TWM630080U - One-drag-one-mask punching machine - Google Patents
One-drag-one-mask punching machine Download PDFInfo
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- TWM630080U TWM630080U TW110214257U TW110214257U TWM630080U TW M630080 U TWM630080 U TW M630080U TW 110214257 U TW110214257 U TW 110214257U TW 110214257 U TW110214257 U TW 110214257U TW M630080 U TWM630080 U TW M630080U
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- 238000004080 punching Methods 0.000 title abstract description 9
- 238000003466 welding Methods 0.000 claims abstract description 48
- 238000005520 cutting process Methods 0.000 claims abstract description 29
- 239000004744 fabric Substances 0.000 claims abstract description 29
- 239000002699 waste material Substances 0.000 claims abstract description 26
- 238000009966 trimming Methods 0.000 claims abstract description 21
- 238000004049 embossing Methods 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 7
- 239000000675 fabric finishing Substances 0.000 claims description 6
- 238000009962 finishing (textile) Methods 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000012423 maintenance Methods 0.000 abstract 1
- 238000013461 design Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
一種一拖一口罩打片機,其包含銜接於一送料機後之一打片機,該打片機包括依序設置之一布料整收裝置、一外型熔接切邊裝置、一第一廢料收集裝置、一折疊裝置、一外型焊接切型裝置、一第二廢料收集裝置以及一翻轉輸送裝置,據此,所述口罩打片機可實現快速打片成形口罩之作業,操作簡單、容易維護,自動化程度高,可代替多人的工作量,大幅降低人力成本,從而有效的節省生產成本者。 A one-pull-one-mask slicing machine, which comprises a slicing machine connected to a feeder, and the slicing machine comprises a cloth assembling and collecting device, an external shape welding and trimming device, and a first waste material arranged in sequence. A collecting device, a folding device, an external welding and cutting device, a second waste collecting device and a turning conveying device, according to which, the mask punching machine can realize the operation of quickly punching and forming masks, and the operation is simple and easy Maintenance, with a high degree of automation, can replace the workload of many people, greatly reduce labor costs, and effectively save production costs.
Description
本創作係關於一種口罩機,尤指一種應用製作一拖一口罩之打片機結構。 This creation is about a mask machine, especially a film-making machine structure for making one-for-one masks.
口罩是日常生活常用的防護用品,用於阻隔空氣中的飛沫、灰塵、霧霾等物質目前,口罩機大多仍採用半自動焊接或型材拼接結構方式的一拖一方式,工藝過程需要大量繁瑣的人工投入,工作量大,生產效率低。 Masks are commonly used protective equipment in daily life. They are used to block droplets, dust, smog and other substances in the air. At present, most of the mask machines still use semi-automatic welding or one-to-one method of profile splicing structure, and the process requires a lot of tedious labor. Investment, heavy workload and low production efficiency.
有鑑於此,本創作人於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本創作。 In view of this, the creator has been engaged in the manufacturing, development and design of related products for many years, aiming at the above-mentioned goals, after detailed design and careful evaluation, and finally got a practical creation.
本創作所欲解決之技術問題在於針對現有技術存在的上述缺失,提供一種自動化口罩打片機。 The technical problem to be solved by this creation is to provide an automatic mask punching machine for the above-mentioned shortcomings in the prior art.
上述口罩打片機結構,其包含銜接於一送料機後之一打片機,該打片機包括依序設置之一布料整收裝置、一外型熔接切邊裝置、一第一廢料收集裝置、一折疊裝置、一外型焊接切型裝置、一第二廢料收集裝置以及一翻轉輸送裝置,其中,該布料整收裝置包括複數個布料滾軸,用以將該送料機所送出之複數布料層疊集中;該外型熔接切邊裝置係銜接 所述布料並予以加工構成複數口罩胚片,其包括一第一壓花輥輪、一第一切刀輥輪以及一第一拉料膠輪;該第一廢料收集裝置係相對位於該外型熔接切邊裝置上方,其設有複數個捲收輥輪將經過該第一切刀輥輪所切下之廢料捲繞集收;該折疊裝置包括具有傾斜角度之一折疊底板、二固定板以及二相錯開之折疊導向壓板,二該固定板以及二該折疊導向壓板係設置在該折疊底板上,二該固定板係銜接外型熔接後之口罩胚片,並導入該折疊底板上經二該折疊導向壓板折壓成型;該外型焊接切型裝置係銜接所述口罩胚片並予以加工構成複數口罩片,其包括一第二拉料膠輪、一第二壓花輥輪以及一第二切刀輥輪;該第二廢料收集裝置係相對位於該外型焊接切型裝置上方,其設有複數個捲收輥輪將經過該第二切刀輥輪所切下之廢料捲繞集收;該翻轉輸送裝置用以夾持翻轉並傳輸所述口罩片,包括一輸送帶、安裝於該輸送帶中段側邊之一翻轉馬達,以及經該翻轉馬達帶動旋轉之一口罩片夾具。 The above-mentioned mask slicing machine structure includes a slicing machine connected to a feeder, and the slicing machine includes a cloth assembling and collecting device, an exterior welding and trimming device, and a first waste collection device arranged in sequence. , a folding device, an external welding and cutting device, a second waste collecting device and a turning conveying device, wherein, the cloth finishing device includes a plurality of cloth rollers for the plurality of cloths sent by the feeder Stacked and concentrated; the external welding and trimming device is connected The cloth is processed to form a plurality of mask blanks, which include a first embossing roller, a first cutting roller and a first pulling rubber roller; the first waste collection device is relatively located in the outer shape Above the welding and trimming device, a plurality of winding rollers are arranged to wind and collect the scraps cut by the first cutting roller; the folding device includes a folding bottom plate with an inclined angle, two fixing plates and Two staggered folding guide pressing plates, two fixed plates and two folding guiding pressing plates are arranged on the folding bottom plate, and two fixed plates are connected to the mask blanks after external shape welding, and are introduced into the folding bottom plate through two The folding guide platen is folded and formed; the outer shape welding and cutting device is connected with the mask blanks and processed to form a plurality of mask sheets, which includes a second pulling rubber wheel, a second embossing roller and a second Cutter roller; the second waste collection device is relatively located above the external welding and cutting device, and is provided with a plurality of winding rollers to wind and collect the waste cut by the second cutter roller ; This inversion conveying device is used to clamp and turn over and transmit the mask piece, including a conveyor belt, a flipping motor installed on the side of the middle section of the conveyor belt, and a mask piece clamp that is driven to rotate by the flipping motor.
較佳地,該送料機更提供送出一鼻樑條並包覆於所述布料中,該布料整收裝置更包括複數個鼻樑條滾軸以及一鼻樑條切刀,所述布料層疊集中過程中同時經由該鼻樑條滾軸以及鼻樑條切刀將所述鼻樑條牽引並分段裁切,進一步將所述鼻樑條包覆於所述布料11中,使所述口罩胚片內部僅對應鼻樑位置設有鼻樑條。
Preferably, the feeder is further provided to send out a nose bridge strip and wrap it in the fabric, and the fabric finishing device further comprises a plurality of nose bridge strip rollers and a nose bridge strip cutting knife, and the fabric is stacked and concentrated at the same time. Through this nose bridge strip roller and nose bridge strip cutter, the nose bridge strip is pulled and cut in sections, and the nose bridge strip is further wrapped in the
較佳地,更包括一海綿條料區,該海綿條料區係設置於該外型熔接切邊裝置上方,提供複數個可相對黏貼於所述口罩胚片鼻樑位置之海綿條。 Preferably, it further includes a sponge strip area, the sponge strip area is arranged above the outer shape welding and trimming device, and provides a plurality of sponge strips that can relatively stick to the position of the nose bridge of the mask blank.
較佳地,二該固定板係直立且相平行設置於一支架上,該支 架設有二導桿提供二該固定板平移調整其寬度。 Preferably, the two fixing plates are erected and arranged on a support in parallel, the support Two guide rods are set up to provide the two fixed plates to adjust their width in translation.
較佳地,該打片機之翻轉輸送裝置係銜接一耳帶焊接機,進一步將成形後之口罩片兩端黏接一耳帶。 Preferably, the overturning and conveying device of the punching machine is connected to an ear strap welding machine, and the two ends of the formed mask sheet are further bonded to an ear strap.
對照先前技術之功效:本創作之口罩打片機可實現快速打片成形口罩之作業,操作簡單、容易維護,自動化程度高,可代替多人的工作量,大幅降低人力成本,從而有效的節省生產成本者。 Compared with the effect of the previous technology: the mask punching machine of this creation can realize the operation of quickly punching and forming masks. It is simple to operate, easy to maintain, and has a high degree of automation. It can replace the workload of many people, greatly reduce labor costs, and effectively save cost of production.
10:送料機 10: Feeder
11:布料 11: Fabric
111:廢料 111: Scrap
12:口罩胚片 12: Mask embryo
121:廢料 121: Scrap
13:口罩片 13: Mask sheet
14:鼻樑條 14: Nose bridge
20:打片機 20: Filmmaker
21:布料整收裝置 21: Fabric finishing device
211:布料滾軸 211: Cloth Roller
213:鼻樑條切刀 213: Nose bridge cutter
22:外型熔接切邊裝置 22: External welding and trimming device
221:第一壓花輥輪 221: The first embossing roller
222:第一切刀輥輪 222: The first cutter roller
223:第一拉料膠輪 223: The first pull rubber wheel
23:第一廢料收集裝置 23: The first waste collection device
231:捲收輥輪 231: Rewinding roller
24:折疊裝置 24: Folding device
241:折疊底板 241: Folding Bottom Plate
242:固定板 242: Fixed plate
243:折疊導向壓板 243: Folding guide platen
244:支架 244: Bracket
245:導桿 245: Guide rod
25:外型焊接切型裝置 25: External welding and cutting device
251:第二拉料膠輪 251: Second pull rubber wheel
252:第二壓花輥輪 252: The second embossing roller
253:第二切刀輥輪 253: Second cutter roller
26:第二廢料收集裝置 26: Second waste collection device
261:捲收輥輪 261: Rewinding roller
27:翻轉輸送裝置 27: Flip conveyor device
271:輸送帶 271: Conveyor Belt
272:翻轉馬達 272: Flip Motor
273:口罩片夾具 273: Mask piece clamp
28:海綿條料區 28: Sponge strip area
281:海綿條 281: Sponge Strips
30:耳帶焊接機 30: ear strap welding machine
〔第1圖〕係本創作之立體圖。 [Picture 1] is a three-dimensional view of this creation.
〔第2圖〕係本創作之另一角度之立體圖。 [Picture 2] is a three-dimensional view of this creation from another angle.
〔第3圖〕係本創作之前視圖。 [Picture 3] is the view before this creation.
〔第4圖〕係本創作之俯視立體圖。 [Picture 4] is a top perspective view of this creation.
〔第5圖〕係本創作之實際生產過程之前視圖。 [Picture 5] is a view before the actual production process of this creation.
〔第6圖〕係本創作之實際生產過程之俯視立體圖。 [Picture 6] is a top perspective view of the actual production process of this creation.
〔第7圖〕係本創作之應用於口罩製作機械之示意圖。 [Picture 7] is a schematic diagram of the mask making machine used in this creation.
為使 貴審查委員對本創作之目的、特徵及功效能夠有更進一步之瞭解與認識,以下茲請配合【圖式簡單說明】詳述如後:首先,請由第1至4圖配合第7圖所示觀之,一種一拖一口罩打片機,其包含銜接於一送料機10後之一打片機20,該打片機20包括依序設置之一布料整收裝置21、一外型熔接切邊裝置22、一第一廢料收集裝置23、一折疊裝置24、一外型焊接切型裝置25、一第二廢料收集裝置26以及一翻轉輸送裝置
27,其中,該布料整收裝置21包括複數個布料布料滾軸211,用以將該送料機10所送出之複數布料11層疊集中;該外型熔接切邊裝置22包括一第一壓花輥輪221、一第一切刀輥輪222以及一第一拉料膠輪223;該第一廢料收集裝置23係相對位於該外型熔接切邊裝置22上方,其設有複數個捲收輥輪231將經過該第一切刀輥輪222所切下之廢料捲繞集收;該折疊裝置24包括具有傾斜角度之一折疊底板241、二固定板242以及二相錯開之折疊導向壓板243,二該固定板242以及二該折疊導向壓板243係設置在該折疊底板241上,二該折疊導向壓板243係前後錯開並可微調,以調節所述口罩胚片12兩翻邊之寬度;該外型焊接切型裝置25包括一第二拉料膠輪251、一第二壓花輥輪252以及一第二切刀輥輪253;該第二廢料收集裝置26係相對位於該外型焊接切型裝置25上方,其設有複數個捲收輥輪261將經過該第二切刀輥輪253所切下之廢料捲繞集收;該翻轉輸送裝置27包括一輸送帶271、安裝於該輸送帶271中段側邊之一翻轉馬達272,以及經該翻轉馬達272帶動旋轉之一口罩片夾具273。
In order to enable your reviewers to have a further understanding and understanding of the purpose, features and effects of this creation, please follow the [Simple Description of the Drawing] as follows: First, please refer to Figure 7 from Figure 1 to Figure 4. Viewed as shown, a one-pull-one mask film-making machine, which includes a film-making
該送料機10係同時提供送出一鼻樑條14,該布料整收裝置21更包括複數個鼻樑條滾軸212以及一鼻樑條切刀213,所述布料11層疊集中過程中同時經由該鼻樑條滾軸212以及鼻樑條切刀213將所述鼻樑條14牽引並分段裁切,進一步將所述鼻樑條14包覆於所述布料11中,使所述口罩胚片12內部僅對應鼻樑位置設有鼻樑條14。
The
所述打片機20更包括一海綿條料區28,該海綿條料區28係設置於該外型熔接切邊裝置22上方,提供複數個可相對黏貼於所述口罩胚片12鼻樑位置之海綿條281。
Described
該折疊裝置24之二該固定板242係直立且相平行設置於一支架上244,該支架244設有二導桿245提供二該固定板242平移調整其寬度。
The
該外型熔接切邊裝置22之第一壓花輥輪221、第一切刀輥輪222以及第一拉料膠輪223與該外型焊接切型裝置25之第二拉料膠輪251、第二壓花輥輪252以及第二切刀輥輪253的傳動比、外徑比相同,從而確保該外型熔接切邊裝置22與該外型焊接切型裝置25具有同步之作業狀態,又所述壓花輥輪、切刀輥輪以及拉料膠輪皆設有漲緊軸,可對其進行微調。
The
其結構實際生產過程,再請由合第5、6、7圖所示觀之,該送料機10之複數布料11係通過該布料整收裝置21層疊集中,該外型熔接切邊裝置22係銜接所述布料11並予以加工構成複數口罩胚片12,所述布料11進入該外型熔接切邊裝置22進行口罩的外型熔接切邊作業時,同時將該鼻樑條14填充包覆於所述布料11中,在外型熔接切邊裝置22中通過第一壓花輥輪221壓制該口罩胚片12的平面外型以及外型焊接所需要的邊線,再通過該第一切刀輥輪222切除所述布料11兩邊的廢料111,同時利用該第一廢料收集裝置23將廢料111拉出集收,接著將成形後之所述口罩胚片12通過該第一拉料膠輪223帶往該折疊裝置24;在折疊裝置24中,二該固定板242係銜接外型熔接後之口罩胚片12,通過二該固定板242將所述口罩胚片12的兩邊預折導向,再導入該折疊底板241上經過前後錯開的二該折疊導向壓板243壓制成型,使所述口罩胚片12的兩邊往內翻折疊設,接著再進入該外型焊接切型裝置25進行口罩的外型焊接切型作業;該外型焊接切型裝置25係銜接所述口罩胚片12並予以加工構成複數口罩片13,在外型焊接切型裝置25中,利用該第二拉料膠輪251把折疊成型的口罩胚片12拉緊,然後通過該第二壓花輥輪
252依序壓制出各該口罩片13本體的外型,再通過該第二切刀輥輪253將所述口罩片13切出,切完後所剩下的廢料121係通過該第二廢料收集裝置26拉出集收,而切出的所述口罩片13則再依序導入該翻轉輸送裝置27之輸送帶271上,並經由該翻轉輸送裝置27夾持翻轉所述口罩片13,在翻轉輸送裝置27中,利用該口罩片夾具273依序夾取所述口罩片13,再透過該翻轉馬達272帶動翻轉180度後將所述口罩片13放置於該輸送帶271的另一端,進而利用該輸送帶271將所述口罩片13依序輸送至一耳帶焊接機30進行耳帶的焊接作業,進一步將成形後之口罩片13兩端黏接一耳帶(圖未表示),俾以完成口罩成品者。
The actual production process of its structure can be seen from Figures 5, 6, and 7 together. The plurality of
藉上述具體實施例之結構,可得到下述之效益:本創作之口罩打片機20可實現快速打片成形口罩之作業,操作簡單、容易維護,自動化程度高,可代替多人的工作量,大幅降低人力成本,從而有效的節省生產成本者。
By the structure of the above-mentioned specific embodiment, the following benefits can be obtained: the
綜上所述,本創作確實已達突破性之結構設計,而具有改良之新型內容,同時又能夠達到產業上之利用性與進步性,且本創作未見於任何刊物,亦具新穎性,當符合專利法相關法條之規定,爰依法提出新型專利申請,懇請 鈞局審查委員授予合法專利權,至為感禱。 To sum up, this creation has indeed achieved a breakthrough structural design, and has improved new content, and at the same time can achieve industrial utilization and progress, and this creation has not been seen in any publications, and it is also novel. In line with the provisions of the relevant laws and regulations of the Patent Law, you can file a new patent application in accordance with the law, and I implore the examiner of the Jun Bureau to grant the legal patent right.
唯以上所述者,僅為本創作之一較佳實施例而已,當不能以之限定本創作實施之範圍;即大凡依本新型申請專利範圍所作之均等變化與修飾,皆應仍屬本新型專利涵蓋之範圍內。 Only the above is only a preferred embodiment of the present creation, and should not be used to limit the scope of implementation of the present creation; that is, all equivalent changes and modifications made according to the scope of the patent application for this new model should still belong to the present new model. covered by the patent.
20:打片機 20: Filmmaker
21:布料整收裝置 21: Fabric finishing device
211:布料滾軸 211: Cloth Roller
212:鼻樑條滾軸 212: Nose Bridge Roller
213:鼻樑條切刀 213: Nose bridge cutter
22:外型熔接切邊裝置 22: External welding and trimming device
221:第一壓花輥輪 221: The first embossing roller
222:第一切刀輥輪 222: The first cutter roller
223:第一拉料膠輪 223: The first pull rubber wheel
23:第一廢料收集裝置 23: The first waste collection device
231:捲收輥輪 231: Rewinding roller
24:折疊裝置 24: Folding device
241:折疊底板 241: Folding Bottom Plate
242:固定板 242: Fixed plate
243:折疊導向壓板 243: Folding guide platen
244:支架 244: Bracket
245:導桿 245: Guide rod
25:外型焊接切型裝置 25: External welding and cutting device
251:第二拉料膠輪 251: Second pull rubber wheel
252:第二壓花輥輪 252: The second embossing roller
253:第二切刀輥輪 253: Second cutter roller
26:第二廢料收集裝置 26: Second waste collection device
261:捲收輥輪 261: Rewinding roller
27:翻轉輸送裝置 27: Flip conveyor device
271:輸送帶 271: Conveyor Belt
272:翻轉馬達 272: Flip Motor
273:口罩片夾具 273: Mask piece clamp
28:海綿條料區 28: Sponge strip area
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW110214257U TWM630080U (en) | 2021-11-30 | 2021-11-30 | One-drag-one-mask punching machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW110214257U TWM630080U (en) | 2021-11-30 | 2021-11-30 | One-drag-one-mask punching machine |
Publications (1)
Publication Number | Publication Date |
---|---|
TWM630080U true TWM630080U (en) | 2022-08-01 |
Family
ID=83783295
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW110214257U TWM630080U (en) | 2021-11-30 | 2021-11-30 | One-drag-one-mask punching machine |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWM630080U (en) |
-
2021
- 2021-11-30 TW TW110214257U patent/TWM630080U/en not_active IP Right Cessation
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
MM4K | Annulment or lapse of a utility model due to non-payment of fees |