TWM583847U - In-line surface rolling machine with anti-deviation function - Google Patents
In-line surface rolling machine with anti-deviation function Download PDFInfo
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- TWM583847U TWM583847U TW108202801U TW108202801U TWM583847U TW M583847 U TWM583847 U TW M583847U TW 108202801 U TW108202801 U TW 108202801U TW 108202801 U TW108202801 U TW 108202801U TW M583847 U TWM583847 U TW M583847U
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Abstract
本創作揭示了一種具有防偏功能的線上表面卷取機,其包括機架、架設在所述機架上的卷取驅動輪與卷取輔助驅動輪,還包括防止卷取物偏斜的防偏裝置,所述防偏裝置包括架設在所述機架上的螺紋杆、驅動所述螺紋杆旋轉的驅動件、套設在所述螺紋杆上且與所述螺紋杆配合傳動的螺母、固定在所述螺母上的支撐杆、以及豎直固定在所述支撐杆上且限定卷取物兩端寬度的擋板。本創作能夠有效的防止卷取成卷時出現塔形現象,避免了後續裁剪工序,提高了產品品質和生產效率。 The present invention discloses an on-line surface coiler having an anti-biasing function, comprising a frame, a take-up drive wheel and a take-up auxiliary drive wheel mounted on the frame, and an anti-winding prevention a biasing device, comprising: a threaded rod mounted on the frame, a driving member for driving the threaded rod to rotate, a nut sleeved on the threaded rod and coupled with the threaded rod, and fixed a support rod on the nut, and a baffle vertically fixed to the support rod and defining a width of both ends of the take-up. The creation can effectively prevent the tower shape when the coil is taken up, avoids the subsequent cutting process, and improves the product quality and production efficiency.
Description
本創作涉及一種屬於卷取設備技術領域,特別是涉及一種具有防偏功能的線上表面卷取機。 The present invention relates to the field of coiling equipment technology, and in particular to an on-line surface coiler with anti-biasing function.
線上卷取實現了線上一次完成產品的品檢、包裝,並能減少搬運的時間及人員,大大提高了生產效率。現有技術中的卷取設備在卷取時會因為卷取物的鬆緊不一、設備不穩定、產品品質不穩定,從而導致卷取時成卷布形成塔形偏斜,而失去商品價值,在卷取物包裝前,必須將卷取物兩邊重新裁切整齊,才能達到的基本需求,不但浪費時間,損耗人力,更是增加了產品成本。 On-line coiling enables online inspection and packaging of products, and reduces the time and personnel for handling, greatly improving production efficiency. In the prior art, the coiling device may have a tightness in the coiling, unstable equipment, and unstable product quality, thereby causing the roll to form a tower-shaped deflection during winding, and losing the commodity value. Before the packaging of the coiled material, the two sides of the coiled material must be re-cut and tidy, in order to meet the basic needs, not only wasted time, loss of manpower, but also increased product cost.
因此,有必要提供一種新的具有防偏功能的線上表面卷取機來解決上述問題。 Therefore, it is necessary to provide a new on-line surface coiler with anti-biasing function to solve the above problems.
本創作的主要目的在於提供一種具有防偏功能的線上表面卷取機,能夠有效的防止卷取成卷時出現塔形現象,避免了後續裁剪工序,提高了產品品質和生產效率。 The main purpose of this creation is to provide an on-line surface coiler with anti-biasing function, which can effectively prevent the tower shape phenomenon when winding up, avoid the subsequent cutting process, and improve product quality and production efficiency.
本創作通過如下技術方案實現上述目的:一種具有防偏功能的線上表面卷取機,其包括機架、架設在所述機架上的卷取驅動輪與卷取輔助驅動輪,還包 括防止卷取物偏斜的防偏裝置,所述防偏裝置包括架設在所述機架上的螺紋杆、驅動所述螺紋杆旋轉的驅動件、套設在所述螺紋杆上且與所述螺紋杆配合傳動的螺母、固定在所述螺母上的支撐杆、以及豎直固定在所述支撐杆上且限定卷取物兩端寬度的擋板。 The present invention achieves the above object through the following technical solutions: an on-line surface coiler having an anti-biasing function, comprising a frame, a take-up drive wheel and a take-up auxiliary drive wheel mounted on the frame, and further comprising An anti-biasing device for preventing deflection of the take-up object, the anti-biasing device comprising a threaded rod mounted on the frame, a driving member for driving the rotation of the threaded rod, sleeved on the threaded rod and The threaded rod cooperates with a transmission nut, a support rod fixed to the nut, and a baffle vertically fixed to the support rod and defining a width of both ends of the take-up.
進一步的,所述螺紋杆上的左半區域與右半區域的螺紋旋轉方向相反設置。 Further, the left half area on the threaded rod is opposite to the thread rotation direction of the right half area.
進一步的,所述擋板設置有兩個且分別設置在所述螺紋杆的左半區域與右半區域上。 Further, the baffles are disposed in two and respectively disposed on the left half area and the right half area of the threaded rod.
進一步的,所述支撐杆位於所述卷取驅動輪的上方。 Further, the support rod is located above the take-up drive wheel.
進一步的,還包括壓住卷取物表面的壓制裝置。 Further, a pressing device for pressing the surface of the take-up object is further included.
進一步的,還包括調整所述卷取輔助驅動輪與所述卷取驅動輪之間的距離的調節裝置。 Further, an adjustment device for adjusting a distance between the take-up auxiliary drive wheel and the take-up drive wheel is further included.
進一步的,還包括廢料回收裝置。 Further, a waste recycling device is also included.
與現有技術相比,本創作一種具有防偏功能的線上表面卷取機的有益效果在於:能夠有效的防止卷取成卷時出現塔形現象,避免了後續裁剪工序,提高了產品品質和生產效率。具體的,通過增加線上卷取自動防偏移裝置使得卷取物的布邊整齊度得到有效控制,可減少因不整齊而需重複加工的浪費,將重整率由5%降到1%以下;通過將防偏移裝置設置在自動調整裝置上,實現寬度的可調,實現了任意寬度卷取物的防偏功能,且減少人員手動造成的夾傷意外。 Compared with the prior art, the utility model has the advantages that the on-line surface coiler with anti-biasing function has the advantages that the tower shape phenomenon can be effectively prevented when the coil is wound, the subsequent cutting process is avoided, the product quality and the production are improved. effectiveness. Specifically, by increasing the on-line coiling automatic anti-offset device, the edge uniformity of the coiled material is effectively controlled, and the waste of repeated processing due to irregularity can be reduced, and the reforming rate is reduced from 5% to less than 1%. By setting the anti-offset device on the automatic adjusting device, the width can be adjusted, the anti-biasing function of the coil of any width is realized, and the pinch accident caused by the manual is reduced.
100‧‧‧具有防偏功能的線上表面卷取機 100‧‧‧Online surface coiler with anti-biasing function
101‧‧‧卷取物 101‧‧‧Wins
1‧‧‧機架 1‧‧‧Rack
2‧‧‧卷取驅動輪 2‧‧‧Winding drive wheel
3‧‧‧防偏裝置 3‧‧‧Anti-biasing device
31‧‧‧支撐杆 31‧‧‧Support rod
32‧‧‧擋板 32‧‧‧Baffle
4、4-1、4-2‧‧‧壓制裝置 4, 4-1, 4-2‧‧‧ pressing device
41‧‧‧第一支杆 41‧‧‧First pole
42‧‧‧第二支杆 42‧‧‧Second pole
43‧‧‧壓制輪 43‧‧‧Compact wheel
44‧‧‧第一氣缸 44‧‧‧First cylinder
45‧‧‧套環支架 45‧‧‧ collar bracket
5‧‧‧調節裝置 5‧‧‧Adjustment device
51‧‧‧水平滑槽 51‧‧‧ horizontal chute
52‧‧‧第一連杆 52‧‧‧first link
53‧‧‧第二連杆 53‧‧‧second connecting rod
54‧‧‧第三連杆 54‧‧‧third link
55‧‧‧第二氣缸 55‧‧‧Second cylinder
6‧‧‧卷取輔助驅動輪 6‧‧‧Winding auxiliary drive wheel
7‧‧‧廢料回收裝置 7‧‧‧Waste recycling device
71‧‧‧切刀 71‧‧‧Cutter
72‧‧‧吸風管道 72‧‧‧ suction duct
73‧‧‧廢料夾持裝置 73‧‧‧Waste gripping device
731‧‧‧廢料驅動輪 731‧‧‧ scrap drive wheel
732‧‧‧壓緊輪 732‧‧‧Pressure wheel
733‧‧‧彈性件 733‧‧‧Flexible parts
74‧‧‧廢料收集袋 74‧‧‧ scrap collection bag
75‧‧‧導入管 75‧‧‧Introduction tube
8‧‧‧橡膠片 8‧‧‧Rubber sheet
81‧‧‧接合縫 81‧‧‧ joint seam
圖1為本創作實施例的結構示意圖 1 is a schematic structural view of an embodiment of the present invention
圖2為本創作實施例中廢料回收裝置的結構示意圖 2 is a schematic structural view of a waste recycling device in the present embodiment
圖3為本創作實施例中卷取輔助驅動輪與卷取驅動輪表面纏繞橡膠片的結構示意圖。 FIG. 3 is a schematic structural view showing the winding of the rubber sheet on the surface of the take-up auxiliary drive wheel and the take-up drive wheel in the present embodiment.
請參照圖1,本實施例為具有防偏功能的線上表面卷取機100,其包括機架1、固定架設在機架1上的卷取驅動輪2、防止卷取物101偏斜的防偏裝置3、壓住卷取物101表面的壓制裝置4、活動架設在機架1上的卷取輔助驅動輪6、調整卷取輔助驅動輪6與卷取驅動輪2之間的距離的調節裝置5以及廢料回收裝置7。 Referring to FIG. 1 , the present embodiment is an on-line surface winder 100 having an anti-biasing function, which comprises a frame 1 , a take-up drive wheel 2 fixedly mounted on the frame 1 , and an anti-seismic prevention of the take-up object 101 . The biasing device 3, the pressing device 4 for pressing the surface of the take-up object 101, the take-up auxiliary driving wheel 6 erected on the frame 1, and the adjustment of the distance between the take-up auxiliary driving wheel 6 and the take-up driving wheel 2 Device 5 and waste recovery device 7.
防偏裝置3包括架設在機架1上的螺紋杆(圖中未標示)、驅動所述螺紋杆旋轉的驅動件(圖中未標示)、套設在所述螺紋杆上且與所述螺紋杆配合傳動的螺母(圖中未標示)、固定在所述螺母上的支撐杆31以及豎直固定在支撐杆31上的擋板32。通過防偏裝置3中的兩個擋板32,限定了卷取物101的兩端位置,使得卷取物101的寬度限定在兩個擋板32之間,從而起到了防止偏斜卷取成塔形的現象。 The anti-biasing device 3 includes a threaded rod (not shown) mounted on the frame 1, a driving member (not shown) for driving the threaded rod to rotate, sleeved on the threaded rod and the thread The rod cooperates with a transmission nut (not shown), a support rod 31 fixed to the nut, and a baffle 32 vertically fixed to the support rod 31. The position of both ends of the take-up object 101 is defined by the two baffles 32 in the anti-biasing device 3, so that the width of the take-up object 101 is defined between the two baffles 32, thereby preventing the skew from being taken up. Tower-shaped phenomenon.
本實施例具有防偏功能的線上表面卷取機100的有益效果在於:能夠有效的防止卷取成卷時出現塔形現象,避免了後續裁剪工序,提高了產品品質和生產效率。具體的,通過增加線上卷取自動防偏移裝置使得卷取物的布邊整齊度得到有效控制,可減少因不整齊而需重複加工的浪費,將重整率由5%降到1%以下;通過將防偏移裝置設置在自動調整裝置上,實現寬度的可調,實現了任意寬度卷取物的防偏功能,且減少人員手動造成的夾傷意外。 The wire surface winder 100 having the anti-biasing function of the embodiment has the beneficial effects of being able to effectively prevent the tower shape from occurring when the coil is wound, avoiding the subsequent cutting process, and improving product quality and production efficiency. Specifically, by increasing the on-line coiling automatic anti-offset device, the edge uniformity of the coiled material is effectively controlled, and the waste of repeated processing due to irregularity can be reduced, and the reforming rate is reduced from 5% to less than 1%. By setting the anti-offset device on the automatic adjusting device, the width can be adjusted, the anti-biasing function of the coil of any width is realized, and the pinch accident caused by the manual is reduced.
壓制裝置4包括一端鉸接在機架1上的兩個第一支杆41、架設在兩個第一支杆41之間的第二支杆42、連接在第二支杆42上且壓在卷取物101表面的壓制輪43以及驅動第一支杆41繞鉸接點進行旋轉的第一氣缸44。 The pressing device 4 includes two first struts 41 hinged at one end to the frame 1, a second struts 42 spanned between the two first struts 41, connected to the second struts 42 and pressed against the roll The pressing wheel 43 on the surface of the object 101 and the first cylinder 44 that drives the first strut 41 to rotate about the hinge point.
第二支杆42上套設有可調整位置的兩個套環支架45,壓制輪43的兩端架設在套環支架45上。根據卷取物101的寬度可以自製多種寬度規格的壓制輪43,且通過移動兩個套環支架45之間的距離,便可實現不同寬度壓制輪43的安裝。如圖1所示,壓制裝置4-1為卷取過程中的狀態示意圖;壓制裝置4-2為卷取結束時的狀態示意圖。 The second pole 42 is sleeved with two collar brackets 45 at an adjustable position, and both ends of the pressing wheel 43 are mounted on the collar bracket 45. A plurality of width gauge pressing wheels 43 can be made according to the width of the take-up article 101, and the mounting of the different width pressing wheels 43 can be achieved by moving the distance between the two collar brackets 45. As shown in Fig. 1, the pressing device 4-1 is a schematic view of the state during the winding process; and the pressing device 4-2 is a schematic state of the state at the end of the winding.
本實施例中的壓制裝置4的工作原理為:當壓制輪43壓在卷取物101表面時,第一氣缸44下拉第一支杆41,從而使得壓制輪43對卷取物101表面具有一定壓力,保證卷取物101平穩、緊湊的卷取在一起,不會出現松卷現象;隨著卷取物101的直徑逐漸增大,第一氣缸44也驅動第一支杆41隨之逐漸上升,始終保持對卷取物101表面的壓力;當卷取物101到達設定長度停止卷取時,壓制輪43在第一氣缸44的驅動作用下抬起,方便取出卷取物101。 The working principle of the pressing device 4 in this embodiment is that when the pressing wheel 43 is pressed against the surface of the take-up object 101, the first cylinder 44 pulls down the first strut 41, so that the pressing wheel 43 has a certain surface on the take-up object 101. The pressure ensures that the coiled material 101 is smoothly and compactly wound up without loosening; as the diameter of the coiled material 101 gradually increases, the first cylinder 44 also drives the first rod 41 to gradually rise. The pressure on the surface of the take-up 101 is always maintained; when the take-up 101 reaches the set length to stop the winding, the pressing wheel 43 is lifted under the driving action of the first cylinder 44 to facilitate the removal of the take-up 101.
本實施例中的壓制裝置4其有益效果在於:在卷取過程中始終的、自動的保持對卷取物表面實施一定的壓力,保證紡布能夠緊湊的成卷,不會出現松卷現象,可依照卷取物的需求直徑,調整第一氣缸44的壓力,從而達到卷取物的各種適當的直徑要求,保證在規定長度下成卷的直徑符合要求;能夠適應各種寬度紡布的卷取壓制需求。 The pressing device 4 in this embodiment has the beneficial effects of: maintaining a certain pressure on the surface of the take-up object in the coiling process, ensuring that the spinning fabric can be compactly wound without loosening. The pressure of the first cylinder 44 can be adjusted according to the required diameter of the coiled material, so as to achieve various appropriate diameter requirements of the coiled material, and the diameter of the coil can be ensured under the specified length; the coiling of various widths can be adapted. Suppress demand.
調節裝置5包括收納卷取輔助驅動輪6的水平滑槽51、與卷取輔助驅動輪6鉸接的第一連杆52、一端固定在機架1上且另一端與第一連杆52鉸接的第二連杆53、與第一連杆52和第二連杆53在其鉸接點處鉸接的第三連杆54以及驅動第三連杆54上下運動的第二氣缸55。 The adjusting device 5 includes a horizontal chute 51 accommodating the take-up auxiliary driving wheel 6, and a first link 52 hinged to the take-up auxiliary driving wheel 6, one end fixed to the frame 1 and the other end hinged to the first link 52. The second link 53, a third link 54 that is hinged at a hinge point thereof with the first link 52 and the second link 53 and a second cylinder 55 that drives the third link 54 to move up and down.
調節裝置5的工作原理為:通過第二氣缸55驅動第三連杆54上下運動,帶動卷取輔助驅動輪6進行左右運動,從而實現對卷取輔助驅動輪6與卷取驅動輪2之間距離的調整作用。 The working principle of the adjusting device 5 is that the third connecting rod 54 is driven to move up and down by the second cylinder 55, and the winding auxiliary driving wheel 6 is driven to move left and right, thereby realizing the connection between the take-up auxiliary driving wheel 6 and the take-up driving wheel 2. The adjustment of the distance.
調節裝置5的有益效果在於:在卷取過程中能夠自動調整卷取驅動輪之間的距離,以適應卷取物直徑的變化,保證卷取物成卷過程的順利進行;避免了卷取物晃動而發生安全隱患問題;將調節裝置5中的三個連杆設置成Y型,減少了氣缸一半以上的速度,防止了因為氣缸速度過快而產生的過度調整控制;減少了卷取物被夾扁而損失的浪費。 The utility model has the beneficial effects that the distance between the winding drive wheels can be automatically adjusted during the winding process to adapt to the change of the diameter of the coiled material, and the winding process of the coiled material is smoothly carried out; The safety hazard problem occurs when shaking; the three links in the adjusting device 5 are set to the Y shape, which reduces the speed of more than half of the cylinder, prevents the over-adjustment control caused by the excessively high cylinder speed; reduces the coiled object to be The flattened and lost waste.
請參照圖1、圖2,廢料回收裝置7包括設置在機架1後面且用於切除多餘寬度紡布的切刀71、吸附導向廢料的吸風管道72、位於吸風管道72末端的廢料夾持裝置73以及位於廢料夾持裝置73一側的廢料收集袋74。 Referring to FIG. 1 and FIG. 2, the waste recovery device 7 includes a cutter 71 disposed behind the frame 1 for cutting off the excess width woven fabric, an air suction duct 72 for adsorbing the guide waste, and a waste clamp at the end of the suction duct 72. The holding device 73 and the waste collection bag 74 on the side of the waste holding device 73.
吸風管道72的一端與吹風系統連通,吸風管道72的中部設置有垂直於吸風管道72的導入管75。廢料夾持裝置73包括位於下部的廢料驅動輪731、壓在廢料驅動輪731上面的壓緊輪732。廢料驅動輪731與壓緊輪732之間設置有彈性件733,以便能夠保證廢料驅動輪731與壓緊輪732保持緊貼狀態。壓緊輪732表面平鋪設置有若干鏤空孔(圖中未標示),以便吸風管道72中的風能夠穿過壓緊輪732得到釋放,使得吸風管道72中的風不會亂串而影響布邊正常落入廢料收集袋74中。 One end of the suction duct 72 communicates with the air blowing system, and the middle portion of the suction duct 72 is provided with an introduction tube 75 perpendicular to the suction duct 72. The waste holding device 73 includes a scrap drive wheel 731 located at a lower portion and a pinch wheel 732 pressed against the waste drive wheel 731. An elastic member 733 is disposed between the scrap driving wheel 731 and the pinch roller 732 so as to ensure that the scrap driving wheel 731 and the pinch roller 732 are kept in close contact state. The surface of the pinch wheel 732 is tiled with a plurality of hollow holes (not shown) so that the wind in the suction duct 72 can be released through the pinch wheel 732, so that the wind in the suction duct 72 is not disordered. The influence of the hem is normally dropped into the waste collection bag 74.
廢料回收裝置7的工作原理為:首先切刀71將多餘寬度的布邊裁切下來,通過吸風管道72的導向與吹風作用,廢料經過吸風管道72,並在廢料夾持裝置73的夾持作用下,萬無一失的被帶到廢料收集袋74中。 The working principle of the waste recycling device 7 is: first, the cutter 71 cuts the edge of the excess width, and the waste passes through the suction duct 72 and is clamped in the waste holding device 73 through the guiding and blowing action of the suction duct 72. Under the effect, it is brought to the waste collection bag 74 without fail.
廢料回收裝置7的有益效果在於:能夠快速的、有效的對多餘寬度的布邊進行裁切、回收與收集。具體的,通過設置吸風管道與廢料夾持裝置,保證了布邊回收更加順利,增加了布邊回收效果;將夾持裝置中的壓緊輪表面設置成鏤空結構,防止了風流亂串而影響布邊的正常回收;通過設置廢料回收裝置,使得卷取物的廢布邊能收集到設定的區域,而不會影響到環境;因在廢布邊不再亂堆置,避免了人員被廢布邊絆倒,產生的意外工傷,並能得到一個更安全的工作環境。 The waste recovery device 7 has the beneficial effect of being able to cut, collect and collect the excess width of the fabric quickly and efficiently. Specifically, by providing the suction pipe and the waste holding device, the cloth edge recovery is ensured more smoothly, and the edge recycling effect is increased; the surface of the pinch wheel in the clamping device is set to a hollow structure to prevent the wind flow from being disordered. Affect the normal recycling of the edge; by setting up the waste recycling device, the waste cloth edge of the coiled material can be collected into the set area without affecting the environment; since the waste cloth is not randomly stacked, the personnel are avoided. The waste cloth is tripped over, resulting in accidental work injuries and a safer working environment.
請參照圖1、圖3,卷取輔助驅動輪6與卷取驅動輪2表面均纏繞有一層橡膠片8,卷取輔助驅動輪6上橡膠片8的纏繞方向與卷取驅動輪2上橡膠片8的纏繞方向相反,卷取輔助驅動輪6與卷取驅動輪2的表面上設置有橡膠片8纏繞時形成的接合縫81。在卷取輔助驅動輪6與卷取驅動輪2上纏繞橡膠片8,可以增加卷取時的摩擦力,防止出現打滑現象;利用橡膠片8纏繞時形成的接合縫81,可對卷取物順著接合縫81的歪曲方向形成一定的偏移拉伸效果,將驅動輪與輔助驅動輪上的橡膠片的纏繞方向相反設置,可使卷取物受到兩個相反方向上的偏移拉伸,從而達到平整的效果,有效的防止了褶皺的出現。該防皺設計有效的解決了卷取物的布面折皺問題,平整度得到有效控制,可減少因不整齊而需重複加工的浪費。 Referring to FIG. 1 and FIG. 3, a coiled rubber sheet 8 is wound around the surface of the take-up auxiliary drive wheel 6 and the take-up drive wheel 2, and the winding direction of the rubber sheet 8 on the auxiliary drive wheel 6 and the rubber on the take-up drive wheel 2 are taken up. The winding direction of the sheet 8 is reversed, and the seam of the take-up auxiliary drive wheel 6 and the take-up drive wheel 2 is provided with a joint slit 81 formed when the rubber sheet 8 is wound. The rubber sheet 8 is wound around the take-up auxiliary driving wheel 6 and the take-up driving wheel 2, so that the frictional force during winding can be increased to prevent the occurrence of slipping phenomenon; the seam 81 formed by winding the rubber sheet 8 can be used for winding up A certain offset stretching effect is formed along the bending direction of the joint slit 81, and the winding direction of the rubber sheet on the driving wheel and the auxiliary driving wheel is oppositely arranged, so that the winding object is subjected to the stretching in two opposite directions. In order to achieve a flat effect, the occurrence of wrinkles is effectively prevented. The anti-wrinkle design effectively solves the problem of wrinkle on the surface of the coiled material, and the flatness is effectively controlled, which can reduce the waste of repeated processing due to irregularity.
以上所述的僅是本創作的一些實施方式。對於本領域的普通技術人員來說,在不脫離本創作創造構思的前提下,還可以做出若干變形和改進,這些都屬於本創作的保護範圍。 What has been described above is only some embodiments of the present work. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the inventive concept.
Claims (7)
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TW108202801U TWM583847U (en) | 2019-03-08 | 2019-03-08 | In-line surface rolling machine with anti-deviation function |
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TW108202801U TWM583847U (en) | 2019-03-08 | 2019-03-08 | In-line surface rolling machine with anti-deviation function |
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