TWM593306U - Water-cooled multi-gun weld pass forming member - Google Patents
Water-cooled multi-gun weld pass forming member Download PDFInfo
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- TWM593306U TWM593306U TW108214002U TW108214002U TWM593306U TW M593306 U TWM593306 U TW M593306U TW 108214002 U TW108214002 U TW 108214002U TW 108214002 U TW108214002 U TW 108214002U TW M593306 U TWM593306 U TW M593306U
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- 239000011324 bead Substances 0.000 claims abstract description 90
- 238000003466 welding Methods 0.000 claims abstract description 90
- 238000001816 cooling Methods 0.000 claims abstract description 19
- 239000000498 cooling water Substances 0.000 claims abstract description 17
- 239000004020 conductor Substances 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 53
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000002844 melting Methods 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- Arc Welding In General (AREA)
Abstract
一種水冷式多鎗焊道成型構件，其係導熱性材料製成的構件，水冷式多鎗焊道成型構件中設有由外延伸至內部的冷卻通道，用以外接冷卻水供給裝置，水冷式多鎗焊道成型構件於其工件接觸面設有焊道成型槽，並設有連通焊道成型槽之複數焊鎗裝配槽，用以提供複數焊鎗組裝，藉此，水冷式多鎗焊道成型構件以結合複數焊鎗快速執行工件焊接作業，並利用焊道成型槽對焊道塑形，使焊道無須再進行表面處理，另能導入冷卻水經由工件接觸面對工件焊接作業中產生的高溫提供冷卻作用，避免工件因高溫而降低其強度。A water-cooled multi-gun weld bead forming member, which is a component made of thermally conductive material, and a water-cooled multi-gun weld bead forming member is provided with a cooling channel extending from the outside to the inside, for external connection of a cooling water supply device, water-cooled The multi-gun welding bead forming member is provided with a bead forming groove on its workpiece contact surface, and a plurality of welding gun assembling grooves connected to the welding bead forming groove are provided to provide the assembly of the plurality of welding guns, whereby the water-cooled multi-gun welding bead forming member Combined with multiple welding torches to quickly perform workpiece welding operations, and use the weld bead forming groove to shape the weld bead, so that the weld bead does not need to be surface treated, and can introduce cooling water to provide cooling through the workpiece contact to the high temperature generated in the workpiece welding operation Function to prevent the workpiece from reducing its strength due to high temperature.
Description
本新型係關於一種水冷式多鎗焊道成型構件，尤指一種能結合多支焊鎗，且具備控制焊道形狀及提供焊接工件降溫功能的水冷式多鎗焊道成型構件。The invention relates to a water-cooled multi-gun weld bead forming member, in particular to a water-cooled multi-gun weld bead forming member capable of combining multiple welding guns and having the function of controlling the shape of the welding bead and providing the function of cooling the welding workpiece.
工件之固接作業，常須藉由焊鎗產生之高溫使工件固接一體。目前已知的焊接裝置概有單鎗焊接裝置與多鎗焊接裝置等，目前如船舶中的鋼件、鋼鐵製壓力容器等，基於焊接後焊道的美觀性與均勻性之需求，大多利用單鎗焊接裝置來執行焊接作業，惟單鎗焊接裝置因僅使用單一焊鎗執行焊接作業，焊接速度慢、焊接時工件溫度過高而易使工件變形或退火降低強度等問題。The work of fixing the work often requires the high temperature generated by the welding torch to make the work solid. Currently known welding devices include single-gun welding devices and multi-gun welding devices. At present, such as steel parts in ships and steel pressure vessels, etc., based on the requirements of the aesthetics and uniformity of the weld bead after welding, most of them use single welding devices. The gun welding device is used to perform the welding operation, but the single gun welding device uses only a single welding gun to perform the welding operation, the welding speed is slow, the workpiece temperature is too high during welding, and the workpiece is easily deformed or the annealing reduces the strength.
至於前述多鎗焊接裝置，其係使用多部焊鎗同步對工件執行焊接作業，其焊接速度雖高，但焊接時工件溫度過高，且有難以控制焊道形狀，而需由人工再處理焊道形狀，作業費時費工之問題。As for the aforementioned multi-gun welding device, it uses multiple welding guns to simultaneously perform welding operations on the workpiece. Although the welding speed is high, the temperature of the workpiece during welding is too high, and it is difficult to control the shape of the weld bead, which requires manual reprocessing of the weld bead. The problem of shape and time-consuming work.
本新型之目的在於提供一水冷式多鎗焊道成型構件，解決現有單鎗焊接裝置焊接速度慢、焊接時工件溫度過高而易變形或退火降低強度，以及雙鎗焊接裝置焊接時，焊接時工件溫度過高，且因多焊鎗難以控制焊道形狀而需人工再處理焊道形狀之費時費工之問題。The purpose of the present invention is to provide a water-cooled multi-gun weld bead forming member, which solves the slow welding speed of the existing single-gun welding device, the workpiece temperature is too high during welding and is easy to deform or anneal to reduce the strength, and the double-gun welding device welding, when welding The temperature of the workpiece is too high, and it is time-consuming and labor-intensive to reprocess the shape of the weld bead due to the difficulty of controlling the shape of the weld bead with multiple welding torches.
為了達成前述目的，本新型提供一種水冷式多鎗焊道成型構件，其係導熱性材料製成的構件，且包括： 一工件接觸面，其位於該水冷式多鎗焊道成型構件的一側； 一焊道成型槽，其成形於該工件接觸面且沿著一軸線延伸； 一冷卻通道，其設於該水冷式多鎗焊道成型構件內，且延伸至異於該工件接觸面之位置形成一入水口與一出水口，該入水口與該出水口用於連接一冷卻水供給裝置；以及 複數焊鎗裝配槽，其係自水冷式多鎗焊道成型構件異於該工件接觸面之一側面延伸至連通該焊道成型槽。 In order to achieve the foregoing objective, the present invention provides a water-cooled multi-gun weld bead forming member, which is a member made of thermally conductive material, and includes: A workpiece contact surface, which is located on one side of the water-cooled multi-gun weld bead forming member; A weld bead forming groove formed on the workpiece contact surface and extending along an axis; A cooling channel is provided in the water-cooled multi-gun weld bead forming member, and extends to a position different from the workpiece contact surface to form a water inlet and a water outlet, the water inlet and the water outlet are used to connect a cooling Water supply; and The plural welding gun assembly grooves extend from a side surface of the water-cooled multi-gun welding bead forming member different from the workpiece contact surface to communicate with the welding bead forming groove.
藉由前述水冷式多鎗焊道成型構件之創作，其至少具備以下優點： 1、 提供焊道塑形的功能：該水冷式多鎗焊道成型構件於其工件接觸面設有焊道成型槽，並設有連通焊道成型槽之複數焊鎗裝配槽，用以提供複數焊鎗組裝，使複數焊鎗於焊接作業產生□起的焊道藉由焊道成型槽的塑形，使焊道具備較佳的完整性與美觀性，無須再進行表面處理。 2、 焊道能客製化改變形狀：承上所述，該水冷式多鎗焊道成型構件設於工件接觸面的焊道成型槽可以依客戶的需求改變，而製作成特定的形狀。 3、 能結合複數焊鎗，提高焊接速度：承上所述，該水冷式多鎗焊道成型構件設有連通焊道成型槽之複數焊鎗裝配槽，用以提供複數焊鎗組裝，使其結合複數焊鎗同步對工件執行焊接作業，而加快焊接速度。 4、 提供冷卻功能，避免工件因焊接高溫而退火降低強度：該水冷式多鎗焊道成型構件其係導熱性材料製成的構件，水冷式多鎗焊道成型構件中設有由外延伸至內部的冷卻通道，用以外接冷卻水供給裝置，使其能夠導入冷卻水經由工件接觸面對工件焊接作業中產生的高溫提供冷卻作用，避免工件因多鎗焊接時產生高溫而降低其強度，確保工件焊接後的品質。使其亦能適用於不可高溫焊接的低熔點鋼品執行焊接作業。 Through the creation of the aforementioned water-cooled multi-gun weld bead forming member, it has at least the following advantages: 1. Provide the function of bead shaping: The water-cooled multi-gun welding bead forming member is provided with a bead forming groove on the workpiece contact surface, and a plurality of welding gun assembly grooves connected to the bead forming groove to provide a plurality of welding guns Assembly, so that the welding bead produced by plural welding torches during the welding operation is shaped by the welding bead forming groove, so that the welding bead has better integrity and aesthetics, and no surface treatment is needed. 2. Welding bead can be customized to change shape: As mentioned above, the bead forming groove of the water-cooled multi-gun welding bead forming member provided on the contact surface of the workpiece can be changed to a specific shape according to customer needs. 3. It can be combined with multiple welding torches to improve the welding speed: as mentioned above, the water-cooled multi-gun welding bead forming member is provided with a plurality of welding torch assembly grooves to connect the welding bead forming grooves, to provide the assembly of the plural welding torches, which is combined with the plural welding torches Welding work is performed on the work piece simultaneously, and the welding speed is accelerated. 4. Provide cooling function to prevent the workpiece from being annealed due to the high temperature of welding to reduce the strength: the water-cooled multi-gun weld bead forming component is a component made of thermally conductive material. The internal cooling channel is used to connect the cooling water supply device, so that it can introduce cooling water through the workpiece to contact the high temperature generated in the workpiece welding operation to provide a cooling effect, avoiding the workpiece to reduce its strength due to high temperature during multi-gun welding, and ensure The quality of the workpiece after welding. It can also be applied to low-melting steel products that cannot be welded at high temperature to perform welding operations.
如圖1至圖4所示，其揭示本新型水冷式多鎗焊道成型構件之一較佳實施例，該水冷式多鎗焊道成型構件10係導熱性材料製成的構件，且包括：一工件接觸面11、一焊道成型槽20、一冷卻通道30以及複數焊鎗裝配槽40。As shown in FIGS. 1 to 4, it discloses a preferred embodiment of the novel water-cooled multi-gun weld bead forming member. The water-cooled multi-gun weld
如圖1至圖4所示，該工件接觸面11係位於該水冷式多鎗焊道成型構件10的一側，用於提供工件接觸的表面。該工件接觸面11具有沿著該水冷式多鎗焊道成型構件10的長度方向延伸的一軸線110。該水冷式多鎗焊道成型構件10具有鄰接該工件接觸面11一側邊的一側端面12，以及鄰接該工件接觸面11與該側端面12之一側面13。As shown in FIGS. 1 to 4, the
如圖1至圖4所示，該焊道成型槽20係成形於該工件接觸面11且沿著該軸線110延伸，該焊道成型槽20之端視形狀可為倒V形或圓弧形，該焊道成型槽20具有垂直於該軸線110的一中心線21，該焊道成型槽20之端視形狀相對於該中心線21呈線對稱狀為佳。此外，該焊道成型槽20可依使用者之需求而客製化成特定的形狀。As shown in FIGS. 1 to 4, the
如圖1至圖4所示，該冷卻通道30係設於該水冷式多鎗焊道成型構件10內，且延伸至異於該工件接觸面11之位置形成一入水口與一出水口，並以該入水口311用於連接一冷卻水供給裝置，或是以該入水口311及出水口321分別連接冷卻水供給裝置，藉以使冷卻水供給裝置輸出的冷卻水能夠由入水口311注入冷卻通道30中，再由出水口321直接輸出，或使通過冷卻通道30的冷卻水經由出水口321輸送至冷卻水供給裝置中循環再利用。As shown in FIGS. 1 to 4, the
如圖1至圖5所示，於本較佳實施例中，該冷卻通道30包括一入水道31、一出水道32以及至少一連通道33、34，該入水道31與該出水道32間隔排列，所述連通道33、34連通該入水道31與該出水道32，該入水道31與該出水道32分別於該水冷式多鎗焊道成型構件10的側面13形成該入水口311與該出水口321。當連通道33、34為複數時，以圖式之二連通道33、34為例，兩所述連通道33、34平行於該軸線110且分別位於該中心線21的相對兩側，兩所述連通道33、34且連通該入水道31與該出水道32。As shown in FIGS. 1 to 5, in the preferred embodiment, the
如圖1至圖4所示，該複數焊鎗裝配槽40係自該水冷式多鎗焊道成型構件10異於該工件接觸面11之一側延伸至連通該焊道成型槽20，每一焊鎗裝配槽40提供一焊鎗裝設其中，並使焊鎗能伸入焊道成型槽20中。於本較佳實施例中，該複數焊鎗裝配槽40係自該側端面12傾斜延伸而連通該焊道成型槽20，該複數焊鎗裝配槽40相對於該中心線21呈對稱排列。As shown in FIGS. 1 to 4, the plural welding
如圖6及圖7所示，本新型水冷式多鎗焊道成型構件10應用於工件50A、50B的焊接作業時，其能將複數焊鎗60分別裝設於該複數焊鎗裝配槽40中，並使焊鎗60伸入焊道成型槽20中，另以冷卻水供給裝置70連接該冷卻通道30的入水口311與出水口321，並由該冷卻水供給裝置70提供循環流動的冷卻水，如此，本新型水冷式多鎗焊道成型構件10以其工件接觸面11抵靠在工件50A、50B預定焊接部位的表面，之後，啟動該複數焊鎗60同時對工件50A、50B執行焊接作業，焊接過程中產生□起的焊道藉由焊道成型槽20的塑形，使焊道具備較佳的完整性與美觀性，無須再對焊道進行表面處理。工件50A、50B於多焊鎗焊接的過程中產生的熱，能由具有導熱性的水冷式多鎗焊道成型構件10經由工件接觸面11熱傳導至冷卻通道30導入的冷卻水，再由流動的冷卻水吸熱排出，故能有效對工件50A、50B提供良好的冷卻效能，避免工件因多鎗焊接時產生高溫而降低其強度，確保工件50A、50B焊接後的品質。如此，對於不可高溫焊接的低熔點鋼品，也能通過本新型水冷式多鎗道成型構造執行焊接作業。As shown in FIGS. 6 and 7, when the novel water-cooled multi-torch
10:水冷式多鎗焊道成型構件10: Water-cooled multi-gun weld bead forming member
11:工件接觸面11: Workpiece contact surface
110:軸線110: axis
12:側端面12: Side end face
13:側面13: Side
20:焊道成型槽20: Weld bead forming groove
21:中心線21: Centerline
30:冷卻通道30: cooling channel
31:入水道31: Into the waterway
311:入水口311: Water inlet
32:出水道32: Outlet
321:出水口321: Outlet
33、34:連通道33, 34: even channel
40:焊鎗裝配槽40: welding gun assembly groove
50A、50B:工件50A, 50B: workpiece
60:焊鎗60: welding torch
70:冷卻水供給裝置70: Cooling water supply device
圖1係本新型水冷式多鎗焊道成型構件之一較佳實施例的仰視立體示意圖。 圖2係圖1所示水冷式多鎗焊道成型構件較佳實施例的端視平面示意圖。 圖3係圖1所示水冷式多鎗焊道成型構件較佳實施例的底視平面示意圖。 圖4係圖1所示水冷式多鎗焊道成型構件較佳實施例的側視平面示意圖。 圖5係圖4所示A-A割面線位置的剖面示意圖。 圖6係圖1所示水冷式多鎗焊道成型構件較佳實施例應用於工件焊接作業的側視平面示意圖。 圖7係圖1所示水冷式多鎗焊道成型構件較佳實施例應用於工件焊接作業的俯視平面示意圖。 FIG. 1 is a bottom perspective view of a preferred embodiment of the new water-cooled multi-gun weld bead forming member. FIG. 2 is a schematic end view of a preferred embodiment of the water-cooled multi-gun weld bead forming member shown in FIG. 1. 3 is a schematic bottom plan view of a preferred embodiment of the water-cooled multi-gun weld bead forming member shown in FIG. 1. 4 is a schematic side view of a preferred embodiment of the water-cooled multi-gun weld bead forming member shown in FIG. 1. 5 is a schematic cross-sectional view of the position of the A-A cutting line shown in FIG. 4. FIG. 6 is a schematic side view plan view of the preferred embodiment of the water-cooled multi-gun weld bead forming member shown in FIG. 1 applied to a workpiece welding operation. 7 is a schematic plan view of the preferred embodiment of the water-cooled multi-gun weld bead forming member shown in FIG. 1 applied to a workpiece welding operation.
10:水冷式多鎗焊道成型構件 10: Water-cooled multi-gun weld bead forming member
11:工件接觸面 11: Workpiece contact surface
12:側端面 12: Side end face
13:側面 13: Side
20:焊道成型槽 20: Weld bead forming groove
311:入水口 311: Water inlet
321:出水口 321: Outlet
40:焊鎗裝配槽 40: welding gun assembly groove
Claims (5)
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| TW108214002U TWM593306U (en) | 2019-10-24 | 2019-10-24 | Water-cooled multi-gun weld pass forming member |
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| TW108214002U TWM593306U (en) | 2019-10-24 | 2019-10-24 | Water-cooled multi-gun weld pass forming member |
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| TWM593306U true TWM593306U (en) | 2020-04-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116329799A (en) * | 2023-06-01 | 2023-06-27 | 武汉海德龙仪表科技有限公司 | Welding device and method for manufacturing and processing liquid level meter |
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2019
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116329799A (en) * | 2023-06-01 | 2023-06-27 | 武汉海德龙仪表科技有限公司 | Welding device and method for manufacturing and processing liquid level meter |
| CN116329799B (en) * | 2023-06-01 | 2023-08-08 | 武汉海德龙仪表科技有限公司 | Welding device and method for manufacturing and processing liquid level meter |
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