TWM600245U - Modular ultrasonic welding device - Google Patents
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Abstract
本創作之模組式超音波熔接裝置，係於一前段線性滑軌上設有一前段滑座，於前段滑座上設有一超音波熔接機組，另設有一前段導螺桿與超音波熔接機組構成螺接，設有一前段伺服馬達與前段導螺桿構成傳動聯結，以及設有一至少與超音波熔接機組、前段伺服馬達電氣連接的控制主機，可在控制主機、前段伺服馬達之整合運作下，使熔接模具之移動行程、速度及熔接壓力更為準確、穩定，以及可即時變換前段導螺桿之轉速或扭力，在熔接模具之往復行程中進行變速或是熔接壓力調變，以相對更為積極可靠之手段，提升整體裝置之適用性及操作便利性，以及有助於提升超音波熔接作業之加工產能及品質。 The modular ultrasonic welding device of this creation is equipped with a front slide on a front linear slide, an ultrasonic welding unit on the front slide, and a front lead screw and ultrasonic welding unit to form a screw It is equipped with a front-stage servo motor and front-stage lead screw to form a transmission connection, and a control host that is electrically connected to at least the ultrasonic welding unit and the front-stage servo motor, which can make the welding mold under the integrated operation of the control host and the front-stage servo motor The movement stroke, speed and welding pressure are more accurate and stable, and the speed or torque of the front lead screw can be changed in real time, and the speed can be changed during the reciprocating stroke of the welding mold or the welding pressure can be adjusted in a relatively more positive and reliable way. , To enhance the applicability and operating convenience of the overall device, and help to improve the processing capacity and quality of ultrasonic welding operations.
Description
本創作係有關一種超音波熔接裝置，特別是指一種可以準確控制動作行程及熔接壓力的模組式超音波熔接裝置。 This creation is related to an ultrasonic welding device, especially a modular ultrasonic welding device that can accurately control the movement stroke and welding pressure.
超音波熔接技術主要係於其熔接模具接觸到工件時，藉由高頻振動而使工件內的分子發生劇烈磨擦並產生高溫，從而使工件相互熔接結合，因而具備不要添加任何粘接劑、填料或溶劑，也不消耗大量熱源，具有操作簡便、焊接速度快、焊接強度高、生產效率高等優點。 Ultrasonic welding technology is mainly based on the fact that when the welding mold is in contact with the workpiece, the molecules in the workpiece are violently rubbed by high-frequency vibration and generate high temperature, so that the workpieces are welded and bonded to each other. Therefore, there is no need to add any adhesive or filler Or solvent, does not consume a large amount of heat source, has the advantages of simple operation, fast welding speed, high welding strength and high production efficiency.
一般超音波熔接設備，基本上係在其機台上設置一可設定動作行程的往復機構，於該往復機構處設置一可被該往復機構帶動位移的超音波機組；該超音波機組則設有一超音波轉換器及一受該超音波轉換器驅動的震盪子，於該震盪子尾端安裝可供替換的熔接模具，透過往復機構帶動超音波機組及熔接模具往復位移的方式，達到可供加工物件進出加工位置，以及使熔接模具與加工物件接觸之目的。 Generally, ultrasonic welding equipment is basically equipped with a reciprocating mechanism with a settable movement stroke on the machine, and an ultrasonic unit that can be moved by the reciprocating mechanism is installed at the reciprocating mechanism; the ultrasonic unit is equipped with a An ultrasonic converter and an oscillator driven by the ultrasonic converter, a replaceable welding mold is installed at the end of the oscillator, and the ultrasonic unit and the welding mold are driven to reset by the reciprocating mechanism to achieve processing The object enters and exits the processing position, and the purpose of contacting the welding mold with the processing object.
目前坊間普遍習見之超音波熔接設備當中的往復機構，多係透過氣壓缸驅動往返，由於氣壓缸在遇到阻力時，會因為氣體壓縮特性而無法完全達到預期施力，以至於會影響行程準確度或熔接壓力精度；以及，氣壓缸之施力及速度無法配合行程進行變換或調整，因此相對較無法滿足精密熔接加工之需求。 At present, the reciprocating mechanism in the ultrasonic welding equipment commonly used in the market is mostly driven by a pneumatic cylinder. When the pneumatic cylinder encounters resistance, it will not fully achieve the expected force due to the gas compression characteristics, which will affect the accuracy of the stroke. Degree or welding pressure accuracy; and, the force and speed of the pneumatic cylinder cannot be changed or adjusted in line with the stroke, so it is relatively unable to meet the needs of precision welding processing.
有鑑於此，本創作之主要目的，即在提供一種可以準確控制動作行程及熔接壓力的模組式超音波熔接裝置。 In view of this, the main purpose of this creation is to provide a modular ultrasonic welding device that can accurately control the movement stroke and welding pressure.
本創作之模組式超音波熔接裝置，基本上包括：一前段線性滑軌及一前段滑座，該前段滑座係以可沿該前段線性滑軌往復位移的型態設於該前段線性滑軌上；一超音波熔接機組，設於該前段滑座上，具有一超音波轉換器及一受該超音波轉換器驅動的震盪子，該震盪子尾端可供安裝熔接模具；一前段導螺桿及一前段伺服馬達，該前段導螺桿係與該前段線性滑軌平行的狀態與該超音波熔接機組構成螺接，該前段伺服馬達係與該前段導螺桿構成傳動聯結；一控制主機，至少與該超音波熔接機組、該前段伺服馬達電氣連接。 The modular ultrasonic welding device of this creation basically includes: a front linear slide and a front slide. The front slide is set on the front linear slide in a form that can move back and forth along the front linear slide. On the rail; an ultrasonic welding unit, set on the front slide, has an ultrasonic converter and an oscillator driven by the ultrasonic converter, the end of the oscillator can be installed with welding mold; a front guide Screw and a front section servo motor, the front section lead screw is parallel to the front section linear slide rail to form a screw connection with the ultrasonic welding unit, the front section servo motor system and the front section lead screw form a transmission connection; a control host, at least It is electrically connected with the ultrasonic welding unit and the front servo motor.
依據上述結構特徵，該模組式超音波熔接裝置，係進一步包括有一機台，該前段線性滑軌係設於該機台上。 According to the above structural features, the modular ultrasonic welding device further includes a machine, and the front linear slide rail is attached to the machine.
依據上述結構特徵，該模組式超音波熔接裝置，係進一步包括有一機械手臂，該前段線性滑軌係設於該機械手臂上。 According to the above structural features, the modular ultrasonic welding device further includes a mechanical arm, and the front linear slide is attached to the mechanical arm.
依據上述結構特徵，該模組式超音波熔接裝置，係進一步包括有一機台，該機台上設有一後段線性滑軌，於該後段線性滑軌上設有一可沿該後段線性滑軌往復位移的後段滑座，且設有一與該後段線性滑軌平行配置的後段導螺桿與該後段滑座構成螺接，另設有一後段伺服馬達係與該後段導螺桿構成傳動聯結，該後段伺服馬達且與該控制主機電氣連接；該前段線性滑軌係設於該後段滑座上。 According to the above structural feature, the modular ultrasonic welding device further includes a machine, the machine is provided with a rear linear slide, and a rear linear slide is provided on the rear linear slide to move back and forth along the rear linear slide The rear section of the sliding seat is provided with a rear section lead screw arranged in parallel with the rear section of the linear slide rail to form a screw connection with the rear section of the slide seat, and a rear section servo motor is provided with a transmission connection with the rear section lead screw. The rear section servo motor and It is electrically connected with the control host; the front linear slide is arranged on the rear slide.
依據上述結構特徵，該控制主機係電氣連接有：一電源供應模組、一微處理器、至少一儲存載體、至少一人機介面。 According to the above structural features, the control host is electrically connected with: a power supply module, a microprocessor, at least one storage carrier, and at least one human-machine interface.
依據上述結構特徵，該控制主機係電氣連接有：一電源供應模組、一微處理器、至少一儲存載體、至少一人機介面，以及至少一網路通訊模組。 According to the above structural feature, the control host is electrically connected with: a power supply module, a microprocessor, at least one storage carrier, at least one human-machine interface, and at least one network communication module.
依據上述結構特徵，該模組式超音波熔接裝置係進一步包括有一骨架及一相對罩設於該骨架之一側的殼體，該前段線性滑軌係固設於該骨架之被該殼體包覆之一側。 According to the above-mentioned structural features, the modular ultrasonic welding device further includes a frame and a shell arranged opposite to one side of the frame, and the front linear slide rail is fixed on the frame and is enclosed by the shell. Cover one side.
依據上述結構特徵，該模組式超音波熔接裝置，係進一步包括有一骨架及一相對罩設於該骨架之一側的殼體，該前段線性滑軌係固設於該骨架之被該殼體包覆之一側；該控制主機係電氣連接有：一電源供應模組、一微處理器、至少一儲存載體、至少一人機介面。 According to the above-mentioned structural feature, the modular ultrasonic welding device further includes a frame and a shell oppositely covering one side of the frame, and the front linear slide rail is fixed on the frame by the shell Cover one side; the control host is electrically connected with: a power supply module, a microprocessor, at least one storage carrier, and at least one man-machine interface.
依據上述結構特徵，該模組式超音波熔接裝置，係進一步包括有一骨架及一相對罩設於該骨架之一側的殼體，該前段線性滑軌係固設於該骨架之被該殼體包覆之一側；該控制主機係電氣連接有：一電源供應模組、一微處理器、至少一儲存載體、至少一人機介面，以及至少一網路通訊模組。 According to the above-mentioned structural feature, the modular ultrasonic welding device further includes a frame and a shell oppositely covering one side of the frame, and the front linear slide rail is fixed on the frame by the shell Covering one side; the control host is electrically connected with: a power supply module, a microprocessor, at least one storage carrier, at least one human-machine interface, and at least one network communication module.
本創作所揭露的該模組式超音波熔接裝置，至少可在控制主機、前段伺服馬達之整合運作下，穩定控制前段導螺桿之轉速或扭力，使熔接模具之移動行程、速度及熔接壓力更為準確、穩定，以及可即時變換前段導螺桿之轉速或扭力，在熔接模具之往復行程中進行變速或是熔接壓力調變；甚至當更換加工對象時，控制主機可依照對應的工作參數快速且精準的執行熔接作業，以相對更為積極可靠之手段，提升整體裝置之適用性及操作便利性，以及有助於提升超音波熔接作業之加工產能及品質。 The modular ultrasonic welding device disclosed in this creation can at least stably control the rotation speed or torque of the front lead screw under the integrated operation of the control host and the front servo motor, so that the moving stroke, speed and welding pressure of the welding mold can be improved. In order to be accurate, stable, and to change the speed or torque of the front lead screw in real time, change the speed or adjust the welding pressure during the reciprocating stroke of the welding mold; even when the processing object is changed, the control host can quickly and according to the corresponding working parameters Accurately perform welding operations, using relatively more active and reliable means to improve the applicability and operating convenience of the overall device, and help improve the processing capacity and quality of ultrasonic welding operations.
11:前段線性滑軌 11: Front linear slide
12:前段滑座 12: Front slide
13:骨架 13: skeleton
14:殼體 14: shell
20:超音波熔接機組 20: Ultrasonic welding unit
21:超音波轉換器 21: Ultrasonic converter
22:震盪子 22: Shocker
23:熔接模具 23: Welding mold
31:前段導螺桿 31: Front lead screw
32:前段伺服馬達 32: Front servo motor
40:控制主機 40: control host
41:電源供應模組 41: Power supply module
42:微處理器 42: Microprocessor
43:儲存載體 43: storage carrier
44:人機介面 44: Human-machine interface
45:網路通訊模組 45: Network communication module
50:機台 50: machine
51:後段線性滑軌 51: Rear linear slide
52:後段滑座 52: rear slide
53:後段導螺桿 53: Rear lead screw
54:後段伺服馬達 54: Rear servo motor
60:機械手臂 60: Robotic arm
70:加工對象 70: Processing object
80:加工對象 80: Processing object
[圖1]係本創作第一實施例之模組式超音波熔接裝置使用配置參考圖。 [Figure 1] is a reference diagram for the use and configuration of the modular ultrasonic welding device of the first embodiment of this creation.
[圖2]係本創作之模組式超音波熔接裝置基本組成架構示意圖。 [Figure 2] is a schematic diagram of the basic structure of the modular ultrasonic welding device created by this author.
[圖3]係本創作之模組式超音波熔接裝置當中之前段線性滑軌及前段滑座結構示意圖。 [Figure 3] is a schematic diagram of the front linear slide rail and the front slide seat of the modular ultrasonic welding device created by this creation.
[圖4]係本創作一種可能實施之控制主機組成架構方塊示意圖。 [Figure 4] is a block diagram of a possible implementation of the control host composition structure of the author.
[圖5]係本創作第一實施例之模組式超音波熔接裝置動作示意圖。 [Figure 5] is a schematic diagram of the operation of the modular ultrasonic welding device of the first embodiment of the present creation.
[圖6]係本創作第二實施例之模組式超音波熔接裝置使用配置參考圖。 [Figure 6] is a reference diagram for the use and configuration of the modular ultrasonic welding device of the second embodiment of this creation.
[圖7]係本創作第三實施例之模組式超音波熔接裝置使用配置參考圖。 [Fig. 7] is a reference diagram of the use configuration of the modular ultrasonic welding device of the third embodiment of this creation.
[圖8]係本創作另一種可能實施之控制主機組成架構方塊示意圖。 [Figure 8] is a block diagram of another possible implementation of the control host structure of the author.
本創作主要提供一種可以準確控制動作行程及熔接壓力的模組式超音波熔接裝置，如[圖1]至[圖4]所示，本創作之模組式超音波熔接裝置，基本上包括： This creation mainly provides a modular ultrasonic welding device that can accurately control the movement stroke and welding pressure. As shown in [Figure 1] to [Figure 4], the modular ultrasonic welding device of this creation basically includes:
一前段線性滑軌11及一前段滑座12，該前段滑座12係以可沿該前段線性滑軌11往復位移的型態設於該前段線性滑軌11上；於實施時，整體模組式超音波熔接裝置係可進一步包括有一骨架13及一相對罩設於該骨架13之一側的殼體14，該前段線性滑軌11係固設於該骨架13之被該殼體14包覆之一側。
A front
一超音波熔接機組20，設於該前段滑座12上，具有一超音波轉換器21及一受該超音波轉換器21驅動的震盪子22，該震盪子22尾端可供安裝熔接模具23。
An
一前段導螺桿31及一前段伺服馬達32，該前段導螺桿31係與該前段線性滑軌11平行的狀態與該超音波熔接機組20構成螺接，該前段伺服馬達32係與該前段導螺桿31構成傳動聯結；於實施時，該前段伺服馬達32係可透過皮帶輪組與該前段導螺桿31構成傳動聯結。
A
一控制主機40，至少與該超音波熔接機組20、該前段伺服馬達32電氣連接；於實施時，該控制主機40係可如[圖4]所示電氣連接有：一電源供應模組41、一微處理器42、至少一儲存載體43、至少一人機介面44，並且可於控制主機40之儲存載體43儲存複數對應於不同加工對象之工作參數(例如熔接模具23之工作原點、熔接模具23之移動行程、熔接模具23之移動速度及熔接壓力等)。
A
本創作之模組式超音波熔接裝置，於使用時，係可依照加工對象之規模或需求，安裝於機台或安裝於機械手臂上；當然，整體模組式超音波熔接裝置，於實施時，亦能夠以如[圖5]所示進一步包括有一機台50，該前段線性滑軌11係設於該機台50上的實施樣態呈現；或者以如[圖6]所示進一步包括有一機械手臂60，該前段線性滑軌11係設於該機械手臂60上的實施樣態呈現。
The modular ultrasonic welding device of this creation, when used, can be installed on the machine or on the robot arm according to the size or requirements of the processing object; of course, the overall modular ultrasonic welding device will be used during implementation. , It can also further include a
本創作之模組式超音波熔接裝置，不論是否進一步包括有機台或機械手臂，整體模組式超音波熔接裝置，於運作時，基本上係以在控制主機40、前段伺服馬達32之整合運作下，驅動前段導螺桿31依照預先設定的轉向、轉速運作，進而帶動與前段導螺桿31構成螺接之超音波熔接機組20與加工對象70(如[圖5]所
示)往復位移。
The modular ultrasonic welding device of this creation, whether or not it further includes an organic stage or a robotic arm, the overall modular ultrasonic welding device, when in operation, is basically based on the integrated operation of the
據以，可在控制主機40、前段伺服馬達32之整合運作下，穩定控制前段導螺桿31之轉速或扭力，使熔接模具23(如[圖5]所示)之移動行程、速度及熔接壓力更為準確、穩定，以及可即時變換前段導螺桿之轉速或扭力，在熔接模具23之往復行程中進行變速或是熔接壓力調變。
Accordingly, under the integrated operation of the
尤其，可在控制主機40之儲存載體43儲存複數對應於不同加工對象之工作參數，當更換加工對象時，控制主機40可依照對應的工作參數快速且精準的執行熔接作業，以相對更為積極可靠之手段，提升整體裝置之適用性及操作便利性，以及有助於提升超音波熔接作業之加工產能及品質。
In particular, a plurality of operating parameters corresponding to different processing objects can be stored in the
如[圖7]及[圖8]所示，本創作之模組式超音波熔接裝置，在包括有一機台50之實施樣態下，可進一步於該機台50上設有一後段線性滑軌51，於該後段線性滑軌51上設有一可沿該後段線性滑軌51往復位移的後段滑座52，且設有一與該後段線性滑軌51平行配置的後段導螺桿53與該後段滑座52構成螺接，另設有一後段伺服馬達54係與該後段導螺桿53構成傳動聯結，該後段伺服馬達54且與該控制主機40電氣連接；該前段線性滑軌11且設於該後段滑座52上。
As shown in [Fig. 7] and [Fig. 8], the modular ultrasonic welding device of this creation can be further provided with a rear-stage linear slide on the
當所更換之加工對象80與前次加工對象之尺寸差異極大時，可在控制主機40及後段伺服馬達54之整合運作下，驅動後段導螺桿53運轉，整體超音波熔接機組20與加工對象80往復位移，可依照不同加工對象之需求快速且精準的將超音波熔接機組20調整至預期的位置，以相對更為積極可靠之手段，提升整體裝置之適用性及操作便利性。
When the size of the replaced
本創作之模組式超音波熔接裝置，不論是否包括有
機台或機械手臂，或是否包括有後段線性軌51、後段滑座52、後段伺服馬達54等構件，該控制主機40，於實施時，係可電氣整合有：一電源供應模組41、一微處理器42、至少一儲存載體43、至少一人機介面44，以及至少一網路通訊模組45，可透過網路更新對應於加工對象之工作參數，甚至由遠端伺服器(圖略)即時監控模組式超音波熔接裝置之運作狀態，有助於提升超音波熔接作業之加工產能及品質。
The modular ultrasonic welding device of this creation, whether or not it includes
The machine or the robot arm, or whether it includes the rear
再者，本創作之模組式超音波熔接裝置，在上揭各種可能實施之樣態下，整體模組式超音波熔接裝置，係能夠如[圖1]至[圖4]所示，進一步包括有一骨架13及一相對罩設於該骨架13之一側的殼體14，該前段線性滑軌11係固設於該骨架13之被該殼體14包覆之一側；該控制主機40係電氣連接有：一電源供應模組41、一微處理器42、至少一儲存載體43、至少一人機介面44的結構型態呈現。
Furthermore, the modular ultrasonic welding device of this creation, in the various possible implementation modes, the overall modular ultrasonic welding device can be as shown in [Figure 1] to [Figure 4], and further It includes a
當然，本創作之模組式超音波熔接裝置，在上揭各種可能實施之樣態下，又以整體模組式超音波熔接裝置，如[圖7]及[圖8]所示，進一步包括有一骨架13及一相對罩設於該骨架13之一側的殼體14，該前段線性滑軌11係固設於該骨架13之被該殼體14包覆之一側；該控制主機40係電氣連接有：一電源供應模組41、一微處理器42、至少一儲存載體43、至少一人機介面44，以及至少一網路通訊模組45的結構型態呈現為佳。
Of course, the modular ultrasonic welding device of this creation, in the various possible implementation modes of the above disclosure, is also an integral modular ultrasonic welding device, as shown in [Figure 7] and [Figure 8], further including There is a
具體而言，本創作所揭露的該模組式超音波熔接裝置，至少可在控制主機、前段伺服馬達之整合運作下，穩定控制前段導螺桿之轉速或扭力，使熔接模具之移動行程、速度及熔接壓力更為準確、穩定，以及可即時變換前段導螺桿之轉速或扭力，在熔接模具之往復行程中進行變速或是熔接壓力調變；甚至當更 換加工對象時，控制主機可依照對應的工作參數快速且精準的執行熔接作業，以相對更為積極可靠之手段，提升整體裝置之適用性及操作便利性，以及有助於提升超音波熔接作業之加工產能及品質。 Specifically, the modular ultrasonic welding device disclosed in this creation can at least stably control the rotation speed or torque of the front lead screw under the integrated operation of the control host and the front servo motor, so that the moving stroke and speed of the welding mold And the welding pressure is more accurate and stable, and the speed or torque of the front lead screw can be changed in real time, and the speed or welding pressure can be adjusted during the reciprocating stroke of the welding mold; When changing the processing object, the control host can quickly and accurately perform the welding operation according to the corresponding working parameters, and use relatively more active and reliable means to improve the applicability and operation convenience of the overall device, and help improve the ultrasonic welding operation The processing capacity and quality.
本創作之技術內容及技術特點已揭示如上，然而熟悉本項技術之人士仍可能基於本創作之揭示而作各種不背離本案創作精神之替換及修飾。因此，本創作之保護範圍應不限於實施例所揭示者，而應包括各種不背離本創作之替換及修飾，並為以下之申請專利範圍所涵蓋。 The technical content and technical characteristics of this creation have been disclosed above, but those familiar with this technology may still make various substitutions and modifications based on the disclosure of this creation that do not depart from the creative spirit of this case. Therefore, the scope of protection of this creation should not be limited to those disclosed in the embodiments, but should include various replacements and modifications that do not deviate from this creation, and are covered by the following patent application scope.
11:前段線性滑軌 11: Front linear slide
12:前段滑座 12: Front slide
13:骨架 13: skeleton
14:殼體 14: shell
20:超音波熔接機組 20: Ultrasonic welding unit
21:超音波轉換器 21: Ultrasonic converter
22:震盪子 22: Shocker
23:熔接模具 23: Welding mold
31:前段導螺桿 31: Front lead screw
32:前段伺服馬達 32: Front servo motor
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW109204909U TWM600245U (en) | 2020-04-24 | 2020-04-24 | Modular ultrasonic welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW109204909U TWM600245U (en) | 2020-04-24 | 2020-04-24 | Modular ultrasonic welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM600245U true TWM600245U (en) | 2020-08-21 |
Family
ID=73004597
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW109204909U TWM600245U (en) | 2020-04-24 | 2020-04-24 | Modular ultrasonic welding device |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWM600245U (en) |
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2020
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