TWM597180U - Ferromagnetic impurity separator assembly with automatic control - Google Patents

Ferromagnetic impurity separator assembly with automatic control Download PDF

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Publication number
TWM597180U
TWM597180U TW109204075U TW109204075U TWM597180U TW M597180 U TWM597180 U TW M597180U TW 109204075 U TW109204075 U TW 109204075U TW 109204075 U TW109204075 U TW 109204075U TW M597180 U TWM597180 U TW M597180U
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Taiwan
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magnetic
sleeve
core rod
separator assembly
impurity separator
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TW109204075U
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Chinese (zh)
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魏仕誼
張文成
林肯德
李保定
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泰翰實業有限公司
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一種鐵磁性雜質分離器總成,包含有一芯桿,具有一磁性區以及一非磁性區;一磁石組,係佈置於該磁性區內。一非磁性套管,係套穿於該芯桿外側,且可沿該芯桿桿軸於一第一位置及第二位置往復移動。該芯桿之兩端係固定在一架體上,該架體具有一對應該芯桿磁性區之入料區,以及一與該芯桿非磁性區對應之雜質清理區,當該非磁性套管位於該第一位置時,會吸附物料流中的鐵磁性雜質,待吸附至一定量時,再使該非磁性套管移動至該第二位置,此時,物料流中的鐵磁性雜質即會脫離該非磁性套管之表面,而掉入該雜質清理區。A ferromagnetic impurity separator assembly includes a core rod with a magnetic zone and a non-magnetic zone; a magnet group is arranged in the magnetic zone. A non-magnetic sleeve is sleeved on the outer side of the core rod, and can reciprocate in a first position and a second position along the axis of the core rod. The two ends of the core rod are fixed on a frame body, the frame body has a pair of feeding areas corresponding to the core rod magnetic area, and an impurity cleaning area corresponding to the core rod non-magnetic area, when the non-magnetic sleeve When it is in the first position, it will absorb the ferromagnetic impurities in the material flow. When it is adsorbed to a certain amount, the nonmagnetic sleeve will be moved to the second position. At this time, the ferromagnetic impurities in the material flow will be detached. The surface of the non-magnetic sleeve falls into the impurity cleaning area.

Description

自動控制式鐵磁性雜質分離器總成Automatic control type ferromagnetic impurity separator assembly

本創作係與用來除去物料流中之鐵磁性雜質之設備有關,特別是關於一種自動控制式的鐵磁性雜質分離器總成。This creation is related to the equipment used to remove the ferromagnetic impurities in the material flow, especially about an automatically controlled ferromagnetic impurity separator assembly.

按,美國第4,867,869號專利案中揭露了一種柵式除鐵器,該除鐵器最主要的特徵是在一非磁性外管之內部容置一可移動的磁性桿,來取代傳統的固定磁性棒。該除鐵器在使用時,係以手動的方式使該非磁性外管脫離該磁性桿,並進而除去積聚於該非磁性外管表面的鐵磁性雜質,此種去除鐵磁性雜質之方式,一方面是效率不高,另一方面是必須借助另外設置的刮除板,才能將被吸附於該非磁性管表面的鐵磁性雜質完全去除,再者在去除鐵磁性雜質時,該除鐵器必須暫時停止其物料之流入。According to U.S. Patent No. 4,867,869, a grid-type iron remover is disclosed. The main feature of the iron remover is that a movable magnetic rod is accommodated inside a non-magnetic outer tube to replace the traditional fixed magnetic rod. When the iron remover is used, the non-magnetic outer tube is manually detached from the magnetic rod, and then the ferromagnetic impurities accumulated on the surface of the non-magnetic outer tube are removed. This way of removing the ferromagnetic impurities is on the one hand efficiency Not high, on the other hand, it is necessary to use a separate scraper to completely remove the ferromagnetic impurities adsorbed on the surface of the non-magnetic tube. Furthermore, when removing the ferromagnetic impurities, the iron separator must temporarily stop its material Inflow.

又,美國第8,132,674號專利案揭露了另一種除鐵器,該除鐵器可連續的施行去除鐵磁性雜質的動作,但是同樣的必須借助另外設置的刮除板來去除鐵磁性雜質,因此,操作一段時間會有溫度過高而使磁性棒失去磁性的缺點。In addition, U.S. Patent No. 8,132,674 discloses another type of iron remover, which can continuously perform the action of removing ferromagnetic impurities, but the same must be removed by using a separate scraper plate to remove ferromagnetic impurities. Time will have the disadvantage that the temperature is too high and the magnetic rod loses its magnetism.

另外,中國第204602383號實用新型專利案揭露了一種與前述二種除鐵器不同的除鐵機,該除鐵機具有由磁性棒與位於該磁棒兩端之軸桿組成的磁性棒組件,而該磁性棒組件則係固定地裝設於一框體上,另外再取用一套管套接在該磁性棒組件外側,並且使該套管可沿該磁性棒組件軸向來回移動,用以去除積聚於該套管表面的鐵磁性雜質。該除鐵機的缺失之一是其磁性棒必須以特定的方式來與軸桿固接,如該專利案的第4圖所示,磁棒31係以鎖緊帽38來緊密地固定軸桿32,此種設計的缺失之一是製造成本高。再者,此除鐵機的另一缺失是套接在每一磁棒組件上的套管是單獨的藉由汽壓來推動,因此,不但結構複雜,更且發生故障的機率也高。In addition, China's Utility Model Patent No. 204602383 discloses an iron removing machine different from the aforementioned two types of iron removers. The iron removing machine has a magnetic rod assembly composed of a magnetic rod and shafts located at both ends of the magnetic rod. The magnetic rod assembly is fixedly mounted on a frame, and a set of tubes is connected to the outside of the magnetic rod assembly, and the sleeve can be moved back and forth along the axial direction of the magnetic rod assembly for Remove the ferromagnetic impurities accumulated on the surface of the sleeve. One of the defects of this iron remover is that its magnetic rod must be fixed to the shaft in a specific way. As shown in Figure 4 of this patent, the magnetic rod 31 is tightly fixed to the shaft with a locking cap 38 32. One of the shortcomings of this design is the high manufacturing cost. In addition, another defect of this iron removing machine is that the sleeve sleeved on each magnet bar assembly is pushed independently by steam pressure. Therefore, not only the structure is complicated, but also the probability of failure is high.

本創作之一目的,就是在提供一種鐵磁性雜質分離器總成,可用來解決中國第204602383號實用新型專利案之缺失。One of the purposes of this creation is to provide a ferromagnetic impurity separator assembly, which can be used to solve the lack of the Chinese Patent No. 204602383 utility model.

本創作之另一目的,則是提供一種鐵磁性雜質分離器總成,可用來解決美國第4,867,869號專利案所產生之缺失。Another purpose of this creation is to provide a ferromagnetic impurity separator assembly that can be used to solve the deficiencies arising from US Patent No. 4,867,869.

本創作之再一目的,係在提供一種鐵磁性雜質分離器總成,可用來解決美國第8,132,674號專利案所產生之缺失。Another purpose of this creation is to provide a ferromagnetic impurity separator assembly that can be used to solve the deficiencies arising from US Patent No. 8,132,674.

整體而言,本創作所提供的鐵磁性雜質分離器總成,其結構簡單,操作自動化,故障率低,而且可以有效地過濾物料流中的鐵磁性雜質。Overall, the ferromagnetic impurity separator assembly provided by this work has a simple structure, automatic operation, low failure rate, and can effectively filter the ferromagnetic impurities in the material flow.

緣是,為達成前述之目的,本創作所提供的鐵磁性雜質分離器總成包含有至少一芯桿,係以非磁性材質製成,該芯桿包含有一磁性區,一與該磁性區相鄰之非磁性區;一磁石組,係佈置於該磁性區內;一非磁性套管,係套穿於該芯桿外側,並且可沿該芯桿軸心於一第一位置及一第二位置往復移動,當該非磁性套管位於該第一位置時,係對應於該芯桿之磁性區,當該非磁性套管位於該第二位置時,係對應於該芯桿之非磁性區。本創作較佳的實施方式之一是將該芯桿之兩端固定在一架體上,另外,使該架體具有一對應該芯桿磁性區之入料區,以及一與該芯桿非磁性區對應之雜質清理區,當該非磁性套管位於該第一位置時,其表面會吸附物料流中的鐵磁性雜質,待吸附至一定量時,再使該非磁性套管移動至該第二位置,此時,物料流中的鐵磁性雜質即會脫離該非磁性套管之表面,而掉入該雜質清理區。前述此種去除物料流中鐵磁性雜質之設計,可使該鐵磁性雜質以自由落體的方式脫離,不需要習用技術所揭露的刮除板,因此,構造較簡單、故障率低,而且效率高。The reason is that, in order to achieve the foregoing purpose, the ferromagnetic impurity separator assembly provided in this work contains at least one core rod, which is made of non-magnetic material, and the core rod includes a magnetic region, and a phase corresponding to the magnetic region Adjacent non-magnetic zone; a magnet group is arranged in the magnetic zone; a non-magnetic sleeve is sleeved on the outside of the core rod and can be in a first position and a second position along the axis of the core rod The position moves back and forth. When the non-magnetic sleeve is in the first position, it corresponds to the magnetic area of the core rod, and when the non-magnetic sleeve is in the second position, it corresponds to the non-magnetic area of the core rod. One of the preferred embodiments of this creation is to fix the two ends of the core rod to a frame body. In addition, the frame body has a pair of feeding areas corresponding to the magnetic area of the core rod, and a non-contact with the core rod. The impurity cleaning area corresponding to the magnetic area, when the non-magnetic sleeve is in the first position, the surface will absorb ferromagnetic impurities in the material flow, and when the amount is absorbed to a certain amount, the non-magnetic sleeve will be moved to the second At this point, the ferromagnetic impurities in the material flow will leave the surface of the non-magnetic sleeve and fall into the impurity cleaning area. The aforementioned design for removing the ferromagnetic impurities in the material flow can make the ferromagnetic impurities detach in a free-falling manner without the scraping plate disclosed by the conventional technology. Therefore, the structure is simple, the failure rate is low, and the efficiency is high .

本創作所提供的鐵磁性雜質分離器總成之另一特徵是使該芯桿包含有一中空芯部,該中空芯部具有一第一部分以及一第二部分,該磁石組係佈置於該第二部分,用以使該第二部分形成一磁性區,該第一部分則形成一第一非磁性區。Another feature of the ferromagnetic impurity separator assembly provided by this creation is that the core rod includes a hollow core portion, the hollow core portion has a first portion and a second portion, and the magnet assembly is arranged on the second The part is used to make the second part form a magnetic region, and the first part forms a first non-magnetic region.

本創作所提供的鐵磁性雜質分離器總成之又一特徵是使該芯桿之中空芯部更包含有一與該第二部分相鄰之第三部分,用以形成一第二非磁性區;同時,使該非磁性套管具有一第一套管部及一第二套管部。該芯桿之二端係分別固接於一架體上,該架體則設有一入料區,以及分別位於該入料區兩側的第一及第二雜質清理區,該入料區係對應該芯桿之磁性區,該第一及第二雜質清理區分別對應該芯桿的第一及第二非磁性區。另外,同樣的使該非磁性套管可於一第一位置與一第二位置移動,當該非磁性套管位於該第一位置時,其第一套管部係對應該芯桿之磁性區,其第二套管部係對應該芯桿之第二非磁性區,此時,該第一套管部之表面會吸附從該入料區流入之物料流中的鐵磁性雜質,而於一段時間後,再使該非磁性套管移動至該第二位置,此時,吸附有鐵磁性雜質之第一套管部會移動至對應該芯桿之該第一非磁性區,該第二套管部則會移動至對應該芯桿之磁性區,於是吸附於該第一套管部表面之鐵磁性雜質物料即會脫離該表面,而掉入該第一雜質清理區,而該非磁性套管之第二套管部則持續吸附物料流中的鐵磁性雜質,等待下一次往另一方向的移動。此等設計與中國第204602383號實用新型專利案相比,最大的優點是以簡單的結構而可自動化以及持續地過濾物料流中的鐵磁性雜質。Another feature of the ferromagnetic impurity separator assembly provided by this creation is that the hollow core portion of the core rod further includes a third portion adjacent to the second portion to form a second non-magnetic region; At the same time, the non-magnetic sleeve has a first sleeve portion and a second sleeve portion. The two ends of the core rod are respectively fixed on a frame body, and the frame body is provided with a feeding area, and first and second impurity cleaning areas respectively located on both sides of the feeding area. Corresponding to the magnetic region of the core rod, the first and second impurity cleaning regions respectively correspond to the first and second non-magnetic regions of the core rod. In addition, the non-magnetic sleeve can also be moved in a first position and a second position. When the non-magnetic sleeve is in the first position, the first sleeve portion corresponds to the magnetic area of the core rod. The second sleeve part corresponds to the second non-magnetic region of the core rod. At this time, the surface of the first sleeve part will adsorb ferromagnetic impurities in the material flow flowing from the feed zone, and after a period of time , And then move the non-magnetic sleeve to the second position, at this time, the first sleeve part adsorbed with ferromagnetic impurities will move to the first non-magnetic region corresponding to the core rod, and the second sleeve part Will move to the magnetic area corresponding to the core rod, so the ferromagnetic impurity material adsorbed on the surface of the first sleeve part will leave the surface and fall into the first impurity cleaning area, and the second of the non-magnetic sleeve The sleeve part continues to absorb ferromagnetic impurities in the material flow, waiting for the next movement in the other direction. Compared with China's Utility Model Patent No. 204602383, the biggest advantage of these designs is that they have a simple structure and can automatically and continuously filter ferromagnetic impurities in the material flow.

本創作所提供的鐵磁性雜質分離器總成之再一特徵是其中該芯桿之第一部分內部佈置有一第一非磁性內管,該芯桿之第三部分內部佈置有一第二非磁性內管,該第一及第二非磁性內管分別抵接於該磁石組的兩側,一方面用以補強該芯桿的強度,另一方面可以固定該組磁石。Another feature of the ferromagnetic impurity separator assembly provided by this creation is that a first non-magnetic inner tube is arranged inside the first part of the core rod, and a second non-magnetic inner tube is arranged inside the third part of the core rod The first and second non-magnetic inner tubes abut on both sides of the magnet group, on the one hand, they are used to reinforce the strength of the core rod, and on the other hand, the magnet groups can be fixed.

本創作所提供的鐵磁性雜質分離器總成又再一特徵是其中該磁石組包含有複數塊的永久磁石,以及複數的隔離片,各該隔離片係分別佈置於二相鄰之該永久磁石之間,如此可使該芯桿之磁性區具有較強的磁場強度。Another feature of the ferromagnetic impurity separator assembly provided by this work is that the magnet group includes a plurality of permanent magnets and a plurality of spacers, each of which is arranged on two adjacent permanent magnets In this way, the magnetic region of the core rod can have a strong magnetic field strength.

本創作所提供的鐵磁性雜質分離器總成的更一特徵是其中更包含有一架體,該架體包含有一第一端壁,一第二端壁,以及分別介於各該端壁之間的一第一側壁以及一第二側壁,各該端壁與各該側壁界定出一容納空間;一第一及第二固定件,將該將該容納室分隔成一中央入料區,以及分別位於該中央入料區兩側的一第二清理區以及一第二清理區,該入料區係用來供物料之流入,該第二清理區以及該第二清理區係用來收集鐵磁性雜質;該芯桿係以其二端分別固置於該架體之第一及第二端壁上,並且穿過各該固定板,使該磁性區對應於該中央入料區,該第一非磁性區對應該第一清理區,該第二非磁性區對應該第二清理區;另外,該非磁性套管係使其可以穿過各該固定板而於一第一位置與第二位置移動,當該非磁性套管位於該第一位置時,其第一套管部對應該芯桿之磁性區,其第二套管部係對應該芯桿之第二非磁性區,此時,該第一套管部之表面會吸附從該中央入料區流入之物料流中的鐵磁性雜質,而於一段時間後,再使該非磁性套管移動至第二位置,此時,該第一套管部移動至對應該芯桿之該第一非磁性區,於是該該第一套管部表面所吸附的鐵磁性雜質物料即會以自由落體的方式脫離該表面,而掉入該第一清理區,而該第二套管部則因對應該芯桿之磁性區,故而會持續吸附物料流中的鐵磁性雜質,如此可以反覆持續地過濾物料流中的鐵磁性雜質。A further feature of the ferromagnetic impurity separator assembly provided by this creation is that it further includes a frame body, the frame body includes a first end wall, a second end wall, and respectively interposed between the end walls A first side wall and a second side wall, each of the end wall and each side wall defines a receiving space; a first and a second fixing member divide the receiving chamber into a central feeding area, and are located respectively A second cleaning zone and a second cleaning zone on both sides of the central feeding zone, the feeding zone is used for inflow of materials, and the second cleaning zone and the second cleaning zone are used to collect ferromagnetic impurities The core rod is fixed on the first and second end walls of the frame body with its two ends, and passes through each fixing plate, so that the magnetic zone corresponds to the central feeding zone, the first non- The magnetic area corresponds to the first cleaning area, and the second non-magnetic area corresponds to the second cleaning area; in addition, the non-magnetic sleeve allows it to move through each of the fixing plates in a first position and a second position, When the non-magnetic sleeve is in the first position, its first sleeve portion corresponds to the magnetic area of the core rod, and its second sleeve portion corresponds to the second non-magnetic area of the core rod. At this time, the first The surface of the sleeve part will absorb the ferromagnetic impurities in the material flow flowing from the central feed zone, and after a period of time, the non-magnetic sleeve is moved to the second position, at this time, the first sleeve part Move to the first non-magnetic area corresponding to the core rod, so the ferromagnetic impurity material adsorbed on the surface of the first sleeve part will freely fall off the surface and fall into the first cleaning area, Since the second sleeve part corresponds to the magnetic region of the core rod, it will continue to adsorb the ferromagnetic impurities in the material flow, so that the ferromagnetic impurities in the material flow can be continuously and repeatedly filtered.

本創作所提供的鐵磁性雜質分離器總成的又再一特徵是包含有多數的芯桿組,例如,其中具有一第一芯桿組,係位於一第一平面上,一第二芯桿組係位於一第二平面上,並且與該第一芯桿組交錯排列,當然,各該芯桿組之芯桿表面同樣穿套有一非磁性套管。如此,可以更有效的去除物料流中的鐵磁性雜質。Another feature of the ferromagnetic impurity separator assembly provided by this creation is that it contains a large number of core rod groups, for example, it has a first core rod group located on a first plane and a second core rod The assembly is located on a second plane and is staggered with the first mandrel group. Of course, the surface of the mandrel of each mandrel group is also covered with a non-magnetic sleeve. In this way, the ferromagnetic impurities in the material flow can be removed more effectively.

本創作所提供的鐵磁性雜質分離器總成的再另一特徵是其中該磁性雜質分離器總成更包含至少一帶動件,係以位於其中一清理區之方式與該非磁性套管固接;至少一驅動裝置,係固定於該架體上並且與該帶動件連接,用以驅動該非磁性套管於一第一位置及第二位置往復移動,當然,該磁性雜質分離器總成更可包含一控制裝置用來控制該驅動裝置之作動。Another feature of the ferromagnetic impurity separator assembly provided by this work is that the magnetic impurity separator assembly further includes at least one driving member, which is fixedly connected to the non-magnetic sleeve in a manner of being located in one of the cleaning areas; At least one driving device is fixed on the frame body and connected with the driving member to drive the non-magnetic sleeve to reciprocate at a first position and a second position. Of course, the magnetic impurity separator assembly may further include A control device is used to control the operation of the driving device.

本創作所提供的鐵磁性雜質分離器總成的又另一特徵是其中更包含至少一導引件,係以平行於該芯桿之方式固定於該架體之其中一側壁上,該導引件係與該帶動件連接,用以使該帶動件可藉由該導引件之導引而往復移動。Yet another feature of the ferromagnetic impurity separator assembly provided by this creation is that it further includes at least one guide member, which is fixed to one of the side walls of the frame in a manner parallel to the core rod, and the guide The member is connected with the driving member, so that the driving member can be reciprocated by the guide member.

首先,請參閱圖1,本創作鐵磁性雜質分離器總成之一較佳實施例如圖號10所示,基本上,該鐵磁性雜質分離器總成10包含有一架體20,多數的芯桿60,多數的非磁性套管80,以及一組氣壓缸100。First of all, please refer to FIG. 1, a preferred embodiment of the ferromagnetic impurity separator assembly shown in FIG. 10 is shown in FIG. 1. Basically, the ferromagnetic impurity separator assembly 10 includes a frame 20 and most of the core rods 60, most non-magnetic sleeves 80, and a group of pneumatic cylinders 100.

該架體20具有一第一端壁22,一第二端壁24,以及分別介於各該端壁22,24之間的一第一側壁26以及一第二側壁28,各該端壁22,24與各該側壁26,28界定出一容納空間30。該架體20更具有一第一及第二固定板32,34,將該將該容納空間30分隔成一中央入料區36,一第一清理區38以及一第二清理區40,該中央入料區36係用來供物料之流入,該中央入料區36之底側設有一物料出料口42,供物料排出,該第一清理區38以及該第二清理區40係用來收集鐵磁性雜質,該第一及第二清理區38,40之底側分別設有一第一及第二雜質排出口44,46。The frame body 20 has a first end wall 22, a second end wall 24, and a first side wall 26 and a second side wall 28 between each of the end walls 22, 24, and each of the end walls 22 , 24 and each of the side walls 26, 28 define a receiving space 30. The frame body 20 further has a first and a second fixing plate 32, 34, which divides the accommodating space 30 into a central feeding area 36, a first cleaning area 38 and a second cleaning area 40, the central entrance The feeding area 36 is used for the inflow of materials. The bottom of the central feeding area 36 is provided with a material outlet 42 for discharging materials. The first cleaning area 38 and the second cleaning area 40 are used to collect iron For magnetic impurities, first and second impurity discharge ports 44, 46 are provided on the bottom side of the first and second cleaning regions 38, 40, respectively.

該芯桿60,請配合參閱圖2,係由不銹鋼、鈦合金、銅合金或鋁合金等非磁性材料所製成,具有一中空芯部62,一第一封閉端63,以及一第二封閉端64,各該封閉端63,64分別設有一螺孔632,642,用以藉由螺栓(圖上未示)將該芯桿60固接在各該端壁22,24上。該芯部62依序具有一第一部分620,一第二部分622以及一第三部分624,於本實施例,該第一部分620與該第三部分624具有相同的長度;一磁石組64係佈置於該第二部分622,用以使該第二部分622形成一磁性區66,該第一部分620以及第三部分624分別形成一第一非磁性區68以及一第二非磁性區70。該磁石組64包含有複數塊的永久磁石642,以及複數的隔離片644,各該隔離片644係分別佈置於二相鄰之該永久磁石642之間。於本實施例,該芯桿60芯部62之第一部分620佈置有一第一非磁性內管72,該芯桿60芯部62之第三部分624佈置有一第二非磁性內管74。該第一及第二非磁性內管72,74除用來補強該芯桿60之強度外,更可用來分別抵接於該磁石組64的兩側,換言之,即將該磁石組64固定於該第二部分622。The core rod 60, please refer to FIG. 2, is made of stainless steel, titanium alloy, copper alloy or aluminum alloy and other non-magnetic materials, and has a hollow core 62, a first closed end 63, and a second closed At the end 64, each of the closed ends 63, 64 is provided with a screw hole 632, 642 for fixing the core rod 60 to each of the end walls 22, 24 by bolts (not shown). The core 62 has a first part 620, a second part 622, and a third part 624 in this order. In this embodiment, the first part 620 and the third part 624 have the same length; a magnet group 64 is arranged In the second portion 622, the second portion 622 forms a magnetic region 66, and the first portion 620 and the third portion 624 form a first non-magnetic region 68 and a second non-magnetic region 70, respectively. The magnet group 64 includes a plurality of permanent magnets 642, and a plurality of spacers 644, and each spacer 644 is disposed between two adjacent permanent magnets 642, respectively. In this embodiment, the first portion 620 of the core 62 of the mandrel 60 is provided with a first non-magnetic inner tube 72, and the third portion 624 of the core 62 of the mandrel 60 is provided with a second non-magnetic inner tube 74. The first and second non-magnetic inner tubes 72, 74 are used not only to reinforce the strength of the core rod 60, but also to respectively abut on both sides of the magnet group 64, in other words, to fix the magnet group 64 to the Second part 622.

該非磁性套管80,請配合參閱圖3至圖7,係以非磁性材質製成,並且套穿於該芯桿60外側,在尺寸配合上,係使該非磁性套管80套穿於該芯桿60表面後可沿該芯桿60之桿軸於一第一位置及第二位置往復移動。於本實施例,該非磁性套管80之長度d1約等於該芯桿60之磁性區66與其中一非磁性區68(70)長度d3之總合。該非磁性套管80具有一中央凸環82將管身分隔成相同長度的一第一套管部802及一第二套管部804。當該非磁性套管80位於該第一位置時,如圖6所示,係以該第一套管部802對應於該芯桿60之磁性區66,該第二套部804係對應於該芯桿60之第二非磁性區70。當該非磁性套管80位於該第二位置時,如圖7所示,係以該第二套管804對應於該芯桿60之磁性區66,該第一套管部802係對應於該芯桿60之第一非磁性區68。另外,必須一提的是,於本實施例,該非磁性套管80之表面設有多數等間隔分佈的凸緣84,用以將該非磁性套管80之表面區分成多數的收容區806,各該凸緣84之寬度與外徑稍小於該中央凸環82,藉此,該非磁性套管80在對應於該芯桿60之磁性區66之位置時,可以平均吸附鐵磁性雜質,並且在往復移動時,所吸附的鐵磁性雜質不會被各該固定板32,34刮除。再者,該非磁性套管80之二端分別套設一襯套86,88,用來當該芯桿60穿置於其內部時,將該芯桿60維持於該非磁性套管80之軸心,並且減少二者相對移動時之摩擦。The non-magnetic sleeve 80, please refer to FIG. 3 to FIG. 7, is made of non-magnetic material, and is sleeved on the outside of the core rod 60, in size matching, the non-magnetic sleeve 80 is sleeved on the core The surface of the rod 60 can reciprocate along a rod axis of the core rod 60 at a first position and a second position. In this embodiment, the length d1 of the nonmagnetic sleeve 80 is approximately equal to the sum of the length d3 of the magnetic region 66 of the core rod 60 and one of the nonmagnetic regions 68 (70). The non-magnetic sleeve 80 has a central convex ring 82 that divides the pipe body into a first sleeve portion 802 and a second sleeve portion 804 of the same length. When the non-magnetic sleeve 80 is in the first position, as shown in FIG. 6, the first sleeve portion 802 corresponds to the magnetic region 66 of the core rod 60, and the second sleeve portion 804 corresponds to the core The second non-magnetic region 70 of the rod 60. When the non-magnetic sleeve 80 is in the second position, as shown in FIG. 7, the second sleeve 804 corresponds to the magnetic region 66 of the core rod 60, and the first sleeve portion 802 corresponds to the core The first nonmagnetic region 68 of the rod 60. In addition, it must be mentioned that, in this embodiment, the surface of the non-magnetic sleeve 80 is provided with a plurality of equally spaced flanges 84 for dividing the surface of the non-magnetic sleeve 80 into a plurality of receiving areas 806, each The width and outer diameter of the flange 84 are slightly smaller than the central convex ring 82, whereby the non-magnetic sleeve 80 can absorb ferromagnetic impurities evenly when it corresponds to the position of the magnetic region 66 of the core rod 60, and reciprocate When moving, the adsorbed ferromagnetic impurities will not be scraped off by the fixing plates 32 and 34. Furthermore, two ends of the non-magnetic sleeve 80 are sleeved with bushings 86, 88, respectively, for maintaining the core rod 60 at the axis of the non-magnetic sleeve 80 when the core rod 60 is placed inside it , And reduce the friction when the two move relatively.

請配合參閱圖5、圖6及圖7,該鐵磁性雜質分離器總成10具有七根芯桿60,並且分為第一芯桿組與第二組芯桿組。該第一芯桿組具有四根位於第一平面,相互平行且相隔預定距離的芯桿60,第二芯桿組具有三根位於第二平面,相互平行且相隔預定距離的芯桿60,該第一平面與該第二平面距離一預定高度,該第一芯桿組與該第二芯桿組係交錯佈置。Please refer to FIGS. 5, 6 and 7 together. The ferromagnetic impurity separator assembly 10 has seven core rods 60 and is divided into a first core rod group and a second core rod group. The first core rod group has four core rods 60 in a first plane parallel to each other and separated by a predetermined distance, and the second core rod group has three core rods 60 in a second plane parallel to each other and separated by a predetermined distance. A plane is a predetermined height away from the second plane, and the first core rod group and the second core rod group are alternately arranged.

各該芯桿60係以其二側端分別固接於該第一及第二端壁22,24,並且穿過各該固定板32,34,用以使該磁性區66對應於該中央入料區36,該第一非磁性區68對應該第一清理區38,該第二非磁性區70對應該第二清理區40。各該非磁性套管80係分別藉由一襯套81,83穿過各該固定板32,34而於該第一位置與該第二位置移動。當各該非磁性套管80位於該第一位置時,如圖6所示,該第一套管部802係對應該中央入料區36以及該芯桿60之磁性區66,因此,其表面之各該收容區806會平均吸附從該中央入料區36流入之物料流中的鐵磁性雜質,該非磁性套管80之該第二套管部804則對應該第二清理區40以及該芯桿60之第二非磁性區70。而於一段時間後,再使該非磁性套管80移動至第二位置,此時,如圖7所示,該非磁性套管80之第一套管部802將對應該第一清理區38,該第二套管部804則對應該中央入料區36,該非磁性套管80由於其第一套管部802係對應該第一清理區38以及該芯桿60之第一非磁性區68,因此,其表面之各該收容區806所吸附之鐵磁性雜質,即會脫離該表面,而掉入該第一清理區38,而該第二套管部804則對應該中央入料區36以及該芯桿60之磁性區66,其表面之各該收容區806即會平均吸附從該中央入料區36流入之物料流中的鐵磁性雜質。藉此,當各該非磁性套管80於第一以及第二位置往復移動時,即可自動及持續地吸附以及排除物料流中的鐵磁性雜質。Each of the mandrels 60 is fixed to the first and second end walls 22, 24 with their two side ends, respectively, and passes through the fixing plates 32, 34, so that the magnetic region 66 corresponds to the central entrance In the material area 36, the first non-magnetic area 68 corresponds to the first cleaning area 38, and the second non-magnetic area 70 corresponds to the second cleaning area 40. Each of the non-magnetic sleeves 80 moves through the fixing plates 32, 34 through a bushing 81, 83 in the first position and the second position, respectively. When each non-magnetic sleeve 80 is located at the first position, as shown in FIG. 6, the first sleeve portion 802 corresponds to the central feeding area 36 and the magnetic area 66 of the core rod 60. Therefore, the surface Each receiving area 806 will absorb ferromagnetic impurities in the material flow flowing in from the central feeding area 36 on average, and the second sleeve portion 804 of the non-magnetic sleeve 80 corresponds to the second cleaning area 40 and the core rod 60的第二非磁区70。 The second non-magnetic region 70. After a period of time, the non-magnetic sleeve 80 is moved to the second position. At this time, as shown in FIG. 7, the first sleeve portion 802 of the non-magnetic sleeve 80 will correspond to the first cleaning area 38. The second sleeve portion 804 corresponds to the central feeding area 36. The first sleeve portion 802 of the non-magnetic sleeve 80 corresponds to the first cleaning area 38 and the first non-magnetic area 68 of the core rod 60, so , The ferromagnetic impurities adsorbed by the containing area 806 on the surface will detach from the surface and fall into the first cleaning area 38, and the second sleeve portion 804 corresponds to the central feeding area 36 and the In the magnetic zone 66 of the core rod 60, each of the receiving zones 806 on the surface thereof will absorb ferromagnetic impurities in the material flow flowing in from the central feeding zone 36 on average. In this way, when each of the non-magnetic sleeves 80 reciprocates at the first and second positions, the ferromagnetic impurities in the material flow can be automatically and continuously adsorbed and removed.

再請配合參閱圖1及圖5,該磁性雜質分離器總成10更包含一第一帶動件90,以及一第二帶動件92,該第一帶動件90係位於該第二清理區40,並且藉由該襯套88固接於該非磁性套管80之一端,該第二帶動件92係位於該第一清理區38,並且藉由該襯套86固接於該非磁性套管80之另一端。另外,該磁性雜質分離器總成10亦包含有一驅動裝置,於本實施例是二氣壓缸100,各該氣壓缸100係分別固定於該架體20之第一及第二側壁26,28上,各該氣壓缸100之活塞102則分別與該第二帶動件92連接,藉此,各該非磁性套管80即可被各該二氣壓缸100所驅動而在該第一位置及該第二位置之間往復移動。再者,該磁性雜質分離器總成10更包含有二導引桿96,係以平行於各該芯桿60之方式分別固定於該架體20之第一及第二側壁26,28上,並且貫穿各該帶動件90,92一側所設的開孔902,922,另外,在二者搭接處則分別固接有一塑膠襯套98,用以減低摩擦力。如此,各該帶動件90,92將可被該驅動裝置所驅動而帶著各該非磁性套管80沿著各該導引桿96往復移動。又,該磁性雜質分離器總成10係藉由一裝設於該架體20上之控制裝置200來控制各該氣壓缸100之動作。該控制裝置200通常可為一可程式化邏輯控制器(programmable logic controller,簡稱PLC),來控制各該二氣壓缸100產生間歇性動作,但並不以此為現。一般而言,該控制裝置200包含有輸入模組,定時模組,執行模組以及電磁閥等控制元件。1 and FIG. 5, the magnetic impurity separator assembly 10 further includes a first driving member 90, and a second driving member 92, the first driving member 90 is located in the second cleaning area 40, And is fixed to one end of the non-magnetic bushing 80 by the bushing 88, the second driving member 92 is located in the first cleaning area 38, and is fixed to the other of the non-magnetic bushing 80 by the bushing 86 One end. In addition, the magnetic impurity separator assembly 10 also includes a driving device. In this embodiment, two pneumatic cylinders 100 are respectively fixed to the first and second side walls 26, 28 of the frame body 20. , The piston 102 of each pneumatic cylinder 100 is respectively connected to the second driving member 92, whereby each non-magnetic sleeve 80 can be driven by each of the two pneumatic cylinders 100 at the first position and the second Move back and forth between positions. Furthermore, the magnetic impurity separator assembly 10 further includes two guide rods 96, which are respectively fixed to the first and second side walls 26, 28 of the frame 20 in a manner parallel to the core rods 60. And through the openings 902, 922 provided on one side of each of the driving members 90, 92, in addition, a plastic bushing 98 is fixed at the junction of the two to reduce friction. In this way, each of the driving members 90 and 92 can be driven by the driving device to reciprocate along with the non-magnetic sleeve 80 along the guiding rod 96. In addition, the magnetic impurity separator assembly 10 is controlled by a control device 200 installed on the frame body 20 to control the operation of each pneumatic cylinder 100. The control device 200 can generally be a programmable logic controller (programmable logic controller, PLC for short) to control the two pneumatic cylinders 100 to produce intermittent actions, but this is not the case. Generally speaking, the control device 200 includes control elements such as an input module, a timing module, an execution module and a solenoid valve.

10:磁性雜質分離器總成 100:氣壓缸 102:活塞 20:架體 22,24:端壁 26,28:側壁 200:控制裝置 30:容納空間 32,34:固定板 36:中央入料區 38:第一清理區 40:第二清理區 42:物料出料口 44:第一雜質排出口 46:第二雜質排出口 60:芯桿 62:芯部 620:第一部分 622:第二部分 624:第三部分 63,64:封閉端 632,642螺孔 64:磁石組 642:永久磁石 644:隔離片 66:磁性區 68,70:非磁性區 72:第一非磁性內管 74:第二非磁性內管 80:非磁性套管 802:第一套管部 804:第二套管部 806:收容區 81,83:襯套 82:中央凸環 84:凸緣 86,88:襯套 90,92:帶動件 902,922:開孔 96:導引桿 98:襯套 100:氣壓缸 d1,d2,d3:長度10: Magnetic impurity separator assembly 100: pneumatic cylinder 102: Piston 20: Frame 22,24: end wall 26,28: sidewall 200: control device 30: accommodation space 32,34: fixed plate 36: Central feeding area 38: The first cleanup area 40: Second cleanup area 42: Material discharge port 44: The first impurity discharge port 46: Second impurity discharge port 60: core rod 62: core 620: Part One 622: Part Two 624: Part Three 63,64: closed end 632,642 screw holes 64: Magnet Group 642: Permanent magnet 644: spacer 66: magnetic zone 68,70: non-magnetic zone 72: The first non-magnetic inner tube 74: Second non-magnetic inner tube 80: Non-magnetic sleeve 802: First sleeve part 804: Second sleeve part 806: Containment area 81,83: bushing 82: Central convex ring 84: flange 86,88: bushing 90,92: driving parts 902,922: opening 96: Guide rod 98: bushing 100: pneumatic cylinder d1, d2, d3: length

以下茲以實施例並配合圖式對本創作做更進一步的說明,其中: 圖1為本創作一較佳實施例的立體圖,其中物料出料口與雜質排出口係以與架體分離之狀態表示; 圖2為本創作圖1所示實施例之芯桿之軸向剖視圖; 圖3為本創作圖1所示實施例之非磁性套管之軸向剖視圖; 圖4為本創作圖1所示實施例之芯桿以及非磁性套管之分解立體圖; 圖5為本創作圖1所示實施例之部分結構立體圖; 圖6為圖5所示部分結構之側視圖,其中非磁性套管係位於第一位置; 圖7為圖5所示部分結構之側視圖,其中非磁性套管係位於第二位置;以及 圖8為沿圖6之8-8方向上之剖視圖。 The following is a further description of this creation with examples and drawings, in which: Figure 1 is a perspective view of a preferred embodiment of the creation, in which the material discharge port and the impurity discharge port are shown in a state of being separated from the rack body; 2 is an axial cross-sectional view of the core rod of the embodiment shown in FIG. 1; 3 is an axial cross-sectional view of the non-magnetic sleeve of the embodiment shown in FIG. 1; 4 is an exploded perspective view of the core rod and the non-magnetic sleeve of the embodiment shown in FIG. 1; 5 is a perspective view of a part of the structure of the embodiment shown in FIG. 1; 6 is a side view of the partial structure shown in FIG. 5, wherein the non-magnetic sleeve is located in the first position; 7 is a side view of the partial structure shown in FIG. 5, wherein the non-magnetic sleeve is in the second position; and Fig. 8 is a cross-sectional view taken along the direction 8-8 of Fig. 6.

10:磁性雜質分離器總成 10: Magnetic impurity separator assembly

100:氣壓缸 100: pneumatic cylinder

102:活塞 102: Piston

20:架體 20: Frame

22,24:端壁 22,24: end wall

26,28:側壁 26,28: sidewall

200:控制裝置 200: control device

30:容納空間 30: accommodation space

32,34:固定板 32,34: fixed plate

36:中央入料區 36: Central feeding area

38:第一清理區 38: The first cleanup area

40:第二清理區 40: Second cleanup area

42:物料出料口 42: Material discharge port

44:第一雜質排出口 44: The first impurity discharge port

46:第二雜質排出口 46: Second impurity discharge port

60:芯桿 60: core rod

62:芯部 62: core

80:非磁性套管 80: Non-magnetic sleeve

90,92:帶動件 90,92: driving parts

96:導引桿 96: Guide rod

98:襯套 98: bushing

Claims (14)

一種鐵磁性雜質分離器總成,包含有: 一芯桿,係以非磁性材質製成,該芯桿包含有一磁性區,內部佈置一磁石組,一與該磁性區相鄰之非磁性區; 一非磁性套管,長度較該芯桿為短,係套穿於該芯桿外側,並且可沿該芯桿桿軸於一第一位置及第二位置往復移動,當該非磁性套管位於該第一位置時,係對應於該芯桿之磁性區,當該非磁性套管位於該第二位置時,係對應於該芯桿之非磁性區。 A ferromagnetic impurity separator assembly, including: A core rod is made of non-magnetic material, the core rod includes a magnetic zone, a magnet group is arranged inside, and a non-magnetic zone adjacent to the magnetic zone; A non-magnetic sleeve, the length of which is shorter than that of the core rod, the sleeve is worn outside the core rod, and can reciprocate along a axis of the core rod at a first position and a second position, when the non-magnetic sleeve is located at the The first position corresponds to the magnetic area of the core rod, and the non-magnetic sleeve corresponds to the non-magnetic area of the core rod when it is in the second position. 如請求項1所述的磁性雜質分離器總成,其中該芯桿具有一中空芯部,該芯部具有一第一部份以及一第二部份,該磁石組係佈置於該第二部份,用以使該第二部份形成該磁性區,該第一部份形成該非磁性區。The magnetic impurity separator assembly according to claim 1, wherein the core rod has a hollow core portion, the core portion has a first portion and a second portion, and the magnet assembly is arranged at the second portion For the second part to form the magnetic region, and the first part to form the non-magnetic region. 如請求項2所述的磁性雜質分離器總成,其中該芯桿之中空芯部更包含有一第三部分,係與該第二部分相鄰,用以形成另一非磁性區;該第一部分,該第二部份與該第三部分之長度相同,該非磁性套管具有一第一套管部以及一第二套管部,該非磁性套管位於該第一位置時,該第一套管部係對應該芯桿之該第二部份,該第二套管部係對應該芯桿之第三部份,該非磁性套管位於該第二位置時,該第一套管部係對應該芯桿之該第一部份,該第二套管部係對應該芯桿之第二部份。The magnetic impurity separator assembly according to claim 2, wherein the hollow core portion of the mandrel further includes a third portion adjacent to the second portion to form another non-magnetic region; the first portion , The second part has the same length as the third part, the non-magnetic sleeve has a first sleeve part and a second sleeve part, when the non-magnetic sleeve is in the first position, the first sleeve The part corresponds to the second part of the core rod, the second sleeve part corresponds to the third part of the core rod, and when the non-magnetic sleeve is at the second position, the first sleeve part corresponds to The first part of the core rod and the second sleeve part correspond to the second part of the core rod. 如請求項3所述的磁性雜質分離器總成,其中該芯桿之第一部份佈置有一第一非磁性內管,該芯桿之第三部份佈置有一第二非磁性內管,該第一及第二非磁性內管分別抵接於該磁石組的兩側。The magnetic impurity separator assembly according to claim 3, wherein the first part of the core rod is arranged with a first non-magnetic inner tube, and the third part of the core rod is arranged with a second non-magnetic inner tube, the The first and second non-magnetic inner tubes respectively abut on both sides of the magnet group. 如請求項3或4所述的磁性雜質分離器總成,其中該磁石組包含有複數塊的永久磁石,以及複數的隔離片,分別佈置於二相鄰之該永久磁石之間。The magnetic impurity separator assembly according to claim 3 or 4, wherein the magnet group includes a plurality of permanent magnets and a plurality of spacers, which are respectively arranged between two adjacent permanent magnets. 如請求項3或4所述的磁性雜質分離器總成,其中更包含有一架體,該架體具有一第一端壁,一第二端壁,以及分別介於各該端壁之間的一第一側壁以及一第二側壁,各該端壁與各該側壁界定出一容納空間;一第一及第二固定板,將該將該容納室分隔成一中央入料區,用以供待除去鐵磁性雜質之物料流入,以及分別位於該中央入料區兩側的一第二清理區以及一第二清理區;該芯桿係以其二端分別固置於該架體之第一及第二端壁上,並且穿過各該固定板,使該磁性區對應於該中央入料區,該第一非磁性區對應該第一清理區,該第二非磁性區對應該第二清理區;該非磁性套管可穿過各該固定板而於該第一位置與該第二位置之間往復移動,該非磁性套管於該第一位置時,該第一套管部係對應該中央入料區,該第二套管部係對應該第二清理區,該非磁性套管位於該第二位置時,該第一套管部係對應該第一清理區,該第二套管部係對應該中央入料區。The magnetic impurity separator assembly according to claim 3 or 4, further comprising a frame body having a first end wall, a second end wall, and a space between the end walls respectively A first side wall and a second side wall, each of the end wall and each side wall defines a receiving space; a first and a second fixing plate divide the receiving room into a central feeding area for waiting The inflow of materials to remove ferromagnetic impurities, and a second cleaning area and a second cleaning area respectively located on both sides of the central feeding area; the core rod is fixed at the first and On the second end wall, and through each of the fixing plates, the magnetic zone corresponds to the central feeding zone, the first non-magnetic zone corresponds to the first cleaning zone, and the second non-magnetic zone corresponds to the second cleaning zone The non-magnetic sleeve can pass through each of the fixed plates and reciprocate between the first position and the second position. When the non-magnetic sleeve is in the first position, the first sleeve portion corresponds to the center In the feeding area, the second sleeve portion corresponds to the second cleaning area, and when the non-magnetic sleeve is in the second position, the first sleeve portion corresponds to the first cleaning area, and the second sleeve portion Corresponds to the central feeding area. 如請求項6所述的磁性雜質分離器總成,其中該非磁性套管包含有一凸環,係佈置於該第一套管部及該第二套管部之間。The magnetic impurity separator assembly according to claim 6, wherein the non-magnetic sleeve includes a protruding ring arranged between the first sleeve portion and the second sleeve portion. 如請求項7所述的磁性雜質分離器總成,該非磁性套管之表面設有多數等間隔分佈的凸緣,用以將該非磁性套管之表面分隔成多數的收容區。According to the magnetic impurity separator assembly described in claim 7, the surface of the non-magnetic sleeve is provided with a plurality of equally spaced flanges for dividing the surface of the non-magnetic sleeve into a plurality of receiving areas. 如請求項8所述的磁性雜質分離器總成,其中各該凸緣之外徑係稍小於該凸環之外徑。The magnetic impurity separator assembly according to claim 8, wherein the outer diameter of each flange is slightly smaller than the outer diameter of the convex ring. 如請求項6所述的磁性雜質分離器總成,其中更包含一第一帶動件,係與該非磁性套管之一端固接並且位於該第一清理區;一第二帶動件,係與該非磁性套管之另一端固接,並且位於該第二清理區;一驅動裝置,係固定於該架體上並且分別與各該帶動件連接,用以驅動該非磁性套管於該第一位置及該第二位置往復移動。The magnetic impurity separator assembly according to claim 6, further comprising a first driving member fixed to one end of the non-magnetic sleeve and located in the first cleaning area; a second driving member is connected to the non-magnetic The other end of the magnetic sleeve is fixed and located in the second cleaning area; a driving device is fixed on the frame body and connected with each of the driving members respectively to drive the non-magnetic sleeve at the first position and The second position moves back and forth. 如請求項10所述的磁性雜質分離器總成,其中更包含有一控制裝置,用來控制該驅動裝置之動作。The magnetic impurity separator assembly according to claim 10, further comprising a control device for controlling the operation of the driving device. 如請求項10所述的磁性雜質分離器總成,其中更包含至少一導引件,係以平行於該芯桿之方式固定於該架體之其中一側壁上,各該帶動件係以可被該導引件導引而往復移動的方式與該導引件連接。The magnetic impurity separator assembly according to claim 10, further comprising at least one guide member, which is fixed to one of the side walls of the frame in a manner parallel to the core rod, and each of the driving members can Guided by the guide and reciprocatingly connected to the guide. 如請求項10所述的磁性雜質分離器總成,其中該驅動裝置為一氣壓缸。The magnetic impurity separator assembly according to claim 10, wherein the driving device is a pneumatic cylinder. 如請求項13所述的磁性雜質分離器總成,其中該氣壓缸之活塞係與該第一帶動件或該第二帶動件固接。The magnetic impurity separator assembly according to claim 13, wherein the piston of the pneumatic cylinder is fixedly connected to the first driving member or the second driving member.
TW109204075U 2020-04-08 2020-04-08 Ferromagnetic impurity separator assembly with automatic control TWM597180U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI721854B (en) * 2020-04-08 2021-03-11 泰翰實業有限公司 Automatic control ferromagnetic impurity separator assembly
TWD215734S (en) 2020-12-16 2021-12-01 源利電磁工業股份有限公司 The cleaning part of the iron dust filter cloth filter

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI721854B (en) * 2020-04-08 2021-03-11 泰翰實業有限公司 Automatic control ferromagnetic impurity separator assembly
TWD215734S (en) 2020-12-16 2021-12-01 源利電磁工業股份有限公司 The cleaning part of the iron dust filter cloth filter

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