TWI809276B - The method of intelligent workpiece measurement - Google Patents

The method of intelligent workpiece measurement Download PDF

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TWI809276B
TWI809276B TW109117955A TW109117955A TWI809276B TW I809276 B TWI809276 B TW I809276B TW 109117955 A TW109117955 A TW 109117955A TW 109117955 A TW109117955 A TW 109117955A TW I809276 B TWI809276 B TW I809276B
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tool
workpiece
automatic
measurement
unit
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TW109117955A
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TW202144118A (en
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張俊祥
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捷力精密機械股份有限公司
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Abstract

一種智能化工件量測之方法,透過一鍵按壓工件量測鍵,即可自動化進行換刀、自動量測工件座標以及自動化補入數值,全程交由控制器自動化量測工件座標及刀長補正號,除了降低人為失誤之外,亦能提升作業效率。 An intelligent workpiece measurement method, by pressing the workpiece measurement button with one button, it can automatically change the tool, automatically measure the coordinates of the workpiece and automatically add the value, and the whole process is handed over to the controller to automatically measure the coordinates of the workpiece and the correction of the tool length In addition to reducing human error, it can also improve operational efficiency.

Description

智能化工件量測之方法 The method of intelligent workpiece measurement

本發明為一種量測工件之方法,尤指一種智能化工件量測之方法,透過一鍵按壓工件量測鍵後,全程交由控制器自動化量測工件座標及刀長補正號,除了降低人為失誤之外,亦能提升作業效率。 The present invention is a method for measuring workpieces, especially an intelligent method for measuring workpieces. After pressing the workpiece measurement button with one key, the whole process is automatically measured by the controller to measure the coordinates of the workpiece and the correction number of the tool length. In addition to reducing artificial In addition to making mistakes, it can also improve work efficiency.

目前一般常見的工件量測方式,步驟如下: At present, the common workpiece measurement methods are as follows:

首先操作工作母機的控制器切換至手控(handle)模式,在手控模式下使用編輯(mdi)模式進行換刀程式的編輯,接著按下啟動執行換刀,此時刀具將會交換至主軸,再使用手輪將量測刀把移到工件中心及上方5mm處。 First operate the controller of the machine tool to switch to the manual (handle) mode, use the edit (mdi) mode in the manual mode to edit the tool change program, and then press start to execute the tool change, and the tool will be exchanged to the spindle , and then use the handwheel to move the measuring tool handle to the center of the workpiece and 5mm above it.

再次使用編輯(mdi)模式編輯Z軸長度校正程式,按下啟動鍵執行量測,待量測結束後將刀長數值自動補入。 Use the edit (mdi) mode to edit the Z-axis length correction program again, press the start button to execute the measurement, and automatically fill in the tool length value after the measurement is completed.

接著再使用編輯(mdi)模式編輯量測工件中心程式,按下啟動鍵執行量測,量測結束後自動補入數值至設定的工件座標內,即可完成工件的量測。 Then use the edit (mdi) mode to edit the program for measuring the workpiece center, press the start button to execute the measurement, after the measurement is completed, the value will be automatically added to the set workpiece coordinates, and the measurement of the workpiece can be completed.

從上述可知,使用者至少要編輯程式至少3次以上,除了耗費時間外,編輯的步驟繁雜,且越多次的編輯越有可能造成操作錯誤,更遑論操作錯誤時會造成工件或設備的損壞。 It can be seen from the above that the user needs to edit the program at least 3 times. In addition to being time-consuming, the editing steps are complicated, and the more times of editing, the more likely it is to cause operation errors, not to mention the damage to workpieces or equipment caused by operation errors. .

因此,根據上述缺失,先前技術仍有改善空間。 Therefore, there is still room for improvement in the prior art based on the above-mentioned deficiencies.

本發明為一種智能化工件量測之方法,步驟如下: The present invention is a method for intelligent workpiece measurement, the steps are as follows:

步驟a.操作工作母機的控制器切換至手控(handle)模式; Step a. Operate the controller of the working machine to switch to the handle mode;

步驟b.在手控模式下使用編輯(mdi)模式於一補入數值設定模組中鍵入量測的刀具代號、需要補入的一工件座標以及一刀長補正號; Step b. Use the edit (mdi) mode in the manual mode to enter the measured tool code, the coordinates of a workpiece to be added, and the tool length correction number in a supplementary value setting module;

步驟c.按壓工件量測鍵,依序驅動自動換刀單元、自動量測座標單元及自動補入數值單元; Step c. Press the workpiece measurement key to sequentially drive the automatic tool change unit, the automatic coordinate measurement unit and the automatic value filling unit;

步驟d.首先啟動自動換刀單元,從刀庫選取刀具並交換至主軸,上述刀具端部設有光學傳輸測頭; Step d. First start the automatic tool change unit, select a tool from the tool magazine and exchange it to the spindle, and the end of the tool is provided with an optical transmission probe;

步驟e.接著啟動自動量測座標單元,驅動上述刀具位移至工件上方,並透過上述光學傳輸測頭將對應之該工件座標以及該刀長補正號回傳至設置於機台上的傳輸裝置,由上述傳輸裝置將座標位置傳送至自動補入數值單元; Step e. Then start the automatic coordinate measurement unit, drive the above-mentioned tool to move above the workpiece, and transmit the corresponding workpiece coordinate and the tool length correction number to the transmission device installed on the machine through the above-mentioned optical transmission probe. The above-mentioned transmission device transmits the coordinate position to the automatic filling value unit;

步驟f.最後由自動補入數值單元將該工件座標以及該刀長補正號自動補入至該補入數值設定模組,即完成智能化的工件量測。 Step f. Finally, the workpiece coordinates and the tool length correction number are automatically filled into the added value setting module by the automatic value filling unit, and the intelligent workpiece measurement is completed.

藉由上述方法,本發明僅需要設定需要輸入待量測的工件座標位置,以及待量測的刀長補正號,接著一鍵按壓工件量測鍵後,工件座標及刀長補正號全程自動化量測,省去複雜的操作步驟,提供使用者在不需要接受專業訓練下,也能進行工件的量測,同時避免操作錯誤造成的刀具及設備的損壞。由等刀具的換刀及量測均自動執行,操作者不需要在機台前編輯換刀及量測程序,因此可以節省入力,讓操作者更有彈性地安排工作,提升作業效率。 With the above method, the present invention only needs to set the coordinate position of the workpiece to be measured and the tool length correction number to be measured, and then press the workpiece measurement button with one key, the workpiece coordinates and tool length correction number are automatically measured. It saves complicated operation steps, provides users with the ability to measure workpieces without professional training, and avoids damage to tools and equipment caused by operating errors. The tool change and measurement of the waiting tool are automatically performed, and the operator does not need to edit the tool change and measurement program in front of the machine, so it can save effort, allow the operator to arrange work more flexibly, and improve work efficiency.

S1:步驟a S1: Step a

S2:步驟b S2: step b

S3:步驟c S3: step c

S4:步驟d S4: step d

S5:步驟e S5: step e

S6:步驟f S6: step f

10:補入數值設定模組 10: Fill in the value setting module

12:工件座標 12: Workpiece coordinates

14:刀長補正號 14: Tool length correction number

〔圖1〕為本發明的方塊流程示意圖 [Fig. 1] is a block flow diagram of the present invention

〔圖2〕為工件座標數值補入數值設定模組之示意圖 〔Figure 2〕Schematic diagram of the value setting module for adding workpiece coordinate values

〔圖3〕為刀具的刀長補正號補入數值設定模組之示意圖 〔Picture 3〕Schematic diagram of the module for setting the value of the tool length correction number

參閱圖1~圖3,揭露本發明為一種智能化工件量測之方法,步驟如下: Referring to Figures 1 to 3, the present invention is disclosed as a method for intelligent workpiece measurement, the steps are as follows:

步驟aS1.操作工作母機的控制器切換至手控(handle)模式; Step aS1. Operate the controller of the working machine to switch to the handle mode;

步驟b S2.在手控模式下使用編輯(mdi)模式於一補入數值設定模組10中鍵入量測的刀具代號、需要補入的一工件座標12以及一刀長補正號14; Step b S2. Use the edit (mdi) mode in the manual mode to enter the measured tool code, a workpiece coordinate 12 to be added, and a tool length correction number 14 in a supplementary value setting module 10;

步驟c S3.按壓工件量測鍵,依序驅動自動換刀單元、自動量測座標單元及自動補入數值單元; Step c S3. Press the workpiece measurement key to sequentially drive the automatic tool change unit, the automatic coordinate measurement unit and the automatic value filling unit;

步驟d S4.首先啟動自動換刀單元,從刀庫選取刀具並交換至主軸,上述刀具端部設有光學傳輸測頭; Step d S4. First start the automatic tool change unit, select the tool from the tool magazine and exchange it to the spindle, and the end of the tool is provided with an optical transmission probe;

步驟e S5.接著啟動自動量測座標單元,驅動上述刀具位移至工件上方,並透過上述光學傳輸測頭將對應之該工件座標12以及該刀長補正號14回傳至設置於機台上的傳輸裝置,由上述傳輸裝置將座標位置傳送至自動補入數值單元; Step e S5. Then start the automatic coordinate measurement unit, drive the above-mentioned tool to move above the workpiece, and transmit the corresponding workpiece coordinate 12 and the tool length correction number 14 to the machine set on the machine through the above-mentioned optical transmission probe Transmission device, the above-mentioned transmission device transmits the coordinate position to the automatic filling value unit;

步驟f S6.最後由自動補入數值單元將該工件座標12以及 該刀長補正號14自動補入至該補入數值。 Step f S6. Finally, the workpiece coordinates 12 and The tool length correction number 14 is automatically added to the added value.

藉由上述,本發明的刀具不需要回到工件的中心位置即可透過光學傳輸測頭的感測,即可獲知該工件座標12以及該刀長補正號14,節省了刀具往復位移的時間;另外,由於本案提供一鍵按壓即可自動化量測的全程自動化量測,省去複雜的操作步驟,提供使用者在不需要接受專業訓練下,也能進行工件的量測,同時避免操作錯誤造成的刀具及設備的損壞。 By virtue of the above, the tool of the present invention does not need to return to the center of the workpiece to detect the workpiece coordinate 12 and the tool length correction number 14 through the sensing of the optical transmission probe, which saves the time for the tool to move back and forth; In addition, since this case provides a full-process automatic measurement that can be automatically measured by pressing a button, complex operation steps are omitted, and the user can also measure the workpiece without receiving professional training, and at the same time avoid operating errors. Damage to tools and equipment.

需注意的是,上述實施例僅為例示性說明本發明之原理及其功效,而非用於限制本發明之範圍。任何熟於此項技術之人均可在不違背本發明之技術原理及精神下,對實施例作修改與變化。因此本發明之權利保護範圍應如後述之申請專利範圍所述。 It should be noted that the above-mentioned embodiments are only illustrative to illustrate the principles and effects of the present invention, and are not intended to limit the scope of the present invention. Anyone who is familiar with this technology can modify and change the embodiments without violating the technical principle and spirit of the present invention. Therefore, the protection scope of the present invention should be described in the scope of patent application described later.

S1:步驟a S1: step a

S2:步驟b S2: step b

S3:步驟c S3: step c

S4:步驟d S4: step d

S5:步驟e S5: step e

S6:步驟f S6: step f

Claims (1)

一種智能化工件量測之方法,步驟如下: A method for intelligent workpiece measurement, the steps are as follows: 步驟a.操作工作母機的控制器切換至手控(handle)模式; Step a. Operate the controller of the working machine to switch to the handle mode; 步驟b.在手控模式下使用編輯(mdi)模式於一補入數值設定模組中鍵入量測的刀具代號、需要補入的一工件座標以及一刀長補正號; Step b. Use the edit (mdi) mode in the manual mode to enter the measured tool code, the coordinates of a workpiece to be added, and the tool length correction number in a supplementary value setting module; 步驟c.按壓工件量測鍵,依序驅動自動換刀單元、自動量測座標單元及自動補入數值單元; Step c. Press the workpiece measurement key to sequentially drive the automatic tool change unit, the automatic coordinate measurement unit and the automatic value filling unit; 步驟d.首先啟動自動換刀單元,從刀庫選取刀具並交換至主軸,上述刀具端部設有光學傳輸測頭; Step d. First start the automatic tool change unit, select a tool from the tool magazine and exchange it to the spindle, and the end of the tool is provided with an optical transmission probe; 步驟e.接著啟動自動量測座標單元,驅動上述刀具位移至工件上方,並透過上述光學傳輸測頭將對應之該工件座標以及該刀長補正號回傳至設置於機台上的傳輸裝置,由上述傳輸裝置將座標位置傳送至自動補入數值單元; Step e. Then start the automatic coordinate measurement unit, drive the above-mentioned tool to move above the workpiece, and transmit the corresponding workpiece coordinate and the tool length correction number to the transmission device installed on the machine through the above-mentioned optical transmission probe. The above-mentioned transmission device transmits the coordinate position to the automatic filling value unit; 步驟f.最後由自動補入數值單元將該工件座標以及該刀長補正號自動補入至該補入數值設定模組,即完成智能化的工件量測。 Step f. Finally, the workpiece coordinates and the tool length correction number are automatically filled into the added value setting module by the automatic value filling unit, and the intelligent workpiece measurement is completed.
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1987007550A1 (en) * 1986-06-12 1987-12-17 Mas Vertriebs Gmbh Für Zerspanungstechnik Process, measuring apparatus, precisely settable tool-holder with compensating device for process integrated quality insurance in cutting machine-tools
EP1681121A2 (en) * 2005-01-17 2006-07-19 Kawasaki Jukogyo Kabushiki Kaisha Processing system
TW201204505A (en) * 2010-07-19 2012-02-01 Jin-Li Jiang Multiple machining head machine center with automatic compensation and synchronous tool changing
TW201313380A (en) * 2011-09-27 2013-04-01 Studer Ag Fritz Machine tool and method for measuring a workpiece
WO2016055494A1 (en) * 2014-10-07 2016-04-14 Carl Zeiss Industrielle Messtechnik Gmbh Detecting geometric movement guidance deviations in a coordinate measuring device or a machine tool
TWM593312U (en) * 2019-09-10 2020-04-11 捷力精密機械股份有限公司 Machine tool system capable of automatically measuring tool length and diameter

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1987007550A1 (en) * 1986-06-12 1987-12-17 Mas Vertriebs Gmbh Für Zerspanungstechnik Process, measuring apparatus, precisely settable tool-holder with compensating device for process integrated quality insurance in cutting machine-tools
EP1681121A2 (en) * 2005-01-17 2006-07-19 Kawasaki Jukogyo Kabushiki Kaisha Processing system
TW201204505A (en) * 2010-07-19 2012-02-01 Jin-Li Jiang Multiple machining head machine center with automatic compensation and synchronous tool changing
TW201313380A (en) * 2011-09-27 2013-04-01 Studer Ag Fritz Machine tool and method for measuring a workpiece
WO2016055494A1 (en) * 2014-10-07 2016-04-14 Carl Zeiss Industrielle Messtechnik Gmbh Detecting geometric movement guidance deviations in a coordinate measuring device or a machine tool
TWM593312U (en) * 2019-09-10 2020-04-11 捷力精密機械股份有限公司 Machine tool system capable of automatically measuring tool length and diameter

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