CN213383043U - Systematic ultrasonic welding machine - Google Patents
Systematic ultrasonic welding machine Download PDFInfo
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- CN213383043U CN213383043U CN202021515668.7U CN202021515668U CN213383043U CN 213383043 U CN213383043 U CN 213383043U CN 202021515668 U CN202021515668 U CN 202021515668U CN 213383043 U CN213383043 U CN 213383043U
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- ultrasonic welding
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- slide rail
- servo motor
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Abstract
The utility model discloses a systematic ultrasonic welding machine, a back-end linear slide rail is arranged on a machine body, a back-end slide seat is arranged on the back-end linear slide rail, a back-end lead screw is arranged to form a screw joint with the back-end slide seat, a back-end servo motor is arranged to be connected with the back-end lead screw in a transmission way, and a control host is arranged to be at least electrically connected with the back-end servo motor; the rear-section sliding seat and the welding assembly can be quickly and accurately driven to reach a preset height position; even more, when the height of the welding assembly needs to be changed in different batches of welding operations, the welding assembly can be quickly and accurately adjusted to the expected position by using the previously loaded data or in a real-time data updating mode, so that the prepositive operation of ultrasonic welding processing can be greatly simplified, and human errors or careless mistakes can be avoided by a relatively positive and reliable means.
Description
Technical Field
The present invention relates to an ultrasonic welding machine, and more particularly to a systematic ultrasonic welding machine capable of quickly and accurately adjusting a welding assembly to a desired position according to different batches of processing requirements.
Background
The ultrasonic welding technology mainly uses high-frequency vibration to cause molecules in workpieces to generate severe friction and generate high temperature when a welding mould contacts the workpieces, so that the workpieces are welded and combined with each other, and therefore, the ultrasonic welding technology has the advantages of no need of adding any adhesive, filler or solvent, no consumption of a large amount of heat sources, simplicity and convenience in operation, high welding speed, high welding strength, high production efficiency and the like.
The general ultrasonic welding equipment basically arranges a welding assembly with adjustable height position on a machine table, the welding assembly basically has a reciprocating mechanism with settable action stroke, and an ultrasonic unit driven by the reciprocating mechanism to move is arranged at the reciprocating mechanism; the ultrasonic unit is provided with an ultrasonic transducer and a vibrator driven by the ultrasonic transducer, a replaceable welding mold is arranged at the tail end of the vibrator, and the reciprocating mechanism drives the ultrasonic unit and the welding mold to reciprocate so as to achieve the purposes of enabling a processing object to pass in and out of a processing position and enabling the welding mold to be in contact with the processing object.
The reciprocating stroke of the welding assembly and the height position of the welding assembly relative to the processing object may vary according to different batches of processing objects, and the conventional ultrasonic welding apparatus manually readjusts the height position of the welding assembly; not only the whole adjustment work tends to be complex and tedious, but also the locking is not exact, which may cause processing errors and even serious damage to the equipment.
SUMMERY OF THE UTILITY MODEL
Accordingly, the present invention is directed to a systematic ultrasonic welding machine capable of quickly and accurately adjusting a welding assembly to a desired position according to different processing requirements of different batches.
The utility model discloses a system ultrasonic welding board, including:
a body;
the rear-section linear sliding rail is arranged on the machine body, and the rear-section sliding seat is arranged on the rear-section linear sliding rail in a reciprocating displacement mode along the rear-section linear sliding rail;
a back-section lead screw and a back-section servo motor, the back-section lead screw and the back-section slide seat form screw connection, the back-section servo motor and the back-section lead screw form transmission connection;
a control host computer, which is at least electrically connected with the rear servo motor; and the number of the first and second groups,
the control host comprises a power supply module, a microprocessor, at least one storage carrier and at least one human-computer interface.
Preferably, the control host further comprises at least one network communication module.
In some embodiments, the system ultrasonic welding machine further comprises an electric welding assembly; the electric welding assembly is provided with a front section linear slide rail arranged on the rear section slide rail, a front section slide rail capable of reciprocating displacement along the front section linear slide rail is arranged on the front section linear slide rail, a front section lead screw arranged in parallel with the front section linear slide rail is arranged to be in screw connection with the front section slide rail, a front section servo motor is arranged to be in transmission connection with the front section lead screw, and the front section servo motor is electrically connected with the control host; and an ultrasonic welding unit is arranged on the front section sliding seat, the ultrasonic welding unit is provided with an ultrasonic transducer and an oscillator driven by the ultrasonic transducer, and the tail end of the oscillator can be provided with a welding mold.
In some embodiments, the system ultrasonic welding machine further comprises a pneumatic welding assembly; the pneumatic welding assembly is provided with a pneumatic cylinder arranged on the rear section sliding seat, an ultrasonic welding unit is arranged at the output shaft of the pneumatic cylinder, the ultrasonic welding unit is provided with an ultrasonic transducer and an oscillator driven by the ultrasonic transducer, and the tail end of the oscillator can be provided with a welding mold.
In some embodiments, the control host further comprises at least one network communication module.
In some embodiments, the machine body has a base, and a frame-shaped upright is arranged on the top surface of the base; the base is in a box frame shape with an accommodating space.
In some embodiments, the machine body has a base, a frame-shaped upright is disposed on a top surface of the base, the rear linear slide rail, the rear slide seat, the rear lead screw, and the rear servo motor are disposed inside the frame-shaped upright, and the frame-shaped upright is disposed with a long slot for exposing the rear slide seat; the base is in a box frame shape with a containing space, the power supply module, the microprocessor and the at least one storage carrier are arranged in the containing space of the base, and the at least one human-computer interface is arranged on one side of the base.
In some embodiments, the machine body has a base, a frame-shaped upright is disposed on a top surface of the base, the rear linear slide rail, the rear slide seat, the rear lead screw, and the rear servo motor are disposed inside the frame-shaped upright, and the frame-shaped upright is disposed with a long slot for exposing the rear slide seat; the base is in a box frame shape with a containing space, the power supply module, the microprocessor, at least one storage carrier and at least one network communication module are arranged in the containing space of the base, and at least one human-computer interface is arranged on one side of the base.
The utility model discloses a systematic ultrasonic welding machine platform can stably drive the operation of the rear-section lead screw under the integrated operation of the control host and the rear-section servo motor, and quickly and accurately drive the rear-section sliding seat and the welding assembly to reach the preset height position; even more, can store a plurality of welding assembly height positions corresponding to different batches of processing operations in the storage carrier of the control host, when the welding assembly height needs to be changed in the welding processing operations of different batches, the welding assembly can be quickly and accurately adjusted to the expected position by using the previously loaded data or in a real-time data updating mode, thereby greatly simplifying the prepositive operation of ultrasonic welding processing and avoiding human errors or careless errors by a relatively positive and reliable means.
Drawings
Fig. 1 is a reference diagram illustrating a configuration of a systematic ultrasonic welding machine according to a first embodiment of the present invention.
FIG. 2 is a schematic view of the basic structure of the ultrasonic welding system of the present invention.
Fig. 3 is a block diagram of a control host according to a first embodiment of the present invention.
FIG. 4 is a schematic diagram of a systematic ultrasonic welding machine according to a first embodiment of the present invention.
Fig. 5 is a schematic structural diagram of a welding assembly according to a first embodiment of the present invention.
Fig. 6 is a reference diagram illustrating the configuration of a systematic ultrasonic welding machine according to a second embodiment of the present invention.
Fig. 7 is a block diagram of a control host according to a second embodiment of the present invention.
Description of the symbols:
10: machine body
11: base seat
111: containing space
12: frame-shaped upright post
121: long slot
21: rear section linear sliding rail
22: rear slide
31: rear-section guide screw
32: rear servo motor
40: control host
41: power supply module
42: microprocessor
43: storage carrier
44: human-machine interface
45: network communication module
50: electric welding assembly
51: front section linear sliding rail
52: front section sliding seat
53: front section guide screw
54: front-end servo motor
55: ultrasonic welding machine set
551: ultrasonic transducer
552: vibrator
60: pneumatic welding assembly
61: pneumatic cylinder
62: ultrasonic welding machine set
621: ultrasonic transducer
622: vibrator
70: welding mould
80: and (5) processing the object.
Detailed Description
The utility model mainly provides a can be in response to different batch's processing demands, quick and accurate system ultrasonic wave welding board of adjusting the butt fusion assembly to anticipated position, at first as shown in fig. 1 to 4, the utility model discloses a system ultrasonic wave welding board, include:
a machine body 10 having a base 11, a frame-shaped upright 12 being disposed on the top surface of the base 11; in practice, the base 11 is preferably in the shape of a box frame with a containing space 111.
A rear linear slide rail 21 and a rear slide 22, the rear linear slide rail 21 is disposed on the machine body 10, the rear slide 22 is disposed on the rear linear slide rail 21 in a manner of reciprocating along the rear linear slide rail 21; in practice, the rear linear slide rail 21 and the rear slide 22 can be disposed inside the frame-shaped upright 12, and the frame-shaped upright 12 is further provided with a long slot 121 for exposing the rear slide 22.
A rear lead screw 31 and a rear servo motor 32, the rear lead screw 31 is screwed with the rear slide carriage 22, the rear servo motor 32 is connected with the rear lead screw 31 in a transmission way; in practice, the rear lead screw 31 and the rear servo motor 32 may be disposed inside the frame-shaped upright 12.
A control host 40 electrically connected to at least the rear servo motor 32; the control host 40 is electrically connected to a power supply module 41, a microprocessor 42, at least one storage carrier 43, and at least one human-machine interface 44; in practice, the at least one human-machine interface 44 can be presented in the form of a touch panel.
The ultrasonic welding machine of the present invention can be applied to install a suitable welding assembly (e.g. the electric welding assembly 50 shown in fig. 4 and 5 or the pneumatic welding assembly 60 shown in fig. 6) on the rear slide 22 according to the actual scale or requirement of the application equipment; and an appropriate welding mold 70 is installed in accordance with the requirements of the processing object 80, and the reciprocating stroke of the welding mold 70 is set; in particular, the control unit 40 and the rear servo motor 32 are integrated to stably drive the rear lead screw 31 to rapidly and accurately drive the rear slide 22 and the welding assembly (e.g., the electric welding assembly 50 shown in fig. 4 and 5 or the pneumatic welding assembly 60 shown in fig. 6) to reach a predetermined height position.
Even more, the storage carrier 43 of the control host 40 can store a plurality of welding assembly height positions corresponding to different batches of processing operations, when the welding assembly height needs to be changed in different batches of welding processing operations, the welding assembly can be quickly and accurately adjusted to the expected position by using the previously loaded data or updating the data in real time, which not only greatly simplifies the prepositive operation of ultrasonic welding processing, but also can avoid human errors or careless mistakes by a relatively positive and reliable means.
The utility model discloses a system ultrasonic welding board, when implementing, this main control system 40 can further electrically connected with an at least network communication module 45, and the accessible network is updated corresponding to the operating parameter of processing object 80, and the operating condition of system ultrasonic welding board is slightly monitored by remote server (picture) real time monitoring even, helps promoting the processing productivity and the quality of ultrasonic welding operation.
The system ultrasonic welding machine of the present invention can also be embodied in the form of a welding assembly, and in the embodiments of fig. 4 and 5, the system ultrasonic welding machine further includes an electric welding assembly 50; the electric welding assembly 50 has a front-stage linear slide rail 51 disposed on the rear-stage slide rail 22, a front-stage slide rail 52 disposed on the front-stage linear slide rail 51 and capable of reciprocating along the front-stage linear slide rail 51, a front-stage lead screw 53 disposed in parallel with the front-stage linear slide rail 51 and screwed with the front-stage slide rail 52, a front-stage servo motor 54 disposed in transmission connection with the front-stage lead screw 53, the front-stage servo motor 54 electrically connected with the control host 40; and, an ultrasonic welding unit 55 is disposed on the front slide 52, the ultrasonic welding unit 55 has an ultrasonic transducer 551 and a vibrator 552 driven by the ultrasonic transducer 551, and the tail end of the vibrator 552 is provided for installing the welding mold 70.
In the present embodiment, the control host 40 and the front servo motor 54 can be further integrated to stably control the rotation speed or torque of the front lead screw 53, so as to make the moving stroke, speed and welding pressure of the welding mold 70 more accurate and stable, and the rotation speed or torque of the front lead screw 53 can be real-time changed to change the speed or to adjust the welding pressure during the reciprocating stroke of the welding mold 70.
And, a plurality of working parameters (such as the working origin of the welding mold, the moving stroke of the welding mold, the moving speed of the welding mold, the welding pressure, etc.) corresponding to different processing objects can be stored in the storage carrier 43 of the control host 40, so as to improve the applicability and the operation convenience of the whole device and the processing productivity and quality of the ultrasonic welding operation by a relatively more positive and reliable means.
In the embodiment shown in FIG. 6, the overall system ultrasonic welding machine further comprises a pneumatic welding assembly 60; the pneumatic welding assembly 60 has a pneumatic cylinder 61 disposed on the rear slide 22, an ultrasonic welding unit 62 is disposed at the output shaft of the pneumatic cylinder 61, the ultrasonic welding unit 62 has an ultrasonic transducer 621 and a vibrator 622 driven by the ultrasonic transducer 621, the tail end of the vibrator 622 is provided for installing the welding mold 70; the desired ultrasonic welding operation can be accomplished by the pneumatic cylinder 61 driving the ultrasonic welding unit 62 to and fro.
Referring to fig. 3 to 5, the system ultrasonic welding machine of the present invention further includes an electric welding assembly 50, and the control host 40 may further be electrically connected to at least one network communication module 45.
Referring to fig. 6 and 7, the system ultrasonic welding machine of the present invention further includes a pneumatic welding assembly 60, and the control host 40 may further be electrically connected to at least one network communication module 45.
It should be noted that the machine body 10 of the present invention has a base 11, a frame-shaped upright 12 is disposed on the top surface of the base 11, and the base 11 is in a box-frame-shaped structure with a receiving space 111, which can obtain better structural rigidity, greatly reduce the possibility of the frame-shaped upright 12 being twisted by external force, further cooperate with the rear-section linear slide rail 21, the rear-section slide carriage 22, the rear-section lead screw 31 and the rear-section servo motor 32 to be disposed inside the frame-shaped upright 12, the frame-shaped upright 12 is disposed with a long slot 121 for exposing the rear-section slide carriage 22, and the power supply module 41, the microprocessor 42 and the at least one storage carrier 43 can be disposed in the receiving space 111 of the base 11, and the at least one machine interface 44 can be disposed on one side of the base 11, thereby greatly reducing the volume of the systematic ultrasonic welding machine, and increase the convenience of operation.
Similarly, the present invention discloses that the machine body 10 has a base 11, a frame-shaped upright 12 is disposed on the top surface of the base 11, and the base 11 is a box frame formed with an accommodating space 111, and the control host 40 is further electrically connected to at least one network communication module 45, and can also be disposed in the accommodating space 111 of the base 11 by the power supply module 41, the microprocessor 42, at least one storage carrier 43, and at least one network communication module 45, and at least one human-computer interface 44 is disposed on one side of the base 11.
Specifically, the system ultrasonic welding machine disclosed in the present invention can stably drive the rear-stage lead screw 31 to operate under the integrated operation of the control host 40 and the rear-stage servo motor 32, so as to quickly and accurately drive the rear-stage slide 22 and the welding assembly to reach the preset height position; even more, the storage carrier 43 of the control host 40 can store a plurality of welding assembly height positions corresponding to different batches of processing operations, when the welding assembly height needs to be changed in different batches of welding processing operations, the welding assembly can be quickly and accurately adjusted to the expected position by using the previously loaded data or updating the data in real time, which not only greatly simplifies the prepositive operation of ultrasonic welding processing, but also can avoid human errors or careless mistakes by a relatively positive and reliable means.
The technical contents and features of the present invention have been disclosed above, but those skilled in the art may make various substitutions and modifications based on the disclosure of the present invention without departing from the spirit of the present invention. Therefore, the protection scope of the present invention should not be limited to the embodiments disclosed, but includes various alternatives and modifications without departing from the invention, and is covered by the claims of the present application.
Claims (9)
1. A systematic ultrasonic welding machine is characterized by comprising:
a body;
the rear-section linear sliding rail is arranged on the machine body, and the rear-section sliding seat is arranged on the rear-section linear sliding rail in a reciprocating displacement mode along the rear-section linear sliding rail;
a back-section lead screw and a back-section servo motor, the back-section lead screw and the back-section slide seat form screw connection, the back-section servo motor and the back-section lead screw form transmission connection;
a control host computer, which is at least electrically connected with the rear servo motor; and the number of the first and second groups,
the control host comprises a power supply module, a microprocessor, at least one storage carrier and at least one human-computer interface.
2. The system-in-line ultrasonic welding apparatus of claim 1, wherein: the control host further comprises at least one network communication module.
3. The system-in-line ultrasonic welding apparatus of claim 1, wherein: the systematic ultrasonic welding machine further comprises an electric welding assembly; the electric welding assembly is provided with a front section linear slide rail arranged on the rear section slide rail, a front section slide rail capable of reciprocating displacement along the front section linear slide rail is arranged on the front section linear slide rail, a front section lead screw arranged in parallel with the front section linear slide rail is arranged to be in screw connection with the front section slide rail, a front section servo motor is arranged to be in transmission connection with the front section lead screw, and the front section servo motor is electrically connected with the control host; and an ultrasonic welding unit is arranged on the front section sliding seat, the ultrasonic welding unit is provided with an ultrasonic transducer and an oscillator driven by the ultrasonic transducer, and the tail end of the oscillator can be provided with a welding mold.
4. The system-in-line ultrasonic welding apparatus of claim 1, wherein: the systematic ultrasonic welding machine further comprises a pneumatic welding assembly; the pneumatic welding assembly is provided with a pneumatic cylinder arranged on the rear section sliding seat, an ultrasonic welding unit is arranged at the output shaft of the pneumatic cylinder, the ultrasonic welding unit is provided with an ultrasonic transducer and an oscillator driven by the ultrasonic transducer, and the tail end of the oscillator can be provided with a welding mold.
5. The system-in-line ultrasonic welding apparatus of claim 3, wherein: the control host further comprises at least one network communication module.
6. The system-in-line ultrasonic welding apparatus of claim 4, wherein: the control host further comprises at least one network communication module.
7. The system-in-line ultrasonic welding apparatus of any one of claims 1 to 6, wherein: the machine body is provided with a base, and a frame-shaped upright post is arranged on the top surface of the base; the base is in a box frame shape with an accommodating space.
8. The system-in-line ultrasonic welding apparatus of claim 1, 3 or 4, wherein: the machine body is provided with a base, a frame-shaped upright post is arranged on the top surface of the base, the rear-section linear slide rail, the rear-section slide seat, the rear-section lead screw and the rear-section servo motor are arranged in the frame-shaped upright post, and the frame-shaped upright post is provided with a long slot hole for exposing the rear-section slide seat; the base is in a box frame shape with a containing space, the power supply module, the microprocessor and the at least one storage carrier are arranged in the containing space of the base, and the at least one human-computer interface is arranged on one side of the base.
9. The system-in-line ultrasonic welding apparatus of claim 2, 5 or 6, wherein: the machine body is provided with a base, a frame-shaped upright post is arranged on the top surface of the base, the rear-section linear slide rail, the rear-section slide seat, the rear-section lead screw and the rear-section servo motor are arranged in the frame-shaped upright post, and the frame-shaped upright post is provided with a long slot hole for exposing the rear-section slide seat; the base is in a box frame shape with a containing space, the power supply module, the microprocessor, at least one storage carrier and at least one network communication module are arranged in the containing space of the base, and at least one human-computer interface is arranged on one side of the base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021515668.7U CN213383043U (en) | 2020-07-28 | 2020-07-28 | Systematic ultrasonic welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021515668.7U CN213383043U (en) | 2020-07-28 | 2020-07-28 | Systematic ultrasonic welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213383043U true CN213383043U (en) | 2021-06-08 |
Family
ID=76202093
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021515668.7U Expired - Fee Related CN213383043U (en) | 2020-07-28 | 2020-07-28 | Systematic ultrasonic welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213383043U (en) |
-
2020
- 2020-07-28 CN CN202021515668.7U patent/CN213383043U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210608 |
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| CF01 | Termination of patent right due to non-payment of annual fee |