the terminal chain body rolled up into a reel, and sequentially supplies the crimp terminal 1 to a crimping position.
- the terminal supply device 101 crimps the first crimp terminal 1 to the electric wire 50 and cuts the resultant from the terminal chain body, and then supplies the new first crimp terminal 1 to the crimping position.
- the terminal supply device 101 repeats this operation sequentially for every crimping process and cutting process.
- the terminal supply device 101 has a well-known configuration in the technical field, and includes a terminal feed member 101 a to be inserted into the terminal feed hole 31 a in the coupling piece 31 and a power transfer mechanism 101 b configured to drive the terminal feed member 101 a with power of the driving device 103 .
- the power transfer mechanism 101 b is formed as a link mechanism configured to operate simultaneously with a crimping operation of the crimping device 102 (vertical movement of ram 114 A and the like described later).
- the exemplified terminal supply device 101 operates simultaneously with the crimping operation of the crimping device 102 to drive the terminal feed member 101 a in the vertical direction and the horizontal direction, thereby supplying the crimp terminal 1 to the crimping position.
- the crimping device 102 crimps the supplied crimp terminal 1 to the electric wire 50 , and cuts off the crimp terminal 1 from the terminal chain body.
- the crimping device 102 includes a crimping machine 110 and a terminal cutting machine 120 .
- the crimping machine 110 is a device configured to swage the crimp terminal 1 supplied to the crimping position to the end portion of the electric wire 50 to crimp the crimp terminal 1 to the electric wire 50 .
- the exemplified crimping machine 110 crimps the crimp terminal 1 to the electric wire 50 by swaging the first barrel piece 15 and the second barrel piece 16 of the crimp terminal 1 to the tip core 51 and the coating 52 of the electric wire 50 , respectively.
- the crimping machine 110 includes a frame 111 , a first die 112 and a second die 113 that are paired, and a power transfer mechanism 114 .
- the frame 111 includes a base 111 A, an anvil support 111 B, and a support for the power transfer mechanism 114 (hereinafter referred to as “transfer unit support”) 111 C.
- the base 111 A is fixed onto a placement stage (not shown) on which the terminal crimping device 100 is to be placed.
- the anvil support 111 B and the transfer unit support 111 C are fixed onto the base 111 A.
- the transfer unit support 111 C is disposed behind (right side in FIG. 8 ) and above (upper side in FIG. 8 ) the anvil support 111 B.
- the transfer unit support 111 C includes an upright portion 111 C 1 that is provided upright behind the anvil support 111 B and upward from the base 111 A, and a ram support portion 111 C 2 held on top of the upright portion 111 C 1 .
- the ram support portion 111 C 2 is a support portion configured to support the ram 114 A described later, and is disposed above the anvil support 111 B with a predetermined interval.
- the first die 112 and the second die 113 are crimping dies that are arranged with an interval in the vertical direction and configured to sandwich the crimp terminal 1 and the end portion of the electric wire 50 arranged between the first die 112 and the second die 113 to crimp the crimp terminal 1 to the end portion of the electric wire 50 ( FIG. 9 ).
- the first die 112 is formed of two lower dies, and has a first anvil 112 A and a second anvil 112 B as the lower dies.
- the second die 113 is formed of two upper dies, and has a first crimper 113 A and a second crimper 113 B as the upper dies.
- the first anvil 112 A and the first crimper 113 A are arranged to be opposed to each other in the vertical direction, and crimp the U-shaped core crimping portion 12 A to the tip core 51 by narrowing the interval between the first anvil 112 A and the first crimper 113 A. Furthermore, the second anvil 112 B and the second crimper 113 B are arranged to be opposed to each other in the vertical direction, and crimp the U-shaped coating crimping portion 12 B to the coating 52 by narrowing the interval between the second anvil 112 B and the second crimper 113 B.
- the driving device 103 transfers power thereof to the power transfer mechanism 114 , thereby decreasing the interval between the first anvil 112 A and the first crimper 113 A and the interval between the second anvil 112 B and the second crimper 113 B during the crimping process and increasing the interval between the first anvil 112 A and the first crimper 113 A and the interval between the second anvil 112 B and the second crimper 113 B after the crimping process.
- the second die 113 is moved vertically with respect to the first die 112 such that the first crimper 113 A and the second crimper 113 B are simultaneously moved vertically with respect to the first anvil 112 A and the second anvil 112 B.
- first anvil 112 A, the second anvil 112 B, the first crimper 113 A, and the second crimper 113 B may be compacts that are individually formed, and in this case, the driving device 103 and the power transfer mechanism 114 may be configured to vertically move the first crimper 113 A and the second crimper 113 B individually.
- the crimping of the coating crimping portion 12 B is started by the second anvil 112 B and the second crimper 113 B.
- the power transfer mechanism 114 in the present embodiment is configured to transfer power output from the driving device 103 to the first crimper 113 A and the second crimper 113 B, and includes the ram 114 A, a ram bolt 114 B, and a shank 114 C as illustrated in FIG. 8 .
- the ram 114 A is a movable member supported by the ram support portion 111 C 2 so as to be freely movable vertically.
- the second die 113 is fixed to the ram 114 A.
- the first crimper 113 A and the second crimper 113 B can move vertically with respect to the ram support portion 111 C 2 while being integrated with the ram 114 A.
- the ram 114 A is formed into a rectangular parallelepiped.
- a female thread portion (not shown) is formed on the ram 114 A.
- the female thread portion is formed on an inner circumferential surface of a vertical hole formed inward of the ram 114 A toward the upper end surface.
- the ram bolt 114 B has a male thread portion (not shown) to be threaded with the female thread portion of the ram 114 A.
- the ram bolt 114 B can move vertically with respect to the ram support portion 111 C 2 while being integrated with the ram 114 A.
- the ram bolt 114 B has a bolt head 114 B 1 disposed above the male thread portion.
- a female thread portion (not shown) is formed on the bolt head 114 B 1 .
- the female thread portion is formed on an inner circumferential surface of a vertical hole formed inward of the bolt head 114 B 1 toward the upper end surface.
- the shank 114 C is a columnar hollow member, and has a male thread portion 114 C 1 and a connection portion (not shown) at respective end portions.
- the male thread portion 114 C 1 of the shank 114 C is formed on the lower side of the hollow member, and is threaded with the female thread portion of the bolt head 114 B 1 of the ram bolt 114 B.
- the connection portion is connected to the driving device 103 .
- the driving device 103 includes a drive source (not shown) and a power conversion mechanism (not shown) configured to convert drive power of the drive source into power in the vertical direction.
- the connection portion of the shank 114 C is coupled to an output shaft of the power conversion mechanism.
- the first crimper 113 A and the second crimper 113 B move vertically with respect to the ram support portion 111 C 2 while being integrated with the ram 114 A, the ram bolt 114 B, and the shank 114 C in response to the output of the driving device 103 (output of power conversion mechanism).
- an electric actuator such as an electric motor, a hydraulic actuator such as a hydraulic cylinder, and a pneumatic actuator such as an air cylinder are applicable.
- a relative position of the first crimper 113 A in the vertical direction with respect to the first anvil 112 A and a relative position of the second crimper 113 B in the vertical direction with respect to the second anvil 112 B can be changed by adjusting a screwing amount of the female thread portion of the bolt head 114 B 1 and the male thread portion 114 C 1 of the shank 114 C.
- a nut 114 D is threaded with the male thread portion 114 C 1 of the shank 114 C above the ram bolt 114 B, and functions as what is called a locknut together with the female thread portion of the bolt head 114 B 1 .
- the first crimper 113 A and the second crimper 113 B can be fixed at the relative positions.
- concave surfaces 112 A 1 and 112 B 1 that are recessed downward are formed ( FIG. 9 ).
- the concave surfaces 112 A 1 and 112 B 1 are formed into arcs conforming to the shapes of the bottom 14 at the U-shaped core crimping portion 12 A and the U-shaped coating crimping portion 12 B, respectively.
- the concave surfaces 112 A 1 and 112 B 1 serve as crimping positions.
- the bottom 14 of the core crimping portion 12 A is placed on the concave surface 112 A 1 at the upper end of the first anvil 112 A
- the bottom 14 of the coating crimping portion 12 B is placed on the concave surface 112 B 1 at the upper end of the second anvil 112 B.
- the first die 112 is supported by the anvil support 111 B in the state in which the concave surfaces 112 A 1 and 112 B 1 are exposed upward to the core crimping portion 12 A and the coating crimping portion 12 B.
- concave portions 113 A 1 and 113 B 1 that are recessed upward are formed, respectively ( FIG. 9 and FIG. 10 ).
- the concave portions 113 A 1 and 113 B 1 are arranged to be opposed to the concave surfaces 112 A 1 and 112 B 1 of the first anvil 112 A and the second anvil 112 B, respectively, in the vertical direction.
- Each of the concave portions 113 A 1 and 113 B 1 has first and second wall surfaces 115 and 116 opposed to each other, and a third wall surface 117 that connects upper ends of the first and second wall surfaces 115 and 116 .
- Each of the concave portions 113 A 1 and 113 B 1 swages the first barrel piece 15 and the second barrel piece 16 while winding the first barrel piece 15 and the second barrel piece 16 around the end portion of the electric wire 50 in a manner that the first to third wall surfaces 115 , 116 , and 117 are brought into contact with the first barrel piece 15 and the second barrel piece 16 .
- the concave portions 113 A 1 and 113 B 1 are formed such that such a swaging operation can be performed.
- the first wall surface 115 which first comes into contact with the first barrel piece 15 , has a receiving portion 115 a and a rolling portion 115 b.
- the receiving portion 115 a is a wall surface to be first brought into contact with the first barrel piece 15 , and the distal end 15 a of the first barrel piece 15 abuts the receiving portion 115 a along with the lowering of the second die 113 .
- the receiving portion 115 a is inclined so as to gradually approach the second wall surface 116 as the distance from the concave surfaces 112 A 1 and 112 B 1 of the first anvil 112 A and the second anvil 112 B increases (that is, toward the upper side).
- the first barrel piece 15 is pushed sequentially from the distal end 15 a side toward the electric wire 50 while sliding on the receiving portion 115 a.
- the rolling portion 115 b is a wall surface for rolling the first barrel piece 15 pushed by the receiving portion 115 a toward the end portion of the electric wire 50 .
- the rolling portion 115 b has a planar vertical surface 115 b 1 that is extended upward from a boundary portion with the receiving portion 115 a , and an arc surface 115 b 2 that is continuous to the vertical surface 115 b 1 , for rolling the first barrel piece 15 , which has been slid along the vertical surface 115 b 1 , from the distal end 15 a side toward the end portion of the electric wire 50 .
- the vertical surface 115 b 1 is a flat surface along the movement direction of the second die 113 .
- the arc surface 115 b 2 is a surface smoothly connected to the vertical surface 115 b 1 , and is formed into an arc toward the second wall surface 116 .
- the arc surface 115 b 2 is formed so as to smoothly connect the vertical surface 115 b 1 and the third wall surface 117 to each other. Owing to such a rolling portion 115 b , when the first barrel piece 15 reaches the arc surface 115 b 2 while sliding on the rolling portion 115 b along with the lowering of the second die 113 , the first barrel piece 15 is rolled toward the end portion of the electric wire 50 sequentially from the distal end 15 a side.
- the second wall surface 116 which first comes into contact with the second barrel piece 16 , has a receiving portion 116 a and a rolling portion 116 b similarly to the first wall surface 115 .
- the receiving portion 116 a is a wall surface to be first brought into contact with the second barrel piece 16 , and the distal end 16 a of the second barrel piece 16 abuts the receiving portion 116 a along with the lowering of the second die 113 .
- the receiving portion 116 a is inclined so as to gradually approach the first wall surface 115 as the distance from the concave surfaces 112 A 1 and 112 B 1 of the first anvil 112 A and the second anvil 112 B increases (toward the upper side).
- the second barrel piece 16 is pushed sequentially from the distal end 16 a side toward the electric wire 50 while sliding on the receiving portion 116 a.
- the rolling portion 116 b is a wall surface for rolling the second barrel piece 16 pushed by the receiving portion 116 a toward the end portion of the electric wire 50 .
- the rolling portion 116 b has a planar vertical surface 116 b 1 that is extended upward from a boundary portion with the receiving portion 116 a , and an arc surface 116 b 2 that is continuous to the vertical surface 116 b 1 , for rolling the second barrel piece 16 , which has been slid along the vertical surface 116 b 1 , from the distal end 16 a side toward the end portion of the electric wire 50 .
- the vertical surface 116 b 1 is a flat surface along the movement direction of the second die 113 .
- the arc surface 116 b 2 is a surface smoothly connected to the vertical surface 116 b 1 , and is formed into an arc toward the first wall surface 115 .
- the arc surface 116 b 2 is formed so as to smoothly connect the vertical surface 116 b 1 and the third wall surface 117 to each other. Owing to such a rolling portion 116 b , when the second barrel piece 16 reaches the arc surface 116 b 2 while sliding on the rolling portion 116 b along with the lowering of the second die 113 , the second barrel piece 16 is rolled toward the end portion of the electric wire 50 sequentially from the distal end 16 a side.
- the third wall surface 117 is formed as a flat surface orthogonal to the movement direction (vertical direction) of the second die 113 or an arc surface that smoothly connects the respective arc surfaces 115 b 2 and 116 b 2 of the rolling portions 115 b and 116 b.
- the second barrel piece 16 is longer than the first barrel piece 15 .
- the distal end 16 a of the second barrel piece 16 moves to the third wall surface 117 while sliding on the second wall surface 116 , and moves to the first wall surface 115 while sliding on the third wall surface 117 .
- the second barrel piece 16 is wound around the first barrel piece 15 and the electric wire 50 while being rolled toward the electric wire 50 .
- the second barrel piece 16 pushes the first barrel piece 15 toward the electric wire 50 by the inner wall surface thereof, thereby assisting the rolling of the first barrel piece 15 toward the electric wire 50 .
- the rolling is continued due to the force from the second barrel piece 16 , and the first barrel piece 15 is wound around the electric wire 50 .
- the receiving portions 115 a and 116 a are formed into such shapes that the first barrel piece 15 and the second barrel piece 16 abut the receiving portions 115 a and 116 a , respectively, at substantially the same time along with the lowering of the second die 113 ( FIG. 11 ).
- the first barrel piece 15 and the second barrel piece 16 become less easily bent as the rigidity thereof becomes higher, and hence it is difficult to roll the first barrel piece 15 and the second barrel piece 16 toward the electric wire 50 at the rolling portions 115 b and 116 b .
- the second barrel piece 16 is longer than the first barrel piece 15 , and hence the second barrel piece 16 reaches the arc surface 116 b 2 of the rolling portion 116 b earlier than the first barrel piece 15 .
- the second barrel piece 16 has too high rigidity to be bent at the arc surface 116 b 2 , for example, the second barrel piece 16 is not bent along with the lowering of the second die 113 , and an excessive load is applied to the bottom 14 , with the result that a crimping process cannot be performed in a desired crimping form for the end portion of the electric wire 50 .
- the barrel piece of the core crimping portion 12 A and the barrel piece of the coating crimping portion 12 B are integrated together through the coupling crimping portion 12 C (that is, the first barrel piece 15 and the second barrel piece 16 are what is called an integrated barrel piece capable of rolling the tip core 51 and the coating 52 at the end portion of the electric wire 50 ), and hence the rigidity of the first barrel piece 15 and the second barrel piece 16 is high.
- the crimping workability for the end portion of the electric wire 50 may decrease in terms of this point.
- At least one groove portion 18 that serves as a start point of bending of the second barrel piece 16 is provided in the inner wall surface of the electric wire connection portion 12 ( FIG. 4 and FIG. 5 ).
- the groove portion 18 is provided in the second barrel piece 16 along the first direction L (in other words, axial direction of end portion of electric wire 50 to be crimped).
- the groove portion 18 is a low-rigidity site which is interposed between a high-rigidity site on the electric wire 50 side and a high-rigidity site on the distal end 16 a side and has rigidity lower than that of the high-rigidity sites.
- the rigidity of the groove portion 18 is lower than rigidity around the groove portion 18 , and hence the second barrel piece 16 starts to bend at the groove portion 18 as a starting point when force is applied to the bottom 14 and the distal end 16 a from the first die 112 and the second die 113 .
- the groove portion 18 is a straight groove that is extended along the first direction L between end portions of the electric wire connection portion 12 (end portion on coupling portion 13 side and end portion on connecting portion 32 side).
- the groove portion 18 is a straight groove that is formed along the first direction L and over the region from the tip core 51 to the coating 52 at the end portion of the electric wire 50 .
- the groove portion 18 may be extended to reach the end surfaces of the end portions of the electric wire connection portion 12 , or may be extended to positions on the inner side of the end surfaces. In the present exemplification, the latter case is taken as an example.
- the groove portions 18 are provided in plurality, the groove portions 18 are arranged in parallel with intervals therebetween in the inner wall surface of the electric wire connection portion 12 .
- a single groove portion 18 is formed in the inner wall surface of the electric wire connection portion 12 and in the second barrel piece 16 .
- the groove portion 18 may be a U-shaped groove obtained by hollowing out the cross section orthogonal to the extending direction of the groove portion 18 into a rectangular shape, or may be a V-shaped groove like a notch obtained by being hollowed out into a triangular shape.
- the groove width (in case of U-shaped groove) or an included angle of the V-shape (in case of V-shaped groove) and the groove depth of the groove portion 18 are set to such sizes that the groove portion 18 serves as a starting point of bending of the second barrel piece 16 due to force applied from the first die 112 and the second die 113 and that the second barrel piece 16 is not divided across the groove portion 18 .
- the groove portion 18 includes a portion whose plate thickness is smaller than that of the surrounding (high rigidity site on electric wire 50 side and high rigidity site on distal end 16 a side).
- the groove portion 18 is provided on the distal end 16 a side with respect to the end portion of the electric wire 50 placed on the bottom 14 ( FIG. 11 to FIG. 14 ).
- the groove portion 18 is too close to the distal end 16 a in the region on the distal end 16 a side with respect to the electric wire 50 , the region of the high rigidity site on the electric wire 50 side is enlarged, and the groove portion 18 may be less likely to serve as a starting point of bending.
- the single groove portion 18 it is desired to provide the groove portion 18 at a center portion between the electric wire 50 and the distal end 16 a in the region on the distal end 16 a with respect to the electric wire 50 in the second barrel piece 16 . Then, in the case where a crimping process is not still performed in a desired crimping form for the end portion of the electric wire 50 , a plurality of the groove portions 18 only need to be provided in the region on the distal end 16 a side with respect to the electric wire 50 in the second barrel piece 16 . In addition, it is desired to provide the groove portion 18 at a position at which the distal end 15 a of the first barrel piece 15 is not hooked during the crimping process in order to secure a desired crimping form.
- the distal end 16 a of the second barrel piece 16 reaches the arc surface 116 b 2 of the rolling portion 116 b along with the lowering of the second die 113 ( FIG. 12 ), and the second barrel piece 16 starts to bend at the groove portion 18 as a starting point along with further lowering of the second die 113 ( FIG. 13 ).
- the first barrel piece 15 and the second barrel piece 16 can be wound around the end portion of the electric wire 50 by the crimping process using the first die 112 and the second die 113 .
- FIG. 14 the process of crimping to the electric wire 50 is illustrated by steps, taking the coating crimping portion 12 B as an example.
- the crimp terminal 1 subjected to the crimping process by the crimping machine 110 as described above is cut off from the coupling piece 31 by the terminal cutting machine 120 .
- the terminal cutting machine 120 is configured to cut the connecting portion 32 of the crimp terminal 1 supplied to the crimping position by sandwiching the connecting portion 32 with two terminal cutting portions, and performs the cutting simultaneously with the crimping step in progress.
- the terminal cutting machine 120 is disposed on the front side of the second anvil 112 B (left side in FIG. 8 ).
- the terminal cutting machine 120 is well known in the technical field, and includes, for example, a terminal cutting body 121 , a pressing member 122 , and an elastic member 123 .
- the terminal cutting body 121 is disposed so as to be slidable in the vertical direction along the front surface of the second anvil 112 B.
- a terminal cutting portion is formed on each of the terminal cutting body 121 and the second anvil 112 B.
- the pressing member 122 is fixed to the ram 114 A, and moves vertically together with the ram 114 A.
- the pressing member 122 is disposed above the terminal cutting body 121 , and lowers to push the terminal cutting body 121 downward.
- the elastic member 123 is configured to apply an upward biasing force to the terminal cutting body 121 , and is made of a spring member or the like. When a pushing force from the pressing member 122 is released, the elastic member 123 returns the terminal cutting body 121 to its initial position in the vertical direction. In the terminal cutting machine 120 , the pressing member 122 lowers along with the lowering of the second die 113 during the crimping process to push the terminal cutting body 121 downward, thereby cutting the connecting portion 32 at the corresponding terminal cutting portion and cutting off the crimp terminal 1 from the terminal chain body 30 .
- the crimp terminal 1 in the present embodiment at least one of the first barrel piece 15 and the second barrel piece 16 is provided with at least one groove portion 18 that is formed along the first direction L (axial direction of end portion of electric wire 50 to be crimped).
- the first barrel piece 15 or the second barrel piece 16 having the groove portion 18 can be easily bent in the crimping process by the first die 112 and the second die 113 , and hence the first barrel piece 15 and the second barrel piece 16 can be wound around the end portion of the electric wire 50 without applying an excessive load to the electric wire connection portion 12 . Consequently, the crimp terminal enables the crimping process in a desired crimping form for the end portion of the electric wire 50 , thus improving crimping workability.
- the first barrel piece 15 may be hard to be bend due to its high rigidity. It is thus desired that in the electric wire connection portion 12 in this case, at least one groove portion 18 similar to that in the second barrel piece 16 be provided in the first barrel piece 15 .
- the second barrel piece 16 is longer than the first barrel piece 15 , but in the case where the first barrel piece 15 and the second barrel piece 16 have equal lengths and have such high rigidity that makes it difficult for the first barrel piece 15 and the second barrel piece 16 to be bent in the crimping process using the first die 112 and the second die 113 , it is desired to provide at least one groove portion 18 described above in each of the first barrel piece 15 and the second barrel piece 16 .
- the place where at least one groove portion 18 is provided is not limited to the first barrel piece 15 or the second barrel piece 16 in which the core 51 side and the coating 52 side are integrated as in the present embodiment. At least one groove portion 18 may be provided to the barrel piece of the core crimping portion 12 A and the barrel piece of the coating crimping portion 12 B, which are formed separately.
- groove portion 18 is provided on the inner wall surface side of the electric wire connection portion 12 , but may be provided on the outer wall surface side of the electric wire connection portion 12 .
- the above-mentioned water stop member 20 may be overlaid on and attached to at least the groove portion 18 before a crimping process is performed.
- the first water stop portion 21 is overlaid on and attached to the groove portion 18 ( FIG. 7 ). It is desired that a part of the first water stop portion 21 be filled in the groove portion 18 by the crimping process and left therein, and the water stop member 20 be stayed inside and around the groove portion 18 even after the crimping process.
- a pressure toward the electric wire connection portion 12 is applied to the water stop member 20 .
- the pressure is set to a magnitude that can push a part of the first water stop portion 21 into the groove portion 18
- the groove width of the groove portion 18 is set to a size that allows a part of the first water stop portion 21 to enter the groove portion 18 due to the pressure. Consequently, after the completion of crimping, the water stop member 20 can be stayed at least inside the groove portion 18 , and the entry of water into the electric wire connection portion 12 from the groove portion 18 can be suppressed. Consequently, the crimp terminal 1 in the present embodiment can enhance the water stop performance by the water stop member 20 along with improvement of crimping workability by the groove portion 18 , and in addition, can further improve the water stop performance by the water stop member 20 filled in the groove portion 18 .
- the integrated first barrel piece or second barrel piece having the groove portion can be easily bent in a crimping process, and hence the first barrel piece and the second barrel piece can be wound around the end portion of the electric wire without applying an excessive load to the electric wire connection portion. Consequently, the crimp terminal enables the crimping process for the end portion of the electric wire in a desired crimping form, thus improving crimping workability.
Landscapes
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015244883A JP6423333B2 (ja) | 2015-12-16 | 2015-12-16 | 圧着端子及び端子付き電線 |
JP2015-244883 | 2015-12-16 | ||
PCT/JP2016/086252 WO2017104489A1 (ja) | 2015-12-16 | 2016-12-06 | 圧着端子 |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2016/086252 Continuation WO2017104489A1 (ja) | 2015-12-16 | 2016-12-06 | 圧着端子 |
Publications (2)
Publication Number | Publication Date |
---|---|
US20180261931A1 US20180261931A1 (en) | 2018-09-13 |
US10763597B2 true US10763597B2 (en) | 2020-09-01 |
Family
ID=59056442
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US15/978,360 Active US10763597B2 (en) | 2015-12-16 | 2018-05-14 | Crimp terminal having a groove for facilitating crimping workability and a water stop member |
Country Status (5)
Country | Link |
---|---|
US (1) | US10763597B2 (zh) |
JP (1) | JP6423333B2 (zh) |
CN (1) | CN108352624B (zh) |
DE (1) | DE112016005790T5 (zh) |
WO (1) | WO2017104489A1 (zh) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6886814B2 (ja) * | 2016-12-27 | 2021-06-16 | 矢崎総業株式会社 | 圧着端子 |
JP2019046655A (ja) * | 2017-09-01 | 2019-03-22 | 矢崎総業株式会社 | 端子付き電線の製造方法、端子付き電線および端子圧着装置 |
USD840942S1 (en) * | 2017-11-02 | 2019-02-19 | Vincent Paul DeVito | Terminal crimp socket |
JP2020009640A (ja) * | 2018-07-09 | 2020-01-16 | 矢崎総業株式会社 | 端子金具、及び、端子付き電線 |
JP2020017407A (ja) * | 2018-07-25 | 2020-01-30 | 矢崎総業株式会社 | アルミニウム電線圧着端子、圧着装置、および圧着方法 |
CN111668624A (zh) * | 2019-03-06 | 2020-09-15 | 泰科电子(上海)有限公司 | 连接端子、利用连接端子保持多条导线的方法、以及按压模具 |
JP2021096945A (ja) * | 2019-12-17 | 2021-06-24 | 株式会社オートネットワーク技術研究所 | 圧着端子、及び端子付き電線 |
JP2021150235A (ja) * | 2020-03-23 | 2021-09-27 | 矢崎総業株式会社 | 端子付き電線および端子付き電線の製造方法 |
US11264735B1 (en) * | 2020-08-28 | 2022-03-01 | TE Connectivity Services Gmbh | Electrical terminal for terminating a wide size range of magnet wires |
Citations (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2939905A (en) * | 1954-03-05 | 1960-06-07 | Earl L Canfield | Electrical conductors, connections and methods of connection |
JPH06260258A (ja) | 1993-03-08 | 1994-09-16 | Sumitomo Wiring Syst Ltd | 端子圧着方法及びその方法に用いる圧着端子並びに圧着装置 |
JP2001217013A (ja) | 2000-02-02 | 2001-08-10 | Sumitomo Wiring Syst Ltd | 端子金具 |
DE10253977A1 (de) | 2002-11-20 | 2003-12-18 | Bosch Gmbh Robert | Crimpverbindung |
JP2009135022A (ja) | 2007-11-30 | 2009-06-18 | Yazaki Corp | 端子圧着装置 |
JP2009152054A (ja) | 2007-12-20 | 2009-07-09 | Yazaki Corp | 圧着端子、および、圧着端子の被覆電線への接続構造 |
JP2010244889A (ja) | 2009-04-07 | 2010-10-28 | Yazaki Corp | 圧着端子 |
WO2011122622A1 (ja) | 2010-03-30 | 2011-10-06 | 古河電気工業株式会社 | 圧着端子、接続構造体及びコネクタ |
JP2013149564A (ja) | 2012-01-23 | 2013-08-01 | Auto Network Gijutsu Kenkyusho:Kk | 端子金具 |
JP2014182953A (ja) | 2013-03-19 | 2014-09-29 | Yazaki Corp | 端子圧着装置と端子金具 |
JP2014182957A (ja) | 2013-03-19 | 2014-09-29 | Yazaki Corp | 端子金具及び端子付き電線の製造方法 |
CN105051983A (zh) | 2013-03-21 | 2015-11-11 | 矢崎总业株式会社 | 端子 |
JP2015201269A (ja) | 2014-04-04 | 2015-11-12 | 矢崎総業株式会社 | 圧着端子と電線の接続構造 |
US9391384B2 (en) * | 2011-12-26 | 2016-07-12 | Yazaki Corporation | Connector crimping terminal |
US20160352033A1 (en) * | 2015-05-28 | 2016-12-01 | Te Connectivity Germany Gmbh | Electrical Contact Element With A Finely Structured Contact Surface |
US9640877B2 (en) * | 2013-08-26 | 2017-05-02 | Yazaki Corporation | Connection structure of crimp terminal with respect to wire |
US9711872B2 (en) * | 2014-04-04 | 2017-07-18 | Yazaki Corporation | Crimp terminal and structure for connecting crimp terminal and wire |
US9755327B2 (en) * | 2014-03-19 | 2017-09-05 | Yazaki Corporation | Connecting structure of crimp terminal and electric wire |
-
2015
- 2015-12-16 JP JP2015244883A patent/JP6423333B2/ja active Active
-
2016
- 2016-12-06 DE DE112016005790.3T patent/DE112016005790T5/de active Pending
- 2016-12-06 WO PCT/JP2016/086252 patent/WO2017104489A1/ja active Application Filing
- 2016-12-06 CN CN201680066790.0A patent/CN108352624B/zh active Active
-
2018
- 2018-05-14 US US15/978,360 patent/US10763597B2/en active Active
Patent Citations (27)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2939905A (en) * | 1954-03-05 | 1960-06-07 | Earl L Canfield | Electrical conductors, connections and methods of connection |
JPH06260258A (ja) | 1993-03-08 | 1994-09-16 | Sumitomo Wiring Syst Ltd | 端子圧着方法及びその方法に用いる圧着端子並びに圧着装置 |
US5484961A (en) * | 1993-03-08 | 1996-01-16 | Sumitomo Wiring Systems, Ltd. | Terminal crimping method and crimp terminal used therefor |
JP2001217013A (ja) | 2000-02-02 | 2001-08-10 | Sumitomo Wiring Syst Ltd | 端子金具 |
US20010016460A1 (en) * | 2000-02-02 | 2001-08-23 | Takashii Koide | Terminal fitting |
DE10253977A1 (de) | 2002-11-20 | 2003-12-18 | Bosch Gmbh Robert | Crimpverbindung |
JP2009135022A (ja) | 2007-11-30 | 2009-06-18 | Yazaki Corp | 端子圧着装置 |
JP2009152054A (ja) | 2007-12-20 | 2009-07-09 | Yazaki Corp | 圧着端子、および、圧着端子の被覆電線への接続構造 |
JP2010244889A (ja) | 2009-04-07 | 2010-10-28 | Yazaki Corp | 圧着端子 |
WO2011122622A1 (ja) | 2010-03-30 | 2011-10-06 | 古河電気工業株式会社 | 圧着端子、接続構造体及びコネクタ |
US20130095708A1 (en) * | 2010-03-30 | 2013-04-18 | Kengo Mitose | Crimp terminal, connection structural body and connector |
US9391384B2 (en) * | 2011-12-26 | 2016-07-12 | Yazaki Corporation | Connector crimping terminal |
JP2013149564A (ja) | 2012-01-23 | 2013-08-01 | Auto Network Gijutsu Kenkyusho:Kk | 端子金具 |
US9147944B2 (en) * | 2012-01-23 | 2015-09-29 | Autonetworks Technologies, Ltd. | Terminal fitting |
US20150244084A1 (en) | 2012-01-23 | 2015-08-27 | Autonetworks Technologies, Ltd | Terminal fitting |
JP2014182953A (ja) | 2013-03-19 | 2014-09-29 | Yazaki Corp | 端子圧着装置と端子金具 |
US20160006164A1 (en) * | 2013-03-19 | 2016-01-07 | Yazaki Corporation | Terminal fitting and method of manufacturing wire with terminal |
JP2014182957A (ja) | 2013-03-19 | 2014-09-29 | Yazaki Corp | 端子金具及び端子付き電線の製造方法 |
US9847596B2 (en) * | 2013-03-19 | 2017-12-19 | Yazaki Corporation | Terminal fitting and method of manufacturing wire with terminal |
CN105051983A (zh) | 2013-03-21 | 2015-11-11 | 矢崎总业株式会社 | 端子 |
US20160006136A1 (en) | 2013-03-21 | 2016-01-07 | Yazaki Corporation | Terminal |
US9640877B2 (en) * | 2013-08-26 | 2017-05-02 | Yazaki Corporation | Connection structure of crimp terminal with respect to wire |
US9755327B2 (en) * | 2014-03-19 | 2017-09-05 | Yazaki Corporation | Connecting structure of crimp terminal and electric wire |
JP2015201269A (ja) | 2014-04-04 | 2015-11-12 | 矢崎総業株式会社 | 圧着端子と電線の接続構造 |
US9711872B2 (en) * | 2014-04-04 | 2017-07-18 | Yazaki Corporation | Crimp terminal and structure for connecting crimp terminal and wire |
US9774099B2 (en) * | 2014-04-04 | 2017-09-26 | Yazaki Corporation | Structure for connecting crimping terminal and electric wire |
US20160352033A1 (en) * | 2015-05-28 | 2016-12-01 | Te Connectivity Germany Gmbh | Electrical Contact Element With A Finely Structured Contact Surface |
Non-Patent Citations (4)
Title |
---|
Communication dated Feb. 2, 2019 from the State Intellectual Property Office of the P.R.C. in counterpart Application No. 201680066790.0. |
International Search Report for PCT/JP2016/086252 dated Feb. 21, 2017. |
Notification of Reasons for Refusal for JP 2015-244883 dated Dec. 13, 2017. |
Notification of Reasons for Refusal for JP 2015-244883 dated Mar. 29, 2018. |
Also Published As
Publication number | Publication date |
---|---|
JP6423333B2 (ja) | 2018-11-14 |
US20180261931A1 (en) | 2018-09-13 |
CN108352624A (zh) | 2018-07-31 |
CN108352624B (zh) | 2020-07-21 |
DE112016005790T5 (de) | 2018-09-06 |
JP2017111948A (ja) | 2017-06-22 |
WO2017104489A1 (ja) | 2017-06-22 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US10763597B2 (en) | Crimp terminal having a groove for facilitating crimping workability and a water stop member | |
US9755326B2 (en) | Crimp terminal and terminal crimping device | |
US9774100B2 (en) | Crimp terminal and terminal crimping device | |
US9780462B2 (en) | Crimp terminal | |
US10381794B2 (en) | Terminal-equipped electric wire, terminal crimping apparatus, and method of manufacturing terminal-equipped electric wire | |
US10511131B2 (en) | Terminal crimping device | |
US9774101B2 (en) | Crimp terminal | |
US10236652B2 (en) | Terminal-equipped electric wire, terminal crimping apparatus, and method of manufacturing terminal-equipped electric wire | |
US10476177B2 (en) | Electric wire with terminal and terminal crimping apparatus | |
JP6434950B2 (ja) | 端子圧着装置 | |
JP6422851B2 (ja) | 圧着端子の製造方法 | |
US9742101B2 (en) | Crimp terminal | |
CN107946782A (zh) | 带端子的电线、带端子的电线的制造方法和端子压接装置 | |
US10923871B2 (en) | Manufacturing method of crimping terminal | |
CN107946864B (zh) | 压接端子的制造方法 | |
JP2018063936A (ja) | 端子付き電線、端子付き電線の製造方法、および端子圧着装置 | |
JP7185417B2 (ja) | 端子付き電線 | |
JP6806613B2 (ja) | 圧着端子 | |
JP2019021376A (ja) | 端子付き電線、端子圧着装置及び端子付き電線の製造方法 | |
JP2019021377A (ja) | 端子付き電線、端子付き電線の製造方法、および端子圧着装置 | |
JP2018073537A (ja) | 端子圧着装置および端子付き電線の製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: YAZAKI CORPORATION, JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:IWATA, MASASHI;REEL/FRAME:045794/0432 Effective date: 20180202 |
|
FEPP | Fee payment procedure |
Free format text: ENTITY STATUS SET TO UNDISCOUNTED (ORIGINAL EVENT CODE: BIG.); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: FINAL REJECTION MAILED |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: RESPONSE AFTER FINAL ACTION FORWARDED TO EXAMINER |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: ADVISORY ACTION MAILED |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: DOCKETED NEW CASE - READY FOR EXAMINATION |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: NON FINAL ACTION MAILED |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: RESPONSE TO NON-FINAL OFFICE ACTION ENTERED AND FORWARDED TO EXAMINER |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: FINAL REJECTION MAILED |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: EX PARTE QUAYLE ACTION MAILED |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: NOTICE OF ALLOWANCE MAILED -- APPLICATION RECEIVED IN OFFICE OF PUBLICATIONS |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: PUBLICATIONS -- ISSUE FEE PAYMENT RECEIVED |
|
STCF | Information on status: patent grant |
Free format text: PATENTED CASE |
|
AS | Assignment |
Owner name: YAZAKI CORPORATION, JAPAN Free format text: CHANGE OF ADDRESS;ASSIGNOR:YAZAKI CORPORATION;REEL/FRAME:063845/0802 Effective date: 20230331 |
|
MAFP | Maintenance fee payment |
Free format text: PAYMENT OF MAINTENANCE FEE, 4TH YEAR, LARGE ENTITY (ORIGINAL EVENT CODE: M1551); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY Year of fee payment: 4 |