US10518621B2 - Vehicle rear structure - Google Patents

Vehicle rear structure Download PDF

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Publication number
US10518621B2
US10518621B2 US16/108,650 US201816108650A US10518621B2 US 10518621 B2 US10518621 B2 US 10518621B2 US 201816108650 A US201816108650 A US 201816108650A US 10518621 B2 US10518621 B2 US 10518621B2
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United States
Prior art keywords
battery case
vehicle
transfer member
load transfer
crossmember
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Active
Application number
US16/108,650
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English (en)
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US20190061507A1 (en
Inventor
Takashi Nitta
Takashi Yamada
Hiroyuki Ozawa
Kanji Kaneko
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Assigned to HONDA MOTOR CO., LTD. reassignment HONDA MOTOR CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: OZAWA, HIROYUKI, YAMADA, TAKASHI, KANEKO, KANJI, NITTA, TAKASHI
Publication of US20190061507A1 publication Critical patent/US20190061507A1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/08—Front or rear portions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00—Arrangement or mounting of electrical propulsion units
    • B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00—Electric propulsion with power supplied within the vehicle
    • B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/64—Constructional details of batteries specially adapted for electric vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00—Electric propulsion with power supplied within the vehicle
    • B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/66—Arrangements of batteries
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/20—Floors or bottom sub-units
    • H01M2/1083—
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
    • H01M50/24—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries from their environment, e.g. from corrosion
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00—Arrangement or mounting of electrical propulsion units
    • B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
    • B60K2001/0405—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion characterised by their position
    • B60K2001/0416—Arrangement in the rear part of the vehicle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2306/00—Other features of vehicle sub-units
    • B60Y2306/01—Reducing damages in case of crash, e.g. by improving battery protection
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00—Batteries for particular applications
    • H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/70—Energy storage systems for electromobility, e.g. batteries

Definitions

  • the present invention relates to a vehicle rear structure for automobiles.
  • rear side frames are connected to the rear ends of side sills; coupled to the lower portions of the rear side frames is a rear subframe on which the driving unit and other parts are mounted; and from the rear side frames, inclined members extend obliquely forward and inward in the vehicle width direction (for example, see Patent Literature 1).
  • the front ends of the inclined members are connected to a crossmember that bridges the rear side frames.
  • front walls of the brackets extending downward from the connecting portions between the inclined members and the crossmember are in contact with a rear wall of a battery frame.
  • the collision load when a load at a rear-end collision of the vehicle (collision load) is inputted to the rear side frames, the collision load is transferred from the rear side frames to the side sills.
  • the collision load is also transferred from the rear side frames to the battery frame via the inclined members and the brackets.
  • the rear side frames transfer the collision load to the side sills and the battery frame efficiently.
  • the vehicle rear structure absorbs collision energy efficiently.
  • Patent Literature 1 JP 2016-052862 A
  • An object of the present invention is to provide a vehicle rear structure that is capable of transferring the collision load inputted to the rear side frames forward of the vehicle body efficiently, and in which the joint strength of the brackets is excellent.
  • a vehicle rear structure includes: a battery case to house a battery; a rear load transfer member which is disposed rearward of the battery case and transfers forward a collision load at the time of collision; and a bracket to transfer the collision load from the rear load transfer member to the battery case, and the bracket extends from the rear load transfer member to below the battery case and is joined to a bottom surface of the battery case in an up-down direction.
  • the vehicle rear structure according to the present invention provides a vehicle rear structure that is capable of transferring the collision load inputted to the rear side frames forward of the vehicle body efficiently, and in which the joint strength of the brackets is excellent.
  • FIG. 1 is a bottom view of a vehicle having a vehicle rear structure according to the embodiment of the present invention
  • FIG. 2 is a partially enlarged view of the rear portion of the vehicle in FIG. 1 ;
  • FIG. 3 is a bottom view of the rear portion of the vehicle in which a rear subframe, a battery case, and brackets are omitted from FIG. 2 ;
  • FIG. 4 is a partial perspective view of the vehicle rear structure including a cross section taken along the line IV-IV in FIG. 2 ;
  • FIG. 5 is an overall perspective view of a battery-case mounting frame
  • FIG. 6 is an overall perspective view of the bracket showing the bracket disposed at the left side of the rear portion in FIG. 1 as looked up at from a point outside in the vehicle width direction and on the obliquely lower side;
  • FIG. 7 is a partially enlarged perspective view of a rear crossmember including a cross-section taken along the line VII-VII in FIG. 2 ;
  • FIG. 8 is a partial perspective view of a reinforcement member included in a vehicle rear structure according to a second embodiment of the present invention.
  • brackets extending from a rear load transfer member toward below a battery case located at the front are joined to the bottom surface of the battery case in the up-down direction.
  • FIG. 1 is a bottom view of a vehicle 12 having a vehicle rear structure S according to this embodiment.
  • FIG. 2 is a partially enlarged view of the rear portion of the vehicle in FIG. 1 .
  • FIG. 3 is a bottom view of the rear portion of the vehicle 12 in which a rear subframe 4 , a battery case 8 , and brackets 7 are omitted from FIG. 2 .
  • FIG. 4 is a partial perspective view of the vehicle rear structure S including a cross section taken along the line IV-IV in FIG. 2 . Note that in FIG. 4 , the battery case 8 is indicated by imaginary lines (dashed double-dotted lines).
  • up, down, front, rear, right, and left directions agree with the up, down, front, rear, right, and left directions viewed from a driver seated in the vehicle 12 .
  • the right-left direction agrees with the vehicle width direction.
  • the vehicle rear structure S in this embodiment includes side sills 1 extending in the front-rear direction on both sides of a vehicle body 10 , rear side frames 2 extending rearward from the rear ends of the side sills 1 , a rear crossmember 3 coupling the rear side frames 2 to each other, and a rear subframe 4 disposed below the rear side frames 2 .
  • the vehicle rear structure S in this embodiment further includes gussets 17 coupling the rear side frames 2 and the rear crossmember 3 .
  • the vehicle rear structure S in this embodiment further includes brackets 7 coupling the rear crossmember 3 and the battery case 8 , and reinforcement members 9 complementing the brackets 7 (see FIG. 4 ).
  • rear side frames 2 , rear crossmember 3 , and gussets 17 in the vehicle rear structure S in this embodiment constitute a “rear load transfer member” referred to in claims.
  • Each side sill 1 shown in FIG. 1 is formed by connecting a side sill inner (not shown) and a side sill outer (not shown) disposed respectively on the inner side and the outer side in the vehicle width direction so as to form a hollow space inside, and inside of which a side sill stiffener (not shown) is disposed.
  • the side sills 1 extend to the vicinity of a dashboard lower at the front of the vehicle body.
  • rear side frames 2 rear load transfer member
  • Each rear side frame 2 includes mainly a front-rear portion 2 a and an oblique portion 2 b.
  • the front-rear portion 2 a is disposed rearward of the oblique portion 2 b , which will be described next, and inward of the side sill 1 in the vehicle width direction and extends in the front-rear direction. Specifically, the front-rear portion 2 a extends substantially in parallel with the axle and substantially horizontally. Note that the front-rear portion 2 a in this embodiment extends in the front-rear direction and has a substantially constant width in bottom view.
  • the front-rear portion 2 a has a closed cross-sectional structure in a substantially rectangular shape. To the rear ends of the front-rear portions 2 a are connected the front surfaces of both ends of a bumper beam 6 extending in the vehicle width direction, via bumper beam extensions 6 a.
  • the oblique portion 2 b is connected to the front end of the front-rear portion 2 a and extends obliquely so as to be displaced gradually outward in the vehicle width direction as extending frontward from the front end of the front-rear portion 2 a.
  • the oblique portion 2 b in this embodiment has a hat shape in cross-sectional view that opens outward in the vehicle width direction.
  • Upper and lower flanges (not shown) of the oblique portion 2 b are connected to the inner surface of a wheel arch 13 in the vehicle width direction by welding or other methods.
  • the oblique portion 2 b connected to the wheel arch 13 forms a closed cross section in a substantially rectangular shape in cooperation with the wheel arch 13 .
  • the front end of the oblique portion 2 b is disposed inward of the side sill 1 in the vehicle width direction to be overlapped with the rear end of the side sill 1 in the front-rear direction, to which the front end of the oblique portion 2 b is connected.
  • the oblique portion 2 b extends obliquely and gradually upward (toward the back side of the paper surface of FIGS. 2 and 3 ) as extending rearward from the connecting portion with the side sill 1 , and the rear end of the oblique portion 2 b is connected to the front end of the front-rear portion 2 a.
  • a narrow portion 14 At the distal end of the oblique portion 2 b in this embodiment is formed a narrow portion 14 (see FIG. 3 ).
  • This narrow portion 14 is formed by the oblique portion 2 b gradually decreasing in the lateral width (width in the direction orthogonal to the extending direction) as extending from the front-rear portion 2 a side toward the side sill 1 , and then halfway through it, gradually increasing in the lateral width conversely as extending to the connecting portion with the side sill 1 .
  • the narrow portion 14 is formed by the outer edge of the oblique portion 2 b in the vehicle width direction being recessed in an arc shape obliquely forward and inward in the vehicle width direction at a position adjacent to the connecting portion with the side sill 1 .
  • first mounting portion 20 a On the rear side frame 2 described above are formed a first mounting portion 20 a , third mounting portion 20 c , and fourth mounting portion 20 d for the rear subframe 4 (see FIG. 2 ) described later, as shown in FIG. 3 .
  • These mounting portions 20 a , 20 c , and 20 d will be described later in detail.
  • the rear crossmember 3 (rear load transfer member) extends in the vehicle width direction below a rear floor panel 16 b and is attached to the rear side frames 2 (rear load transfer member) so as to bridge the rear side frames 2 .
  • the rear crossmember 3 has a hat shape in cross-sectional view that opens upward.
  • the rear crossmember 3 has a bottom wall, a front wall rising upward from the front edge of the bottom wall, a rear wall rising upward from the rear edge of the bottom wall, and a front flange and a rear flange forming the brim of the hat shape.
  • the front flange and the rear flange are connected to the lower surface of the rear floor panel 16 b by welding or other methods.
  • the rear crossmember 3 connected to the rear floor panel 16 b in this way forms a closed cross section in a substantially rectangular shape in cooperation with the rear floor panel 16 b.
  • connection flanges 3 c formed at both ends of the rear crossmember 3 are connected to the lower surfaces of the rear side frames 2 by welding or other methods.
  • the rear crossmember 3 in this embodiment couples the narrow portions 14 of the rear side frames 2 to each other.
  • rear crossmember 3 rear load transfer member
  • second mounting portions 20 b for the rear subframe 4 see FIG. 2
  • bracket mounting portions 30 a for the brackets 7 see FIG. 1 ) supporting the battery case 8 from the rear crossmember 3 .
  • the gussets 17 are members each of which has a substantially triangular shape in bottom view and is disposed at the corner formed by the rear side frame 2 (rear load transfer member) and the rear crossmember 3 (rear load transfer member).
  • Each gusset 17 includes a triangular plate member 17 a disposed substantially on the same plane as the lower surfaces of the rear side frame 2 and the rear crossmember 3 and a leg plate member 17 b bent toward the rear floor panel 16 b at the opposite side from the angle formed by the oblique portion 2 b and the rear crossmember 3 .
  • the gusset 17 is a bent plate having an L-shaped cross section formed by the triangular plate member 17 a and the leg plate member 17 b.
  • an edge 17 c extending in the vehicle width direction in a range including the second mounting portion 20 b for the rear subframe 4 and the bracket mounting portion 30 a.
  • an edge 17 d extending from the oblique portion 2 b to the front portion of the front-rear portion 2 a of the rear side frame 2 .
  • the edge 17 c of the gusset 17 is connected to the lower surface of the rear crossmember 3 by welding or other methods.
  • the edge 17 d of the gusset 17 is connected to the lower surface of the rear side frame 2 by welding or other methods.
  • the battery case 8 is disposed frontward of the rear crossmember 3 .
  • This battery case 8 has a substantially rectangular shape in bottom view of the vehicle body 10 .
  • the battery case 8 is disposed between the side sills 1 .
  • the front end of the battery case 8 is adjacent to the rear edge of a dashboard lower 11 .
  • the battery case 8 is supported by the battery-case mounting frame 83 described later.
  • FIG. 1 what reference sign 18 indicates in FIG. 1 is a pair of supporting members supporting the front portion of the battery case 8 from the dashboard lower 11 .
  • this battery case 8 mainly includes a tray 8 a that houses a battery pack (not shown) formed of a lithium ion battery or the like and a lid 8 b closing the upper opening of the tray 8 a.
  • the bottom surface of the battery case 8 in this embodiment is located lower than the bottom wall of the rear crossmember 3 because of the thickness of the battery case 8 in the up-down direction. In other words, there is a step formed between the lower surface of the rear crossmember 3 and the bottom surface of the battery case 8 .
  • FIG. 5 is an overall perspective view of the battery-case mounting frame 83 (frame member).
  • This battery-case mounting frame 83 (frame member) supports the battery case 8 below a front floor panel 16 a (see FIG. 4 ) and couples the side sills 1 (see FIG. 1 ) to each other.
  • the battery-case mounting frame 83 (frame member) includes longitudinal members 81 and lateral members 82 .
  • the longitudinal members 81 are disposed at both sides in the vehicle width direction. Specifically, the longitudinal members 81 are located below and inward of the side sills 1 and extend substantially in parallel with the side sills 1 .
  • Each of the longitudinal members 81 is formed in a T-shape in cross-sectional view with a base plate 81 a and a partition wall 81 b.
  • the partition wall 81 b is disposed between the side sill 1 and the battery case 8 .
  • the outer side of the base plate 81 a in the vehicle width direction is disposed below the side sills 1 and the inner side of the base plate 81 a in the vehicle width direction is disposed below the battery case 8 .
  • the outer side of the base plate 81 a in the vehicle width direction is fastened to the side sill 1 with bolts 84 .
  • the lateral members 82 are attached to the pair of longitudinal members 81 so as to bridge the longitudinal members 81 .
  • the multiple lateral members 82 are disposed at certain intervals; in this embodiment, three lateral members 82 are disposed in the front-rear direction.
  • Both ends of the lateral members 82 in the vehicle width direction are joined to the inner edges of the longitudinal members 81 in the vehicle width direction by welding or other methods. Note that the bolts 84 described above fasten the longitudinal members 81 and the side sills 1 at positions where the lateral members 82 are disposed.
  • the battery case 8 is disposed on these lateral members 82 below the front floor panel 16 a (see FIG. 3 ). Meanwhile, the front floor panel 16 a is stretched between the side sills 1 .
  • the battery case 8 is fastened to the lateral members 82 with bolts 85 disposed at appropriate positions on the lateral members 82 .
  • reference sign 2 s indicate the rear side frames (rear load transfer member); reference sign 3 , the rear crossmember (rear load transfer member); and reference sign 17 s , the gussets (rear load transfer member).
  • the brackets 7 couple the battery case 8 and the rear crossmember 3 (rear load transfer member) via the lateral member 82 .
  • the brackets 7 are disposed in a pair in the vehicle width direction. Each bracket 7 is disposed to extend in the front-rear direction.
  • the brackets 7 are disposed frontward of the gussets 17 (rear load transfer member) shown in FIG. 3 .
  • FIG. 6 is an overall perspective view of the bracket 7 showing the bracket 7 disposed at the left side of the rear portion in FIG. 1 as looked up at from a point outside in the vehicle width direction and on the obliquely lower side.
  • the bracket 7 includes a front extension portion 71 extending in the front-rear direction on the bottom surface side of the battery case 8 and joined to the bottom surface of the battery case, an upward extension portion 72 extending upward from this front extension portion 71 , and a rear extension portion 73 extending rearward from the upward extension portion 72 .
  • the bracket 7 in this embodiment is a plate bent in a step shape so as to be adapted to the step between the bottom surface of the battery case 8 and the lower surface of the rear crossmember 3 .
  • This bracket 7 has multiple beads 7 a formed to extend in the front-rear direction.
  • the rear extension portion 73 is disposed below the rear crossmember 3 (rear load transfer member) and fastened to this rear crossmember 3 in the up-down direction. Specifically, the rear extension portion 73 is fasten to the bracket mounting portion 30 a of the rear crossmember 3 with a bolt B.
  • the front extension portion 71 of the bracket 7 extends to the lower surface of the lateral member 82 and is joined to the lower surface by welding or other methods.
  • the front extension portion 71 is also joined to the lower surface of the battery case 8 by welding or other methods at a position where the front extension portion 71 is in contact with the lower surface of the battery case 8 .
  • FIG. 7 is a partially enlarged perspective view of the rear crossmember 3 including a cross-section taken along the line VII-VII in FIG. 2 .
  • FIG. 7 shows the inside of the rear crossmember 3 .
  • the bulkhead 5 is constituted of multiple plates (partition walls) partitioning the inside of the rear crossmember 3 in the direction intersecting the vehicle width direction.
  • the bulkhead 5 in this embodiment includes a first bulkhead 5 a disposed at the center of the rear crossmember 3 , a second bulkhead 5 b disposed at a position corresponding to the second mounting portion 20 b (see FIG. 2 ), and a pair of a third bulkhead 5 c and a fourth bulkhead 5 d disposed between the first bulkhead 5 a and the second bulkhead 5 b.
  • bracket 7 is attached to the rear crossmember 3 at a position corresponding to between the third bulkhead 5 c and the fourth bulkhead 5 d.
  • the first bulkhead 5 a includes a partition plate 51 a , a flange 52 a formed along the lower edge of the partition plate 51 a , and a stiffener 53 integrally formed with the partition plate 51 a.
  • the flange 52 a is connected to a bottom wall Wb of the rear crossmember 3 .
  • the stiffener 53 has a connecting portion 54 connecting the partition plate 51 a to the lower surface of the rear floor panel 16 b , a reinforcement plate 55 integrally formed with this connecting portion 54 and descending from this connecting portion 54 , and a flange 52 b connecting this reinforcement plate 55 to the plate surface of the partition plate 51 a .
  • the partition plate 51 a of the first bulkhead 5 a has a flange connected to the rear wall of the rear crossmember 3 .
  • the second bulkhead 5 b includes a partition plate 51 b , a flange 52 c formed along the lower edge of the partition plate 51 b , and a collar 56 connected to the partition plate 51 b . Inside the collar 56 is disposed a nut (not shown) into which the bolt B (see FIG. 4 ) at a second connecting portion 40 b (see FIG. 4 ) is fastened.
  • the partition plate 51 b of the second bulkhead 5 b has flanges each connected to a front wall Wf and the rear wall (not shown) of the rear crossmember 3 .
  • the third bulkhead 5 c includes a partition plate 51 c , a flange 52 d formed along the lower edge of the partition plate 51 c , a flange 52 e formed along the upper edge of the partition plate 51 c , and a flange 52 f formed along the front edge of partition plate 51 c.
  • the flange 52 d is connected to the bottom wall Wb of the rear crossmember 3 .
  • the flange 52 d is penetrated by the bolt B, together with the front edge of the bracket 7 and the bottom wall Wb of the rear crossmember 3 .
  • This bolt B is engaged with a plate nut N by the thread.
  • the front edge of the flange 52 d in this embodiment is also fastened to the third bulkhead 5 c disposed inside the rear crossmember 3 .
  • the flange 52 e is connected to the lower surface of the rear floor panel 16 b , and the flange 52 f is connected to a front wall Wf of the rear crossmember 3 .
  • the fourth bulkhead 5 d includes a partition plate 51 d , a flange 52 g formed along the lower edge of the partition plate 51 d , a flange 52 h formed along the upper edge of the partition plate 51 d , and a flange 52 i formed along the front edge of the partition plate 51 d.
  • the flange 52 h is connected to the lower surface of the rear floor panel 16 b , the flange 52 i is connected to the front wall Wf of the rear crossmember 3 , and the flange 52 g is connected to the bottom wall Wb of the rear crossmember 3 .
  • reference sign 30 a indicates the bracket mounting portion of the rear crossmember 3
  • reference sign 2 b indicates the oblique portion of the rear side frame 2
  • reference sign 13 indicates the wheel arch.
  • the reinforcement member 9 is disposed on the upper surface of the front floor panel 16 a (floor panel) so as to extend in the front-rear direction. In other words, the reinforcement member 9 extends in the front-rear direction above the battery case 8 .
  • the reinforcement member 9 in this embodiment has a hat shape that opens downward in cross-sectional view.
  • the opening of the hat shape is closed with the upper surface of the front floor panel 16 a , and thus the reinforcement member 9 forms a closed cross section.
  • Flanges 19 a of the reinforcement member 9 are connected to the upper surface of the front floor panel 16 a by welding or other methods.
  • the reinforcement member 9 is connected at the front edge thereof to a floor crossmember 15 extending in the vehicle width direction on the upper surface of the front floor panel 16 a and extends rearward.
  • the reinforcement member 9 in this embodiment extends at a position overlapping the bracket 7 in the up-down direction. In other words, a pair of reinforcement members 9 are aligned with the pair of brackets 7 in the up-down direction.
  • the rear portion of the reinforcement member 9 is bent stepwise to be adapted to a height difference in a step shape, formed around the border of the front floor panel 16 a and the rear floor panel 16 b.
  • the rear edge of the reinforcement member 9 is connected to a vertical wall 16 b 1 of the rear floor panel 16 b rising upward from the front floor panel 16 a , via a flange 19 b by welding or other methods.
  • the rear subframe 4 is disposed below the rear side frames 2 .
  • the driving unit (not shown)
  • the rear suspension unit (not shown).
  • the rear subframe 4 includes front-rear portions 4 a disposed below the front-rear portions 2 a of the rear side frames 2 and extending in the front-rear direction, and oblique portions 4 b disposed below the oblique portions 2 b of the rear side frames 2 and extending in the front-rear direction.
  • the front-rear portions 4 a are connected to the rear ends of the oblique portions 4 b.
  • the front-rear portions 4 a are located inward of the rear side frames 2 and extends in the front-rear direction so as to be substantially in parallel with the front-rear portions 2 a .
  • the rear portions of the front-rear portions 4 a are coupled to each other with a cross beam 41 .
  • the oblique portions 4 b are located inward of the rear side frames 2 and extend substantially in parallel with the oblique portions 2 b in bottom view. In other words, each oblique portion 4 b extends obliquely so as to be displaced gradually outward in the vehicle width direction as extending forward from the front end of the front-rear portion 4 a .
  • the oblique portion 4 b extends from the front-rear portion 4 a side to the front edge of the rear crossmember 3 .
  • the rear portions of the oblique portions 4 b are coupled to each other with a cross beam 42 .
  • the rear subframe 4 further includes extended portions 4 c .
  • Each extended portion 4 c extends outward in the vehicle width direction from the front edge of the oblique portion 4 b along the front edge of the rear crossmember 3 .
  • the distal end portion of the extended portion 4 c is located at the narrow portion 14 (see FIG. 3 ) of the rear side frame 2 .
  • a first connecting portion 40 a is formed in the distal end portion of the extended portion 4 c at a position corresponding to the first mounting portion 20 a (see FIG. 3 ) formed in the narrow portion 14 .
  • the second connecting portion 40 b is formed in the front portion of the oblique portion 4 b at a position corresponding to the second mounting portion 20 b (see FIG. 3 ) of the rear crossmember 3 .
  • a third connecting portion 40 c is formed in the rear portion of the oblique portion 4 b at a position corresponding to the third mounting portion 20 c (see FIG. 3 ) of the rear side frame 2 .
  • the third connecting portion 40 c is formed at a position corresponding to the coupling portion between the rear portion of the oblique portion 4 b and the cross beam 42 .
  • a fourth connecting portion 40 d is formed at a position corresponding to the fourth mounting portion 20 d (see FIG. 3 ) of the rear side frame 2 .
  • the fourth connecting portion 40 d is formed at a position corresponding to the coupling portion between the rear portion of the front-rear portion 4 a and the cross beam 41 .
  • the second connecting portion 40 b , third connecting portion 40 c , and fourth connecting portion 40 d of the rear subframe 4 are attached with the bolts B to the second mounting portion 20 b of the rear crossmember 3 and the third mounting portion 20 c and fourth mounting portion 20 d of the rear side frame 2 , respectively.
  • the first connecting portions 40 a are attached to the first mounting portions 20 a (see FIG. 2 ) via bolts.
  • the brackets 7 extend from the rear crossmember 3 , which is included in the rear load transfer member, to below the battery case 8 and are joined to the bottom surface of the battery case 8 in the up-down direction, as shown in FIG. 6 .
  • the collision load is transferred from the rear side frames 2 to the side sills 1 .
  • the collision load is also inputted to the battery case 8 via the gussets 17 and rear crossmember 3 shown in FIG. 3 as well as the brackets 7 shown in FIG. 6 .
  • the collision load is inputted to the joined portions of the brackets 7 in shearing directions in this vehicle rear structure S.
  • the collision load inputted to the rear side frames 2 can be transferred forward of the vehicle body more efficiently than the conventional vehicle rear structure, and the joint strength of the brackets 7 is superior to the conventional vehicle rear structure.
  • the collision load is inputted in a direction in which the bottom surface of the battery case 8 extends, so that it possible to avoid the collision load being inputted to the rear surface of the battery case 8 and also possible to prevent the rear surface of the battery case 8 from being deformed.
  • brackets 7 are also joined to the lateral member 82 as shown in FIG. 6 .
  • the collision load inputted via the brackets 7 can be dispersed via the lateral members 82 over a wide area in the vehicle width direction.
  • the vehicle rear structure S is excellent in performance of absorbing collision energy.
  • the battery case 8 is disposed between the side sills 1 , and the battery-case mounting frame 83 (frame member) couples the side sills 1 to each other as shown in FIG. 1 .
  • the collision load inputted via the brackets 7 can be transferred to the side sills 1 via the battery-case mounting frame 83 (frame member).
  • the collision load inputted to the rear side frames 2 can be transferred forward of the vehicle body more positively.
  • the front extension portions 71 of the brackets 7 are joined to the bottom surface of the battery case 8 by welding or other methods as shown in FIG. 6 .
  • the rear extension portions 73 are disposed below the rear crossmember 3 (rear load transfer member) and fastened to the rear crossmember 3 in the up-down direction.
  • brackets 7 are joined to the battery case 8 in advance. Then, when the battery case 8 is assembled to the vehicle body, the brackets 7 are fastened to the rear crossmember 3 (rear load transfer member).
  • This vehicle rear structure S makes the assembly process easier.
  • the reinforcement members 9 of the vehicle rear structure S in this embodiment are aligned with the brackets 7 in the up-down direction as shown in FIG. 4 .
  • brackets 7 and the reinforcement members 9 complement each other and reduce deformation mutually more positively.
  • These reinforcement members 9 of the vehicle rear structure S extend rearward from the floor crossmember 15 as shown in FIG. 4 .
  • the collision load transferred to the rear crossmember 3 which is included in the rear load transfer member, is transferred to the floor crossmember 15 via the vertical wall 16 b 1 of the rear floor panel 16 b and the reinforcement members 9 (see FIG. 4 ).
  • the collision load from the rear crossmember 3 can be transferred to the floor crossmember 15 , so that the collision load inputted to the rear side frames 2 (rear load transfer member) can be transferred to the front portion of the vehicle body 10 more positively.
  • brackets 7 are attached to the third bulkheads 5 c via the flanges 52 d with the bolts B and the plate nuts N as shown in FIG. 7 .
  • the collision load inputted to the rear crossmember 3 can be transferred to the brackets 7 more positively by the third bulkheads 5 c.
  • the second mounting portions 20 b for the rear subframe 4 (see FIG. 2 ) and the bracket mounting portions 30 a for the brackets 7 (see FIG. 1 ) are disposed on the rear crossmember 3 (rear load transfer member) to be adjacent to each other as shown in FIG. 3 .
  • this vehicle rear structure S the mounting rigidity of the brackets 7 is high.
  • this vehicle rear structure S is capable of transferring the collision load more positively to the battery case 8 via the brackets 7 .
  • the reinforcement members 9 are disposed on the upper surface of the front floor panel 16 a as shown in FIG. 4 , the present invention is not limited to this configuration.
  • FIG. 8 is a partial perspective view of a reinforcement member 9 a included in a vehicle rear structure S according to a second embodiment of the present invention.
  • the reinforcement member 9 a in the vehicle rear structure S according to the second embodiment is disposed on the lower surface of the front floor panel 16 a.
  • the reinforcement member 9 a extends in the front-rear direction on the lower surface of the front floor panel 16 a (floor panel).
  • the reinforcement member 9 a has a hat shape that opens upward in cross-sectional view.
  • the opening of the hat shape is closed with the lower surface of the front floor panel 16 a , and thus the reinforcement member 9 a forms a closed cross section.
  • the reinforcement member 9 a is connected to the lower surface of the front floor panel 16 a via flanges 19 c , corresponding to the brim of the hat shape, by welding or other methods.
  • the reinforcement members 9 a extend at positions overlapping the brackets 7 in the up-down direction. In other words, a pair of reinforcement members 9 a are aligned with the pair of brackets 7 such that the reinforcement members 9 a and the brackets 7 sandwich the battery case 8 in the up-down direction.
  • the rear portion of the reinforcement member 9 a has a lower surface inclined such that the lower surface changes in height to be adapted to the height of the rear crossmember 3 (rear load transfer member) as getting closer to the rear crossmember 3 , and the rear portion of the reinforcement member 9 a is connected to the bottom wall Wb of the rear crossmember 3 via a flange 19 d by welding or other methods.
  • flanges 19 e on both sides of the rear portion of the reinforcement member 9 a in the vehicle width direction are connected to the front wall Wf of the rear crossmember 3 by welding or other methods.
  • the flanges 19 e are welded to the flange 52 f of the third bulkhead 5 c and the flange 52 f of the fourth bulkhead 5 d in the rear crossmember 3 , respectively, via and together with the front wall Wf.
  • the rear portion of the reinforcement member 9 a is disposed at a position overlapping the bulkhead 5 in the vehicle width direction and in the up-down direction.
  • the reinforcement members 9 a are coupled to the rear crossmember 3 (rear load transfer member) as shown in FIG. 8 .
  • the reinforcement members 9 a are aligned with the brackets 7 in the up-down direction such that the reinforcement members 9 a and the brackets 7 sandwich the battery case 8 .
  • the collision load inputted to the rear crossmember 3 can be transferred forward of the vehicle body 10 through the brackets 7 and the reinforcement members 9 a .
  • the brackets 7 and the reinforcement members 9 a complement each other and reduce deformation mutually more positively.
  • the reinforcement members 9 a are disposed at positions overlapping the bulkheads 5 in the vehicle width direction and in the up-down direction.
  • This vehicle rear structure S is capable of transferring the collision load inputted to the rear crossmember 3 (rear load transfer member) to the reinforcement members 9 a more positively with the bulkheads 5 .
  • the gussets 17 may be omitted in the present invention.
  • the brackets 7 are attached to the rear crossmember 3 , which is included in the rear load transfer member, as shown in FIG. 1 .
  • the brackets 7 may extend from the oblique portions 2 b of the rear side frames 2 , which are included in the rear load transfer member, to the lower surface of the battery case 8 .

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Power Engineering (AREA)
  • Sustainable Energy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Body Structure For Vehicles (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
US16/108,650 2017-08-25 2018-08-22 Vehicle rear structure Active US10518621B2 (en)

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JP2017162383A JP6619779B2 (ja) 2017-08-25 2017-08-25 車両後部構造
JP2017-162383 2017-08-25

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DE102018132258A1 (de) * 2018-12-14 2020-06-18 Bayerische Motoren Werke Aktiengesellschaft Energiespeicher-Bodengruppe für einen Kraftwagenrohbau
JP7191290B2 (ja) * 2018-12-26 2022-12-19 マツダ株式会社 バッテリ搭載装置
JP7188209B2 (ja) * 2019-03-22 2022-12-13 トヨタ自動車株式会社 蓄電装置
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DE102019207243A1 (de) * 2019-05-17 2020-11-19 Volkswagen Aktiengesellschaft Karosseriestruktur für ein elektrisch betriebenes Fahrzeug
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KR20220031045A (ko) * 2019-07-01 2022-03-11 사빅 글로벌 테크놀러지스 비.브이. 차량 배터리 팩 프레임을 위한 하이브리드 에너지 흡수
DE102019122195A1 (de) * 2019-08-19 2021-02-25 Bayerische Motoren Werke Aktiengesellschaft Gruppe von Kraftfahrzeugen
JP7107908B2 (ja) * 2019-09-26 2022-07-27 トヨタ自動車株式会社 電動車両のボディ
JP7144385B2 (ja) * 2019-09-26 2022-09-29 トヨタ自動車株式会社 電動車両のボディ
KR102311669B1 (ko) * 2020-02-13 2021-10-15 현대자동차주식회사 고전압배터리가 장착되는 차체
JP7256145B2 (ja) * 2020-04-20 2023-04-11 トヨタ自動車株式会社 電動車両
KR20220064789A (ko) * 2020-11-12 2022-05-19 현대자동차주식회사 고전압배터리가 구비된 차체
JP7491207B2 (ja) 2020-12-21 2024-05-28 スズキ株式会社 車両用フロア構造
KR20220099307A (ko) * 2021-01-06 2022-07-13 현대자동차주식회사 파워 일렉트릭 모듈 장착 구조 및 이를 포함하는 차체
JP7158514B2 (ja) * 2021-02-12 2022-10-21 本田技研工業株式会社 車体後部構造
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JP6619779B2 (ja) 2019-12-11
DE102018214265A1 (de) 2019-02-28
DE102018214265B4 (de) 2021-12-30
US20190061507A1 (en) 2019-02-28
JP2019038403A (ja) 2019-03-14
CN109421818B (zh) 2021-09-17
CN109421818A (zh) 2019-03-05

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