TWM562296U - Press-filtering drying equipment with hot water and steam heat energy recycling function - Google Patents

Press-filtering drying equipment with hot water and steam heat energy recycling function Download PDF

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Publication number
TWM562296U
TWM562296U TW107202535U TW107202535U TWM562296U TW M562296 U TWM562296 U TW M562296U TW 107202535 U TW107202535 U TW 107202535U TW 107202535 U TW107202535 U TW 107202535U TW M562296 U TWM562296 U TW M562296U
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Taiwan
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hot water
filter
steam
sludge
heat energy
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TW107202535U
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Chinese (zh)
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Ming-Wang Lu
Lung-Ching Shung
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Taiwan Press Co Ltd
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Priority to TW107202535U priority Critical patent/TWM562296U/en
Publication of TWM562296U publication Critical patent/TWM562296U/en

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Abstract

一種具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備,包含有壓濾機、熱水加熱裝置以及蒸汽回收再壓縮裝置,壓濾機之各壓濾單元彼此併靠內部形成濾室,使污泥漿充滿於各壓濾單元之濾室進行擠壓脫水,熱水加熱裝置輸送熱水通過壓濾單元內部,以間接加熱濾室內之污泥漿,而蒸汽壓縮機經由抽氣管路對於各壓濾單元之濾室內之污泥漿進行抽氣,使污泥漿之水分在抽真空時,相對降低沸點且沸騰成為水蒸汽,利用蒸汽壓縮機將水蒸汽壓縮為再壓縮蒸汽,使再壓縮蒸汽通過熱交換器加熱於回收熱水,而達到熱水循環與蒸汽熱能回收再壓縮使用,更有效節省熱能,並且方便操作控制,符合環保需求。 A filter-filter drying device with hot water and steam heat energy recycling function, comprising a filter press, a hot water heating device and a steam recovery and recompression device, wherein each filter press unit of the filter press forms a filter chamber inside each other, so that The sludge slurry is filled in the filter chamber of each filter press unit for extrusion dehydration, and the hot water heating device transports hot water through the interior of the filter unit to indirectly heat the sludge in the filter chamber, and the steam compressor is pumped through the suction line for each The sludge in the filter chamber of the filter unit is pumped, so that when the water of the sludge is vacuumed, the boiling point is relatively lowered and the water is boiled into water vapor, and the steam is compressed by the steam compressor into recompressed steam to be recompressed. The steam is heated by the heat exchanger to recover the hot water, and the hot water circulation and the steam heat energy are recovered and compressed, which is more effective in saving heat energy, and is convenient for operation control and meets environmental protection requirements.

Description

具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備 Pressure filtration drying equipment with hot water and steam heat energy recycling function

本創作有關一種壓濾乾燥設備,尤指一種具有熱水與蒸汽熱能回收利用功能之壓濾乾燥設備。 The present invention relates to a filter-filter drying device, and more particularly to a filter-filter drying device having a function of recycling hot water and steam heat energy.

按,目前壓濾單元式污泥及其他各種濾料壓濾機,係在機台軌道上放置複數組可活動位移分開及重疊併靠之壓濾單元,各壓濾單元具有兩側濾室及相通污泥入口,在兩側濾室各覆置有濾布,並使兩側濾布經由污泥入口相連通。 According to the current filter unit sludge and other various filter presses, a plurality of filter units are arranged on the machine track to separate and overlap the movable displacement units, and each filter unit has two filter chambers and The filter inlet is connected to each other, and the filter cloth is placed on each of the filter chambers on both sides, and the filter cloths on both sides are connected through the sludge inlet.

實際進行壓濾污泥過程中,全部壓濾單元與濾布重疊併靠,則兩兩濾布外周閉合,同時利用泵浦將含水之污泥抽取送入壓濾單元之污泥入口及各濾布內,並且持續進行擠壓,使污水透過濾布及排污水孔流出,而污泥則被濾布包在濾室內,達到擠壓脫水目的。惟,此種單純擠壓脫水方式只能達到含水率60~86%之污泥乾燥度,無法更有效縮減污泥體積及佔地空間,並且後續搬運及再處理成本昂貴。 In the actual process of press-crushing sludge, all the filter press units overlap with the filter cloth, and the two filter cloths are closed at the periphery, and the sludge from the water is pumped into the sludge inlet of the filter press unit and each filter. The cloth is continuously squeezed to allow the sewage to pass through the filter cloth and the sewage drain hole, and the sludge is wrapped in the filter chamber by the filter cloth to achieve the purpose of extrusion and dewatering. However, this simple extrusion dewatering method can only achieve a sludge dryness with a water content of 60 to 86%, and it is not possible to more effectively reduce the sludge volume and the land occupation space, and the subsequent handling and reprocessing are expensive.

為改良上述單純擠壓脫水方式之缺失,現今已針對壓濾機之壓濾單元內部增設熱氣加熱結構,使污泥所含之水分氣化成水蒸汽,並且配合真空泵浦往外抽送排放,以提高污泥乾燥度。惟,此種壓濾機之壓濾單元加熱結構須使用大量的熱能,相對的增加了壓濾作業成本,而且真空泵浦只是將水蒸汽直接往外排放,以 致浪費熱能資源。因此要如何解決上述問題,即為此行業相關業者所亟欲研究之課題所在。 In order to improve the lack of the above-mentioned simple extrusion dewatering method, a hot gas heating structure has been added to the filter press unit of the filter press to vaporize the water contained in the sludge into water vapor, and the pump is pumped out with a vacuum pump to increase the pollution. Mud dryness. However, the filter press unit heating structure of the filter press must use a large amount of heat energy, which relatively increases the cost of the filter press operation, and the vacuum pump only discharges the water vapor directly to the outside. Waste of thermal energy resources. Therefore, how to solve the above problems is the subject of research that the relevant industry players are eager to study.

本創作之主要目的及使用功效在於,壓濾機利用熱水加熱各濾室內之污泥漿,並將污泥漿在抽氣、加熱沸騰所產生之水蒸汽壓縮為再壓縮蒸汽,再壓縮蒸汽通過熱交換器加熱於回收熱水,使熱水持續間接加熱濾室內部真空脫水污泥成為污泥餅,而達到熱水循環與蒸汽熱能回收再壓縮使用,更有效節省熱能,並且方便操作控制,符合環保需求。 The main purpose and function of this creation is that the filter press uses hot water to heat the sludge in each filter chamber, and compresses the steam generated by the pumping and heating boiling into recompressed steam, and then compresses the steam. The heat exchanger is heated to recover the hot water, so that the hot water continuously indirectly heats the vacuum dewatered sludge inside the filter chamber into a sludge cake, and the hot water circulation and the steam heat energy are recovered and compressed, thereby effectively saving heat energy and facilitating operation control. , in line with environmental protection needs.

為達上揭目的,本創作之壓濾乾燥設備包含有壓濾機、熱水加熱裝置以及蒸汽回收再壓縮裝置,其中:該壓濾機之機架軌道上跨置有依序受控橫向位移重疊併靠之複數壓濾單元,各壓濾單元彼此併靠內部形成濾室,各濾室分別設有污泥入口與排污水孔,污泥入口連通外部之污泥漿管路,排污水孔連通外部之排污水管路及抽氣管路,使污泥漿充滿於各壓濾單元之濾室進行擠壓脫水,且至少部份壓濾單元內部設有熱水入口及相通之熱水出口;該熱水加熱裝置具有熱水供應管路、熱水回收管路以及熱交換器,熱水供應管路連接有熱水槽、加熱器與熱水泵浦,以輸送熱水進入相對壓濾單元之熱水入口,熱水回收管路連接相對壓濾單元之熱水出口,且熱水回收管路通過熱交換器連接於熱水槽;該蒸汽回收再壓縮裝置係具有蒸汽壓縮機,蒸汽壓縮機之入口連接於壓濾機之抽氣管路,蒸汽壓縮機之出口管路通過熱交換器,利用熱水供應管路輸送熱水通過相對壓濾單元內部,以間接加熱濾室內之污泥漿,而蒸汽壓縮機經由抽氣管路對於各壓濾單元之濾室 內之污泥漿進行抽氣,使污泥漿之水分在抽真空時,相對降低沸點且沸騰成為水蒸汽,利用蒸汽壓縮機將水蒸汽壓縮為再壓縮蒸汽,使再壓縮蒸汽通過熱交換器,以間接加熱於熱水回收管路之回收熱水。 In order to achieve the goal, the filter drying equipment of the present invention comprises a filter press, a hot water heating device and a steam recovery and recompression device, wherein: the filter press has a sequentially controlled lateral displacement across the frame track. The plurality of filter press units overlap and depend on each other, and each filter press unit forms a filter chamber inside each other, and each filter chamber is respectively provided with a sludge inlet and a sewage drain hole, and the sludge inlet is connected to the external sludge slurry pipeline, and the sewage drain hole Connecting the external sewage pipeline and the air suction pipeline, so that the sludge slurry is filled in the filter chamber of each pressure filter unit for extrusion dehydration, and at least a part of the pressure filter unit is provided with a hot water inlet and a hot water outlet connected thereto; The hot water heating device has a hot water supply line, a hot water recovery line and a heat exchanger, and the hot water supply line is connected with a hot water tank, a heater and a hot water pump to transport the hot water into the heat of the relative filter unit. a water inlet, a hot water recovery pipe connected to the hot water outlet of the filter unit, and the hot water recovery line is connected to the hot water tank through a heat exchanger; the steam recovery and recompression device has a steam compressor, an inlet of the steam compressor connection The suction line of the filter press, the outlet line of the steam compressor passes through the heat exchanger, and the hot water supply line is used to transport the hot water through the interior of the relative filter unit to indirectly heat the sludge in the filter chamber, and the steam compressor Filtration chamber for each filter unit via a suction line The sludge in the slurry is pumped, so that when the water of the sludge is vacuumed, the boiling point is relatively lowered and the water is boiled into water vapor, and the steam compressor is used to compress the water vapor into recompressed steam, so that the recompressed steam passes through the heat exchanger. , indirectly heating the hot water in the hot water recovery pipeline.

前述之具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備,其中該熱水加熱裝置之加熱器設為熱水鍋爐,且加熱器連接於熱水槽與熱水泵浦之間。 The above-mentioned pressure filter drying device with hot water and steam heat energy recovery function, wherein the heater of the hot water heating device is set as a hot water boiler, and the heater is connected between the hot water tank and the hot water pump.

前述之具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備,其中該熱水供應管路分接有熱水循環管路與控制閥,熱水循環管路連接於熱水槽。 The above-mentioned pressure filter drying device with hot water and steam heat energy recycling function, wherein the hot water supply line is connected with a hot water circulation line and a control valve, and the hot water circulation line is connected to the hot water tank.

前述之具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備,其中該熱水回收管路分接有氣壓控制管路、壓縮空氣源與控制閥,利用氣壓受控推動熱水,使熱水經由壓濾單元之熱水入口與熱水循環管路而回流至熱水槽。 The above-mentioned pressure filter drying device with hot water and steam heat energy recycling function, wherein the hot water recovery pipeline is connected with a pneumatic control pipeline, a compressed air source and a control valve, and the hot water is controlled by the air pressure to make the hot water The water is returned to the hot water tank through the hot water inlet of the filter unit and the hot water circulation line.

前述之具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備,其中該蒸汽壓縮機之出口管路通過熱交換器而連接於熱水槽。 The aforementioned filter-filter drying device with hot water and steam heat energy recovery function, wherein the outlet pipe of the steam compressor is connected to the hot water tank through a heat exchanger.

前述之具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備,其中該蒸汽壓縮機之出口管路通過熱交換器連接有清洗水槽,清洗水槽之出口連接有清洗水管路與清洗水泵浦,清洗水管路之出口連接於壓濾機之排污水孔。 The above-mentioned pressure filter drying device with hot water and steam heat energy recycling function, wherein the outlet pipe of the steam compressor is connected with a cleaning water tank through a heat exchanger, and the cleaning water pipe is connected with a cleaning water pipe and a washing water pump. The outlet of the washing water line is connected to the drain hole of the filter press.

前述之具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備,其中該蒸氣壓縮機設有入水口與出水口,出水口連接於清洗水槽。 The above-mentioned pressure filter drying device with hot water and steam heat energy recovery function, wherein the steam compressor is provided with a water inlet and a water outlet, and the water outlet is connected to the cleaning water tank.

前述之具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備,其中該蒸氣壓縮機之入口分接有噴水入口。 The above-mentioned pressure filter drying device with hot water and steam heat energy recycling function, wherein the inlet of the steam compressor is tapped with a water spray inlet.

1‧‧‧壓濾機 1‧‧‧ filter press

11‧‧‧機架 11‧‧‧Rack

12‧‧‧壓濾單元 12‧‧‧Filter unit

121‧‧‧濾板 121‧‧‧ filter plate

122‧‧‧加熱板 122‧‧‧heating plate

123‧‧‧濾室 123‧‧‧Filter room

124‧‧‧濾布 124‧‧‧ filter cloth

125‧‧‧污泥入口 125‧‧‧Sludge inlet

126‧‧‧排污水孔 126‧‧‧Sewage hole

127‧‧‧熱水入口 127‧‧‧ hot water inlet

128‧‧‧熱水出口 128‧‧‧hot water outlet

13‧‧‧固定座 13‧‧‧ Fixed seat

14‧‧‧活動座 14‧‧‧Event Block

15‧‧‧油壓缸 15‧‧‧Hydraulic cylinder

16‧‧‧污泥漿管路 16‧‧‧Sludge slurry pipeline

17‧‧‧排污水管路 17‧‧‧Sewage pipeline

171‧‧‧控制閥 171‧‧‧Control valve

172‧‧‧污水槽 172‧‧‧Sewage tank

18‧‧‧抽氣管路 18‧‧‧Exhaust line

181‧‧‧控制閥 181‧‧‧Control valve

2‧‧‧熱水加熱裝置 2‧‧‧ hot water heating device

21‧‧‧熱水供應管路 21‧‧‧ hot water supply line

211‧‧‧控制閥 211‧‧‧Control valve

22‧‧‧熱水回收管路 22‧‧‧ hot water recovery pipeline

221‧‧‧控制閥 221‧‧‧Control valve

23‧‧‧熱交換器 23‧‧‧ heat exchanger

24‧‧‧熱水槽 24‧‧‧ hot water tank

25‧‧‧加熱器 25‧‧‧heater

26‧‧‧熱水泵浦 26‧‧‧Hot water pump

27‧‧‧熱水循環管路 27‧‧‧ hot water circulation pipeline

271‧‧‧控制閥 271‧‧‧Control valve

28‧‧‧水源 28‧‧‧Water source

3‧‧‧蒸氣回收再壓縮裝置 3‧‧‧Vapor recovery and recompression device

31‧‧‧蒸汽壓縮機 31‧‧‧Steam compressor

311‧‧‧入口 311‧‧‧ entrance

312‧‧‧噴水入口 312‧‧‧Water jet inlet

313‧‧‧入水口 313‧‧‧ water inlet

314‧‧‧出水口 314‧‧‧Water outlet

32‧‧‧出口管路 32‧‧‧Export line

321‧‧‧控制閥 321‧‧‧Control valve

322‧‧‧控制閥 322‧‧‧Control valve

33‧‧‧水源 33‧‧‧Water source

4‧‧‧氣壓控制管路 4‧‧‧Pneumatic control line

41‧‧‧壓縮空氣源 41‧‧‧Compressed air source

42‧‧‧控制閥 42‧‧‧Control valve

5‧‧‧清洗水槽 5‧‧‧cleaning sink

51‧‧‧清洗水管路 51‧‧‧Washing water pipeline

511‧‧‧控制閥 511‧‧‧Control valve

52‧‧‧清洗水泵浦 52‧‧‧Washing water pump

53‧‧‧水源 53‧‧‧Water source

6‧‧‧污水漿 6‧‧‧Sewage slurry

61‧‧‧污泥餅 61‧‧‧Sludge cake

第一圖係本創作實施例壓濾乾燥設備之配置圖。 The first figure is a configuration diagram of the filter press drying apparatus of the present creation embodiment.

第二圖係本創作實施例壓濾乾燥設備所使用壓濾機之示意圖。 The second drawing is a schematic view of a filter press used in the filter drying apparatus of the present embodiment.

第三圖係本創作實施例壓濾乾燥設備所使用壓濾機擠壓污泥漿之剖視放大圖。 The third figure is a cross-sectional enlarged view of the squeezed sludge which is used in the filter press drying apparatus of the present invention.

第四圖係本創作實施例壓濾乾燥設備之壓濾機使用另一種壓濾單元之示意圖。 The fourth figure is a schematic view of another filter press unit used in the filter press of the filter drying apparatus of the present embodiment.

第五圖係本創作實施例壓濾乾燥設備進行壓濾污泥漿之動作圖。 The fifth figure is an action diagram of the filter-filtering and drying device for the pressure-filtered sludge.

第六圖係本創作實施例壓濾乾燥設備進行熱水循環加熱污泥漿與蒸汽回收再壓縮之動作圖。 The sixth figure is an action diagram of the filter-drying equipment of the present embodiment for performing hot water circulation heating sludge slurry and steam recovery and compression.

第七圖係本創作實施例壓濾乾燥設備進行熱水回流之動作圖。 The seventh figure is an action diagram of the hot-water reflow of the filter-drying equipment of the present embodiment.

第八圖係本創作實施例壓濾乾燥設備進行濾布清洗之動作圖。 The eighth figure is an action diagram of the filter cloth cleaning device of the present invention.

有關本創作為達成上述目的,所採用之技術手段及其功效,茲舉出可行實施例,並且配合圖式說明如下:首先,請參閱第一圖至第三圖所示,由圖中可清楚看出,本創作之壓濾乾燥設備具有熱水與蒸汽熱能回收利用功能,壓濾乾燥設備包含有壓濾機1、熱水加熱裝置2、蒸汽回收再壓縮裝置3、氣壓控制管路4以及清洗水槽5,其中:該壓濾機1之機架11兩側軌道(圖未示)上跨置有複數壓濾單元12,各壓濾單元12利用拉送夾具依序受控橫向位移重疊併靠,並且配合固定座13、活動座14及其油壓缸15施力強制定位,各壓濾單元12彼此併靠內部形成濾室123,各濾室123兩側設 有濾布124,以及分別連通設有污泥入口125與複數排污水孔126,污泥入口125連通外部之污泥漿管路16,排污水孔126連通外部之排污水管路17、控制閥171及抽氣管路18、控制閥181,使污泥漿6充滿於各壓濾單元12之濾室123進行擠壓脫水,且壓濾單元12更可利用隔膜方式加壓於污泥漿6,而至少部份壓濾單元12設有熱水入口127及相通之熱水出口128,各壓濾單元12包括有濾板121與加熱板122,以在加熱板122設置熱水入口127及相通之熱水出口128。除此之外,各壓濾單元12亦可只設為濾板121(參閱第四圖),並且直接在濾板121設置熱水入口127及相通之熱水出口128。 For the purpose of achieving the above objectives, the technical means and its effects, the following is a description of the possible embodiments, and the following description is given as follows: First, please refer to the first to third figures, which is clear from the figure. It can be seen that the filter-filter drying device of the present invention has the functions of recycling hot water and steam heat energy, and the filter-filter drying device comprises a filter press 1, a hot water heating device 2, a steam recovery and recompression device 3, a pneumatic control circuit 4, and The water tank 5 is cleaned, wherein a plurality of filter press units 12 are disposed on the rails (not shown) of the frame 11 of the filter press 1 , and each of the filter press units 12 is controlled by the pull clamp to sequentially adjust the lateral displacement and overlap. And the clamping seat 13 and the movable seat 14 and the hydraulic cylinder 15 are forcibly positioned, and each of the filter press units 12 forms a filter chamber 123 inside each other, and the filter chambers 123 are disposed on both sides thereof. There is a filter cloth 124, and respectively connected with a sludge inlet 125 and a plurality of sewage holes 126, the sludge inlet 125 communicates with the external sludge slurry pipeline 16, the sewage outlet 126 communicates with the external sewage pipeline 17, and the control valve 171 And the pumping line 18 and the control valve 181, so that the sludge slurry 6 is filled in the filter chamber 123 of each filter press unit 12 for extrusion dehydration, and the filter press unit 12 can be pressurized to the sludge slurry 6 by means of a diaphragm. At least a part of the filter unit 12 is provided with a hot water inlet 127 and a hot water outlet 128. The filter unit 12 includes a filter plate 121 and a heating plate 122 to set a hot water inlet 127 and a heat between the heating plate 122. Water outlet 128. In addition, each of the filter press units 12 may be provided only as a filter plate 121 (see the fourth figure), and a hot water inlet 127 and a hot water outlet 128 connected thereto are directly disposed on the filter plate 121.

該熱水加熱裝置2具有熱水供應管路21、熱水回收管路22以及熱交換器23,熱水供應管路21連接有控制閥211、熱水槽24、加熱器25與熱水泵浦26,熱水槽24連接有水源28,以輸送熱水進入相對壓濾單元12之熱水入口127。而熱水回收管路22連接相對壓濾單元12之熱水出口128,且熱水回收管路22通過控制閥221、熱交換器23連接於熱水槽24。熱水加熱裝置2之加熱器25可設為熱水鍋爐,且加熱器25連接於熱水槽24與熱水泵浦26之間。在熱水供應管路21分接有熱水循環管路27與控制閥271,熱水循環管路27連接於熱水槽24。 The hot water heating device 2 has a hot water supply line 21, a hot water recovery line 22, and a heat exchanger 23, and the hot water supply line 21 is connected with a control valve 211, a hot water tank 24, a heater 25, and a hot water pump. 26, the hot water tank 24 is connected with a water source 28 for conveying hot water into the hot water inlet 127 of the opposite filter unit 12. The hot water recovery line 22 is connected to the hot water outlet 128 of the filter unit 12, and the hot water recovery line 22 is connected to the hot water tank 24 via the control valve 221 and the heat exchanger 23. The heater 25 of the hot water heating device 2 can be set as a hot water boiler, and the heater 25 is connected between the hot water tank 24 and the hot water pump 26. A hot water circulation line 27 and a control valve 271 are branched in the hot water supply line 21, and the hot water circulation line 27 is connected to the hot water tank 24.

該蒸汽回收再壓縮裝置3係具有蒸汽壓縮機31,蒸汽壓縮機31之入口311連接於壓濾機1之抽氣管路18,蒸汽壓縮機31之出口管路32通過熱交換器23及控制閥321連接於熱水槽24,以及蒸汽壓縮機31之出口管路32通過熱交換器23及控制閥322連接於清洗水槽5。蒸氣壓縮機31設有入水口313、水源33與出 水口314,出水口314連接於清洗水槽5,以於蒸汽壓縮機31之入水口313進行噴水潤滑內部相關機件,而蒸氣壓縮機31之入口311分接有噴水入口312與水源33,以在蒸汽中進行適量噴水,使蒸汽壓縮機31將水蒸汽壓縮為飽和狀態再壓縮蒸汽,進而提高熱交換器23之熱交換效能。 The steam recovery and recompression device 3 has a steam compressor 31. The inlet 311 of the steam compressor 31 is connected to the suction line 18 of the filter press 1, and the outlet line 32 of the steam compressor 31 passes through the heat exchanger 23 and the control valve. The 321 is connected to the hot water tank 24, and the outlet line 32 of the steam compressor 31 is connected to the washing tank 5 through the heat exchanger 23 and the control valve 322. The vapor compressor 31 is provided with a water inlet 313, a water source 33 and a water outlet The water outlet 314 is connected to the washing water tank 5 to spray water to lubricate the internal related mechanism at the water inlet 313 of the steam compressor 31, and the inlet 311 of the steam compressor 31 is tapped with the water spray inlet 312 and the water source 33 to An appropriate amount of water is sprayed in the steam to cause the steam compressor 31 to compress the water vapor to a saturated state to recompress the steam, thereby improving the heat exchange efficiency of the heat exchanger 23.

該氣壓控制管路4之出口旁接於熱水回收管路22,使熱水回收管路22分接有氣壓控制管路4、壓縮空氣源41與控制閥42。 The outlet of the air pressure control line 4 is bypassed by the hot water recovery line 22, and the hot water recovery line 22 is divided into a pneumatic control line 4, a compressed air source 41 and a control valve 42.

該清洗水槽5連接有水源53,清洗水槽5之出口連接有清洗水管路51、控制閥511與清洗水泵浦52,清洗水管路51之出口連接於壓濾機1之排污水孔126。 A water source 53 is connected to the washing water tank 5, and a washing water line 51, a control valve 511 and a washing water pump 52 are connected to the outlet of the washing water tank 5. The outlet of the washing water line 51 is connected to the drain hole 126 of the filter press 1.

請參閱第一圖至第六圖所示,本創作之壓濾乾燥設備在實際運作時,壓濾機1驅控活動座14朝左推動各壓濾單元12位移,使全部壓濾單元12與其濾布124重疊併靠,則兩兩相鄰濾布124外周閉合,將污泥漿6輸入壓濾機1之污泥漿管路16及各污泥入口125,且持續推動污泥漿6充滿各壓濾單元12之濾室123進行擠壓脫水,而熱水供應管路21經由熱水槽24、加熱器25、熱水泵浦26與熱水循環管路27(參閱第五圖),以輸送熱水進行熱水循環加熱提高溫度。然後如第三及六圖所示,利用熱水供應管路21輸送熱水通過相對壓濾單元12內部,以間接加熱濾室123內之污泥漿6,使污泥漿6之含水率逐漸降低,且大半的污水透過濾布124、排污水孔126、排污水管路17往外流出,污泥則被濾布124包在濾室123內,而壓濾單元12更可利用隔膜方式加壓於污泥漿6。 Referring to the first to sixth figures, in the actual operation of the filter-filter drying device of the present invention, the filter press 1 drives the movable seat 14 to push the displacement of each filter press unit 12 to the left, so that all the filter press units 12 When the filter cloths 124 overlap and rest, the outer circumferences of the two adjacent filter cloths 124 are closed, and the sludge slurry 6 is input into the sludge slurry line 16 of the filter press machine 1 and the sludge inlets 125, and the sludge slurry 6 is continuously pushed to be filled. The filter chamber 123 of each of the filter press units 12 is subjected to extrusion dehydration, and the hot water supply line 21 is passed through the hot water tank 24, the heater 25, the hot water pump 26, and the hot water circulation line 27 (see FIG. 5). The hot water is sent to perform hot water circulation heating to increase the temperature. Then, as shown in the third and sixth figures, the hot water is supplied through the hot water supply line 21 through the interior of the relative filter unit 12 to indirectly heat the sludge 6 in the filter chamber 123, so that the moisture content of the sludge 6 is gradually increased. If the sewage is filtered, the sewage filtering passage 124, the sewage draining hole 126, and the sewage discharging pipeline 17 flow out, and the sludge is packed in the filtering chamber 123 by the filter cloth 124, and the filter unit 12 can be pressurized by the diaphragm. Sludge slurry 6.

當壓濾機1持續擠壓污泥漿6排出大半的污水時,即可啟動 蒸汽壓縮機31,而蒸汽壓縮機31係經由濾布124、排污水孔126、抽氣管路18,以對於各壓濾單元12之濾室123內之污泥漿6進行抽氣,讓污泥漿6之水分在抽真空時,相對降低沸點且沸騰成為水蒸汽,同時利用蒸汽壓縮機31將水蒸汽壓縮為再壓縮蒸汽,然後再壓縮蒸汽通過出口管路32與熱交換器23,以間接加熱於熱水回收管路22之回收熱水,使熱水循環通過熱水加熱裝置2與壓濾單元12進行加熱,以持續間接加熱濾室123內部真空脫水污泥成為污泥餅61(參閱第三圖),而達到熱水循環與蒸汽回收再壓縮使用,更有效節省熱能,並且方便操作控制,符合環保需求。最後壓濾機1打開活動座14,再朝右逐一夾拉打開各壓濾單元12及濾布124,使各壓濾單元12位移分開,以由各濾室123中卸落已脫水之污泥餅61。 When the filter press 1 continues to squeeze the sludge 6 to discharge most of the sewage, it can be started. The steam compressor 31, and the steam compressor 31 is pumped through the filter cloth 124, the sewage drain hole 126, and the suction line 18 to pump the sludge 6 in the filter chamber 123 of each filter press unit 12 to allow the sludge When the water of the slurry 6 is evacuated, the boiling point is relatively lowered and boiled into water vapor, while the steam compressor 31 is used to compress the water vapor into recompressed steam, and then the steam is compressed through the outlet line 32 and the heat exchanger 23 to indirectly The hot water is heated in the hot water recovery line 22, and the hot water is circulated through the hot water heating device 2 and the filter unit 12 to continuously indirectly heat the vacuum dewatered sludge inside the filter chamber 123 into a sludge cake 61 (see The third picture), to achieve hot water circulation and steam recovery and re-compression use, more effective in saving thermal energy, and convenient operation control, in line with environmental protection needs. Finally, the filter press 1 opens the movable seat 14, and then pulls the filter press unit 12 and the filter cloth 124 one by one to the right to displace the respective filter press units 12 to remove the dehydrated sludge from each filter chamber 123. Cake 61.

請參閱第七圖所示,當壓濾機1在打開各壓濾單元12以卸落污泥餅61(參閱第三圖)之前或之後時,熱水加熱裝置2與熱水泵浦26停止輸送熱水,而熱水回收管路22分接有氣壓控制管路4、壓縮空氣源41與控制閥42,利用氣壓受控推動熱水,使熱水經由壓濾單元12之熱水入口127與熱水循環管路27,而回流至熱水槽24內,以避免浪費各壓濾單元12內部熱水之熱量。 Referring to the seventh figure, when the filter press 1 is before or after opening each of the filter press units 12 to discharge the sludge cake 61 (see the third figure), the hot water heating device 2 and the hot water pump 26 are stopped. The hot water is conveyed, and the hot water recovery line 22 is connected to the air pressure control line 4, the compressed air source 41 and the control valve 42, and the hot water is controlled by the air pressure to make the hot water pass through the hot water inlet 127 of the filter unit 12. The hot water circulation line 27 is returned to the hot water tank 24 to avoid wasting heat of the hot water inside each of the filter press units 12.

請參閱第八圖所示,當壓濾機1在打開各壓濾單元12以卸落污泥餅61(參閱第三圖)之後,壓濾機1再次推動各壓濾單元12位移,使全部壓濾單元12與其濾布124重疊併靠,則兩兩相鄰濾布124外周閉合,然後清洗水槽5利用清洗水管路51與清洗水泵浦52輸送溫清洗水,將溫清洗水經由壓濾機1送入各壓濾單元12之排污水孔126內,以利用溫清洗水進行沖洗濾布124。 Referring to the eighth figure, after the filter press 1 opens the respective filter press units 12 to discharge the sludge cake 61 (refer to the third figure), the filter press 1 pushes the displacement of each of the filter press units 12 again to make all The filter unit 12 overlaps with the filter cloth 124, and the outer circumferences of the two adjacent filter cloths 124 are closed. Then, the cleaning water tank 5 uses the washing water line 51 and the washing water pump 52 to transport the warm washing water, and the warm washing water is passed through the pressure filter. The machine 1 is fed into the drain hole 126 of each filter unit 12 to rinse the filter cloth 124 with warm wash water.

以上所舉實施例僅用為方便說明本創作,而並非加以限制,在不離本創作精神範疇,熟悉此一行業技藝人士所可作之各種簡易變化與修飾,均仍應含括於以下申請專利範圍中。 The above embodiments are only used to facilitate the description of the present invention, and are not intended to be limiting, and all kinds of simple changes and modifications that can be made by those skilled in the art without departing from the spirit of the present invention should still be included in the following patent applications. In the scope.

Claims (8)

一種具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備,包含有壓濾機、熱水加熱裝置以及蒸汽回收再壓縮裝置,其中:該壓濾機之機架軌道上跨置有依序受控橫向位移重疊併靠之複數壓濾單元,各壓濾單元彼此併靠內部形成濾室,各濾室分別設有污泥入口與排污水孔,污泥入口連通外部之污泥漿管路,排污水孔連通外部之排污水管路及抽氣管路,使污泥漿充滿於各壓濾單元之濾室進行擠壓脫水,且至少部份壓濾單元內部設有熱水入口及相通之熱水出口;該熱水加熱裝置具有熱水供應管路、熱水回收管路以及熱交換器,熱水供應管路連接有熱水槽、加熱器與熱水泵浦,以輸送熱水進入相對壓濾單元之熱水入口,熱水回收管路連接相對壓濾單元之熱水出口,且熱水回收管路通過熱交換器連接於熱水槽;該蒸汽回收再壓縮裝置係具有蒸汽壓縮機,蒸汽壓縮機之入口連接於壓濾機之抽氣管路,蒸汽壓縮機之出口管路通過熱交換器,利用熱水供應管路輸送熱水通過相對壓濾單元內部,以間接加熱濾室內之污泥漿,而蒸汽壓縮機經由抽氣管路對於各壓濾單元之濾室內之污泥漿進行抽氣,使污泥漿之水分在抽真空時,相對降低沸點且沸騰成為水蒸汽,利用蒸汽壓縮機將水蒸汽壓縮為再壓縮蒸汽,使再壓縮蒸汽通過熱交換器,以間接加熱於熱水回收管路之回收熱水。 A filter-filter drying device with hot water and steam heat energy recycling function, comprising a filter press, a hot water heating device and a steam recovery and recompression device, wherein: the filter press is placed on the frame rail in sequence The plurality of filter press units are arranged to overlap the lateral displacements, and the filter press units form a filter chamber inside each other, and each filter chamber is provided with a sludge inlet and a sewage drain hole respectively, and the sludge inlet is connected to the external sludge slurry pipeline. The sewage drain hole is connected to the external sewage pipeline and the air suction pipeline, so that the sludge slurry is filled in the filter chamber of each filter unit to be squeezed and dehydrated, and at least a part of the filter unit is provided with a hot water inlet and a hot water connected thereto. The hot water heating device has a hot water supply pipe, a hot water recovery pipe and a heat exchanger, and the hot water supply pipe is connected with a hot water tank, a heater and a hot water pump to transport the hot water into the relative pressure filter. a hot water inlet of the unit, the hot water recovery line is connected to the hot water outlet of the filter unit, and the hot water recovery line is connected to the hot water tank through a heat exchanger; the steam recovery and recompression device has a steam compressor, a vapor pressure The inlet of the machine is connected to the suction line of the filter press, and the outlet line of the steam compressor passes through the heat exchanger, and the hot water supply line is used to transport the hot water through the interior of the relative filter unit to indirectly heat the slurry in the filter chamber. And the steam compressor pumps the sludge in the filter chamber of each filter unit through the suction line, so that when the water of the sludge is vacuumed, the boiling point is relatively lowered and the water is boiled into steam, and the steam compressor is used. The water vapor is compressed to recompress the steam, and the recompressed steam is passed through a heat exchanger to indirectly heat the recovered hot water in the hot water recovery line. 如申請專利範圍第1項所述之具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備,其中該熱水加熱裝置之加熱器設為熱水鍋爐,且 加熱器連接於熱水槽與熱水泵浦之間。 The pressure filter drying device with the hot water and steam heat energy recycling function described in claim 1, wherein the heater of the hot water heating device is set as a hot water boiler, and The heater is connected between the hot water tank and the hot water pump. 如申請專利範圍第2項所述之具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備,其中該熱水供應管路分接有熱水循環管路與控制閥,熱水循環管路連接於熱水槽。 The pressure filter drying device with the hot water and steam heat energy recycling function described in claim 2, wherein the hot water supply pipeline is connected with a hot water circulation pipeline and a control valve, and the hot water circulation pipeline is connected. In the hot water tank. 如申請專利範圍第3項所述之具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備,其中該熱水回收管路分接有氣壓控制管路、壓縮空氣源與控制閥,利用氣壓受控推動熱水,使熱水經由壓濾單元之熱水入口與熱水循環管路而回流至熱水槽。 The pressure filter drying device with the hot water and steam heat energy recycling function described in claim 3, wherein the hot water recovery pipeline is connected with a pneumatic control pipeline, a compressed air source and a control valve, and is controlled by air pressure. The hot water is controlled to be returned to the hot water tank through the hot water inlet of the filter unit and the hot water circulation line. 如申請專利範圍第1項所述之具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備,其中該蒸汽壓縮機之出口管路通過熱交換器而連接於熱水槽。 The pressure filter drying device with the hot water and steam heat energy recycling function described in claim 1, wherein the outlet pipe of the steam compressor is connected to the hot water tank through a heat exchanger. 如申請專利範圍第1項所述之具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備,其中該蒸汽壓縮機之出口管路通過熱交換器連接有清洗水槽,清洗水槽之出口連接有清洗水管路與清洗水泵浦,清洗水管路之出口連接於壓濾機之排污水孔。 The pressure filter drying device with the hot water and steam heat energy recycling function described in claim 1, wherein the outlet pipe of the steam compressor is connected to the cleaning water tank through a heat exchanger, and the cleaning water tank is connected to the outlet for cleaning. The water pipe and the washing water pump are connected, and the outlet of the washing water pipe is connected to the sewage drain hole of the filter press. 如申請專利範圍第6項所述之具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備,其中該蒸氣壓縮機設有入水口與出水口,出水口連接於清洗水槽。 The pressure filter drying device with the hot water and steam heat energy recycling function described in claim 6 is characterized in that the steam compressor is provided with a water inlet and a water outlet, and the water outlet is connected to the cleaning water tank. 如申請專利範圍第6項所述之具熱水與蒸汽熱能回收利用功能之壓濾乾燥設備,其中該蒸氣壓縮機之入口分接有噴水入口。 A pressure filter drying apparatus having a hot water and steam heat energy recycling function as described in claim 6 wherein the steam compressor inlet has a water spray inlet.
TW107202535U 2018-02-23 2018-02-23 Press-filtering drying equipment with hot water and steam heat energy recycling function TWM562296U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI692371B (en) * 2019-09-06 2020-05-01 台灣卜力斯股份有限公司 Pressure filter drying equipment using functions of heat pump and steam compressor
CN114307283A (en) * 2022-01-10 2022-04-12 张日养 Low-temperature filter pressing drying method and device for filter press

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI692371B (en) * 2019-09-06 2020-05-01 台灣卜力斯股份有限公司 Pressure filter drying equipment using functions of heat pump and steam compressor
CN114307283A (en) * 2022-01-10 2022-04-12 张日养 Low-temperature filter pressing drying method and device for filter press

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