TWM569837U - Assembly equipment for heat exchanger and assembly module thereof - Google Patents

Assembly equipment for heat exchanger and assembly module thereof Download PDF

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Publication number
TWM569837U
TWM569837U TW107210656U TW107210656U TWM569837U TW M569837 U TWM569837 U TW M569837U TW 107210656 U TW107210656 U TW 107210656U TW 107210656 U TW107210656 U TW 107210656U TW M569837 U TWM569837 U TW M569837U
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TW
Taiwan
Prior art keywords
module
assembly
heat exchanger
clamp
clamping
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TW107210656U
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Chinese (zh)
Inventor
廖建碩
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大陸商蘇州史托格自動化設備製造有限公司
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Application filed by 大陸商蘇州史托格自動化設備製造有限公司 filed Critical 大陸商蘇州史托格自動化設備製造有限公司
Priority to TW107210656U priority Critical patent/TWM569837U/en
Priority to CN201811058092.3A priority patent/CN110788583A/en
Publication of TWM569837U publication Critical patent/TWM569837U/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The present invention provides an assembly equipment for heat exchanger and assembly module thereof. The assembly equipment is adapted for mounting U-shaped tubes on corresponding tubes of a heat exchanger. The assembly equipment includes a material module for placing U-shaped tubes, a carrier module for placing a heat exchanger, and an assembly module. The assembly module includes a chuck and a drive unit. The chuck includes two clamping assemblies spaced apart from each other. The drive unit can drive the clamp to rotate and locate the clamping assemblies at the material module and the carrier module, respectively; furthermore, the drive can drive the clamping assemblies to simultaneously hold and install the U-shaped tubes on the material module and the carrier module, respectively. Since the assembly module can hold and install the U-shaped tubes simultaneously, the speed of assembling the U-shaped tube can be improved.

Description

熱交換器的組裝設備及其組裝模組 Heat exchanger assembly equipment and assembly module

本新型涉及一種組裝設備，特別是涉及一種熱交換器的組裝設備及其組裝模組。 The invention relates to an assembling equipment, in particular assembling equipment for a heat exchanger and its assembling module.

參閱圖1，現有的熱交換器9包括一熱交換器本體91，以及多個U型管92。熱交換器本體91包括多個並排的鰭片911，以及多個穿設在鰭片911內的管件912。U型管92設置在兩根管件912的末端。此類的熱交換器9普遍應用於空調系統或類似的產品之中。通過管件912與U型管92構成的通道，可以讓冷媒在其內流動，並能同時讓鰭片911將冷媒所含的熱能導出到外界，以達到熱交換的效果。 Referring to FIG. 1, the existing heat exchanger 9 includes a heat exchanger body 91 and a plurality of U-shaped tubes 92. The heat exchanger body 91 includes a plurality of side-by-side fins 911, and a plurality of tubes 912 penetrating the fins 911. The U-shaped pipe 92 is provided at the ends of the two pipe pieces 912. Such heat exchangers 9 are commonly used in air-conditioning systems or similar products. The channel formed by the tube 912 and the U-shaped tube 92 allows the refrigerant to flow therein, and at the same time allows the fins 911 to export the heat energy contained in the refrigerant to the outside world to achieve the effect of heat exchange.

此種熱交換器9在組配時，是先將多根管件912依序插設到鰭片911以構成一個熱交換器本體91，隨後再將U型管92依序安裝到管件912的末端。過去多採用一般的通用設備(如：機械手臂)來安裝U型管92，然而，這類設備的結構設計常不適用於組裝U型管92，導致組裝效率不佳，有改善的需要。 When such a heat exchanger 9 is assembled, a plurality of tubes 912 are inserted into the fins 911 in sequence to form a heat exchanger body 91, and then U-tubes 92 are sequentially installed on the tubes 912 End. In the past, general general equipment (such as a robotic arm) was often used to install the U-tube 92. However, the structural design of such equipment is often not suitable for assembling the U-tube 92, resulting in poor assembly efficiency and the need for improvement.

本新型所要解決的技術問題在於，針對現有技術的不足提供一種熱交換器的組裝設備及其組裝模組。 The technical problem to be solved by the present invention is to provide a heat exchanger assembly device and assembly module in view of the deficiencies of the prior art.

為了解決上述的技術問題，本新型所採用的其中一技術方案是，提供一種熱交換器的組裝設備，適合用來將多個U型管組裝至一熱交換器本體上的多個管件。所述熱交換器的組裝設備包括一物料模組、一承載模組，以及一組裝模組。所述物料模組適用於供所述U型管放置。所述承載模組適用於供所述熱交換器本體放置。所述組裝模組包括一夾具以及一驅動單元。所述夾具包括相互間隔的至少兩個夾持組件。所述驅動單元包括一旋轉機構以及一升降機構。所述旋轉機構能驅使所述夾具旋轉，並使至少兩個所述夾持組件分別位於所述物料模組及所述承載模組。所述升降機構能驅動所述夾具朝所述物料模組及所述承載模組移動，使至少兩個所述夾持組件同時在所述物料模組及所述承載模組上分別持取及安裝所述U型管。 In order to solve the above technical problems, one of the technical solutions adopted by the present invention is to provide a heat exchanger assembly device suitable for assembling a plurality of U-shaped tubes to a plurality of tube parts on a heat exchanger body. The assembly equipment of the heat exchanger includes a material module, a bearing module, and an assembly module. The material module is suitable for placing the U-shaped tube. The bearing module is suitable for placing the heat exchanger body. The assembly module includes a fixture and a driving unit. The clamp includes at least two clamping components spaced from each other. The driving unit includes a rotating mechanism and a lifting mechanism. The rotating mechanism can drive the clamp to rotate, and at least two of the clamping components are respectively located in the material module and the bearing module. The lifting mechanism can drive the clamp to move toward the material module and the bearing module, so that at least two of the clamping components are simultaneously held on the material module and the bearing module, respectively. Install the U-tube.

為了解決上述的技術問題，本新型所採用的另外一技術方案是，提供一種組裝模組，適合用來在一物料模組上持取一U型管並移動至一承載模組以進行安裝。所述組裝模組包括一夾具以及一驅動單元。所述夾具包括相互間隔的至少兩個夾持組件。所述驅動單元包括一旋轉機構以及一升降機構。所述旋轉機構能驅使所述夾具旋轉，並使至少兩個所述夾持組件分別位於所述物料模組及所述承載模組。所述升降機構能驅動所述夾具朝所述物料模組及所述承載模組移動，使至少兩個所述夾持組件同時在所述物料模組及所述承載模組上分別持取及安裝所述U型管。 In order to solve the above technical problems, another technical solution adopted by the present invention is to provide an assembly module suitable for holding a U-shaped tube on a material module and moving it to a carrier module for installation. The assembly module includes a fixture and a driving unit. The clamp includes at least two clamping components spaced from each other. The driving unit includes a rotating mechanism and a lifting mechanism. The rotating mechanism can drive the clamp to rotate, and at least two of the clamping components are respectively located in the material module and the bearing module. The lifting mechanism can drive the clamp to move toward the material module and the bearing module, so that at least two of the clamping components are simultaneously held on the material module and the bearing module, respectively. Install the U-tube.

本新型的其中一有益效果在於，組裝模組能夠同時在物料模組及承載模組上分別持取及安裝U型管，藉此提升U型管的組裝速度。 One of the beneficial effects of the present invention is that the assembly module can simultaneously hold and install the U-shaped tube on the material module and the load-bearing module, thereby increasing the assembly speed of the U-shaped tube.

為使能更進一步瞭解本新型的特徵及技術內容，請參閱以下有關本新型的詳細說明與圖式，然而所提供的圖式僅用於提供參考與說明，並非用來對本新型加以限制。 In order to further understand the features and technical content of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings provided are for reference and explanation only, and are not intended to limit the present invention.

1‧‧‧機檯 1‧‧‧machine

11‧‧‧底座 11‧‧‧Base

12‧‧‧側壁 12‧‧‧Side wall

2‧‧‧移動模組 2‧‧‧Mobile module

21‧‧‧線軌組 21‧‧‧Line track group

211‧‧‧X軸線軌 211‧‧‧X axis rail

212‧‧‧Y軸線軌 212‧‧‧Y axis rail

22‧‧‧平檯 22‧‧‧Platform

23‧‧‧載檯 23‧‧‧ stage

3‧‧‧承載模組 3‧‧‧ bearing module

31‧‧‧夾持工具 31‧‧‧Clamping tool

4‧‧‧物料模組 4‧‧‧Material module

41‧‧‧盛料檯 41‧‧‧Feeding table

42‧‧‧輸料帶 42‧‧‧Conveyor belt

5‧‧‧組裝模組 5‧‧‧Assembly module

51‧‧‧支撐架 51‧‧‧Support frame

511‧‧‧架體 511‧‧‧frame

512‧‧‧Z軸線軌 512‧‧‧Z axis rail

513‧‧‧工作頭 513‧‧‧ working head

514‧‧‧側架部 514‧‧‧Side frame

515‧‧‧承載部 515‧‧‧ Bearing Department

52‧‧‧夾具 52‧‧‧Fixture

521‧‧‧基座 521‧‧‧Dock

522‧‧‧夾持組件 522‧‧‧Clamping assembly

523‧‧‧轉軸 523‧‧‧spindle

524‧‧‧導槽 524‧‧‧Guide groove

525‧‧‧夾持器 525‧‧‧Clamp

53‧‧‧驅動單元 53‧‧‧Drive unit

531‧‧‧旋轉機構 531‧‧‧rotating mechanism

532‧‧‧調整機構 532‧‧‧Adjustment mechanism

533‧‧‧升降機構 533‧‧‧ Lifting mechanism

534‧‧‧旋轉馬達 534‧‧‧rotating motor

535‧‧‧偏心塊 535‧‧‧eccentric block

536‧‧‧凸塊部 536‧‧‧Bump

6‧‧‧光學檢測模組 6‧‧‧Optical inspection module

7‧‧‧控制單元 7‧‧‧Control unit

9‧‧‧熱交換器 9‧‧‧ heat exchanger

91‧‧‧熱交換本體 91‧‧‧Heat exchange body

911‧‧‧鰭片 911‧‧‧fin

912‧‧‧管件 912‧‧‧Pipe fittings

92‧‧‧U型管 92‧‧‧U-shaped tube

X‧‧‧第一方向 X‧‧‧First direction

Y‧‧‧第二方向 Y‧‧‧Second direction

Z‧‧‧第三方向 Z‧‧‧ Third direction

L‧‧‧自身軸線 L‧‧‧self axis

θ1‧‧‧第一角度 θ1‧‧‧First angle

θ2‧‧‧第二角度 θ2‧‧‧Second Angle

圖1為現有的熱交換器的立體示意圖。 FIG. 1 is a schematic perspective view of a conventional heat exchanger.

圖2為側視示意圖，說明本新型熱交換器的組裝設備。 Figure 2 is a schematic side view illustrating the assembly equipment of the new heat exchanger.

圖3為部分立體示意圖，說明組裝設備的組裝模組。 Fig. 3 is a partial perspective view illustrating an assembly module of an assembly device.

圖4為流程圖，說明組裝設備的操作步驟。 FIG. 4 is a flowchart illustrating the operation steps of the assembly equipment.

圖5為部分立體示意圖，說明組裝模組的夾具下降，以從物料模組中持取U型管。 FIG. 5 is a partial perspective view illustrating that the jig for assembling the module is lowered to hold the U-shaped tube from the material module.

圖6為部分立體示意圖，說明組裝模組的夾具上升，以從物料模組中移出U型管。 FIG. 6 is a partial perspective view illustrating that the jig for assembling the module is raised to remove the U-shaped tube from the material module.

圖7為部分立體示意圖，說明組裝模組的夾具旋轉，以將U型管移動到熱交換器本體上方。 7 is a partial perspective view illustrating the rotation of the jig for assembling the module to move the U-shaped tube above the heat exchanger body.

圖8為部分立體示意圖，說明組裝模組的夾具下降且調整機構轉動夾持組件的角度，以將U型管安裝到熱交換器本體，且位於物料模組上方的夾持組件持取另一U型管。 FIG. 8 is a partial perspective view illustrating that the jig for assembling the module is lowered and the adjustment mechanism rotates the angle of the clamping assembly to install the U-shaped tube to the heat exchanger body, and the clamping assembly above the material module holds another U-shaped tube.

圖9為部分立體示意圖，說明組裝模組的夾具上升，以從物料模組中移出另一U型管。 FIG. 9 is a partial perspective view illustrating that the jig for assembling the module is raised to remove another U-shaped tube from the material module.

圖10為部分立體示意圖，說明組裝模組移動到另一位置。 FIG. 10 is a partial perspective view illustrating the assembly module moved to another position.

圖11為俯視部分示意圖，說明夾持組件持取U型管並位於相對於熱交換器本體的位置，其中，U型管的位置未對應到管件的位置。 FIG. 11 is a schematic partial plan view illustrating that the clamping assembly holds the U-shaped tube and is positioned relative to the body of the heat exchanger, wherein the position of the U-shaped tube does not correspond to the position of the tube.

圖12為俯視部分示意圖，說明夾持組件被旋轉並調整U型管的位置，以對應到管件的位置。 FIG. 12 is a schematic partial plan view illustrating that the clamping assembly is rotated and the position of the U-shaped tube is adjusted to correspond to the position of the tube.

圖13為部分立體示意圖，說明本新型熱交換器還包括一光學檢測模組。 13 is a partial perspective view illustrating that the novel heat exchanger further includes an optical detection module.

圖14為方塊圖，說明本新型熱交換器通過一控制單元接收光學檢測模組的訊號，以對應控制移動模組及組裝模組。 FIG. 14 is a block diagram illustrating that the novel heat exchanger receives the signal of the optical detection module through a control unit to correspondingly control the moving module and the assembly module.

以下是通過特定的具體實施例來說明本新型所公開有關“熱交換器的組裝設備及其組裝模組”的實施方式，本領域技術人員可由本說明書所公開的內容瞭解本新型的優點與效果。本新型可通過其他不同的具體實施例加以施行或應用，本說明書中的各項細節也可基於不同觀點與應用，在不悖離本新型的構思下進行各種修改與變更。另外，本新型的附圖僅為簡單示意說明，並非依實際尺寸的描繪，事先聲明。以下的實施方式將進一步詳細說明本新型的相關技術內容，但所公開的內容並非用以限制本新型的保護範圍。 The following is a specific specific example to illustrate the implementation of the "heat exchanger assembly equipment and assembly module" disclosed by the new model, those skilled in the art can understand the advantages and effects of the new model from the content disclosed in this specification . The present invention can be implemented or applied through other different specific embodiments. Various details in this specification can also be based on different viewpoints and applications, and various modifications and changes can be made without departing from the concept of the present invention. In addition, the drawings of the present invention are merely schematic illustrations, and are not drawn according to actual dimensions, and are declared in advance. The following embodiments will further describe the related technical content of the present invention in detail, but the disclosed content is not intended to limit the protection scope of the present invention.

應當可以理解的是，雖然本文中可能會使用到“第一”、“第二”、“第三”等術語來描述各種元件或者信號，但這些元件或者信號不應受這些術語的限制。這些術語主要是用以區分一元件與另一元件，或者一信號與另一信號。另外，本文中所使用的術語“或”，應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。 It should be understood that although terms such as “first”, “second”, and “third” may be used herein to describe various elements or signals, these elements or signals should not be limited by these terms. These terms are mainly used to distinguish one component from another component, or one signal from another signal. In addition, the term "or" as used herein may include any combination of any one or more of the associated listed items, depending on the actual situation.

參閱圖2及圖3所示，本新型實施例提供一種熱交換器9的組裝設備，適合用來將多個U型管92組裝至一熱交換器本體91上的多個管件912。熱交換器9的組裝設備包括：一機檯1、一移動模組2、一承載模組3、一物料模組4，以及一組裝模組5。 Referring to FIGS. 2 and 3, an embodiment of the present invention provides an assembly device for a heat exchanger 9 that is suitable for assembling a plurality of U-shaped tubes 92 to a plurality of tube parts 912 on a heat exchanger body 91. The assembly equipment of the heat exchanger 9 includes: a machine 1, a mobile module 2, a carrying module 3, a material module 4, and an assembly module 5.

機檯1包括一底座11，以及一自底座11側邊向上沿伸的側壁12。 The machine 1 includes a base 11 and a side wall 12 extending upward from the side of the base 11.

移動模組2設置在機檯1的底座11，並包括一線軌組21、一平檯22、一載檯23，以及一動力源(圖未示)。線軌組21包括二X軸線軌211以及二Y軸線軌212。X軸線軌211以及Y軸線軌212可以採用任何習知的線性滑軌，可例舉但不限於：滾珠型線性滑軌、滾柱型線性滑軌，及滾針型線性滑軌。X軸線軌211沿著第一方向X延伸並設置在機檯1的底座11，且彼此沿著一第二方向Y相間隔。X軸線軌211上設有平檯22。Y軸線軌212沿著第二 方向Y延伸，且彼此間隔地設置在平檯22。載檯23設置在Y軸線軌212。動力源能驅動平檯22及載檯23分別沿著第一方向X及第二方向Y移動，其可例舉如：伺服馬達與鏈帶的組合，及馬達與滾珠螺桿的組合，但並不以此為限。 The mobile module 2 is disposed on the base 11 of the machine 1 and includes a linear rail set 21, a platform 22, a carrier 23, and a power source (not shown). The linear rail group 21 includes two X-axis rails 211 and two Y-axis rails 212. The X-axis rail 211 and the Y-axis rail 212 may use any conventional linear slide rails, and examples include but are not limited to: ball-type linear slide rails, roller-type linear slide rails, and needle-type linear slide rails. The X-axis rails 211 extend along the first direction X and are disposed on the base 11 of the machine 1, and are spaced apart from each other along a second direction Y. The X axis rail 211 is provided with a platform 22. Y axis rail 212 along the second The direction Y extends and is provided on the platform 22 at intervals from each other. The stage 23 is provided on the Y axis rail 212. The power source can drive the platform 22 and the stage 23 to move along the first direction X and the second direction Y respectively, which can be exemplified by the combination of a servo motor and a chain belt, and the combination of a motor and a ball screw, but not This is the limit.

承載模組3適用於供熱交換器本體91放置，其設置在機檯1的側壁12。承載模組3包括一組用來固定熱交換器本體91的夾持工具31。夾持工具31可例舉如：夾塊、平行夾爪、張角型夾爪或吸盤，但不限於此，僅要能夠夾持固定熱交換器本體91即可。在本實施例中是以二個夾塊為例子來進行說明。 The bearing module 3 is suitable for placing the heat exchanger body 91, and is disposed on the side wall 12 of the machine 1. The carrier module 3 includes a set of clamping tools 31 for fixing the heat exchanger body 91. The clamping tool 31 can be exemplified by clamping blocks, parallel clamping jaws, open-angle clamping jaws or suction cups, but it is not limited thereto, and only needs to be able to clamp and fix the heat exchanger body 91. In this embodiment, two clamp blocks are used as an example for description.

物料模組4適用於供U型管92放置，且其設置在移動模組2的載檯23。物料模組4包括一盛料檯41以及一輸料帶42。盛料檯41沿著第二方向Y延伸。輸料帶42沿著第二方向Y配置在盛料檯41上。U型管92可以依序地放置在輸料帶42，並通過輸料帶42來進行輸送。 The material module 4 is suitable for placing the U-shaped tube 92, and it is set on the stage 23 of the mobile module 2. The material module 4 includes a material holding table 41 and a feeding belt 42. The table 41 extends along the second direction Y. The feeding belt 42 is arranged on the loading table 41 along the second direction Y. The U-shaped pipe 92 can be placed on the conveying belt 42 in sequence and conveyed through the conveying belt 42.

組裝模組5設置在移動模組2的載檯23，其包括一支撐架51、一夾具52，以及一驅動單元53。支撐架51包括一架體511、一組Z軸線軌512，以及一工作頭513。架體511設置在載檯23，並包括二位在物料模組4的兩相反側的側架部514，以及一位在物料模組4的上方並與側架部514連接的承載部515。Z軸線軌512沿著一第三方向Z延伸並設置在承載部515。Z軸線軌512可以採用任何習知的線性滑軌，可例舉但不限於：滾珠型線性滑軌、滾柱型線性滑軌，及滾針型線性滑軌。工作頭513可動地設置在Z軸線軌512，其形態概呈L型，但並不限於此，可以依據需要進行調整。第一方向X、第二方向Y，以及第三方向Z實質上正交。 The assembly module 5 is disposed on the stage 23 of the mobile module 2 and includes a support frame 51, a clamp 52, and a driving unit 53. The support frame 51 includes a frame body 511, a set of Z-axis rails 512, and a working head 513. The frame body 511 is disposed on the stage 23, and includes two side frame portions 514 on two opposite sides of the material module 4, and a bearing portion 515 above the material module 4 and connected to the side frame portion 514. The Z axis rail 512 extends along a third direction Z and is disposed on the bearing portion 515. The Z-axis rail 512 can use any conventional linear slide rail, and examples include but are not limited to: ball-type linear slide rails, roller-type linear slide rails, and needle-type linear slide rails. The working head 513 is movably disposed on the Z-axis rail 512, and its shape is generally L-shaped, but it is not limited to this, and can be adjusted as needed. The first direction X, the second direction Y, and the third direction Z are substantially orthogonal.

夾具52設置在工作頭513，且其包括一基座521、二夾持組件522，以及一轉軸523。基座521概呈長條板狀，但其形狀並沒有一定，亦可以是矩型、圓盤型等型態。夾持組件522可自旋地分別設置在基座521的兩相反側。每一夾持組件522包括一平行 於第三方向Z的自身軸線L、一位於上方的導槽524，以及一相反於導槽524的夾持器525。導槽524的形狀概呈長條型。夾持器525是用來持取U型管92，且其類型並沒一定，可以是平行夾爪，又或是吸頭，但不限於此。在本實施例中，是採用具有一U形凹槽的吸頭為例子，前述吸頭通過與外部的抽氣幫浦(圖未示)連接，即可通過抽氣與否來持取或不持取U型管92。轉軸523設置於基座521並位於夾持組件522間，並沿著第三方向Z延伸。轉軸523可轉動地穿設在工作頭513。 The clamp 52 is disposed on the working head 513, and includes a base 521, two clamping components 522, and a rotating shaft 523. The base 521 is generally in the shape of a long plate, but its shape is not fixed, and may also be rectangular, disc-shaped, or the like. The clamping components 522 are respectively rotatably provided on two opposite sides of the base 521. Each clamping assembly 522 includes a parallel The self-axis L in the third direction Z, a guide groove 524 located above, and a holder 525 opposite to the guide groove 524. The shape of the guide groove 524 is generally long. The holder 525 is used to hold the U-shaped tube 92, and its type is not necessarily fixed. It may be a parallel clamping jaw or a suction head, but it is not limited thereto. In this embodiment, a suction head with a U-shaped groove is used as an example. The suction head can be held by suction or not by connecting with an external suction pump (not shown). Hold the U-shaped tube 92. The rotating shaft 523 is disposed between the base 521 and between the clamping assemblies 522 and extends along the third direction Z. The rotating shaft 523 is rotatably installed on the working head 513.

驅動單元53設置在支撐架51，其包括一旋轉機構531、一調整機構532，以及一升降機構533。旋轉機構531設置在工作頭513，並與夾具52的轉軸523連接。旋轉機構531用來驅使夾具52旋轉，使夾持組件522分別位於物料模組4及承載模組3的上方。旋轉機構531可例舉但不限於：伺服馬達、步進馬達，及可逆馬達。旋轉機構531與轉軸523的連接方式沒有限制，可例舉但不限於：皮帶、齒輪組，及鍊條。在本實施例中，是以皮帶為例子來進行說明。 The driving unit 53 is disposed on the support frame 51, and includes a rotating mechanism 531, an adjusting mechanism 532, and a lifting mechanism 533. The rotating mechanism 531 is provided on the working head 513 and connected to the rotating shaft 523 of the jig 52. The rotating mechanism 531 is used to drive the clamp 52 to rotate, so that the clamping assembly 522 is located above the material module 4 and the carrying module 3 respectively. The rotating mechanism 531 can be exemplified but not limited to: a servo motor, a stepping motor, and a reversible motor. The connection method between the rotating mechanism 531 and the rotating shaft 523 is not limited, and may be exemplified but not limited to: a belt, a gear set, and a chain. In this embodiment, a belt is taken as an example for description.

調整機構532設置在工作頭513靠近承載模組3的一側，且其包括一旋轉馬達534以及一偏心塊535。旋轉馬達534設置在工作頭513，並與偏心塊535相連。旋轉馬達534可例舉但不限於：伺服馬達、步進馬達，及可逆馬達。偏心塊535具有一凸塊部536。凸塊部536偏離旋轉馬達534的旋轉軸心，且可分離地設置在夾持組件522的導槽524。當偏心塊535受旋轉馬達534驅動並旋轉時，即能帶動夾持組件522繞自身軸線L自旋。調整機構532亦可以採用其他種結構，例如：通過一可脫離地與夾持組件522連接的齒輪組，再通過一馬達帶動齒輪組以轉動夾持組件522。製造者可以依據需要調整調整機構532的結構配置。 The adjusting mechanism 532 is disposed on the side of the working head 513 close to the carrying module 3, and it includes a rotating motor 534 and an eccentric block 535. The rotary motor 534 is provided on the working head 513 and connected to the eccentric block 535. The rotation motor 534 can be exemplified but not limited to: a servo motor, a stepping motor, and a reversible motor. The eccentric block 535 has a convex portion 536. The bump portion 536 is offset from the rotation axis of the rotation motor 534 and is detachably provided in the guide groove 524 of the clamping assembly 522. When the eccentric block 535 is driven and rotated by the rotation motor 534, it can drive the clamping assembly 522 to spin around its own axis L. The adjusting mechanism 532 can also adopt other structures, for example, through a gear set detachably connected to the clamping assembly 522, and then a motor drives the gear set to rotate the clamping assembly 522. The manufacturer can adjust the structural configuration of the adjustment mechanism 532 as needed.

升降機構533設置在架體511的承載部515，並與工作頭513連接。升降機構533用來推動工作頭513沿著第三方向Z往復移 動。升降機構533能驅動夾具52朝物料模組4及承載模組3移動，使夾持組件522同時在物料模組4及承載模組3上分別持取及安裝U型管92。升降機構533可例舉但不限於：馬達與滾珠螺桿的組合、氣壓缸，及油壓缸。在本實施例中，是以滾珠螺桿為例子進行說明，然並未圖示出馬達。 The lifting mechanism 533 is provided on the carrying portion 515 of the frame body 511 and is connected to the working head 513. The lifting mechanism 533 is used to push the working head 513 to reciprocate along the third direction Z move. The lifting mechanism 533 can drive the clamp 52 to move toward the material module 4 and the bearing module 3, so that the clamping assembly 522 simultaneously holds and installs the U-shaped pipe 92 on the material module 4 and the bearing module 3, respectively. The lifting mechanism 533 can be exemplified but not limited to: a combination of a motor and a ball screw, a pneumatic cylinder, and a hydraulic cylinder. In this embodiment, the ball screw is used as an example for description, but the motor is not shown.

參閱圖2至圖10，以上已將本新型組裝設備的結構及構成元件說明完畢，以下將進一步說明其操作。 2 to FIG. 10, the structure and components of the new assembly device have been described above, and the operation will be further described below.

步驟S101：參閱圖2至圖4，於物料模組4中放入U型管92，並於承載模組3上放置熱交換器本體91。 Step S101: Referring to FIGS. 2 to 4, place a U-shaped tube 92 in the material module 4 and place a heat exchanger body 91 on the carrier module 3.

步驟S102：通過移動模組2移動組裝模組5，使組裝模組5的夾持組件522分別位在承載模組3及物料模組4的上方。 Step S102: The assembly module 5 is moved by the movement module 2 so that the clamping assembly 522 of the assembly module 5 is located above the carrying module 3 and the material module 4, respectively.

通過動力源來驅動載檯23沿著第一方向X或第二方向Y移動，如此即可相對承載模組3位移，進一步調整組裝模組5與物料模組4相對於熱交換器本體91的位置。 The power source is used to drive the stage 23 to move along the first direction X or the second direction Y, so that it can be displaced relative to the carrier module 3, and further adjust the assembly module 5 and the material module 4 relative to the heat exchanger body 91 position.

步驟S103：參閱圖4及圖5，通過升降機構533下壓工作頭513以帶著降下夾具52，使其中一夾持組件522的夾持器525持取U型管92。 Step S103: Referring to FIGS. 4 and 5, the working head 513 is pushed down by the lifting mechanism 533 to bring the lowering clamp 52, so that the clamp 525 of one of the clamp assemblies 522 holds the U-shaped pipe 92.

步驟S104：參閱圖4及圖6，通過升降機構533抬升工作頭513並帶著夾具52升起。 Step S104: Referring to FIGS. 4 and 6, the working head 513 is lifted by the lifting mechanism 533 and lifted with the clamp 52.

步驟S105：參閱圖2、圖4及圖7，通過旋轉機構531轉動夾具52，使U型管92從物料模組4的一側移轉到承載模組3的一側。 Step S105: Referring to FIGS. 2, 4 and 7, the clamp 52 is rotated by the rotating mechanism 531 to move the U-shaped tube 92 from the side of the material module 4 to the side of the carrier module 3.

值得一提的是，夾持組件522受旋轉機構531驅動時形成一旋轉軌跡，且夾持組件522上的導槽524即是順沿著夾持組件522的旋轉軌跡配置；此外，調整機構532的偏心塊535的凸塊部536同樣是配製在旋轉軌跡上。透過此種配置，當夾持組件522移動到承載模組3上方時，偏心塊535的凸塊部536就會位在導槽524內。 It is worth mentioning that when the clamping assembly 522 is driven by the rotation mechanism 531, a rotation trajectory is formed, and the guide groove 524 on the clamping assembly 522 is arranged along the rotation trajectory of the clamping assembly 522; in addition, the adjustment mechanism 532 The convex portion 536 of the eccentric block 535 is also arranged on the rotation locus. With this configuration, when the clamping assembly 522 moves above the carrier module 3, the convex portion 536 of the eccentric block 535 is positioned in the guide groove 524.

步驟S106：請參閱圖4及圖8，通過調整機構532來調整夾持組件522旋轉的角度，以使U型管92的兩末端能分別對準二個管件912。 Step S106: Please refer to FIG. 4 and FIG. 8, the rotation angle of the clamping assembly 522 is adjusted by the adjustment mechanism 532, so that the two ends of the U-shaped pipe 92 can be aligned with the two pipe pieces 912, respectively.

通過轉動偏心塊535，使凸塊部536旋轉帶動夾持組件522自旋，藉以調整U型管92相對於管件912的方位。參閱圖8、圖11及圖12，二個管件912間的延長線會與第一方向X夾一第一角度θ1。只要通過調整機構532轉動夾持組件522，就能夠調整位於夾持器525上的U型管92的方位，使U型管92兩端的延長線與第一方向X間夾的一第二角度θ2調整至與第一角度θ1相同，此時U型管92的兩末端就能分別對準二個管件912。 By rotating the eccentric block 535, the convex portion 536 rotates to rotate the clamping assembly 522, thereby adjusting the orientation of the U-shaped tube 92 relative to the tube 912. Referring to FIG. 8, FIG. 11 and FIG. 12, the extension line between the two pipe members 912 will be at a first angle θ1 with the first direction X. As long as the clamping assembly 522 is rotated by the adjustment mechanism 532, the orientation of the U-shaped tube 92 on the holder 525 can be adjusted so that a second angle θ2 between the extension lines at both ends of the U-shaped tube 92 and the first direction X It is adjusted to be the same as the first angle θ1. At this time, the two ends of the U-shaped pipe 92 can be aligned with the two pipe pieces 912 respectively.

步驟S107：參閱圖4及圖8，通過升降機構533下壓工作頭513以帶著降下夾具52，使U型管92裝設到管件912上，並使另一夾持組件522的夾持器525持取另一U型管92。 Step S107: Referring to FIGS. 4 and 8, the working head 513 is pushed down by the lifting mechanism 533 to bring the lowering clamp 52, the U-shaped pipe 92 is mounted on the pipe fitting 912, and the holder of another clamping assembly 522 525 holding another U-shaped tube 92.

步驟S108：參閱圖4、圖9及圖10，通過升降機構533抬升工作頭513並帶著夾具52升起，並啟動移動模組2(見圖2)，使組裝模組5移動到另一位置。 Step S108: Referring to FIG. 4, FIG. 9 and FIG. 10, the working head 513 is lifted by the lifting mechanism 533 and lifted with the clamp 52, and the moving module 2 (see FIG. 2) is activated to move the assembly module 5 to another position.

當通過升降機構533抬升工作頭513並帶著夾具52升起時，調整機構532就會通過轉動偏心塊535使夾持組件522回復原位。並且，再一次通過動力源來驅動載檯23沿著第一方向X或第二方向Y移動，以讓組裝模組5與物料模組4移動相對於承載模組3的另一位置。 When the working head 513 is lifted by the lifting mechanism 533 and lifted with the clamp 52, the adjusting mechanism 532 will return the clamping assembly 522 to its original position by rotating the eccentric block 535. Moreover, the stage 23 is driven by the power source to move along the first direction X or the second direction Y to move the assembly module 5 and the material module 4 to another position relative to the carrier module 3.

參閱圖2及圖3，移動模組2移動組裝模組5的方式可以依據需要進行調整，例如，可以僅沿著第一方向X移動載檯23，使組裝模組5安裝U型管92到沿著第一方向X間隔的管件912上；亦可以僅沿著第二方向Y移動載檯23，使組裝模組5安裝U型管92到沿著第二方向Y間隔的管件912上；又可以同時沿著第一方向X及第二方向Y移動載檯23，以進行後續的安裝。其移動方式並沒有任何限制。 2 and 3, the manner in which the moving module 2 moves the assembly module 5 can be adjusted as needed. For example, the stage 23 can be moved only along the first direction X to make the assembly module 5 install the U-shaped tube 92 to On the pipe 912 spaced along the first direction X; it is also possible to move the stage 23 only along the second direction Y, so that the assembly module 5 installs the U-shaped pipe 92 on the pipe 912 spaced along the second direction Y; and The stage 23 can be moved in the first direction X and the second direction Y at the same time for subsequent installation. There are no restrictions on how it moves.

如此，只要重複執行步驟S105至步驟S108，即可在熱交換器本體91上依序裝設U型管92。其中，步驟S106與步驟S107可以同步執行，也就是說，當通過升降機構533下壓工作頭513時，可以同時通過調整機構532來調整夾持組件522旋轉的角度，以將U型管92安裝到對應的管件912上。需注意的是，但如果管件912的位置讓U型管92不需要進一步調整方位即可直接安裝時，則可以將步驟S106省略，而僅執行其餘步驟。 In this way, as long as steps S105 to S108 are repeatedly executed, the U-shaped tubes 92 can be sequentially installed on the heat exchanger body 91. Wherein, steps S106 and S107 can be performed synchronously, that is, when the working head 513 is pressed down by the lifting mechanism 533, the rotation angle of the clamping assembly 522 can be adjusted by the adjusting mechanism 532 at the same time to install the U-shaped pipe 92 To the corresponding pipe fitting 912. It should be noted that, if the position of the pipe member 912 allows the U-shaped pipe 92 to be directly installed without further adjustment of the orientation, step S106 can be omitted, and only the remaining steps are performed.

得一提的是，夾持組件522的數量亦可以為三個或四個以上，可以依據需要而調整。也就是說，只要在步驟S104及步驟S107中讓夾具52能夠同時在物料模組4及承載模組3上分別持取及安裝U型管92即可，故並不以本新型所公開者為限制。 It should be mentioned that the number of the clamping components 522 can also be three or more than four, which can be adjusted according to needs. In other words, as long as the fixture 52 can hold and install the U-shaped pipe 92 on the material module 4 and the carrier module 3 at the same time in steps S104 and S107, the disclosure of the new model is not limit.

參閱圖13及圖14，值得一提的是，熱交換器9的組裝設備還可以進一步包括一光學檢測模組6以及控制單元7。光學檢測模組6設置在支撐架51的工作頭513，並用來檢測熱交換器本體91的管件912的位置，可例舉但不限於：CCD電腦影像自動對位器。控制單元7接收光學檢測模組6輸出的一位置信號，並對應輸出一移動訊號至移動模組2，以及對應輸出一控制訊號至組裝模組5，如此即可實現前述步驟S102至步驟S108的操作。控制單元7可採用電腦搭配商用控制軟體，但並不以此為限。 13 and 14, it is worth mentioning that the assembly device of the heat exchanger 9 may further include an optical detection module 6 and a control unit 7. The optical detection module 6 is disposed on the working head 513 of the support frame 51, and is used to detect the position of the tube 912 of the heat exchanger body 91, which may be exemplified but not limited to: a CCD computer image automatic positioner. The control unit 7 receives a position signal output by the optical detection module 6, and correspondingly outputs a movement signal to the movement module 2, and correspondingly outputs a control signal to the assembly module 5, so that the aforementioned steps S102 to S108 can be achieved operating. The control unit 7 can use a computer with commercial control software, but it is not limited to this.

通過上述說明，可再將本新型的優點歸納如下： Through the above description, the advantages of the new model can be summarized as follows:

一、組裝模組5能夠同時在物料模組4及承載模組3上分別持取及安裝U型管92，藉此提升U型管92的組裝速度。 1. The assembly module 5 can simultaneously hold and install the U-shaped tube 92 on the material module 4 and the bearing module 3, thereby increasing the assembly speed of the U-shaped tube 92.

二、調整機構532能夠調整夾持組件522的角度，以調整U型管92的位置，如此即可對應熱交換器本體91上的管件912的位置來組裝U型管92。 2. The adjusting mechanism 532 can adjust the angle of the clamping assembly 522 to adjust the position of the U-shaped tube 92, so that the U-shaped tube 92 can be assembled corresponding to the position of the tube 912 on the heat exchanger body 91.

三、光學檢測模組6能夠檢測熱交換器本體的管件的位置，再通過控制單元7的控制，能夠實行自動化地組裝U型管。 3. The optical detection module 6 can detect the position of the tube of the heat exchanger body, and then can be automatically assembled by the control unit 7 to assemble the U-shaped tube.

以上所公開的內容僅為本新型的優選可行實施例，並非因此 侷限本新型的申請專利範圍，所以凡是運用本新型說明書及圖式內容所做的等效技術變化，均包含於本新型的申請專利範圍內。 The content disclosed above is only a preferred and feasible embodiment of the present invention, not therefore The scope of patent application for this new model is limited, so any equivalent technical changes made using the description and drawings of this new model are included in the patent application for this new model.

Claims (10)

一種熱交換器的組裝設備，適合用來將多個U型管組裝至一熱交換器本體上的多個管件，所述熱交換器的組裝設備包括：一物料模組，其適用於供所述U型管放置；一承載模組，其適用於供所述熱交換器本體放置；以及一組裝模組，其包括一夾具以及一驅動單元，所述夾具包括相互間隔的至少兩個夾持組件，所述驅動單元包括一旋轉機構以及一升降機構，所述旋轉機構能驅使所述夾具旋轉，並使至少兩個所述夾持組件分別位於所述物料模組及所述承載模組，所述升降機構能驅動所述夾具朝所述物料模組及所述承載模組移動，使至少兩個所述夾持組件同時在所述物料模組及所述承載模組上分別持取及安裝所述U型管。A heat exchanger assembly device suitable for assembling a plurality of U-shaped tubes to a plurality of tube parts on a heat exchanger body, the heat exchanger assembly device includes: a material module, which is suitable for supply The U-shaped tube is placed; a carrier module is suitable for placing the heat exchanger body; and an assembly module includes a clamp and a driving unit, the clamp includes at least two clamps spaced apart from each other Component, the driving unit includes a rotating mechanism and a lifting mechanism, the rotating mechanism can drive the clamp to rotate, and at least two of the clamping components are respectively located in the material module and the bearing module, The lifting mechanism can drive the clamp to move toward the material module and the bearing module, so that at least two of the clamping components are simultaneously held on the material module and the bearing module, respectively. Install the U-tube. 如請求項1所述的熱交換器的組裝設備，其中，所述夾具還進一步包括一基座以及一轉軸，至少兩個所述夾持組件分別設置在所述基座的兩相反側，所述轉軸設置於所述基座並位於所述夾持組件間，且所述轉軸與所述驅動單元的所述旋轉機構連接。The heat exchanger assembly device according to claim 1, wherein the clamp further includes a base and a rotating shaft, and at least two of the clamping components are respectively disposed on two opposite sides of the base. The rotating shaft is disposed on the base and located between the clamping components, and the rotating shaft is connected to the rotating mechanism of the driving unit. 如請求項1所述的熱交換器的組裝設備，其中，所述組裝模組的所述驅動單元還進一步包括一調整機構，所述調整機構能驅動至少一個所述夾持組件繞一自身軸線自旋。The heat exchanger assembly device according to claim 1, wherein the driving unit of the assembly module further includes an adjustment mechanism capable of driving at least one of the clamping assemblies around a self axis Spin. 如請求項3所述的熱交換器的組裝設備，其中，每一個所述夾持組件包括一用來持取所述U型管的夾持器，以及一相反於所述夾持器的導槽，所述調整機構包括一可分離地設置在所述導槽的偏心塊以及一旋轉馬達，當所述偏心塊受所述旋轉馬達驅動並旋轉時，即帶動所述夾持組件繞所述自身軸線自旋。The heat exchanger assembly device according to claim 3, wherein each of the clamping assemblies includes a holder for holding the U-shaped tube, and a guide opposite to the holder Groove, the adjustment mechanism includes an eccentric block detachably provided in the guide groove and a rotary motor, when the eccentric block is driven and rotated by the rotary motor, the clamping assembly is driven around the Spin on its own axis. 如請求項1所述的熱交換器的組裝設備，還進一步包括一移動模組，所述移動模組包括一線軌組，以及一可動地設置在所述線軌組的載檯，所述載檯承載所述物料模組及所述組裝模組，且所述載檯可被控制地相對所述承載模組移動。The heat exchanger assembly device according to claim 1, further comprising a moving module, the moving module includes a line rail group, and a stage movably disposed on the line rail group, the carrier The stage carries the material module and the assembly module, and the stage can be controlled to move relative to the carrying module. 如請求項1所述的熱交換器的組裝設備，還進一步包括一光學檢測模組以及一控制單元，所述光學檢測模組用來檢測所述熱交換器本體的所述管件的位置，所述控制單元接收所述光學檢測模組輸出的一位置信號，並對應輸出一控制訊號至所述組裝模組。The heat exchanger assembly device according to claim 1, further comprising an optical detection module and a control unit. The optical detection module is used to detect the position of the tube of the heat exchanger body. The control unit receives a position signal output by the optical detection module, and correspondingly outputs a control signal to the assembly module. 一種組裝模組，適合用來在一物料模組上持取一U型管並移動至一承載模組以進行安裝，所述組裝模組包括：一夾具，其包括相互間隔的至少兩個夾持組件；以及一驅動單元，其包括一旋轉機構以及一升降機構，所述旋轉機構能驅使所述夾具旋轉，並使至少兩個所述夾持組件分別位於所述物料模組及所述承載模組，所述升降機構能驅動所述夾具朝所述物料模組及所述承載模組移動，使至少兩個所述夾持組件同時在所述物料模組及所述承載模組上分別持取及安裝所述U型管。An assembly module suitable for holding a U-shaped tube on a material module and moving it to a carrier module for installation. The assembly module includes: a clamp including at least two clamps spaced apart from each other Holding assembly; and a driving unit, which includes a rotating mechanism and a lifting mechanism, the rotating mechanism can drive the clamp to rotate, and at least two of the clamping components are located in the material module and the load Module, the lifting mechanism can drive the clamp to move toward the material module and the bearing module, so that at least two of the clamping components are simultaneously on the material module and the bearing module, respectively Hold and install the U-shaped tube. 如請求項7所述的組裝模組，其中，所述夾具還進一步包括一基座以及一轉軸，至少兩個所述夾持組件分別設置在所述基座的兩相反側，所述轉軸設置於所述基座並位於所述夾持組件間，且所述轉軸與所述驅動單元的所述旋轉機構連接。The assembly module according to claim 7, wherein the clamp further includes a base and a rotating shaft, at least two of the clamping components are respectively disposed on two opposite sides of the base, and the rotating shaft is disposed It is located between the base and the clamping assembly, and the rotating shaft is connected to the rotating mechanism of the driving unit. 如請求項7所述的組裝模組，其中，所述驅動單元還進一步包括一調整機構，所述調整機構能驅動至少一個所述夾持組件繞一自身軸線自旋。The assembly module according to claim 7, wherein the driving unit further includes an adjustment mechanism capable of driving at least one of the clamping assemblies to spin around an own axis. 如請求項9所述的組裝模組，其中，每一個所述夾持組件包括一用來持取所述U型管的夾持器，以及一相反於所述夾持器的導槽，所述調整機構包括一偏心塊以及一旋轉馬達，當所述偏心塊受所述旋轉馬達驅動並旋轉時，即帶動所述夾持組件繞所述自身軸線自旋。The assembly module according to claim 9, wherein each of the clamping components includes a holder for holding the U-shaped tube, and a guide groove opposite to the holder, so The adjustment mechanism includes an eccentric block and a rotary motor. When the eccentric block is driven and rotated by the rotary motor, the clamping assembly is driven to spin around the own axis.
TW107210656U 2018-08-03 2018-08-03 Assembly equipment for heat exchanger and assembly module thereof TWM569837U (en)

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