TWM546285U - Vertical grinding machine - Google Patents
Vertical grinding machine Download PDFInfo
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- TWM546285U TWM546285U TW106206244U TW106206244U TWM546285U TW M546285 U TWM546285 U TW M546285U TW 106206244 U TW106206244 U TW 106206244U TW 106206244 U TW106206244 U TW 106206244U TW M546285 U TWM546285 U TW M546285U
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Description
本創作係有關於一種磨床，尤指一種用以對工件進行研磨加工之立式磨床。 This creation is about a grinding machine, especially a vertical grinding machine for grinding workpieces.
按，磨床之工作形態，乃是利用砂輪高速旋轉，而其工件靠近砂輪，以達到精密研磨的目的，其中有一種立式磨床，工件係直立固定在工作台上，該種立式磨床作業效率極高，工件的裝卸更加簡便、穩固，而且可以利用磁盤或夾具來固定工件，不因夾持力量造成工件變形而影響加工精度，工件內徑、外徑、表面研磨可一次加工完成，而可實現高精度的同軸度、直角度要求，另外，立式磨床X和Z軸的導軌置於研磨作用點之上，研磨粉塵不會落入這些運動表面上，故可減小磨損，延長機床的使用壽命，保持加工精度。 According to the working mode of the grinding machine, the grinding wheel is rotated at a high speed, and the workpiece is close to the grinding wheel to achieve the purpose of precision grinding. Among them, there is a vertical grinding machine, the workpiece is erected and fixed on the workbench, and the working efficiency of the vertical grinding machine is high. Extremely high, the loading and unloading of the workpiece is simpler and more stable, and the workpiece can be fixed by the disk or the clamp. The workpiece is not deformed due to the clamping force, and the machining accuracy is affected. The inner diameter, the outer diameter and the surface grinding of the workpiece can be processed at one time. High-precision coaxiality and straight-angle requirements are achieved. In addition, the X and Z-axis guides of the vertical grinder are placed above the grinding point, and the grinding dust does not fall on these moving surfaces, thus reducing wear and prolonging the machine tool. Service life and maintain machining accuracy.
惟，習知立式磨床大都係利用單點鑽石筆進行修砂，如此易造成單點鑽石筆的極大負荷，致使其使用壽命縮短、精度降低，並且修砂耗時，不利機台生產效率，另外，習知立式磨床工件的量測方式大都是作業人員直接手持量測工具對工件進行量測，此種利用人工量測的方式不但費時量測效率低，而且很容易因人為手持誤差而使量測結果不準確及不穩定，進而易造成產品良率低及品質不一等問題，再者，習知立式磨床欲 進行傾斜角度之加工時，往往就是以墊片墊高的方式使工作台傾斜所需角度，不正確則再次墊高或降低，一直到工作台傾斜所需角度為止，以及習知立式磨床換刀時，大都係以人工方式進行拆裝換刀動作，如此不僅造成人力及時間上的浪費，而且容易導致加工精度產生偏差。 However, most of the conventional vertical grinders use a single-point diamond pen for sand repair, which is easy to cause a huge load on the single-point diamond pen, resulting in shortened service life, reduced precision, and time-consuming sanding, which is not conducive to machine production efficiency. The measurement methods of the conventional vertical grinder workpieces are mostly measured by the operator directly holding the measuring tool. This method of manual measurement not only takes time and measures low efficiency, but also easily makes measurement results due to human hand-held errors. Inaccurate and unstable, and thus easy to cause problems such as low product yield and quality, and further, the conventional vertical grinding machine When processing the tilting angle, it is often necessary to tilt the table by the height of the spacer. If it is incorrect, it will be raised or lowered again, until the angle required for the table is tilted, and when the vertical grinder is changed. Most of them are manually disassembled and changed, which not only causes waste of manpower and time, but also easily leads to deviations in machining accuracy.
本創作人有鑑於習知立式磨床，具有上述諸多缺點，是以乃思及創作的意念，經多方探討與試作樣品試驗，及多次修正改良後，遂推出本創作。 The creator has the above-mentioned many shortcomings in view of the conventional vertical grinding machine. It is based on the idea of creation and trial, and after several trials and trials of sample tests, and many revisions and improvements, the author has launched this creation.
本創作提供一種立式磨床，包含：一工作台，設置有一基座，該基座之左右方向定義為X軸，該基座之前後方向定義為Y軸，該基座之上下方向定義為Z軸，該基座上設有兩X軸滑軌，該兩X軸滑軌上安裝一可沿X軸往復移動之滑座，該滑座上組設有一用以固定工件之液靜壓轉盤，該滑座於該液靜壓轉盤一側設有一外徑量測裝置，該滑座於該液靜壓轉盤另一側設有一三點式修砂裝置及一滾輪式修砂裝置；一研磨單元，設置有一立柱，該立柱位於該基座後方，該立柱正面設有兩Z軸滑軌，該兩Z軸滑軌上安裝一可沿Z軸往復移動之升降座，該升降座上組設有一主軸座，該主軸座上組設一沿Z軸延伸設置之主軸，該主軸下端夾持結合一研磨刀具，該主軸座與該升降座組設有一角度調整裝置，該角度調整裝置用以調整該主軸座之角度，該升降座於該主軸座一側設有一沿Z軸延伸設置之內徑量測裝置；及一換刀單元，設置有一架高座，該架高座上組設有一刀架，該刀架上可供架設複數研磨刀具，另該換刀單元設置有一安裝於該工作台滑座上的換刀夾持裝置，用以自動進行換刀。 The present invention provides a vertical grinder comprising: a work table provided with a base, the left and right direction of the base is defined as an X axis, and the front and rear directions of the base are defined as a Y axis, and the upper and lower directions of the base are defined as Z a shaft, the base is provided with two X-axis slide rails, and the two X-axis slide rails are mounted with a slide seat reciprocally movable along the X-axis, and the slide seat is provided with a hydrostatic turntable for fixing the workpiece. The sliding seat is provided with an outer diameter measuring device on the side of the hydrostatic rotating disc. The sliding seat is provided with a three-point sand-fixing device and a roller-type sand-fixing device on the other side of the hydrostatic pressure dial; a grinding unit is arranged There is a column, the column is located behind the base, the front side of the column is provided with two Z-axis slide rails, and the two Z-axis slide rails are mounted with a lifting seat reciprocally movable along the Z axis, and the lifting seat is provided with a spindle seat The spindle seat is provided with a main shaft extending along the Z axis, and the lower end of the main shaft is clamped and combined with a grinding tool, and the spindle seat and the lifting seat group are provided with an angle adjusting device, and the angle adjusting device is used for adjusting the spindle seat The angle of the lifting seat is provided on the side of the spindle seat a Z-axis extending inner diameter measuring device; and a tool changing unit, a high seat is arranged, the upper block of the high seat is provided with a tool holder, the tool holder can be provided with a plurality of grinding tools, and the tool changing unit is provided with a A tool change clamping device mounted on the slide of the table for automatically performing a tool change.
本創作立式磨床之主要目的，在於其設置有一三點式修砂裝置及一滾輪式修砂裝置，因而修砂裝置使用壽命延長、修砂精度提高，並且修砂快速，而可提升機台生產效率，另外，其設置有一外徑量測裝置及一內徑量測裝置，可便利對工件進行外徑與內徑之量測，量測動作快速省時且量測結果準確，進而產品良率高及品質穩定。 The main purpose of the vertical grinding machine is to provide a three-point sand-repairing device and a roller-type sand-repairing device, so that the sand-repairing device has an extended service life, improved sand-fixing precision, and quick sand-repairing, and can improve the production efficiency of the machine. In addition, it is provided with an outer diameter measuring device and an inner diameter measuring device, which can conveniently measure the outer diameter and the inner diameter of the workpiece, the measuring action is fast and time-saving, the measuring result is accurate, and the product yield is high. And the quality is stable.
本創作立式磨床之次一目的，在於其設置有一角度調整裝置，用以調整該主軸座連同主軸及研磨刀具之角度，及設置有一換刀單元，而可提供自動換刀，簡化更換研磨刀具的動作，提高加工效率，節省人力及時間，及確保加工精度。 The second purpose of the present vertical grinding machine is that it is provided with an angle adjusting device for adjusting the angle of the spindle seat together with the spindle and the grinding tool, and a tool changing unit is provided, and an automatic tool changing is provided to simplify the replacement of the grinding tool. The action improves processing efficiency, saves manpower and time, and ensures machining accuracy.
10‧‧‧工作台 10‧‧‧Workbench
11‧‧‧基座 11‧‧‧Base
12‧‧‧X軸滑軌 12‧‧‧X-axis slide rails
13‧‧‧滑座 13‧‧‧Slide
14‧‧‧液靜壓轉盤 14‧‧‧Hydraulic pressure turntable
15‧‧‧外徑量測裝置 15‧‧‧Outer diameter measuring device
16‧‧‧三點式修砂裝置 16‧‧‧Three-point sand repair device
17‧‧‧滾輪式修砂裝置 17‧‧‧Roller sand cleaning device
20‧‧‧研磨單元 20‧‧‧grinding unit
21‧‧‧立柱 21‧‧‧ column
22‧‧‧Z軸滑軌 22‧‧‧Z-axis slide
23‧‧‧升降座 23‧‧‧ Lifting seat
24‧‧‧主軸座 24‧‧‧ spindle seat
25‧‧‧主軸 25‧‧‧ Spindle
26‧‧‧研磨刀具 26‧‧‧ grinding tools
27‧‧‧角度調整裝置 27‧‧‧ Angle adjustment device
271‧‧‧壓缸 271‧‧‧pressure cylinder
28‧‧‧內徑量測裝置 28‧‧‧Inner diameter measuring device
30‧‧‧換刀單元 30‧‧‧Changer unit
31‧‧‧架高座 31‧‧‧High seat
32‧‧‧刀架 32‧‧‧Tool holder
33‧‧‧換刀夾持裝置 33‧‧‧Changer clamping device
40‧‧‧工件 40‧‧‧Workpiece
第一圖係本創作之立體圖。 The first picture is a perspective view of the creation.
第二圖係本創作之工作台立體圖。 The second picture is a perspective view of the workbench of the creation.
第三圖係本創作之研磨單元立體圖。 The third picture is a perspective view of the grinding unit of the present creation.
第四圖係本創作之換刀單元立體圖。 The fourth picture is a perspective view of the tool change unit of the present creation.
第五圖係本創作三點式修砂之動作示意圖。 The fifth picture is a schematic diagram of the three-point sand repairing action of this creation.
第六圖係本創作滾輪式修砂之動作示意圖。 The sixth picture is a schematic diagram of the action of the roller type sand repairing.
第七圖係本創作主軸座連同主軸及研磨刀具進行角度調整之動作示意圖。 The seventh picture is a schematic diagram of the angle adjustment of the spindle holder and the spindle and the grinding tool.
第八圖係本創作工件內徑量測之動作示意圖。 The eighth figure is a schematic diagram of the action of measuring the inner diameter of the workpiece.
第九圖係本創作工件外徑量測之動作示意圖。 The ninth figure is a schematic diagram of the action of measuring the outer diameter of the workpiece.
第十圖係本創作之換刀動作示意圖。 The tenth figure is a schematic diagram of the tool change action of this creation.
請參閱第一圖、第二圖、第三圖及第四圖，本創作立式磨床，包含：一工作台10、一研磨單元20及一換刀單元30。 Referring to the first, second, third and fourth figures, the vertical grinding machine comprises: a work table 10, a grinding unit 20 and a tool change unit 30.
該工作台10設置有一基座11，該基座11之左右方向定義為X軸，該基座11之前後方向定義為Y軸，該基座11之上下方向定義為Z軸，該基座11上設有兩X軸滑軌12，該兩X軸滑軌12上安裝一可沿X軸往復移動之滑座13，該滑座13上組設有一用以固定工件之液靜壓轉盤14，該滑座13於該液靜壓轉盤14一側設有一外徑量測裝置15，該滑座13於該液靜壓轉盤14另一側設有一三點式修砂裝置16及一滾輪式修砂裝置17。 The table 10 is provided with a base 11 whose left and right direction is defined as an X axis, the front and rear directions of the base 11 are defined as a Y axis, and the upper and lower directions of the base 11 are defined as a Z axis, and the base 11 is defined. Two X-axis slide rails 12 are disposed on the slide rails 13 for reciprocating along the X-axis. The slide mounts 13 are provided with a hydrostatic turntable 14 for fixing the workpiece. The sliding seat 13 is provided with an outer diameter measuring device 15 on the side of the hydrostatic turntable 14 . The sliding seat 13 is provided with a three-point sand dressing device 16 and a roller sand dressing device on the other side of the hydrostatic turntable 14 . 17.
該研磨單元20設置有一立柱21，該立柱21位於該基座11後方，該立柱21正面設有兩Z軸滑軌22，該兩Z軸滑軌22上安裝一可沿Z軸往復移動之升降座23，該升降座23上組設有一主軸座24，該主軸座24上組設一沿Z軸延伸設置之主軸25，該主軸25下端夾持結合一研磨刀具26，該主軸座24與該升降座23組設有一角度調整裝置27，用以調整該主軸座24之角度，該角度調整裝置27係以一壓缸271控制主軸座24調整的角度，本實施例主軸座24可調最大角度為向右側偏移22.5度，該升降座23於該主軸座24一側設有一沿Z軸延伸設置之內徑量測裝置28。 The grinding unit 20 is provided with a column 21, and the column 21 is located behind the base 11. The front surface of the column 21 is provided with two Z-axis slide rails 22, and the two Z-axis slide rails 22 are mounted with a reciprocating movement along the Z-axis. The spindle 23 is provided with a spindle holder 24, and the spindle holder 24 is provided with a spindle 25 extending along the Z-axis. The lower end of the spindle 25 is clamped and coupled with a grinding tool 26, and the spindle holder 24 is The lifting seat 23 is provided with an angle adjusting device 27 for adjusting the angle of the spindle seat 24. The angle adjusting device 27 controls the angle of the spindle seat 24 by a pressure cylinder 271. The spindle seat 24 can be adjusted to the maximum angle in this embodiment. In order to offset 22.5 degrees to the right side, the lifting base 23 is provided with an inner diameter measuring device 28 extending along the Z axis on the side of the main shaft base 24.
該換刀單元30設置有一架高座31，該架高座31上組設有一刀架32，該刀架32上可供架設複數研磨刀具，另該換刀單元30設置有一安裝於該工作台10滑座13上的換刀夾持裝置33。 The tool change unit 30 is provided with a high seat 31. The upper block 31 is provided with a tool holder 32. The tool holder 32 can be provided with a plurality of grinding tools, and the tool changing unit 30 is provided with a sliding plate mounted on the table 10. Tool change clamping device 33 on seat 13.
本創作立式磨床進行研磨加工時，將工件直立固定在工作台10的液靜壓轉盤14上，由液靜壓轉盤14帶動工件轉動，研磨刀具26由主軸25帶動旋轉，利用研磨刀具26與工件接觸，對工件內徑、外徑或表面進 行研磨加工。 When the vertical grinding machine is ground, the workpiece is erected and fixed on the hydrostatic turntable 14 of the table 10, and the workpiece is rotated by the hydrostatic turntable 14. The grinding tool 26 is rotated by the main shaft 25, and the grinding tool 26 is used. Workpiece contact, inner diameter, outer diameter or surface of the workpiece Grinding processing.
並且，本創作使用時可依需求選擇如第五圖所示，利用設置於工作台10滑座13上的三點式修砂裝置16對裝設於研磨單元20上的研磨刀具26底面、頂面及圓周進行修砂動作，或選擇如第六圖所示，利用設置於工作台10滑座13上的滾輪式修砂裝置17對裝設於研磨單元20上的研磨刀具26底面及圓周進行修砂動作。 Moreover, the present invention can be selected according to the requirements as shown in FIG. 5, and the bottom surface and the top surface of the grinding tool 26 mounted on the polishing unit 20 are provided by a three-point sand dressing device 16 disposed on the slide 13 of the table 10. Sanding is performed on the circumference, or as shown in FIG. 6, the bottom surface and the circumference of the grinding tool 26 mounted on the grinding unit 20 are sanded by the roller type sand dressing device 17 provided on the slide 13 of the table 10. action.
本創作使用時可如第七圖所示，利用研磨單元20之角度調整裝置27調整主軸座24連同主軸25及研磨刀具26的角度，以便進行特殊研磨加工。 When the present invention is used, the angle of the spindle holder 24 together with the spindle 25 and the grinding tool 26 can be adjusted by the angle adjusting device 27 of the grinding unit 20 as shown in the seventh figure for special grinding processing.
本創作使用時可如第八圖所示，利用設置於工作台10滑座13上的外徑量測裝置15對工件40進行快速準確的外徑量測，以及可如九圖所示，利用設置於研磨單元20升降座23上的內徑量測裝置28對工件40進行快速準確的內徑量測。 When the present invention is used, as shown in the eighth figure, the workpiece 40 can be quickly and accurately measured by the outer diameter measuring device 15 disposed on the slide 13 of the table 10, and can be utilized as shown in FIG. The inner diameter measuring device 28 disposed on the lifting base 23 of the grinding unit 20 performs a fast and accurate inner diameter measurement of the workpiece 40.
以及，本創作使用時可如第十圖所示，利用換刀單元30之換刀夾持裝置33，將裝設於研磨單元20上的研磨刀具26取下，移動至刀架32進行研磨刀具26的更換，再將更換的研磨刀具26裝回主軸25下端，完成自動換刀動作。 And, when the creation is used, as shown in FIG. 10, the tool holder 33 of the tool change unit 30 is used to remove the grinding tool 26 mounted on the polishing unit 20, and moved to the tool holder 32 for grinding tools. After the replacement of 26, the replaced grinding tool 26 is replaced by the lower end of the spindle 25 to complete the automatic tool change operation.
由上述具體實施例之結構，可得到下述之效益： From the structure of the above specific embodiment, the following benefits can be obtained:
1.本創作立式磨床設置有一三點式修砂裝置16及一滾輪式修砂裝置17供選擇使用，因而修砂裝置使用壽命延長、修砂精度提高，並且修砂動作快速，而可提升機台生產效率，另外，其設置有一外徑量測裝置15及一內徑量測裝置28，可便利對工件40進行外徑與內徑之量測，量測 動作不僅快速省時且量測結果準確，進而產品良率高及品質穩定。 1. The vertical grinding machine of the present invention is provided with a three-point sand-repairing device 16 and a roller-type sand-dressing device 17 for selection, thereby prolonging the service life of the sand-repairing device, improving the sand-fixing precision, and quick-repairing action, and lifting the machine table. The production efficiency is additionally provided with an outer diameter measuring device 15 and an inner diameter measuring device 28, which can conveniently measure the outer diameter and the inner diameter of the workpiece 40, and measure The action is not only fast and time-saving, but also accurate measurement results, resulting in high product yield and stable quality.
2.本創作立式磨床設置有一角度調整裝置27，用以簡易速度調整該主軸座24連同主軸25及研磨刀具26之角度，及設置有一換刀單元30，而可提供自動換刀，簡化更換研磨刀具的動作，提高加工效率，節省人力及時間，及確保加工精度。 2. The artificial vertical grinding machine is provided with an angle adjusting device 27 for adjusting the angle of the spindle holder 24 together with the spindle 25 and the grinding tool 26 at a simple speed, and providing a tool changing unit 30, which can provide automatic tool change and simplify replacement. The operation of the grinding tool improves the machining efficiency, saves manpower and time, and ensures machining accuracy.
10‧‧‧工作台 10‧‧‧Workbench
11‧‧‧基座 11‧‧‧Base
12‧‧‧X軸滑軌 12‧‧‧X-axis slide rails
13‧‧‧滑座 13‧‧‧Slide
14‧‧‧液靜壓轉盤 14‧‧‧Hydraulic pressure turntable
15‧‧‧外徑量測裝置 15‧‧‧Outer diameter measuring device
16‧‧‧三點式修砂裝置 16‧‧‧Three-point sand repair device
17‧‧‧滾輪式修砂裝置 17‧‧‧Roller sand cleaning device
20‧‧‧研磨單元 20‧‧‧grinding unit
21‧‧‧立柱 21‧‧‧ column
22‧‧‧Z軸滑軌 22‧‧‧Z-axis slide
23‧‧‧升降座 23‧‧‧ Lifting seat
24‧‧‧主軸座 24‧‧‧ spindle seat
25‧‧‧主軸 25‧‧‧ Spindle
26‧‧‧研磨刀具 26‧‧‧ grinding tools
27‧‧‧角度調整裝置 27‧‧‧ Angle adjustment device
271‧‧‧壓缸 271‧‧‧pressure cylinder
28‧‧‧內徑量測裝置 28‧‧‧Inner diameter measuring device
30‧‧‧換刀單元 30‧‧‧Changer unit
31‧‧‧架高座 31‧‧‧High seat
32‧‧‧刀架 32‧‧‧Tool holder
33‧‧‧換刀夾持裝置 33‧‧‧Changer clamping device
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW106206244U TWM546285U (en) | 2017-05-03 | 2017-05-03 | Vertical grinding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW106206244U TWM546285U (en) | 2017-05-03 | 2017-05-03 | Vertical grinding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM546285U true TWM546285U (en) | 2017-08-01 |
Family
ID=60187433
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW106206244U TWM546285U (en) | 2017-05-03 | 2017-05-03 | Vertical grinding machine |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWM546285U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112247686A (en) * | 2020-09-28 | 2021-01-22 | 广东研基精密五金有限公司 | Vertical numerical control forming grinder |
| CN112318361A (en) * | 2020-11-25 | 2021-02-05 | 中国工程物理研究院机械制造工艺研究所 | High-precision plane grinding machine |
| CN114473727A (en) * | 2021-12-23 | 2022-05-13 | 豪特曼智能装备信阳有限公司 | Multi-rotation type high-rigidity vertical grinding machine |
-
2017
- 2017-05-03 TW TW106206244U patent/TWM546285U/en unknown
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112247686A (en) * | 2020-09-28 | 2021-01-22 | 广东研基精密五金有限公司 | Vertical numerical control forming grinder |
| CN112318361A (en) * | 2020-11-25 | 2021-02-05 | 中国工程物理研究院机械制造工艺研究所 | High-precision plane grinding machine |
| CN114473727A (en) * | 2021-12-23 | 2022-05-13 | 豪特曼智能装备信阳有限公司 | Multi-rotation type high-rigidity vertical grinding machine |
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