TWM604900U - Intelligent workpiece measurement system - Google Patents
Intelligent workpiece measurement system Download PDFInfo
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- TWM604900U TWM604900U TW109206649U TW109206649U TWM604900U TW M604900 U TWM604900 U TW M604900U TW 109206649 U TW109206649 U TW 109206649U TW 109206649 U TW109206649 U TW 109206649U TW M604900 U TWM604900 U TW M604900U
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Abstract
一種智能化工件量測之系統,透過一鍵按壓工件量測鍵,即可自動化進行換刀、自動量測工件座標以及自動化補入數值,全程交由控制器自動化量測工件座標及刀長補正號,除了降低人為失誤之外,亦能提升作業效率。 An intelligent workpiece measurement system. By pressing the workpiece measurement key with one key, you can automatically change the tool, automatically measure the workpiece coordinates, and automatically add values. The entire process is handed over to the controller to automatically measure the workpiece coordinates and tool length compensation In addition to reducing human error, it can also improve work efficiency.
Description
本創作為一種工件量測之系統,尤指一種智能化工件量測之系統,透過一鍵按壓工件量測鍵後,全程交由控制器自動化量測工件座標及刀長補正號,除了降低人為失誤之外,亦能提升作業效率。 This creation is a workpiece measurement system, especially an intelligent workpiece measurement system. After pressing the workpiece measurement key with one key, the controller automatically measures the workpiece coordinates and tool length compensation number in the whole process, except for reducing the artificial In addition to mistakes, work efficiency can also be improved.
目前一般常見的工件量測,首先操作工作母機的控制器切換至手控(handle)模式,在手控模式下使用編輯(mdi)模式進行換刀程式的編輯,接著按下啟動執行換刀,此時刀具將會交換至主軸,再使用手輪將量測刀把移到工件中心及上方5mm處。 At present, for common workpiece measurement, first operate the controller of the working machine to switch to the manual mode, use the edit mode (mdi) in the manual mode to edit the tool change program, and then press to start the tool change. At this time, the tool will be exchanged to the spindle, and then use the handwheel to move the measuring toolholder to the center of the workpiece and 5mm above it.
再次使用編輯(mdi)模式編輯Z軸長度校正程式,按下啟動鍵執行量測,待量測結束後將刀長數值自動補入。 Use the edit (mdi) mode again to edit the Z-axis length correction program, press the start key to execute the measurement, and the tool length value will be automatically added after the measurement is completed.
接著再使用編輯(mdi)模式編輯量測工件中心程式,按下啟動鍵執行量測,量測結束後自動補入數值至設定的工件座標內,即可完成工件的量測。 Then use the edit (mdi) mode to edit the center program of the measurement workpiece, press the start button to execute the measurement, and automatically add the value to the set workpiece coordinate after the measurement is completed, and then the workpiece measurement can be completed.
從上述可知,使用者至少要編輯程式至少3次以上,除了耗費時間外,編輯的步驟繁雜,且越多次的編輯越有可能造成操作錯誤,更遑論操作錯誤時會造成工件或設備的損壞。 It can be seen from the above that the user has to edit the program at least 3 times. In addition to time-consuming, the editing steps are complicated, and the more editing is more likely to cause operation errors, let alone the damage to the workpiece or equipment when the operation is wrong. .
因此,根據上述缺失,先前技術仍有改善空間。 Therefore, based on the above-mentioned shortcomings, the prior art still has room for improvement.
本創作為一種智能化工件量測之系統,包括一控制器,具有一顯示裝置、一工件量測鍵及一補入數值設定模組,該補入數值設定模組輸入一量測刀具代號及需要補入的一工件座標及一刀長補正號,該補入數值設定模組電連接該工件量測鍵及該顯示裝置,該工件量測鍵具有一自動換刀單元、一自動量測座標單元及一自動補入數值單元;該自動換刀單元,根據上述輸入的該量測刀具代號,用以從一刀庫選擇對應之一刀具,並替換該刀具至一主軸,該刀具端部設有一光學傳輸測頭;該自動量測座標單元,用以驅動該刀具位移至一工件上方,以透過該光學傳輸測頭自動量測該工件座標以及該刀長補正號,並回傳該工件座標及該刀長補正號至設置於一機台上的一傳輸裝置;該自動補入數值單元,電連接該傳輸裝置,該傳輸裝置將該工件座標及該刀長補正號傳送至該自動補入數值單元,由該自動補入數值單元自動填入至該補入數值設定模組並顯示於該顯示裝置。 This creation is an intelligent workpiece measurement system, including a controller with a display device, a workpiece measurement key and a supplementary value setting module. The supplementary value setting module inputs a measurement tool code and A workpiece coordinate and a tool length compensation number that need to be added. The compensation value setting module is electrically connected to the workpiece measurement key and the display device. The workpiece measurement key has an automatic tool change unit and an automatic measurement coordinate unit And an automatic compensation value unit; the automatic tool change unit is used to select a corresponding tool from a tool magazine according to the measurement tool code input above, and replace the tool to a spindle. The end of the tool is equipped with an optical Transmission probe; the automatic measurement coordinate unit is used to drive the tool to move above a workpiece to automatically measure the workpiece coordinate and the tool length correction number through the optical transmission probe, and return the workpiece coordinate and the The tool length compensation number is sent to a transmission device installed on a machine; the automatic compensation value unit is electrically connected to the transmission device, and the transmission device transmits the workpiece coordinates and the tool length compensation number to the automatic compensation value unit , Which is automatically filled in by the automatic supplementary value unit to the supplementary value setting module and displayed on the display device.
藉由上述結構,本創作僅需要設定需要輸入待量測的該工件座標及待量測的該刀長補正號,接著一鍵按壓該工件量測鍵後,即可全程自動化量測該工件座標及該刀長補正號,省去複雜的操作步驟,提供操作者在不需要接受專業訓練,不需要在該機台前編輯換刀及量測程序,也能進行該工件的量測,避免操作錯誤造成的該刀具或設備損壞,也可以節省人力,讓操作者更有彈性地安排工作,提升作業效率。 With the above structure, this creation only needs to set the workpiece coordinates to be measured and the tool length compensation number to be measured, and then press the workpiece measurement key with one key to automatically measure the workpiece coordinates. And the tool length compensation number, saves complicated operation steps, provides operators without professional training, does not need to edit tool change and measurement programs in front of the machine, and can also measure the workpiece, avoiding operations Damage to the tool or equipment caused by errors can also save manpower, allow operators to arrange work more flexibly, and improve work efficiency.
10:控制器 10: Controller
12:顯示裝置 12: Display device
14:工件量測鍵 14: Workpiece measurement key
141:自動換刀單元 141: Automatic tool change unit
142:自動量測座標單元 142: Automatic measuring coordinate unit
143:自動補入數值單元 143: Automatically fill in the numerical unit
16:補入數值設定模組 16: Complementary value setting module
161:量測刀具代號 161: Measuring tool code
162:工件座標 162: Workpiece coordinates
163:刀長補正號 163: Knife Length Compensation Number
20:刀庫 20: Tool magazine
22:刀具 22: Tool
24:光學傳輸測頭 24: Optical transmission probe
26:主軸 26: Spindle
28:傳輸裝置 28: Transmission device
30:工件 30: Workpiece
40:機台 40: Machine
〔圖1〕為本創作的結構方塊示意圖 [Figure 1] The block diagram of the structure of this creation
〔圖2〕為本創作控制器之正面示意圖 [Figure 2] is the front view of the creative controller
〔圖3〕為本創作光學傳輸測頭自動測量工件座標及刀長補正號之示意圖 [Figure 3] This is a schematic diagram of the optical transmission probe automatically measuring the workpiece coordinates and tool length compensation number
〔圖4〕為本創作刀庫換刀之立體示意圖 [Figure 4] This is a three-dimensional schematic diagram of tool change in the tool magazine
〔圖5〕為顯示裝置上顯示工件座標之示意圖 [Figure 5] is a schematic diagram showing the coordinates of the workpiece on the display device
〔圖6〕為顯示裝置上顯示刀長補正號之示意圖 [Figure 6] is a schematic diagram of the tool length compensation number displayed on the display device
參閱圖1~圖6,本創作揭露一控制器10具有一顯示裝置12、一工件量測鍵14及一補入數值設定模組16,該補入數值設定模組16輸入一量測刀具代號161及需要補入的一工件座標162及一刀長補正號163,該補入數值設定模組16電連接該工件量測鍵14及該顯示裝置12,該工件量測鍵14具有一自動換刀單元141、一自動量測座標單元142及一自動補入數值單元143;該自動換刀單元141根據上述輸入的該量測刀具代號161,用以從一刀庫20選擇對應之一刀具22,並替換該刀具22至一主軸26,該刀具22端部設有一光學傳輸測頭24;該自動量測座標單元142用以驅動該刀具22位移至一工件30上方,以透過該光學傳輸測頭24自動量測該工件座標162以及該刀長補正號163,並回傳該工件座標162及該刀長補正號163至設置於一機台40上的一傳輸裝置28;該自動補入數值單元143電連接該傳輸裝置28,該傳輸裝置28將該工件座標162及該刀長補正號163傳送至該自動補入數值單元143,由該自動補入數值單元143自動填入至該補入數值設定模組16並顯示於該顯示裝置12。藉由上述結構,本案提供一鍵按壓即可自動化量測的全程自動化量測,省去複雜的操作步驟,提供使用者在不需要接受專業訓練下,也能進行該工件30的量測,也避免操作錯誤造成的該刀具22及設備的損壞。
Referring to Figures 1 to 6, this creation discloses that a
參閱圖3並搭配圖1,該刀具22不需要回到該工件30的中心位
置即可透過該光學傳輸測頭24的感測,獲知該工件座標162以及該刀長補正號163,節省了該刀具22往復位移的時間,該傳輸裝置28接收該光學傳輸測頭24的訊號,並將該工件座標162及該刀長補正號163傳送至該自動補入數值單元143。
Referring to Figure 3 and in conjunction with Figure 1, the
參閱圖4,揭露換刀工具從該刀庫20取出特定之該刀具22後,再將該刀具22旋轉替換至該主軸26的示意圖,該刀具22底部設有該光學傳輸側頭24。
Referring to FIG. 4, it is disclosed that after the tool changing tool takes out the
圖5揭露該顯示裝置12上的該量測刀具代號161所測得的該工件座標162,以及圖6繼續揭示需要的該刀長補正號163,上述數值均由機器自動測量,不需要在該機台前編輯換刀及量測程序,也能進行量測,可以節省人力,讓操作者更有彈性地安排工作,提升作業效率。
Fig. 5 discloses the
需注意的是,上述實施例僅為例示性說明本創作之原理及其功效,而非用於限制本創作之範圍。任何熟於此項技術之人均可在不違背本創作之技術原理及精神下,對實施例作修改與變化。因此本創作之權利保護範圍應如後述之申請專利範圍所述。 It should be noted that the above-mentioned embodiments are only illustrative of the principle and effect of the creation, and are not used to limit the scope of the creation. Anyone who is familiar with this technology can modify and change the embodiments without violating the technical principles and spirit of this creation. Therefore, the scope of protection of the rights of this creation should be as described in the scope of patent application described later.
10:控制器 10: Controller
12:顯示裝置 12: Display device
14:工件量測鍵 14: Workpiece measurement key
141:自動換刀單元 141: Automatic tool change unit
142:自動量測座標單元 142: Automatic measuring coordinate unit
143:自動補入數值單元 143: Automatically fill in the numerical unit
16:補入數值設定模組 16: Complementary value setting module
161:量測刀具代號 161: Measuring tool code
162:工件座標 162: Workpiece coordinates
163:刀長補正號 163: Knife Length Compensation Number
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