TWM557791U - Permanent magnet shaft machine improved structure - Google Patents

Permanent magnet shaft machine improved structure Download PDF

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Publication number
TWM557791U
TWM557791U TW106216068U TW106216068U TWM557791U TW M557791 U TWM557791 U TW M557791U TW 106216068 U TW106216068 U TW 106216068U TW 106216068 U TW106216068 U TW 106216068U TW M557791 U TWM557791 U TW M557791U
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Taiwan
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bearing
oil
permanent magnet
rotating disk
lubricating oil
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TW106216068U
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Chinese (zh)
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Hong-Shu Wang
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Kimax Tech Ltd
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Abstract

本創作為一種永磁聯軸機改良結構,其包括有一軸承、一軸承座、一旋轉盤組以及一機殼;該軸承用來傳輸動力,該軸承座則套置在該軸承外部以承載重量,該軸承座在與軸承連接處設置有潤滑模組,用來導引潤滑油進行潤滑,該旋轉盤組套置在該軸承座旁邊的該軸承處受到該軸承驅動旋轉,該旋轉盤組表面設置有冷卻模組以導引潤滑油進行冷卻,該機殼包覆在該軸承座與該旋轉盤組外部,該機殼底部具有回收槽,用來集中回收該潤滑模組與該冷卻模組所流出的該潤滑油。 The present invention is an improved structure of a permanent magnet coupling machine, which comprises a bearing, a bearing seat, a rotating disk set and a casing; the bearing is used for transmitting power, and the bearing seat is sleeved outside the bearing to carry weight The bearing seat is provided with a lubrication module at the connection with the bearing for guiding the lubricating oil for lubrication, and the rotating disk set is sleeved at the bearing beside the bearing seat and is driven to rotate by the bearing, the surface of the rotating disk A cooling module is disposed to guide the lubricating oil for cooling, the casing is wrapped around the bearing housing and the rotating disc assembly, and the bottom of the casing has a recovery tank for centrally recovering the lubricating module and the cooling module The lubricating oil that flows out.

Description

永磁聯軸機改良結構 Permanent magnet coupling machine improved structure

本創作屬於永磁聯軸機領域,尤其是關於一種改善潤滑與冷卻結構,提升整體機械性能,以提高長時間作業,減少停機維護時間,並能提高產品使用壽命的永磁聯軸機改良結構。 This creation belongs to the field of permanent magnet coupling machine, especially for an improved structure of permanent magnet coupling machine which improves lubrication and cooling structure, improves overall mechanical performance, improves long-term operation, reduces downtime and maintenance time, and improves product service life. .

永磁聯軸機是一種動能傳遞的裝置,其利用磁力驅動的方式,將馬達與負載進行磁性聯結,藉以傳遞動能來驅動負載,完成動能傳輸。 The permanent magnet coupling machine is a kinetic energy transmission device that magnetically drives the motor and the load to magnetically drive the kinetic energy to drive the load and complete the kinetic energy transmission.

習知永磁聯軸機結構,主要包括有導磁轉盤與永磁轉盤兩部分,該導磁轉盤和永磁轉盤之間設有氣隙,使該導磁轉盤和永磁轉盤之間利用磁力進行連結。當該導磁轉盤和永磁轉盤之間有相對運動時,該導磁轉盤會切割磁力線形成感應渦電流和感應磁極,讓該導磁轉盤與永磁轉盤之間相互影響而彼此帶動旋轉。 The structure of the conventional permanent magnet coupling machine mainly comprises two parts: a magnetic conductive turntable and a permanent magnet turntable, and an air gap is arranged between the magnetic conductive turntable and the permanent magnet turntable, so that magnetic force is used between the magnetic conductive turntable and the permanent magnet turntable. link. When there is relative movement between the magnetic conductive turntable and the permanent magnet turntable, the magnetic conductive turntable cuts magnetic lines of force to form an induced eddy current and an induced magnetic pole, and the magnetic conductive turntable and the permanent magnet turntable interact with each other to rotate.

由於習知永磁聯軸機多應用在巨大負載的場合,其中軸承所承載的負荷也相當驚人,也必然產生可觀的磨擦與熱量,影響產品的使用與壽命,故適當的潤滑機制是不可缺少的重要工作。 Because the conventional permanent magnet coupling machine is widely used in the case of huge load, the load carried by the bearing is also quite amazing, and it also inevitably produces considerable friction and heat, which affects the use and life of the product, so the proper lubrication mechanism is indispensable. Important work.

以習知永磁聯軸機的潤滑工作而言,其軸承是採用潤滑油方式,以提高工作效能,降低摩擦與損耗;然而,習知永磁聯軸機缺少增添 潤滑油的管路,造成添加潤滑油的工作趨向不易,必須長期停機更換潤滑油,使其維護的時間與成本增加。 In terms of the lubrication work of the conventional permanent magnet coupling machine, the bearing is made of lubricating oil to improve the working efficiency and reduce the friction and loss; however, the conventional permanent magnet coupling lacks the addition. The pipeline of lubricating oil tends to make the work of adding lubricating oil difficult, and it is necessary to stop the lubricating oil for a long time to stop, and the maintenance time and cost are increased.

而且,習知永磁聯軸機的其它部份的散熱工作,例如轉盤部份,是採取注水降溫的方式;由於潤滑油與冷卻水彼此無法共存,所以兩者之間的阻隔工作,就顯的相當重要。 Moreover, the heat dissipation work of other parts of the conventional permanent magnet coupling machine, such as the turntable part, is a method of water injection and cooling; since the lubricating oil and the cooling water cannot coexist with each other, the blocking work between the two is obvious. Quite important.

為了解決習知永磁聯軸機關於油水隔離的問題,習知永磁聯軸機會在軸承座與轉盤之間設置隔板,造成習知永磁聯軸機的結構變的更為複雜,也增加維護的困難。而且,隔板的密封效果其實不好,容易讓軸承座的潤滑油與冷卻水混合,軸承潤滑油碰到水會造成乳化而潤滑效果變差而導致承軸損壞。 In order to solve the problem of the oil-water isolation of the conventional permanent magnet coupling machine, the conventional permanent magnet coupling opportunity is provided with a partition between the bearing seat and the turntable, which makes the structure of the conventional permanent magnet coupling machine more complicated and also increases the maintenance. difficult. Moreover, the sealing effect of the separator is actually not good, and it is easy to mix the lubricating oil of the bearing seat with the cooling water. When the bearing lubricating oil hits the water, the emulsification and the lubricating effect are deteriorated, and the bearing shaft is damaged.

另一方面,永磁聯軸機幾乎為鋼材元件,使用冷卻水會到處噴洩,容易造成多處元件生銹而加速損壞,影響習知永磁聯軸機的工作效率與使用壽命。 On the other hand, the permanent magnet coupling machine is almost a steel component. The use of cooling water will squirt everywhere, which will easily cause rusting of many components and accelerate damage, affecting the working efficiency and service life of the conventional permanent magnet coupling.

另一方面,習知永磁聯軸機的冷卻管路為垂直進出設計,所以冷卻水的流動較不順輰,很容易發生堵塞,造成熱量無法排出,降低冷卻效果。 On the other hand, the cooling circuit of the conventional permanent magnet coupling machine is designed for vertical entry and exit, so the flow of the cooling water is not smooth, and the clogging is easy to occur, so that the heat cannot be discharged and the cooling effect is lowered.

再提到習知永磁聯軸機的冷卻水的流道,其組裝方式是採取焊接方式,但對於高速旋轉的物體,其焊接的物件具有容易斷裂的風險,不僅影響習知永磁聯軸機的的結構,更可能發生安全上的問題。 Referring again to the flow path of the cooling water of the conventional permanent magnet coupling machine, the assembly method is to adopt the welding method, but for the object rotating at high speed, the welded object has the risk of being easily broken, which not only affects the conventional permanent magnet coupling machine. The structure is more likely to cause security problems.

同樣的,習知永磁聯軸機的磁石只是平貼在導磁轉盤上進行結合,不僅要一一對正每一個磁石,增加組裝的麻煩,且因為磁石外部沒有任何保護,所以高速旋轉下,很容易發生磁石脫落的安全意外。 Similarly, the magnet of the conventional permanent magnet coupling machine is only flatly attached to the magnetic conductive turntable for bonding, not only a pair of positive magnets, but also the trouble of assembly, and because there is no protection outside the magnet, so under high-speed rotation, It is easy to have a safety accident in which the magnet falls off.

由此可知,習知永磁聯軸機的結構仍存有缺點而亟待加以改進。 It can be seen that the structure of the conventional permanent magnet coupling machine still has disadvantages and needs to be improved.

本案創作人有鑒於前述習知永磁聯軸機產生之問題,基於在業界多年的實務經驗,配合專業知識與研發創新,研究出一種永磁聯軸機的改良結構。 In view of the problems arising from the above-mentioned conventional permanent magnet coupling machine, the creators of this case have developed an improved structure of a permanent magnet coupling machine based on years of practical experience in the industry, combined with professional knowledge and R&D innovation.

本創作的主要目的在於提供一種永磁聯軸機改良結構,其調整結構配置,採用單一的潤滑油來作為機構上的潤滑與散熱,排除油水混合的問題,使永磁聯軸機的組裝更為容易,運作更為順暢。 The main purpose of this creation is to provide an improved structure of the permanent magnet coupling machine, which adjusts the structural configuration, uses a single lubricating oil as the lubrication and heat dissipation on the mechanism, eliminates the problem of oil-water mixing, and makes the assembly of the permanent magnet coupling machine more For the sake of ease, the operation is smoother.

本創作的另一目的在於提供一種永磁聯軸機改良結構,其進一步改善油路設計,讓潤滑油可以順利流通各處,並發揮散熱功能,使永磁聯軸機可以長時間工作,減少維護時間,增加使用壽命。 Another object of the present invention is to provide an improved structure of a permanent magnet coupling machine, which further improves the oil circuit design, allows the lubricating oil to flow smoothly everywhere, and exerts a heat dissipation function, so that the permanent magnet coupling machine can work for a long time and reduce Maintenance time and increased service life.

本創作的再一目的在於提供一種永磁聯軸機改良結構,其採取螺絲鎖固轉盤,可以定期檢查組裝的穩定性與安全性,並隨時進行維護或更換螺絲,同時對於磁石組裝增加通孔與蓋板,讓磁石組裝更為順利,使用上更為安全。 A further object of the present invention is to provide an improved structure of a permanent magnet coupling machine, which adopts a screw-locking turntable, can regularly check the stability and safety of the assembly, and maintain or replace the screws at any time, and at the same time, increase the through hole for the magnet assembly. With the cover plate, the magnet assembly is smoother and safer to use.

本創作的下一目的在於提供一種永磁聯軸機改良結構,其可以自動加油,減少人工的時間與失誤,亦提高工作效率。 The next purpose of this creation is to provide an improved structure of the permanent magnet coupling machine, which can automatically refuel, reduce manual time and mistakes, and improve work efficiency.

為達到上述目的之永磁聯軸機改良結構,其主要包括有一軸承、一軸承座、一旋轉盤組以及一機殼。 The improved structure of the permanent magnet coupling machine for achieving the above purpose mainly comprises a bearing, a bearing seat, a rotating disk set and a casing.

該軸承是用來傳輸動力,該軸承座則套置在該軸承外部,經 由外部動力機械驅動,以令該軸承進行旋轉;該軸承座在與軸承連接處設置有潤滑模組,用來將潤滑油導引至該軸承處進行潤滑。 The bearing is used to transmit power, and the bearing seat is sleeved outside the bearing. It is driven by an external power machine to rotate the bearing; the bearing seat is provided with a lubrication module at the connection with the bearing for guiding the lubricating oil to the bearing for lubrication.

該旋轉盤組套置在該軸承座旁邊的該軸承處,當該軸承旋轉時,得由該軸承驅動該旋轉盤組旋轉動作,該旋轉盤組表面設置有冷卻模組,以將潤滑油導引至該旋轉盤組處進行冷卻。 The rotating disk group is sleeved at the bearing beside the bearing seat, and when the bearing rotates, the rotating disk group is driven to rotate by the bearing, and the rotating disk group surface is provided with a cooling module to guide the lubricating oil Lead to the rotating disk pack for cooling.

該機殼包覆在該軸承座與該旋轉盤組外部,該機殼底部具有回收槽,用來集中回收該潤滑模組與該冷卻模組所流出的該潤滑油。 The casing is wrapped around the bearing housing and the rotating disc assembly. The bottom of the casing has a recovery tank for centrally recovering the lubrication module and the lubricating oil flowing out of the cooling module.

而該潤滑模組與該冷卻模組所使用的該潤滑油為相同的成份,故可以集中回收,使該永磁聯軸機的結構得以簡化,也避免不同潤滑油混合而造成的損失。 The lubricating module and the lubricating oil used in the cooling module have the same composition, so that the centralized recovery can be simplified, the structure of the permanent magnet coupling machine can be simplified, and the loss caused by mixing different lubricating oils can be avoided.

藉由前述結構,本創作在工作時,可隨時由該潤滑模組將潤滑油導引至該軸承或該軸承座位置進行潤滑;也可以由該冷卻模組將潤滑油導引至該旋轉盤組處進行冷卻,用過的該潤滑油落下至該機殼下方的該回收槽,以集中回收後再循環使用。 According to the foregoing structure, during the working, the lubricating module can guide the lubricating oil to the bearing or the bearing seat position for lubrication at any time; or the lubricating module can guide the lubricating oil to the rotating disk The group is cooled, and the used lubricating oil is dropped to the recovery tank below the casing for centralized recovery and recycling.

進一步說明,該潤滑模組包括有潤滑室,該潤滑室分別設置在該軸承或該軸承座的連接部位,該潤滑室上方設置有注油管路,該潤滑室下方則設置有集油孔;該注油管路用來導入該潤滑油,讓該潤滑油進入該潤滑室中,然後對於該潤滑室周圍的結構進行潤滑,用過的潤滑油最後則由該集油孔落到該回收槽,然後集中回收再利用。 Further, the lubrication module includes a lubrication chamber, which is respectively disposed at a connection portion of the bearing or the bearing housing, and an oil filling pipeline is disposed above the lubrication chamber, and an oil collecting hole is disposed under the lubrication chamber; An oil filling pipeline is used to introduce the lubricating oil into the lubricating chamber, and then the structure around the lubricating chamber is lubricated, and the used lubricating oil is finally dropped into the recovery tank by the oil collecting hole, and then Centralized recycling and reuse.

而該冷卻模組包括設置在該旋轉盤組外表面的流道,該流道上導入有進油管路,該進油管路用來導引該潤滑油流進該流道,在該流道內側的該旋轉盤組表面設置有進油孔,該進油孔導通至該旋轉盤組內部的 冷卻室,使該流道中的該潤滑油可以經由該進油孔進入該冷卻室吸收熱量進行冷卻,而該冷卻室朝該流道外側的該旋轉盤組設置有出油孔,讓吸收熱量後的該潤滑油由該出油孔排出該旋轉盤組,最後再落到該回收槽集中回收。 The cooling module includes a flow path disposed on an outer surface of the rotating disk group, and the flow path is provided with an oil inlet pipe for guiding the lubricating oil to flow into the flow channel, and the inner side of the flow channel The surface of the rotating disk group is provided with an oil inlet hole, and the oil inlet hole is electrically connected to the inside of the rotating disk group a cooling chamber, wherein the lubricating oil in the flow channel can be cooled by entering the cooling chamber through the oil inlet hole, and the cooling chamber is provided with an oil outlet hole toward the rotating disk group outside the flow channel, so that after the heat is absorbed The lubricating oil is discharged from the oil discharge hole to the rotating disk group, and finally falls to the recovery tank for centralized recovery.

而該流道其實為一環形罩蓋,其內側彎曲而能集中該潤滑油,該流道並以螺絲鎖固在該旋轉盤組上,以利於隨時保養或更換該螺絲。 The flow channel is actually an annular cover, the inner side of which is curved to concentrate the lubricating oil, and the flow path is screwed to the rotating disk group to facilitate maintenance or replacement of the screw at any time.

更進一步,該進油孔與該出油孔互相朝對方傾斜設計,即該流道由進入該冷卻室朝向該旋轉盤組圓周方向傾斜,該出油孔則由該冷卻室流出該出油孔而朝向該旋轉盤組圓周方向傾斜;其目的在於,當該旋轉盤組旋轉時,受到離心力作用,該潤滑油得由該進油孔擠入該冷卻室中,並在該冷卻室中逐漸朝向該出油孔方向移動,最後將該潤滑油由該出油孔甩出該旋轉盤組,故該潤滑油能在該冷卻模組內順利流動而不容易堵塞。 Further, the oil inlet hole and the oil outlet hole are inclined toward each other, that is, the flow channel is inclined toward the circumferential direction of the rotating disk group by entering the cooling chamber, and the oil outlet hole flows out of the oil outlet hole from the cooling chamber. And inclined toward the circumferential direction of the rotating disk group; the purpose is that when the rotating disk group rotates, it is subjected to centrifugal force, and the lubricating oil is squeezed into the cooling chamber by the oil inlet hole, and gradually faces in the cooling chamber The oil hole moves in the direction, and finally the lubricating oil is thrown out of the rotating disk group by the oil outlet hole, so that the lubricating oil can smoothly flow in the cooling module without being easily blocked.

另外,該出油孔的孔徑會小於該進油孔的孔徑,如此,該潤滑油導入該進油孔的流速會大於流出該出油孔的流速,讓進入該冷卻室的潤滑油可以確實填滿,再排出該旋轉盤組以強化散熱效果。 In addition, the diameter of the oil outlet hole is smaller than the diameter of the oil inlet hole, so that the flow rate of the lubricating oil introduced into the oil inlet hole is greater than the flow rate of the oil outlet hole, so that the lubricating oil entering the cooling chamber can be filled. When it is full, the rotating disk group is discharged to enhance the heat dissipation effect.

該旋轉盤組內側設置有永磁轉盤,該永磁轉盤兩側外部設置有導磁轉盤,該導磁轉盤上設置有通孔,該通孔用來鑲嵌磁石,以快速穩定裝置磁石,並在該磁石外部罩設有蓋板,以避免該磁石脫落撞擊其它物件。 A permanent magnet turntable is disposed on the inner side of the rotating disc group, and a magnetic conductive turntable is disposed on both sides of the permanent magnet rotating disc. The magnetic conducting turntable is provided with a through hole for inserting a magnet to quickly stabilize the magnet of the device, and The magnet outer cover is provided with a cover plate to prevent the magnet from falling off and hitting other objects.

該機殼內側設置有肋板,以強化該機殼結構。 The inside of the casing is provided with ribs to strengthen the casing structure.

1‧‧‧軸承 1‧‧‧ bearing

10‧‧‧永磁聯軸機 10‧‧‧Permanent permanent magnet coupling

2‧‧‧軸承座 2‧‧‧ bearing housing

3‧‧‧旋轉盤組 3‧‧‧Rotary disk group

31‧‧‧永磁轉盤 31‧‧‧Permanent magnet turntable

32‧‧‧導磁轉盤 32‧‧‧Magnetic turntable

33‧‧‧磁石 33‧‧‧ Magnet

34‧‧‧通孔 34‧‧‧through hole

35‧‧‧蓋板 35‧‧‧ Cover

4‧‧‧機殼 4‧‧‧Shell

41‧‧‧回收槽 41‧‧‧Recycling tank

42‧‧‧肋板 42‧‧‧ Ribs

5‧‧‧潤滑模組 5‧‧‧Lubrication module

51‧‧‧潤滑室 51‧‧‧Lubrication room

52‧‧‧注油管路 52‧‧‧ Oil filling pipeline

53‧‧‧集油孔 53‧‧‧ oil hole

6‧‧‧冷卻模組 6‧‧‧Cooling module

61‧‧‧流道 61‧‧‧ flow path

62‧‧‧進油管路 62‧‧‧Intake line

63‧‧‧進油孔 63‧‧‧ oil inlet

64‧‧‧出油孔 64‧‧‧ oil hole

65‧‧‧冷卻室 65‧‧‧Cooling room

66‧‧‧螺絲 66‧‧‧ screws

圖1是本創作永磁聯軸機的立體圖;圖2是該永磁聯軸機的機殼部份剖面以檢視內部結構的立體圖;圖3是該永磁聯軸機的機殼部份剖面以檢視內部結構的正視圖;圖4是該永磁聯軸機的詳細結構剖面圖;圖5是該永磁聯軸機的旋轉盤組剖面以檢視冷卻模組的正視圖;以及圖6是該永磁聯軸機的旋轉盤組的磁石配置立體分解圖。 1 is a perspective view of the permanent magnet coupling machine of the present invention; FIG. 2 is a perspective view of a portion of the casing of the permanent magnet coupling machine for examining the internal structure; FIG. 3 is a partial cross section of the casing of the permanent magnet coupling machine Figure 4 is a detailed structural sectional view of the permanent magnet coupling machine; Figure 5 is a front view of the rotating disk assembly of the permanent magnet coupling machine to view the cooling module; and Figure 6 is An exploded perspective view of the magnet arrangement of the rotating disk group of the permanent magnet coupling machine.

為了使本創作的目的、技術方案及優點更加清楚明白,下面結合附圖及實施例,對本創作進行進一步詳細說明。此處所描述的具體實施例僅用以解釋本創作,並不用於限定本創作。 In order to make the purpose, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. The specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.

請參閱圖1至圖4所示,本創作是一種永磁聯軸機10的改良結構,其主要包括有一軸承1、一軸承座2、一旋轉盤組3以及一機殼4。 Referring to FIG. 1 to FIG. 4, the present invention is an improved structure of a permanent magnet coupling machine 10, which mainly comprises a bearing 1, a bearing housing 2, a rotating disk assembly 3 and a casing 4.

該軸承1為一轉動結構,用來傳輸動力。 The bearing 1 is a rotating structure for transmitting power.

該軸承座2套置在該軸承1外部,經由外部動力機械(圖未示出)驅動,用來使該軸承1進行旋轉。 The bearing housing 2 is sleeved outside the bearing 1 and is driven by an external power machine (not shown) for rotating the bearing 1.

為了確保轉動順暢,該軸承座2在與軸承1連接處設置有潤滑模組5,利用供油機械(圖未示出)提供潤滑油,以將該潤滑油導引至該軸承1處進行潤滑。 In order to ensure smooth rotation, the bearing housing 2 is provided with a lubrication module 5 at the connection with the bearing 1, and lubricating oil is supplied by an oil supply machine (not shown) to guide the lubricating oil to the bearing 1 for lubrication. .

該旋轉盤組3套置在該軸承座2旁邊的該軸承1處,當該軸承1旋轉時,得由該軸承1驅動該旋轉盤組3旋轉動作。 The rotating disk unit 3 is placed at the bearing 1 beside the bearing housing 2. When the bearing 1 rotates, the rotating disk unit 3 is driven to rotate by the bearing 1.

而在該旋轉盤組3的高速旋轉時,會產生大量熱量,故在該 旋轉盤組3表面設置有冷卻模組6,同樣由該供油模組提供潤滑油,然後將該潤滑油導引至該旋轉盤組3處進行冷卻。 When the rotating disk group 3 is rotated at a high speed, a large amount of heat is generated, so The surface of the rotating disk unit 3 is provided with a cooling module 6, and the oil supply module is also supplied with lubricating oil, and then the lubricating oil is guided to the rotating disk group 3 for cooling.

該機殼4則包覆在該軸承座2與該旋轉盤組3外部,用以提供該永磁聯軸機10的包裝與保護,該機殼4底部具有回收槽41,用來集中回收該潤滑模組5與該冷卻模組6所流出的該潤滑油。 The casing 4 is wrapped around the bearing housing 2 and the rotating disc assembly 3 for providing packaging and protection of the permanent magnet coupling 10. The bottom of the casing 4 has a recovery tank 41 for centralized recovery. Lubricating the lubricating oil flowing out of the module 5 and the cooling module 6.

另外,本創作將該潤滑模組5與該冷卻模組6所使用的該潤滑油設為相同的成份,可利用同一部該供油機械提供該潤滑油,並方便用過的該潤滑油集中回收,使該永磁聯軸機10的結構得以簡化,也可以避免不同潤滑油混合而造成的破壞或損失。 In addition, the lubricating module 5 and the lubricating oil used in the cooling module 6 are set to the same composition, and the lubricating oil can be provided by the same oil supply machine, and the lubricating oil is conveniently used. The recycling makes the structure of the permanent magnet coupling 10 simple, and the damage or loss caused by the mixing of different lubricating oils can also be avoided.

經由前述結構達成的本創作,當該永磁聯軸機10在工作時,可隨時由該潤滑模組5將潤滑油導引至該軸承1或該軸承座2位置進行潤滑,或是由該冷卻模組6將潤滑油導引至該旋轉盤組3處進行冷卻,完全不用停機即可操作,大幅提高長時間工作的效能;而用過的該潤滑油會落下至該機殼4下方的該回收槽41,以統一集中回收後再循環使用。 According to the present invention, when the permanent magnet coupling machine 10 is in operation, the lubricating oil can be guided to the bearing 1 or the bearing housing 2 at any time for lubrication, or The cooling module 6 guides the lubricating oil to the rotating disk group 3 for cooling, and can be operated without stopping the machine, thereby greatly improving the performance of long-time work; and the used lubricating oil will fall below the casing 4 The recovery tank 41 is recycled after being collectively collected and recycled.

而該潤滑模組5包括有潤滑室51,該潤滑室51分別設置在該軸承1或該軸承座2的連接部位,該潤滑室51上方設置有注油管路52,該潤滑室51下方則設置有集油孔53。 The lubrication module 5 includes a lubrication chamber 51, which is respectively disposed at a connection portion of the bearing 1 or the bearing housing 2. An oil injection line 52 is disposed above the lubrication chamber 51, and the lubrication chamber 51 is disposed below the lubrication chamber 51. There is an oil collecting hole 53.

該注油管路52可用來導引該潤滑油進入該潤滑室51中,以對於該潤滑室51周圍的結構進行潤滑,用過的潤滑油最後則由該集油孔53落到該回收槽41,然後集中回收再利用。 The oil filling line 52 can be used to guide the lubricating oil into the lubricating chamber 51 to lubricate the structure around the lubricating chamber 51, and the used lubricating oil finally falls from the oil collecting hole 53 to the collecting tank 41. And then focus on recycling and reuse.

請配合圖5所示,該冷卻模組6包括設置在該旋轉盤組3外表面的流道61,該流道61上導入有進油管路62,該流道61內側的該旋 轉盤組3表面設置有進油孔63,該流道61外側的該旋轉盤組3設置有出油孔64。 As shown in FIG. 5, the cooling module 6 includes a flow path 61 disposed on an outer surface of the rotating disk group 3, and the flow path 61 is introduced with an oil inlet pipe 62, and the inner side of the flow path 61 is rotated. The surface of the turntable set 3 is provided with an oil inlet hole 63, and the rotary disk group 3 outside the flow path 61 is provided with an oil discharge hole 64.

該進油管路62用來導引該潤滑油流進該流道61,並受限在該流道61區域不會洩漏,該進油孔63導通至該旋轉盤組3內部的冷卻室65,使該流道61中的該潤滑油可以經由該進油孔63進入該冷卻室65吸收熱量進行冷卻,讓吸收熱量後的該潤滑油由該出油孔64排出該旋轉盤組3,最後再落到該回收槽41集中回收。 The oil inlet pipe 62 is used to guide the lubricating oil to flow into the flow passage 61, and is restricted from leaking in the region of the flow passage 61. The oil inlet hole 63 is electrically connected to the cooling chamber 65 inside the rotary disk group 3, The lubricating oil in the flow path 61 can enter the cooling chamber 65 via the oil inlet hole 63 to absorb heat for cooling, and the lubricating oil after the heat is absorbed is discharged from the oil discharge hole 64 to the rotating disk group 3, and finally It is collected in the recovery tank 41 for centralized recovery.

該流道61為一環形罩蓋,其內側彎曲形成容器而能集中該潤滑油,並在該旋轉盤組3旋轉時保持該潤滑油不會漏出。 The flow path 61 is an annular cover whose inner side is bent to form a container to concentrate the lubricating oil and keep the lubricating oil from leaking when the rotary disk unit 3 rotates.

詳細說明,該流道61是以螺絲66鎖固在該旋轉盤組3上,以保持該旋轉盤組3轉動時的穩定性,減少斷裂或破損的意外,也有利於隨時保養或更換該螺絲66。 In detail, the flow path 61 is locked on the rotating disk unit 3 by screws 66 to maintain the stability of the rotating disk group 3 when rotating, to reduce the accident of breakage or breakage, and to facilitate maintenance or replacement of the screw at any time. 66.

另外,該進油孔63與該出油孔64互相朝對方傾斜設計,以確保該潤滑油順利在該冷卻模組6內流動。 In addition, the oil inlet hole 63 and the oil outlet hole 64 are inclined toward each other to ensure that the lubricating oil flows smoothly in the cooling module 6.

詳細說明,該流道61由進入該冷卻室65朝向該旋轉盤組3圓周方向傾斜,該出油孔64則由該冷卻室65流出該出油孔64而朝向該旋轉盤組3圓周方向傾斜,當該旋轉盤組3旋轉時,受到離心力作用,該潤滑油得由該進油孔63擠入該冷卻室65中,並在該冷卻室65中逐漸朝向該出油孔64方向移動,最後將該潤滑油由該出油孔64甩出該旋轉盤組3,故該潤滑油能在該冷卻模組6內順利流動而不容易堵塞。 In detail, the flow path 61 is inclined toward the circumferential direction of the rotary disk unit 3 by entering the cooling chamber 65. The oil discharge hole 64 flows out of the oil discharge hole 64 from the cooling chamber 65 and is inclined toward the circumferential direction of the rotary disk unit 3. When the rotating disk group 3 rotates, it is subjected to centrifugal force, and the lubricating oil is forced into the cooling chamber 65 by the oil inlet hole 63, and gradually moves toward the oil outlet hole 64 in the cooling chamber 65, and finally The lubricating oil is taken out from the oil discharge hole 64 by the rotating disk group 3, so that the lubricating oil can smoothly flow in the cooling module 6 without being easily clogged.

另一方面,該出油孔64的孔徑會小於該進油孔63的孔徑,使該潤滑油導入該進油孔63的流速會大於流出該出油孔64的流速,讓進 入該冷卻室65的潤滑油可以確實填滿,並將熱量快速有效排出該旋轉盤組3而強化散熱效果。 On the other hand, the diameter of the oil outlet hole 64 is smaller than the diameter of the oil inlet hole 63, so that the flow rate of the lubricating oil introduced into the oil inlet hole 63 is greater than the flow rate of the oil outlet hole 64. The lubricating oil entering the cooling chamber 65 can be surely filled, and the heat is quickly and efficiently discharged from the rotating disk group 3 to enhance the heat dissipation effect.

請參閱圖6所示,該旋轉盤組3內側設置有永磁轉盤31,該永磁轉盤31兩側外部設置有導磁轉盤32,該導磁轉盤32上鋪設有磁石33,為求結構穩定,該導磁轉盤32上設置有通孔34,讓該磁石33鑲嵌在該通孔34內,以快速且穩定的裝置磁石33,避免該磁石33受到該旋轉盤組3的轉動而意外脫落;另外,該磁石33外部罩設有蓋板35,可以避免該磁石33發生意外脫落時撞擊其它物件。 Referring to FIG. 6 , a permanent magnet turntable 31 is disposed on the inner side of the rotating disc set 3 , and a magnetic conductive turntable 32 is disposed on both sides of the permanent magnet turntable 31 . The magnetic conductive turntable 32 is provided with a magnet 33 for stability. The magnetic conductive turntable 32 is provided with a through hole 34, and the magnet 33 is embedded in the through hole 34 to fast and stabilize the device magnet 33, so as to prevent the magnet 33 from being accidentally dropped by the rotation of the rotating disk group 3; In addition, the outer cover of the magnet 33 is provided with a cover plate 35, which can prevent the magnet 33 from colliding with other objects when it accidentally falls off.

請再參閱圖1至圖4所示,補充說明,該機殼4內側設置有肋板42,以強化該機殼4結構。 Referring to FIG. 1 to FIG. 4 again, the inside of the casing 4 is provided with a rib 42 to strengthen the structure of the casing 4.

以上該僅為本創作之較佳實施例,並非用來限定本創作之實施範圍;如果不脫離本創作之精神和範圍,對本創作進行修改或者等同替換,均應涵蓋在本創作申請專利範圍的保護範圍當中。 The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention; if the spirit and scope of the present invention are not deviated from, the modification or equivalent replacement of the present invention should be covered in the scope of the present patent application. Within the scope of protection.

Claims (9)

一種永磁聯軸機改良結構,其特徵在於:一軸承,用來傳輸動力;一軸承座,套置在該軸承外部以驅動該軸承旋轉,該軸承座在與軸承連接處設置有潤滑模組5,以將潤滑油導引至該軸承處進行潤滑;一旋轉盤組,套置在該軸承座旁邊的該軸承處而受到該軸承驅動旋轉,該旋轉盤組表面設置有冷卻模組,以將潤滑油導引至該旋轉盤組處進行冷卻;以及一機殼,包覆在該軸承座與該旋轉盤組外部,該機殼底部具有回收槽,用來集中回收該潤滑模組5與該冷卻模組所流出的該潤滑油。 An improved structure of a permanent magnet coupling machine, characterized in that: a bearing for transmitting power; a bearing seat disposed outside the bearing to drive the bearing to rotate, the bearing seat is provided with a lubrication module at a joint with the bearing 5, the lubricating oil is guided to the bearing for lubrication; a rotating disc set is sleeved at the bearing beside the bearing seat and driven to rotate by the bearing, the rotating disc group surface is provided with a cooling module, Directing lubricating oil to the rotating disk group for cooling; and a casing covering the bearing housing and the rotating disk group, the bottom of the casing has a recovery tank for centrally recovering the lubrication module 5 and The lubricating oil flowing out of the cooling module. 如請求項1所述之永磁聯軸機改良結構,其中,該潤滑模組5與該冷卻模組所使用的該潤滑油為相同的成份。 The improved structure of the permanent magnet coupling according to claim 1, wherein the lubricating module 5 and the lubricating oil used in the cooling module have the same composition. 如請求項1所述之永磁聯軸機改良結構,其中,該潤滑模組5包括設置在該軸承、該軸承座的潤滑室,該潤滑室上方設置有注油管路,而該潤滑室下方則設置有集油孔,讓該潤滑油由該注油管路進入該潤滑室,最後經由該集油孔落到該回收槽。 The improved structure of the permanent magnet coupling machine according to claim 1, wherein the lubrication module 5 includes a lubrication chamber disposed in the bearing and the bearing housing, and an oil filling pipeline is disposed above the lubrication chamber, and the lubricating chamber is below An oil collecting hole is disposed, the lubricating oil enters the lubricating chamber from the oil filling pipeline, and finally falls into the recovery tank through the oil collecting hole. 如請求項1所述之永磁聯軸機改良結構,其中,該冷卻模組包括設置在該旋轉盤組外表面的流道,該流道上導入有進油管路,而該流道內側的該旋轉盤組表面設置有進油孔,該進油孔導通至該旋轉盤組內部的冷卻室,而該冷卻室朝該流道外側的該旋轉盤組設置有出油孔,讓該潤滑油由該進油管路流進該流道,然後經由該進油孔進入該冷卻室,最後經由該出油孔排出該旋轉盤組而落到該回收槽。 The improved structure of the permanent magnet coupling machine of claim 1, wherein the cooling module comprises a flow path disposed on an outer surface of the rotating disk group, wherein the flow channel is provided with an oil inlet pipe, and the inner side of the flow channel The surface of the rotating disk group is provided with an oil inlet hole, and the oil inlet hole is electrically connected to a cooling chamber inside the rotating disk group, and the cooling chamber is provided with an oil outlet hole toward the rotating disk group outside the flow channel, so that the lubricating oil is The oil inlet pipe flows into the flow channel, then enters the cooling chamber through the oil inlet hole, and finally discharges the rotating disk group through the oil outlet hole and falls into the recovery tank. 如請求項4所述之永磁聯軸機改良結構,其中,該流道為一環形罩蓋,並以螺絲將該流道鎖固在該旋轉盤組上。 The improved structure of the permanent magnet coupling according to claim 4, wherein the flow passage is an annular cover, and the flow passage is locked to the rotary disk group by screws. 如請求項4所述之永磁聯軸機改良結構,其中,該進油孔由該流道進入該冷卻室朝向該旋轉盤組圓周方向傾斜,該出油孔則由該冷卻室流出該出油孔而朝向該旋轉盤組圓周方向傾斜,使該潤滑油得受到該旋轉盤組旋轉時的離心力作用,而能在該冷卻模組內順利流動。 The improved structure of the permanent magnet coupling according to claim 4, wherein the oil inlet hole is inclined from the flow passage into the cooling chamber toward the circumferential direction of the rotary disk group, and the oil outlet hole flows out from the cooling chamber. The oil hole is inclined toward the circumferential direction of the rotating disk group, so that the lubricating oil is subjected to the centrifugal force when the rotating disk group rotates, and can smoothly flow in the cooling module. 如請求項4所述之永磁聯軸機改良結構,其中,該出油孔的孔徑小於該進油孔的孔徑,讓進入該冷卻室的潤滑油可以確實填滿,並將熱量快速有效排出旋轉盤組而強化散熱效果。 The improved structure of the permanent magnet coupling machine according to claim 4, wherein the oil outlet hole has a smaller hole diameter than the oil inlet hole, so that the lubricating oil entering the cooling chamber can be surely filled, and the heat is quickly and effectively discharged. Rotate the disk pack to enhance heat dissipation. 如請求項1所述之永磁聯軸機改良結構,其中,該旋轉盤組內側設置有永磁轉盤,該永磁轉盤兩側外部設置有導磁轉盤,該導磁轉盤上設置有通孔,該通孔用來鑲嵌磁石,以快速穩定裝置磁石,並在該磁石外部罩設有蓋板,以避免該磁石脫落撞擊其它物件。 The improved structure of the permanent magnet coupling machine according to claim 1, wherein a permanent magnet turntable is disposed on the inner side of the rotating disc group, and a magnetic conductive turntable is disposed on both sides of the permanent magnet rotating disc, and the magnetic conductive dial is provided with a through hole The through hole is used to inlay a magnet to quickly stabilize the magnet of the device, and a cover plate is disposed on the outer cover of the magnet to prevent the magnet from falling off and hitting other objects. 如請求項1所述之永磁聯軸機改良結構,其中,該機殼內側設置有肋板,以強化該機殼結構。 The improved structure of the permanent magnet coupling machine according to claim 1, wherein the inner side of the casing is provided with a rib to strengthen the casing structure.
TW106216068U 2017-10-31 2017-10-31 Permanent magnet shaft machine improved structure TWM557791U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111953139A (en) * 2019-05-16 2020-11-17 本田技研工业株式会社 Rotating electrical machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111953139A (en) * 2019-05-16 2020-11-17 本田技研工业株式会社 Rotating electrical machine

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