Length control device for unwinding coarse screen
Technical Field
The utility model relates to an automatic processing procedure control technical field of filter core trade, more specifically relates to a device that is used for controlling the coarse screen to unreel length in coarse screen material loading station.
Background
In the automatic manufacturing process of the filter element industry, the coiled coarse screen needs to be cut into a sheet-shaped coarse screen with a certain length. Because the product variety is more, its length is uncertain, consequently need according to different products, cut out the coarse mesh of different length, just so require to have certain precision to the coarse mesh length of unreeling at every turn.
The traditional coarse net unreeling mode generally comprises the following steps: a motor is installed at the end part of the coarse screen, and then the coarse screen is unreeled by rotating the motor for a certain angle before cutting each time. The disadvantages are that: the diameter of the rolled coarse mesh is a variable value and cannot be accurately controlled, and the excessive coarse mesh is accumulated or the unwinding length is insufficient when the coarse mesh rotates for a certain angle each time, and the cost of the unwinding mode is higher.
Therefore, a new length control device for unwinding the coarse screen needs to be designed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the above-mentioned defect that prior art exists, provide a length control device for coarse screen unreels.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
a length control device for unwinding a coarse screen comprises:
the clamping mechanism is used for rotatably clamping a roll core from two ends, and a coarse net is wound on the roll core;
the unwinding mechanism is used for continuously pressing the surface of the coarse screen between the front end of the coarse screen and the winding core through a moving part arranged on the unwinding mechanism so as to enable the coarse screen to be passively discharged from the winding core;
the limiting mechanism comprises a pair of limiting rods which are transversely positioned below the coarse screen and arranged in parallel, the moving part is formed by pressing the coarse screen between the two limiting rods, and a preset distance is reserved between the limiting rods and the stroke of the moving part and used for limiting the length of the coarse screen which is released.
Further, the clamping mechanism is provided with a pair of rotating clamping jaws for clamping two ends of the winding core.
Further, the clamping jaw is provided with an air inflation shaft.
Furthermore, the inflatable shaft is rotatably arranged on the supporting roller.
Furthermore, the supporting rollers are arranged on the base.
Further, the unwinding mechanism is vertically provided with an air cylinder, and the moving part is a cylinder rod arranged on the air cylinder.
Further, the end of the cylinder rod is provided with a pressing roller.
Further, the cylinder is arranged on a support, the support is arranged on the base, the support which is located on two sides of the cylinder is provided with a balance rod, the upper end of the balance rod is connected with the support in a sliding mode, and the lower end of the balance rod and the end portion of the cylinder rod are connected with two ends of the pressing roller in a rotating mode through a connecting rod.
Furthermore, the limiting rod is a rod-shaped limiting roller, and two ends of the limiting roller are connected with the base through connecting pieces.
Furthermore, a plurality of mounting holes for adjusting the mounting height of the connecting piece are formed in the base.
The utility model has the advantages of it is following:
(1) aiming at the coarse meshes with different lengths, the unwinding device does not need to be adjusted, and can adapt to the unwinding of the coarse meshes with different lengths.
(2) The stroke of the cylinder can be set according to the longest size of the coarse screen, and the cylinder is unreeled once before each cutting, so that the allowance is ensured to be reserved each time; meanwhile, when the net is unreeled for the second time, the coarse net which is not used up for the first time is unreeled again, so that accumulation and overlapping are avoided.
(3) Compared with the traditional mechanism, the mechanism has simpler structure, more convenient maintenance and lower cost.
Drawings
Fig. 1-2 are schematic structural views of a length control device for unwinding a coarse mesh according to a preferred embodiment of the present invention.
Detailed Description
The following describes the present invention in further detail with reference to the accompanying drawings.
In the following detailed description of the embodiments of the present invention, for the sake of clarity of the structure of the present invention, it is to be understood that the structure shown in the drawings is not drawn to scale, and is partially enlarged, deformed and simplified, and therefore the present invention is not limited thereto.
In the following embodiments of the present invention, please refer to fig. 1-2, in which fig. 1-2 are schematic structural views of a length control device for unwinding a coarse screen according to a preferred embodiment of the present invention; fig. 1 is a schematic perspective view of the device, and fig. 2 is a schematic side view of the device. As shown in fig. 1-2, the utility model discloses a length control device for coarse mesh unreels can set up on coarse mesh material loading station, and the device can include: the clamping mechanism, the unreeling mechanism, the limiting mechanism, the base 2 and the like. Wherein, fixture, unwinding mechanism and stop gear all set up on base 2.
Please refer to fig. 1-2. The coarse screen 1 is wound on a reeling core 11. The clamping mechanism is used for rotationally clamping the winding core 11 from two ends of the winding core 11.
As a preferred embodiment, the clamping mechanism may be provided with a pair of rotating jaws for clamping the two ends of the reeling core 11.
Further, the clamping jaw can be provided with an air expansion shaft 6, and the two ends of the winding core 11 can be clamped by controlling the expansion of the air expansion shaft 6 through air pressure.
The two air inflation shafts 6 are rotatably arranged on one corresponding supporting roller 7 respectively. The support rollers 7 may be mounted on the base 2. Thus, when the coarse web 1 wound around the winding core 11 is subjected to a traction force (tension, pressure, tension, etc.) at its front end, the winding core 11 and the support roller 7 are driven to rotate passively on the base 2, so that the coarse web 1 is continuously pulled out from the winding core 11.
Please refer to fig. 1-2. The unwinding mechanism is configured to continuously press the surface of the coarse screen 1 between the front end of the coarse screen 1 (which may be fixed by a preceding station) and the winding core 11 through the moving portion 10 provided therein, so that the coarse screen 1 is passively unwound from the winding core 11.
As a preferred embodiment, the unwinding mechanism may be vertically provided with a cylinder 4, and the moving portion 10 is a cylinder rod 10 provided on the cylinder 4.
Further, a pressing roller 5 may be provided at a lower end portion of the cylinder rod 10 to perform rolling pressing on the coarse mesh 1, thereby preventing damage to the coarse mesh 1.
The cylinder 4 may be provided on a bracket 8, and the bracket 8 may be provided on the base 2. The bracket 8 can adopt a horizontal form; in order to maintain the stability of the cylinder 4 when it is pressed down, a balance bar 9 may be provided on the bracket 8 at both sides of the cylinder 4. The upper end of the balance rod 9 penetrates through the horizontal bracket 8 in a sliding mode to form sliding fit with the bracket 8, and the lower end of the balance rod 9 and the end portion of the cylinder rod 10 are connected with the two ends of the pressing roller 5 in a rotating mode through a connecting rod. Thus, the two balance rods 9 can move synchronously under the driving of the cylinder rod 10, thereby effectively ensuring the balance stability during pressing.
Please continue to refer to fig. 1-2. The limiting mechanism comprises a pair of limiting rods 3 which are transversely positioned below the coarse screen 1 and arranged in parallel. The cylinder rod 10 is arranged above the two limiting rods 3 and penetrates through the downward pressing coarse net 1 between the two limiting rods 3 when being pressed downward.
The stopper rod 3 has a preset distance (height) from the stroke of the cylinder rod 10 (cylinder 4) for defining the length of the coarse wire 1 to be paid out.
As a preferred embodiment, the limiting rod 3 may adopt a rod-shaped limiting roller structure, and both ends of the limiting roller 3 may be connected with the base 2 through connecting members.
Further, a plurality of mounting holes for adjusting the mounting height of the connecting piece can be further arranged on the base 2 so as to adjust the height of the limiting roller 3, thereby realizing the adjustment of the preset distance between the travel of the limiting rod 3 and the cylinder rod 10 and adapting to the cutting requirements of the coarse nets 1 with different lengths.
The utility model discloses the device during operation is earlier according to the longest dimension settlement cylinder 4 strokes of thick net 1. Then, the cylinder rod 10 of the control cylinder 4 extends to drive the pressing roller 5 to press downwards. The coarse screen 1 is unreeled into a V shape under the limitation of the two limiting rollers 3. The cylinder 4 is extended to the bottom (stroke) and then retracted, so that the coarse mesh 1 forms a V shape. The length of the V-shaped coarse net 1 is larger than that of the cut coarse net 1.
After the cylinder 4 is retracted, the coarse net 1 is pulled away by the clamping jaws of the previous station for cutting. After cutting, no matter whether redundant coarse nets 1 exist or not, the air cylinder 4 finishes extending and retracting actions again, and the enough unreeling length is guaranteed each time.
Therefore, the unwinding is carried out once before the coarse screen 1 is cut every time, and the coarse screen 1 is guaranteed to have allowance every time. Meanwhile, when unreeling for the second time, the coarse screen 1 which is not used up for the first time is unreeled again, so that accumulation and overlapping can be avoided.
The above is only the preferred embodiment of the present invention, and the embodiments are not intended to limit the protection scope of the present invention, so that all the structural equivalents made by the contents of the specification and the drawings of the present invention can be used, and the same principle should be included in the protection scope of the present invention.