CN111165961A - Disposable mask machine - Google Patents
Disposable mask machine Download PDFInfo
- Publication number
- CN111165961A CN111165961A CN202010169017.5A CN202010169017A CN111165961A CN 111165961 A CN111165961 A CN 111165961A CN 202010169017 A CN202010169017 A CN 202010169017A CN 111165961 A CN111165961 A CN 111165961A
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- Prior art keywords
- welding
- folding
- layer cloth
- wheel
- ear
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- 238000003466 welding Methods 0.000 claims abstract description 71
- 239000004744 fabric Substances 0.000 claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims description 23
- 238000005096 rolling process Methods 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 5
- 239000010963 304 stainless steel Substances 0.000 claims description 3
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 claims description 3
- 230000004927 fusion Effects 0.000 abstract 3
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/02—Layered materials
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H42/00—Multi-step production lines for making clothes
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Respiratory Apparatuses And Protective Means (AREA)
Abstract
The invention relates to the technical field of automation equipment, in particular to a disposable mask machine which comprises a material guide mechanism, a folding welding mechanism and an ear hanging assembly mechanism; guide mechanism, including the guide frame, be equipped with outer cloth cylinder in the guide frame, middle-course cloth cylinder, inner strata cloth cylinder and nose line roll frame, device is implanted including the nose line to folding welding mechanism, vertical butt fusion device, folding device and horizontal butt fusion device, ear-hang assembly devices includes the assembly line, ear-hang line feed mechanism, ear-hang line shutdown mechanism and ear-hang line butt fusion mechanism, it adopts full automated production, it is automatic to begin to the whole adoption of finished product gauze mask from three-layer cloth, and has the advantages such as production efficiency is high, automatic level is high, the unified standard of product quality.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to a disposable mask machine.
Background
The mask production in the prior art has been realized semi-automatically, i.e. the mask is partially automatically produced, but manual treatment is also needed, which results in low working efficiency, high production cost and slow production speed.
Disclosure of Invention
In order to solve the defects and problems in mask production in the prior art, a disposable mask machine is provided.
The technical scheme adopted by the invention for solving the technical problem is as follows: the disposable mask machine comprises a material guide mechanism, a folding welding mechanism and an ear hanging assembly mechanism; the guide mechanism comprises a guide rack, an outer layer cloth roller, a middle layer cloth roller, an inner layer cloth roller and a nose line rolling rack are arranged on the guide rack, the outer layer cloth roller, the middle layer cloth roller, the inner layer cloth roller and the nose line rolling rack are respectively used for placing outer layer cloth, middle layer cloth, inner layer cloth and nose lines, a plurality of traction rods and traction wheels extend outwards from the guide rack, the outer layer cloth, the middle layer cloth and the inner layer cloth are drawn to the folding welding mechanism through the traction rods, and the nose lines are guided to the folding welding mechanism through the traction wheels; the folding and welding mechanism comprises a nose line implanting device, a longitudinal welding device, a folding device and a transverse welding device, the nose line implanting device comprises a nose line traction module and a nose line cutting module, the longitudinal welding device comprises a flanging plate and a longitudinal welding wheel, the flanging plate is used for edge covering of the mask, and the longitudinal welding wheel is used for ultrasonic welding of the mask; the folding device comprises a pagoda-shaped folding guide wheel and an E-shaped folding plate, the mask is changed into a 90-degree folding form through the pagoda-shaped folding guide wheel, and then the E-shaped folding plate forms a 180-degree folding form; the transverse welding device comprises a transverse welding wheel and a cutting knife wheel, the transverse welding wheel carries out transverse ultrasonic welding on the mask, and the cutting knife wheel carries out cutting treatment on the mask; the ear-hang assembling mechanism comprises a production line, an ear-hang line feeding mechanism, an ear-hang line cutting mechanism and an ear-hang line welding mechanism.
The longitudinal welding wheel is a multi-gear disc-shaped mold, the disc-shaped mold is matched with a die head below the disc-shaped mold, and ultrasonic welding is realized through an ultrasonic generator.
The pagoda-shaped folding guide wheel is formed by overlapping multi-stage conical wheels and is driven to rotate by a rotating shaft.
The E-shaped folding plate is E-shaped, three opening plates just clamp three layers of 90-degree folding masks formed by the pagoda-shaped folding guide wheels, and the three opening plates clamp the masks to form 180-degree folding masks.
The transverse welding wheel is made of 304 stainless steel into a roller structure, pressing welding dies are arranged on two side faces of the roller and matched with an ultrasonic die head below the roller, and ultrasonic welding of the side edge of the mask is achieved.
The cutting knife wheel is provided with an adjusting mechanism, and an anvil block is matched below the cutting knife wheel for matching cutting.
The invention has the beneficial effects that: compared with the prior art, the disposable mask machine disclosed by the invention adopts full-automatic production, adopts automation in the whole process from three layers of cloth to the finished mask, and has the advantages of high production efficiency, high automation level, unified and standard product quality and the like.
Drawings
The disposable mask machine of the present invention will be further described with reference to the accompanying drawings and the following detailed description.
FIG. 1 is a schematic view of a material guiding mechanism of the disposable mask machine according to the present invention;
FIG. 2 is a schematic view of the folding and welding mechanism of the disposable mask machine according to the present invention;
fig. 3 is a schematic structural view of an ear hook assembly mechanism of the disposable mask machine of the present invention.
The specific implementation mode is as follows:
as shown in fig. 1 to 3, the disposable mask machine of the present invention includes a material guiding mechanism 10, a folding and welding mechanism 20, and an ear hanging assembly mechanism 30, wherein the material guiding mechanism 10, the folding and welding mechanism 20, and the ear hanging assembly mechanism 30 are connected and matched with each other, the material guiding mechanism 10 is used for feeding three layers of cloth, an inner layer and an outer layer, and a nose line, the folding and welding mechanism 20 folds the cloth and welds an implanted nose line and a mask, and the ear hanging assembly mechanism 30 assembles an ear hanging on the mask.
As shown in fig. 1 to 3, the material guiding mechanism 10 includes a material guiding frame 11, an outer layer cloth roller 12, a middle layer cloth roller 13, an inner layer cloth roller 14 and a nose line rolling frame 15 are arranged on the material guiding frame 11, the outer layer cloth roller 12, the middle layer cloth roller 13, the inner layer cloth roller 14 and the nose line rolling frame 15 are respectively used for placing outer layer cloth, middle layer cloth, inner layer cloth and nose lines, and the outer layer cloth roller 12, the middle layer cloth roller 13, the inner layer cloth roller 14 and the nose line rolling frame 15 are all driven by unpowered rollers. The guide frame 11 is also provided with a plurality of traction rollers 16 and traction wheels 17 which extend outwards, the outer layer cloth, the middle layer cloth and the inner layer cloth are drawn to the folding welding mechanism 20 through the traction rollers 16, and the nose line is guided to the folding welding mechanism through the traction wheels 17.
As shown in fig. 1 to 3, the fold welding mechanism 20 includes a nasal wire implanting device 21, a longitudinal welding device 22, a folding device 23, and a transverse welding device 24. The nose line implanting device 21 comprises a nose line traction module 211 and a nose line cutting module 212, wherein the nose line traction module 211 draws the nose line to the junction of the three layers of cloth and is pressed above the three layers of cloth, and the nose line cutting module 212 cuts the nose line to ensure that each mask is just matched with a section of nose line. The longitudinal welding device 22 comprises a flanging plate 221 and a longitudinal welding wheel 222, wherein the flanging plate 221 is used for carrying out side edge covering on the mask, so that the nose line is reversely wrapped into the side edge of the mask, the longitudinal welding wheel 222 is used for carrying out ultrasonic welding on the mask, the longitudinal welding wheel 222 is a multi-gear disc-shaped mold, the disc-shaped mold is matched with a lower die head, and ultrasonic welding is realized through an ultrasonic generator. The folding device 23 comprises a pagoda-shaped folding guide wheel 231 and an E-shaped folding plate 232, the mask is firstly changed into a 90-degree folding form through the pagoda-shaped folding guide wheel, then the E-shaped folding plate forms a 180-degree folding form, the pagoda-shaped folding guide wheel 231 is formed by overlapping multi-stage conical wheels and is driven to rotate by a rotating shaft 233, the E-shaped folding plate 232 is E-shaped, three opening plates on the E-shaped folding plate 232 just clamp three layers of 90-degree folding form masks formed by the pagoda-shaped folding guide wheel 231, and the three opening plates clamp the three layers of 90-degree folding form masks to form a 180-degree folding form. The transverse welding device 24 comprises a transverse welding wheel 241 and a cutting knife wheel 242, the transverse welding wheel 241 conducts transverse ultrasonic welding on the mask, the transverse welding wheel 241 is made of 304 stainless steel into a roller structure, pressing welding molds are arranged on two side faces of the roller, the pressing welding molds are matched with an ultrasonic die head below the pressing welding molds, and ultrasonic welding on the side edge of the mask is achieved. The cutter wheel 242 cuts the mask, and the cutter wheel 242 is provided with an adjusting mechanism 243, and the cutting length and effect are adjusted by the adjusting mechanism 243, and the anvil 244 is fitted under the cutter wheel 242 to perform the fitting cutting.
As shown in fig. 1 to 3, the ear hook assembling mechanism 30 includes a flow line 31, an ear hook line feeding mechanism 32, an ear hook line cutting mechanism 33 and an ear hook line welding mechanism 34, the flow line 31 is led into the semi-finished mask from the folding and welding mechanism 20, and then led to the ear hook line welding mechanism 34 through the flow line 31, and at the same time, the ear hook line feeding mechanism 32 provides ear hook lines for the ear hook line welding mechanism 34, the ear hook line feeding mechanism 32 is symmetrically distributed on both sides, and the ear hook lines are cut by the ear hook line cutting mechanism 33, and then the cut ear hook lines are welded on the mask on the flow line 31 by the ear hook line welding mechanism 34.
In conclusion, compared with the prior art, the disposable mask machine disclosed by the invention adopts full-automatic production, is automatic in the whole process from three layers of cloth to the finished mask, and has the advantages of high production efficiency, high automation level, uniform and standard product quality and the like.
The present invention has been described in accordance with embodiments thereof with the understanding that the present invention is not limited thereto but rather it is to be understood that variations and/or modifications may be made by those skilled in the art without departing from the scope of the invention as defined by the appended claims, and any such modifications, equivalents and the like as fall within the true spirit and scope of the invention.
Claims (6)
1. Disposable gauze mask machine, its characterized in that: comprises a material guiding mechanism, a folding welding mechanism and an ear hanging assembly mechanism; the guide mechanism comprises a guide rack, an outer layer cloth roller, a middle layer cloth roller, an inner layer cloth roller and a nose line rolling rack are arranged on the guide rack, the outer layer cloth roller, the middle layer cloth roller, the inner layer cloth roller and the nose line rolling rack are respectively used for placing outer layer cloth, middle layer cloth, inner layer cloth and nose lines, a plurality of traction rods and traction wheels extend outwards from the guide rack, the outer layer cloth, the middle layer cloth and the inner layer cloth are drawn to the folding welding mechanism through the traction rods, and the nose lines are guided to the folding welding mechanism through the traction wheels; the folding and welding mechanism comprises a nose line implanting device, a longitudinal welding device, a folding device and a transverse welding device, the nose line implanting device comprises a nose line traction module and a nose line cutting module, the longitudinal welding device comprises a flanging plate and a longitudinal welding wheel, the flanging plate is used for edge covering of the mask, and the longitudinal welding wheel is used for ultrasonic welding of the mask; the folding device comprises a pagoda-shaped folding guide wheel and an E-shaped folding plate, the mask is changed into a 90-degree folding form through the pagoda-shaped folding guide wheel, and then the E-shaped folding plate forms a 180-degree folding form; the transverse welding device comprises a transverse welding wheel and a cutting knife wheel, the transverse welding wheel carries out transverse ultrasonic welding on the mask, and the cutting knife wheel carries out cutting treatment on the mask; the ear-hang assembling mechanism comprises a production line, an ear-hang line feeding mechanism, an ear-hang line cutting mechanism and an ear-hang line welding mechanism.
2. The disposable mask machine according to claim 1, wherein: the longitudinal welding wheel is a multi-gear disc-shaped mold, the disc-shaped mold is matched with a die head below the disc-shaped mold, and ultrasonic welding is realized through an ultrasonic generator.
3. The disposable mask machine according to claim 1, wherein: the pagoda-shaped folding guide wheel is formed by overlapping multi-stage conical wheels and is driven to rotate by a rotating shaft.
4. The disposable mask machine according to claim 1, wherein: the E-shaped folding plate is E-shaped, three opening plates just clamp three layers of 90-degree folding masks formed by the pagoda-shaped folding guide wheels, and the three opening plates clamp the masks to form 180-degree folding masks.
5. The disposable mask machine according to claim 1, wherein: the transverse welding wheel is made of 304 stainless steel into a roller structure, pressing welding dies are arranged on two side faces of the roller and matched with an ultrasonic die head below the roller, and ultrasonic welding of the side edge of the mask is achieved.
6. The disposable mask machine according to claim 1, wherein: the cutting knife wheel is provided with an adjusting mechanism, and an anvil block is matched below the cutting knife wheel for matching cutting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010169017.5A CN111165961A (en) | 2020-03-12 | 2020-03-12 | Disposable mask machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010169017.5A CN111165961A (en) | 2020-03-12 | 2020-03-12 | Disposable mask machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111165961A true CN111165961A (en) | 2020-05-19 |
Family
ID=70621668
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010169017.5A Pending CN111165961A (en) | 2020-03-12 | 2020-03-12 | Disposable mask machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111165961A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111634719A (en) * | 2020-06-05 | 2020-09-08 | 安徽新锐得材料科技有限公司 | Automatic mask feeding device and folding mask machine with same |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206659174U (en) * | 2017-01-19 | 2017-11-24 | 南昌飞翔乳胶制品有限公司 | A kind of De Salle's line folding device for being used to produce medical mask |
| CN108433215A (en) * | 2018-04-28 | 2018-08-24 | 汕头市泰恩康医用器材厂有限公司 | A kind of full-automatic mask production line |
| CN109043698A (en) * | 2018-09-29 | 2018-12-21 | 东莞快裕达自动化设备有限公司 | High-speed folding mask machine |
| CN208338954U (en) * | 2018-06-02 | 2019-01-08 | 青岛卫康利医疗器械有限公司 | Breathing mask machine |
| CN211932700U (en) * | 2020-03-12 | 2020-11-17 | 福建明鑫智能科技股份有限公司 | Disposable mask machine |
-
2020
- 2020-03-12 CN CN202010169017.5A patent/CN111165961A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206659174U (en) * | 2017-01-19 | 2017-11-24 | 南昌飞翔乳胶制品有限公司 | A kind of De Salle's line folding device for being used to produce medical mask |
| CN108433215A (en) * | 2018-04-28 | 2018-08-24 | 汕头市泰恩康医用器材厂有限公司 | A kind of full-automatic mask production line |
| CN208338954U (en) * | 2018-06-02 | 2019-01-08 | 青岛卫康利医疗器械有限公司 | Breathing mask machine |
| CN109043698A (en) * | 2018-09-29 | 2018-12-21 | 东莞快裕达自动化设备有限公司 | High-speed folding mask machine |
| CN211932700U (en) * | 2020-03-12 | 2020-11-17 | 福建明鑫智能科技股份有限公司 | Disposable mask machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111634719A (en) * | 2020-06-05 | 2020-09-08 | 安徽新锐得材料科技有限公司 | Automatic mask feeding device and folding mask machine with same |
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