TWM528433U - Mirror film production equipment and photo-curing device - Google Patents
Mirror film production equipment and photo-curing device Download PDFInfo
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- TWM528433U TWM528433U TW105202109U TW105202109U TWM528433U TW M528433 U TWM528433 U TW M528433U TW 105202109 U TW105202109 U TW 105202109U TW 105202109 U TW105202109 U TW 105202109U TW M528433 U TWM528433 U TW M528433U
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Description
本創作係有關於一種鏡片薄膜生產設備及光硬化裝置，尤指一種用以製作泳鏡或太陽眼鏡、運動用防護鏡等類型鏡片之功能性薄膜的鏡片薄膜生產設備及光硬化裝置。 The present invention relates to a lens film production device and a light hardening device, and more particularly to a lens film production device and a light hardening device for producing a functional film of a type of lens such as a goggle or a sunglasses or a sports goggle.
按，一般泳鏡或太陽眼鏡、運動用防護鏡等類型鏡片為達到防霧、抗紫外線等功能，常會在鏡片上以噴塗方式形成一特殊功能膜(例如：防霧膜、抗UV膜等)，然而習用的鏡片功能薄膜，通常採用熱硬化的薄膜塗料，其薄膜製造程序通常包含下列步驟：首先將鏡片表面清潔後，再將多個鏡片吊掛於一吊桿或輸送帶上，然後將鏡片上的灰塵清除後，移動到一隔離室內，並以噴槍將一薄膜塗料噴塗於鏡片上，然後再以吸嘴將從鏡片表面流下的多餘的薄膜塗料吸除後，經由一預乾燥程序，使鏡片表面的薄膜塗料初步乾燥，再將鏡片移動至一遠紅外線加熱爐中進行加熱硬化，使鏡片上的塗料硬化形成一功能薄膜。 Press, general goggles or sunglasses, sports goggles and other types of lenses to achieve anti-fog, anti-ultraviolet and other functions, often form a special functional film on the lens by spraying (for example: anti-fog film, anti-UV film, etc.) However, the conventional lens functional film usually uses a heat-cured film coating. The film manufacturing process usually includes the following steps: first, after cleaning the lens surface, hanging a plurality of lenses on a boom or a conveyor belt, and then After the dust on the lens is removed, it is moved into an isolation chamber, and a film coating is sprayed on the lens by a spray gun, and then the excess film coating flowing from the surface of the lens is sucked by the nozzle, and then passed through a pre-drying process. The film coating on the surface of the lens is preliminarily dried, and then the lens is moved to a far infrared heating furnace for heat hardening to harden the coating on the lens to form a functional film.
習用的鏡片薄膜的硬化作業，通常為以人工方式將噴塗並乾燥完成的鏡片擺放至一輸送帶上，並以輸送帶將鏡片傳送通過一隧道式的加熱爐，以進行薄膜硬化的作業。然而由於一般熱固形的薄膜塗料其硬化時間相當漫長(通常需達30分鐘以上的加熱時間)，因此使得加熱爐必須具有足夠長度，且輸送帶也必須以緩慢速度傳送鏡片通過加熱爐，方能夠延長鏡片在加熱爐內的停留時間，以使得鏡片表面的薄膜塗料能夠被充分加熱而完全地硬化，也因此使得習用的鏡片薄膜硬化設備會佔用大量的廠房面積，且 生產效率也無法提升。 In the hardening operation of the conventional lens film, the lens which is sprayed and dried is manually placed on a conveyor belt, and the lens is conveyed through a tunnel type heating furnace by a conveyor belt to perform film hardening work. However, since the heat-curing film coating generally has a long hardening time (usually requiring a heating time of more than 30 minutes), the heating furnace must have a sufficient length, and the conveyor belt must also transmit the lens through the heating furnace at a slow speed. Extending the residence time of the lens in the heating furnace, so that the film coating on the surface of the lens can be fully heated and completely hardened, so that the conventional lens film hardening device takes up a large amount of plant area, and Production efficiency cannot be improved.
此外，習用鏡片薄膜製造方法在進行熱硬化時，也會因為操作者將鏡片放置在隧道加熱爐的輸送帶的位置不一致，導致鏡片在加熱爐內停留加熱的時間延長或減少，因此導致鏡片加熱硬化時間不一，而使得鏡片薄膜硬化的品質不一致。 In addition, in the conventional method of manufacturing the lens film, when the operator places the lens on the conveyor belt of the tunnel heating furnace, the position of the lens in the heating furnace is prolonged or decreased, thereby causing the lens to be heated. The hardening time varies, and the quality of the lens film hardening is inconsistent.
由於以上原因，造成習用的鏡片薄膜製造設備佔用空間，效率無法提升，且品質不穩定的問題，故如何藉由製程技術的改良，來提升鏡片薄膜的生產效率及品質穩定性，來克服上述的缺失，已成為該項事業所欲解決的重要課題之一。 Due to the above reasons, the conventional lens film manufacturing equipment takes up space, the efficiency cannot be improved, and the quality is unstable. Therefore, how to improve the production efficiency and quality stability of the lens film by improving the process technology to overcome the above-mentioned problems The lack of it has become one of the important topics that the cause is to solve.
本創作主要目的在於提供一種節省空間，且能夠有效提高鏡片薄膜生產效率，及薄膜品質穩定性的鏡片薄膜生產設備及光硬化裝置。 The main purpose of this creation is to provide a lens film production equipment and a light hardening device which are space-saving and can effectively improve the production efficiency of the lens film and the film quality stability.
本創作其中一實施例提供一種鏡片薄膜生產設備，其包括：一噴塗設備，所述噴塗設備具有一噴嘴，所述噴嘴設置於一機器手臂上，並透過所述機器手臂控制所述噴嘴將一光硬化薄膜塗料噴塗於多個鏡片上；一吸拭設備，所述吸拭設備具有一吸嘴，所述吸嘴設置於另一機器手臂上，並透過所述機器手臂控制所述吸嘴將多個所述鏡片上多餘的光硬化薄膜塗料吸除；及一光硬化裝置，所述光硬化裝置具有一隔離箱體，所述隔離箱體內設有多個紫外光發光裝置，多個噴塗有所述光硬化薄膜塗料的所述鏡片能夠容置於所述隔離箱體內，並由多個所述紫外光發光裝置產生一紫外光線照射於多個所述鏡片上，使所述光硬化薄膜塗料硬化成為一光硬化薄膜。 One embodiment of the present invention provides a lens film production apparatus, comprising: a spraying device, the spraying device having a nozzle, the nozzle being disposed on a robot arm, and controlling the nozzle through the robot arm The light-hardening film coating is sprayed on a plurality of lenses; a suction device having a nozzle, the nozzle being disposed on another robot arm, and the nozzle is controlled by the robot arm Excessive light-hardening film coating on the plurality of lenses is absorbed; and a light-hardening device having an isolation box, wherein the isolation box is provided with a plurality of ultraviolet light-emitting devices, and the plurality of sprayed devices are provided The lens of the light-curable film coating can be accommodated in the isolation box, and a plurality of the ultraviolet light-emitting devices generate an ultraviolet light to illuminate a plurality of the lenses, so that the light-hardened film coating Hardened into a photohardenable film.
本創作實施例同時提供一種光硬化裝置，所述光硬化裝置包括：一隔離箱體，所述隔離箱體內設有多個紫外光發光裝置，所述隔離箱體內能夠容納多個噴塗有一光硬化薄膜塗料的鏡片，並由多個所述紫外光發光裝置產生一紫外光線照射於多個所述鏡片 上，使所述光硬化薄膜塗料硬化成為一光硬化薄膜；及一控制單元，所述控制單元用以控制多個所述紫外光發光裝置照射紫外光於多個所述鏡片上的時間。 The present invention also provides a light hardening device, the light hardening device includes: an isolation box, the isolation box is provided with a plurality of ultraviolet light emitting devices, and the isolation box body can accommodate a plurality of sprays and a light hardening device. a lens of a thin film coating, and a plurality of said ultraviolet light emitting devices generate an ultraviolet light to illuminate said plurality of said lenses And curing the photo-curable film coating into a photo-curing film; and a control unit for controlling a plurality of times of the ultraviolet light-emitting device to irradiate ultraviolet light on the plurality of the lenses.
本創作之有益效果在於能夠透過自動化噴塗方式，以及光硬化技術手段，提高鏡片薄膜的生產速度及鏡片薄膜的品質穩定性，因此達到提高生產效率，增進鏡片薄膜品質的功效。 The beneficial effect of the creation is that the production speed of the lens film and the quality stability of the lens film can be improved through the automatic spraying method and the light hardening technology, thereby improving the production efficiency and improving the quality of the lens film.
為使能更進一步瞭解本創作的特徵及技術內容，請參閱以下有關本創作的詳細說明與附圖，然而所附圖式僅提供參考與說明用，並非用來對本創作加以限制者。 In order to further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings are only for reference and description, and are not intended to limit the creation.
1‧‧‧進料工作站 1‧‧‧Feeding station
2‧‧‧噴塗工作站 2‧‧‧Painting station
3‧‧‧吸拭工作站 3‧‧‧Smoke workstation
4‧‧‧鏡片預乾區 4‧‧‧ lens pre-drying area
5‧‧‧光硬化工作站 5‧‧‧Light hardening workstation
6‧‧‧卸料工作站 6‧‧‧Unloading station
7‧‧‧黃光照明裝置 7‧‧‧Huangguang lighting device
10‧‧‧移動載具 10‧‧‧Mobile Vehicles
11‧‧‧移動基座 11‧‧‧Mobile base
12‧‧‧夾具 12‧‧‧ fixture
20‧‧‧鏡片 20‧‧‧ lenses
21‧‧‧噴塗面 21‧‧‧ Spraying surface
30‧‧‧噴塗設備 30‧‧‧ Spraying equipment
31‧‧‧噴嘴 31‧‧‧Nozzles
32‧‧‧吸拭設備 32‧‧‧Blinding equipment
33‧‧‧機械手臂 33‧‧‧ Robotic arm
34‧‧‧吸嘴 34‧‧‧ nozzle
40‧‧‧光硬化裝置 40‧‧‧Light hardening device
41‧‧‧隔離箱體 41‧‧‧Isolation cabinet
42‧‧‧開口 42‧‧‧ openings
43‧‧‧滑動盤 43‧‧‧Sliding disc
431‧‧‧擋板 431‧‧ ‧Baffle
44‧‧‧紫外光發光裝置 44‧‧‧UV light emitting device
45‧‧‧控制單元 45‧‧‧Control unit
46‧‧‧警示裝置 46‧‧‧Warning device
40A‧‧‧光硬化裝置 40A‧‧‧Light hardening device
41A‧‧‧隔離箱體 41A‧‧‧Isolation cabinet
42A‧‧‧開口 42A‧‧‧ openings
43A‧‧‧蓋體 43A‧‧‧ cover
44A‧‧‧紫外光發光裝置 44A‧‧‧UV light emitting device
45A‧‧‧控制單元 45A‧‧‧Control unit
46A‧‧‧警示裝置 46A‧‧‧ Warning device
40B‧‧‧光硬化裝置 40B‧‧‧Light hardening device
41B‧‧‧隔離箱體 41B‧‧‧Isolation cabinet
42B‧‧‧入口 42B‧‧‧ entrance
421B‧‧‧隔離裝置 421B‧‧‧Isolation device
43B‧‧‧出口 43B‧‧‧Export
431B‧‧‧隔離裝置 431B‧‧‧Isolation device
44B‧‧‧紫外光發光裝置 44B‧‧‧UV light emitting device
45B‧‧‧控制單元 45B‧‧‧Control unit
46B‧‧‧警示裝置 46B‧‧‧Warning device
47B‧‧‧輸送帶裝置 47B‧‧‧Conveyor belt device
圖1為本創作一利用本創作之鏡片薄膜生產設備組成之單元式工作站的生產流程示意圖。 Fig. 1 is a schematic view showing the production process of a unit type workstation which is composed of a lens film production device of the present invention.
圖2為本創作使用之移動載具與噴塗設備的局部立體示意圖。 2 is a partial perspective view of the mobile vehicle and the spraying device used in the creation.
圖3為本創作使用之移動載具與吸拭設備的局部立體示意圖。 FIG. 3 is a partial perspective view of the mobile vehicle and the suction device used in the creation.
圖4為本創作第一實施例之光硬化裝置的立體構造示意圖。 4 is a schematic perspective view showing the optical curing device of the first embodiment of the present invention.
圖5為本創作第一實施例之光硬化裝置的剖面構造示意圖。 Fig. 5 is a schematic cross-sectional view showing the light hardening apparatus of the first embodiment of the present invention.
圖6為本創作第二實施例之光硬化裝置的立體構造示意圖。 Fig. 6 is a perspective view showing the configuration of a light hardening device according to a second embodiment of the present invention.
圖7為本創作第二實施例之光硬化裝置的剖面構造示意圖。 Fig. 7 is a schematic cross-sectional view showing the light hardening apparatus of the second embodiment of the present invention.
圖8為本創作第三實施例之光硬化裝置的立體構造示意圖。 Fig. 8 is a perspective view showing the configuration of a light hardening device according to a third embodiment of the present invention.
圖9為本創作第三實施例之光硬化裝置的剖面構造示意圖。 Fig. 9 is a schematic cross-sectional view showing the light hardening apparatus of the third embodiment of the present invention.
〔第一實施例〕 [First Embodiment]
請參閱圖1至圖5所示，為本創作之鏡片薄膜生產設備及光硬化裝置第一實施例。如圖1所示，本創作的鏡片薄膜生產設備係包括：一噴塗設備30、一吸拭設備32、一光硬化裝置40所組成。如圖1及圖2、圖3所示，利用本創作的鏡片薄膜生產設備進行鏡片薄膜生產程序大致為將多個待加工的鏡片20安裝於一移動載具10上，然後利用所述移動載具10將鏡片移動至一噴塗工作 站2，於該噴塗工作站2中設有所述噴塗設備30，並利用所述噴塗設備30將一薄膜塗料噴塗於預定噴塗薄膜的鏡片20上，然後將移動載具10連同鏡片20移動到一吸拭工作站3，吸拭工作站3中設有所述吸拭設備32，並利用所述吸拭設備32將鏡片20上多餘的薄膜塗料吸除，並回收利用。然後將噴塗並吸拭完成的鏡片20移動到一鏡片預乾區4中，在此鏡片預乾區4中使鏡片上的薄膜塗料預乾後，再將預乾完成的鏡片20移動進入到一光硬化工作站5中，所述光硬化工作站5設有所述光硬化裝置40，並利用所述光硬化裝置40將鏡片20上噴塗的薄膜塗料硬化成為一光硬化薄膜，最後將完成薄膜硬化程序的鏡片20移動到一卸料工作站6中，將硬化完成的鏡片20從移動載具10上取下。 Please refer to FIG. 1 to FIG. 5 , which are the first embodiment of the lens film production equipment and the light curing device of the present invention. As shown in FIG. 1, the lens film production equipment of the present invention comprises: a spraying device 30, a suction device 32, and a light curing device 40. As shown in FIG. 1 and FIG. 2 and FIG. 3, the lens film production process using the lens film production apparatus of the present invention is generally to mount a plurality of lenses 20 to be processed on a mobile vehicle 10, and then use the mobile load. With 10 to move the lens to a spray job The spraying station 30 is disposed in the spraying station 2, and a film coating is sprayed on the lens 20 of the predetermined spraying film by the spraying device 30, and then the moving carrier 10 is moved together with the lens 20 to the lens 20. The suction wiping station 3 is provided with the suction device 32, and the excess film coating on the lens 20 is sucked up by the suction device 32 and recycled. The sprayed and blotted lens 20 is then moved into a lens pre-drying zone 4 where the film coating on the lens is pre-dried and the pre-dried lens 20 is moved into a In the light hardening workstation 5, the light hardening station 5 is provided with the light hardening device 40, and the thin film coating sprayed on the lens 20 is hardened into a light hardening film by the light hardening device 40, and finally the film hardening process is completed. The lens 20 is moved into a discharge station 6 to remove the hardened lens 20 from the mobile carrier 10.
如圖2所示，本創作使用的噴塗設備30具有一噴嘴31，多個所述鏡片20預先安裝於所述移動載具10上，並利用移動載具10將多個鏡片20移動到所述噴塗設備30，並利用所述噴塗設備30將一薄膜塗料噴塗於多個所述鏡片20上。本創作使用的移動載具10之構造中包括有一移動基座11，及多個設置於該移動基座11上的夾具12。每一個所述夾具12排列設置於該移動基座11的一側，並且每一個夾具12分別能夠夾持一鏡片20，並將該鏡片20以一噴塗面21朝向外側的方式夾持固定於該移動載具10的移動基座11上，並且將該若干鏡片20穩固地定位在移動基座11上，使鏡片20安置於該移動載具10上時不會晃動。 As shown in FIG. 2, the spraying apparatus 30 used in the present creation has a nozzle 31 on which a plurality of the lenses 20 are preliminarily mounted, and the plurality of lenses 20 are moved to the The apparatus 30 is sprayed and a film coating is applied to a plurality of the lenses 20 by the spraying apparatus 30. The structure of the mobile vehicle 10 used in the present invention includes a moving base 11 and a plurality of clamps 12 disposed on the moving base 11. Each of the clamps 12 is arranged on one side of the moving base 11 , and each of the clamps 12 can respectively hold a lens 20 , and the lens 20 is clamped and fixed to the outer surface of the sprayed surface 21 . The moving base 11 of the carrier 10 is moved and the plurality of lenses 20 are securely positioned on the moving base 11 so that the lens 20 does not sway when placed on the moving carrier 10.
如圖1及圖2所示，本創作使用的噴塗設備30包括一噴嘴31，及一機械手臂33，所述噴嘴31連接於機械手臂33上，並利用機械手臂33控制噴嘴31的動作以進行鏡片噴塗的工作。 As shown in FIGS. 1 and 2, the spraying apparatus 30 used in the present invention includes a nozzle 31 and a robot arm 33 which is coupled to the robot arm 33 and controls the movement of the nozzle 31 by the robot arm 33. Lens spraying work.
如圖1及圖3所示，本創作使用的吸拭設備32具有另一機器手臂33，以及一設置於機器手臂33上的吸嘴34，透過機器手臂33控制吸嘴34將從鏡片20的表面流下的光硬化薄膜塗料吸除，避免多餘薄膜塗料殘留在鏡片20上形成塗層厚度不均情形，同時 能夠將多餘的塗料回收再次利用。 As shown in FIGS. 1 and 3, the suction device 32 used in the present invention has another robot arm 33, and a suction nozzle 34 disposed on the robot arm 33. The suction nozzle 34 is controlled by the robot arm 33 from the lens 20. The light-hardened film coating under the surface is sucked away to prevent the excess film coating residue from remaining on the lens 20 to form uneven thickness of the coating layer, and at the same time The excess paint can be recycled for reuse.
當鏡片20完成薄膜噴塗及吸拭程序後，先行移動到所述鏡片預乾區4，在所述鏡片預乾區4中，於預定的溫度及濕度環境下進行預乾，使鏡片20表面的薄膜塗料初步乾燥，然後再將預乾完成的鏡片20移動到所述光硬化工作站5中，利用所述光硬化裝置40將所述鏡片20表面的薄膜硬化形成一光硬化薄膜。 After the lens 20 completes the film spraying and suction process, it moves to the lens pre-drying zone 4, and pre-dryes in the lens pre-drying zone 4 under a predetermined temperature and humidity environment to make the surface of the lens 20 The film coating is initially dried, and then the pre-dried lens 20 is moved into the photo-curing station 5, and the film on the surface of the lens 20 is hardened by the light-curing device 40 to form a photo-curing film.
本創作由於利用光硬化設備40進行鏡片薄膜的硬化程序，因此鏡片20上噴塗的薄膜塗料必須採用光硬化的薄膜塗料。所述光硬化薄膜塗料，其成分大致上包括：約40%至50%重量百分比的光硬化型樹脂，約40%至50%重量百分比的溶劑，約3%至10%重量百分比的光固化劑，以及0.5%至1%重量百分比的功能性添加材料。 In the present invention, since the lens hardening process is performed by the photohardening device 40, the film coating sprayed on the lens 20 must use a photohardenable film coating. The photohardenable film coating substantially comprises: about 40% to 50% by weight of a photocurable resin, about 40% to 50% by weight of a solvent, and about 3% to 10% by weight of a photocuring agent. And 0.5% to 1% by weight of functional additive material.
其中所述光硬化型樹脂可選用自PU樹脂系(Polyurehane acrylic)、聚脂樹脂系(Polyester acrylic)、或環氧樹脂系(Epoxy acrylic)等類型的光硬化型樹脂；所述稀釋劑用於調節組合成薄膜塗料的黏度，並可將組合物中的成膜物質溶解或均勻分散，甚至有增塑的功能；而所述光固化劑的作用為促進光硬化樹脂材料吸收紫外光時後產生活化自由基，以促使光硬化樹脂開始進行交聯聚合反應。而所述功能性添加材料之功用為使該光硬化薄膜具有特殊功能的添加劑，例如：防霧材料、紫外光吸收材料、光觸媒材料等。本創作採用之光硬化薄膜塗料的成分並非本創作重點所在，因此其成分在此不詳加敘述。 Wherein the photocurable resin may be selected from the group consisting of a PU resin type (Polyurehane acrylic), a polyester resin (Polyester acrylic), or an epoxy resin type (Epoxy acrylic); the diluent is used for Adjusting the viscosity of the combined film coating, and dissolving or uniformly dispersing the film-forming substance in the composition, and even having the function of plasticizing; and the function of the photo-curing agent is to promote the light-hardening resin material to absorb ultraviolet light. The radical is activated to cause the photohardenable resin to start cross-linking polymerization. The function of the functional additive material is an additive having a special function for the photo-curing film, for example, an anti-fog material, an ultraviolet light absorbing material, a photocatalytic material, or the like. The composition of the light-hardened film coating used in this creation is not the focus of this creation, so its composition is not described here.
此外，如圖1所示，本創作於所述噴塗工作站2、所述吸拭工作站3及所述鏡片預乾區4分別設有多個黃光照明裝置7，以提供所述噴塗工作站3、所述吸拭工作站4及所述鏡片預乾區4所需的照明光線。所述黃光照明裝置7能夠產生黃色的照明光線，因此使得所述鏡片在進行噴塗、吸拭、預乾程序時，能夠在以黃光照明的環境下進行，以避免所述鏡片20在尚未放置到所述光硬化裝 置40中進行硬化程序前，鏡片上的光硬化薄膜塗料提早與外界光線中的紫外光反應，而影響到薄膜硬化的品質穩定性。 In addition, as shown in FIG. 1 , a plurality of yellow lighting devices 7 are respectively disposed on the spraying station 2 , the suction wiping station 3 and the lens pre-drying area 4 to provide the spraying station 3 . The illumination device 4 and the lens pre-drying zone 4 require illumination light. The yellow light illumination device 7 is capable of generating yellow illumination light, thereby enabling the lens to be performed in an environment illuminated by yellow light during spraying, suction, and pre-drying procedures to avoid the lens 20 not yet Placed in the light hardening device Before the curing process is carried out in 40, the light-hardened film coating on the lens reacts with ultraviolet light in the external light early, which affects the quality stability of the film hardening.
如圖4及圖5所示，為本創作第一實施例使用的光硬化裝置的第一實施例，第一實施例中，該光硬化裝置40包括：一隔離箱體41，所述隔離箱體41的內側形成一容置空間，該容置空間內設有一組或多組的紫外光發光裝置44。該隔離箱體41的一側具有一開口42，以及一滑動盤43，所述滑動盤43的一端從所述開口42進入到所述隔離箱體41的內側，而且所述滑動盤43對應於所述開口42的一側設置有一擋板431。如圖5所示，滑動盤43可沿著水平方向移動到一位於隔離箱體41內部關閉位置，或者是移動到一位於隔離箱體41外側的開啟位置，當滑動盤43移動進入到隔離箱體41內側的關閉位置時，該滑動盤43側面的擋板431能夠蓋合於隔離箱體41側面的開口42處，用以將隔離箱體41的開口42封閉起來。 As shown in FIG. 4 and FIG. 5, in the first embodiment, the light hardening device 40 includes: an isolation box 41, and the isolation box. The inner side of the body 41 forms an accommodating space, and one or more sets of ultraviolet light-emitting devices 44 are disposed in the accommodating space. One side of the isolation box 41 has an opening 42 and a sliding disc 43 from which one end of the sliding disc 43 enters the inside of the isolation box 41, and the sliding disc 43 corresponds to A baffle 431 is disposed on one side of the opening 42. As shown in FIG. 5, the slide plate 43 can be moved in a horizontal direction to a closed position inside the isolation case 41, or moved to an open position outside the isolation case 41, when the slide plate 43 moves into the isolation box. When the inner side of the body 41 is in the closed position, the baffle 431 on the side of the sliding plate 43 can be closed at the opening 42 on the side of the isolation box 41 for closing the opening 42 of the isolation box 41.
如圖4及圖5所示，該滑動盤43上可供容置多多個噴塗完成的鏡片20，透過該滑動盤43將多個鏡片20移動到隔離箱體41的內部，或者是於鏡片20完成薄膜硬化程序後，透過該滑動盤43將鏡片20移動到隔離箱體41的外側。 As shown in FIG. 4 and FIG. 5 , the sliding plate 43 can accommodate a plurality of sprayed lenses 20 , and the plurality of lenses 20 are moved to the inside of the isolation box 41 through the sliding plate 43 or the lens 20 . After the film hardening process is completed, the lens 20 is moved to the outside of the isolation case 41 through the slide plate 43.
該薄膜硬化步驟中，光硬化薄膜塗料照射紫外光而硬化形成薄膜所需的紫外光照射時間相當短，一般而言，該紫外光照射時間為10秒以下便能夠使薄膜塗料硬化成為所述光硬化薄膜，因此本創作的光硬化裝置40能夠於短時間內完成多個批次的鏡片的薄膜硬化步驟，故使得該光硬化裝置40的隔離箱體41的容量不需太大，也能夠在預定時間內完成大量鏡片的薄膜硬化工作。 In the film hardening step, the ultraviolet light irradiation time required for the photohardenable film coating to be irradiated with ultraviolet light and hardened to form a film is relatively short. Generally, the ultraviolet light irradiation time is 10 seconds or less, and the thin film coating can be hardened into the light. Since the light-curing device 40 of the present invention can complete the film hardening step of a plurality of batches of lenses in a short time, the capacity of the isolation box 41 of the light-curing device 40 is not required to be too large, and The film hardening of a large number of lenses is completed within a predetermined time.
如圖4及圖5所示，該光硬化裝置40還包括有一控制單元45，該控制單元45的功用為供操作者設定並控制該紫外光發光裝置44產生紫外光的時間及強度，因此該控制單元45可以包含有用以控制紫外光發光裝置44動作的控制電路，以及用以供使用者 操作的開關、顯示裝置及調整裝置等。同時在該隔離箱體41上還設置一警示裝置46，該警示裝置46能夠在該光硬化裝置40不同操作狀態下產生不同的顯示訊息，例如在紫外光發光裝置44運作發出紫外線的狀態下顯示一操作進行中的顯示燈號，以避免操作者在紫外光發光裝置44持續照射紫外光的狀態下把隔離箱體41的蓋體43打開，造成紫外光外洩，並使紫外光照射中斷的情形產生，且能在紫外光照射完成後，顯示一停止燈號或發出一操作音響，以提醒操作者鏡片薄膜塗料的硬化已完成，可以開啟隔離箱體41，並將硬化完成的鏡片20從隔離箱體41取出。 As shown in FIG. 4 and FIG. 5, the light curing device 40 further includes a control unit 45. The function of the control unit 45 is for the operator to set and control the time and intensity of the ultraviolet light emitting device 44 to generate ultraviolet light. The control unit 45 can include a control circuit for controlling the action of the ultraviolet light emitting device 44, and for the user Operating switches, display devices, and adjustment devices. At the same time, an alarm device 46 is further disposed on the isolation box 41. The warning device 46 can generate different display messages in different operating states of the light curing device 40, for example, when the ultraviolet light-emitting device 44 operates to emit ultraviolet rays. An operation indicator is in operation to prevent the operator from opening the cover 43 of the isolation box 41 in a state where the ultraviolet light-emitting device 44 continuously irradiates the ultraviolet light, thereby causing leakage of ultraviolet light and interrupting ultraviolet light irradiation. The situation is generated, and after the ultraviolet light irradiation is completed, a stop signal or an operation sound is displayed to remind the operator that the hardening of the lens film coating is completed, the isolation box 41 can be opened, and the hardened lens 20 is removed from The isolation box 41 is taken out.
該光硬化裝置40還的控制單元45能夠精確地控制紫外光發光裝置44的發光時間，並能夠在鏡片20受紫外光照射時間達到依預定時間後，立即控制發光裝置44停止發出紫外光，以控制鏡片20受紫外光照射的劑量。一般而言，光硬化薄膜對於紫外光照射劑量相當敏感，照射量不足會有硬化不足的情形，而照射過量則會有薄膜容易脆裂變質的情形，因此透過該控制單元45精確地控制紫外光發光裝置44的照射時間，以避免產生硬化不足或硬化過度的情形產生。 The control unit 45 of the light hardening device 40 can accurately control the illumination time of the ultraviolet light-emitting device 44, and can control the light-emitting device 44 to stop emitting ultraviolet light immediately after the lens 20 is irradiated with ultraviolet light for a predetermined time. The dose of the lens 20 that is exposed to ultraviolet light is controlled. In general, the photohardenable film is relatively sensitive to the dose of ultraviolet light, and the insufficient amount of irradiation may cause insufficient hardening, and if the amount of irradiation is excessive, the film may be easily cracked and deteriorated, so that the ultraviolet light is precisely controlled by the control unit 45. The irradiation time of the light-emitting device 44 is prevented from occurring due to insufficient hardening or hardening.
當鏡片20完成所述薄膜硬化程序後，操作者即可將隔離箱體41開啟，將箱體內的鏡片20取出，然後將下一批的鏡片20放置到該隔離箱體41中，以進行下一批次的鏡片20的薄膜硬化步驟。 After the lens 20 completes the film hardening process, the operator can open the isolation box 41, take out the lens 20 in the box, and then place the next batch of lenses 20 into the isolation box 41 for the next A thin film hardening step of a batch of lenses 20.
本創作採用上述光硬化裝置40的特點，在於其能夠以小體積的隔離箱體41完成大量的鏡片20薄膜硬化作業，因此使其體積相當緊緻，而不佔用空間。同時還能夠利用隔離箱體41將紫外光發光裝置44產生的光線阻隔於該隔離箱體41的內部，以避免紫外光外洩造成工作人員傷害的情形產生。同時該光硬化裝置40能夠精確地控制紫外光發光裝置44產生紫外光的時間及強度，而準確地控制鏡片20上的光硬化薄膜塗料受紫外光照射的強度，以提高鏡片20上形成光硬化薄膜的品質穩定性。 The present invention employs the above-described light hardening device 40 in that it can perform a large number of lens 20 film hardening operations with a small volume of the isolation box 41, thereby making the volume relatively compact without occupying space. At the same time, the light generated by the ultraviolet light-emitting device 44 can be blocked by the isolation box 41 from the inside of the isolation box 41 to prevent the worker from being injured by the ultraviolet light leakage. At the same time, the light hardening device 40 can accurately control the time and intensity of ultraviolet light generated by the ultraviolet light emitting device 44, and accurately control the intensity of the light-hardened film coating on the lens 20 by ultraviolet light to improve the formation of light hardening on the lens 20. The quality stability of the film.
〔第二實施例〕 [Second embodiment]
如圖6及圖7所示，為本創作使用的光硬化裝置的第一實施例，第二實施例中，該光硬化裝置40A包括：一隔離箱體41A，所述隔離箱體41A的內部形成一容置空間可容納多個噴塗有光硬化薄膜塗料的鏡片20。該隔離箱體41A內部設有一組或多組的紫外光發光裝置44A，且該隔離箱體41A的一側設有一開口42A，且於開口42A處設置可開啟的蓋體43A，用以供操作者打開該隔離箱體41A的開口42A以進行將鏡片20放置於該隔離箱體41A內的操作。當鏡片20放置於該隔離箱體41A內部以後，多組紫外光發光裝置44A能夠產生紫外光線照射於各個鏡片20，並使多個所述鏡片20上所噴塗的光硬化薄膜塗料吸收紫外光後硬化形成所述光硬化薄膜。 As shown in FIG. 6 and FIG. 7, the first embodiment of the light-curing device used in the present invention, in the second embodiment, the light-curing device 40A includes an isolation case 41A, and the inside of the isolation case 41A. An accommodating space is formed to accommodate a plurality of lenses 20 coated with a photo-curable film coating. One or more sets of ultraviolet light-emitting devices 44A are disposed inside the isolation box 41A, and one side of the isolation box 41A is provided with an opening 42A, and an openable cover 43A is disposed at the opening 42A for operation. The opening 42A of the isolation case 41A is opened to perform an operation of placing the lens 20 in the isolation case 41A. After the lens 20 is placed inside the isolation box 41A, the plurality of sets of ultraviolet light-emitting devices 44A can generate ultraviolet light to illuminate the respective lenses 20, and the light-hardened film coatings sprayed on the plurality of the lenses 20 absorb ultraviolet light. Hardening forms the photohardenable film.
該光硬化裝置40A同樣具有一控制單元45A，且設置有一警示裝置46A。而隔離箱體41A的內側同樣具有多個紫外光發光裝置44A，透過紫外光發光裝置44A產生的紫外光，將容置於隔離箱體41A內的鏡片20上的光硬化塗料硬化成為一光硬化薄膜。 The light hardening device 40A also has a control unit 45A and is provided with a warning device 46A. The inner side of the isolation box 41A also has a plurality of ultraviolet light-emitting devices 44A. The ultraviolet light generated by the ultraviolet light-emitting device 44A hardens the light-hardening paint contained in the lens 20 in the isolation box 41A into a photo-hardening. film.
該第二實施例的光硬化裝置40A的構造，使得移動載具10及多個鏡片20能夠更容易地置入到隔離箱體41A之中，或者是從隔離箱體41A中取出。 The configuration of the light hardening device 40A of the second embodiment allows the moving carrier 10 and the plurality of lenses 20 to be more easily inserted into the isolation case 41A or taken out from the isolation case 41A.
〔第三實施例〕 [Third embodiment]
如圖8及圖9所示，為本創作光硬化裝置40B的第三實施例，該第三實施例中，光硬化裝置40B具有一隔離箱體41B，以及一輸送帶裝置47B。該隔離箱體41B的兩側分別具有一入口42B及一出口43B，同時該輸送帶裝置47B設置於隔離箱體41B的下方，並且從隔離箱體41B的入口42B穿入隔離箱體41B的內部，並從出口43B穿出到隔離箱體41B的外側。 As shown in Fig. 8 and Fig. 9, a third embodiment of the photohardening device 40B is provided. In the third embodiment, the photocuring device 40B has an isolation case 41B and a conveyor device 47B. The two sides of the isolation box 41B have an inlet 42B and an outlet 43B, respectively, and the conveyor belt device 47B is disposed below the isolation box 41B, and penetrates into the interior of the isolation box 41B from the inlet 42B of the isolation box 41B. And exiting from the outlet 43B to the outside of the isolation case 41B.
該輸送帶裝置47B上可供放置多個噴塗完成的鏡片20，因此透過該輸送帶裝置47B能夠將多個鏡片20傳送通過隔離箱體41B 的內側。隔離箱體41B的內側同樣設置有多個紫外光發光裝置44B，當多個鏡片20通過隔離箱體41B時，多個鏡片20能夠受到紫外光發光裝置44B產生的紫外光照射，而使得鏡片20上的光硬化塗料硬化成為一光硬化薄膜。 A plurality of sprayed lenses 20 are placed on the conveyor device 47B, so that the plurality of lenses 20 can be transported through the isolation box 41B through the conveyor device 47B. The inside. The inside of the isolation box 41B is also provided with a plurality of ultraviolet light-emitting devices 44B. When the plurality of lenses 20 pass through the isolation box 41B, the plurality of lenses 20 can be irradiated with ultraviolet light generated by the ultraviolet light-emitting device 44B, so that the lens 20 is made. The upper photohardenable coating hardens into a photohardenable film.
隔離箱體41B的入口42B與出口43B處分別設置有隔離裝置421B、431B，用以阻止紫外光發光裝置44B產生的紫外光洩漏出來。該實施例中，所使用的隔離裝置421B、431B為柔性的隔離幕，其能夠遮蔽於隔離箱體41B的入口42B與出口43B處，且不會阻礙鏡片20進入到隔離箱體41B的內部。該光硬化裝置40B還具有一控制單元45B，該控制單元45B除了控制所述紫外光發光裝置44B產生光線的動作外，還具有控制輸送帶裝置47B的動作與速度等功能。 The inlet 42B and the outlet 43B of the isolation box 41B are respectively provided with isolation means 421B, 431B for preventing the ultraviolet light generated by the ultraviolet light-emitting device 44B from leaking out. In this embodiment, the isolating devices 421B, 431B used are flexible screens that can be shielded from the inlet 42B and the outlet 43B of the isolation box 41B without obstructing the entry of the lens 20 into the interior of the isolation box 41B. The light hardening device 40B further has a control unit 45B having a function of controlling the operation and speed of the conveyor device 47B in addition to the operation of controlling the ultraviolet light-emitting device 44B to generate light.
該實施例中，光硬化裝置40B由於能夠透過輸送帶裝置47B將移動載具10及鏡片20傳送通過隔離箱體41B，因此更能有效地增進鏡片薄膜硬化程序的生產效率。 In this embodiment, since the light curing device 40B can transport the moving carrier 10 and the lens 20 through the isolation case 41B through the conveyor device 47B, the production efficiency of the lens film hardening program can be more effectively improved.
〔實施例的可能功效〕 [Possible effects of the examples]
綜上所述，本創作的鏡片薄膜生產設備及光硬化裝置，能夠以自動化的噴塗設備30及吸拭設備32完成鏡片20的薄膜噴塗作業，並搭配以紫外光硬化方式進行薄膜硬化作業的光硬化裝置40，因此能夠有效地提高鏡片薄膜生產作業，並且提高鏡片薄膜品質的穩定性，因此達到提高生產效率，且增進鏡片薄膜品質的功效。 In summary, the lens film production equipment and the light hardening device of the present invention can complete the film spraying operation of the lens 20 with the automatic spraying device 30 and the suction device 32, and cooperate with the light hardening method for the film hardening operation. Since the hardening device 40 can effectively improve the production process of the lens film and improve the stability of the quality of the lens film, the effect of improving the production efficiency and improving the quality of the lens film can be achieved.
以上所述僅為本創作的較佳可行實施例，非因此侷限本創作的專利範圍，故舉凡運用本創作說明書及圖式內容所做的等效技術變化，均包含於本創作的保護範圍內。 The above description is only a preferred and feasible embodiment of the present invention, and thus does not limit the scope of the patent of the present invention. Therefore, any equivalent technical changes made by using the present specification and the contents of the schema are included in the scope of protection of the present creation. .
20‧‧‧鏡片 20‧‧‧ lenses
40‧‧‧光硬化裝置 40‧‧‧Light hardening device
41‧‧‧隔離箱體 41‧‧‧Isolation cabinet
42‧‧‧開口 42‧‧‧ openings
43‧‧‧滑動盤 43‧‧‧Sliding disc
431‧‧‧擋板 431‧‧ ‧Baffle
45‧‧‧控制單元 45‧‧‧Control unit
46‧‧‧警示裝置 46‧‧‧Warning device
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105202109U TWM528433U (en) | 2016-02-05 | 2016-02-05 | Mirror film production equipment and photo-curing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105202109U TWM528433U (en) | 2016-02-05 | 2016-02-05 | Mirror film production equipment and photo-curing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM528433U true TWM528433U (en) | 2016-09-11 |
Family
ID=57444041
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW105202109U TWM528433U (en) | 2016-02-05 | 2016-02-05 | Mirror film production equipment and photo-curing device |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWM528433U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI588515B (en) * | 2016-02-05 | 2017-06-21 | 宋琇瑩 | A manufacture method for manufacturing an anti-fog film on a glass and the light-curing device thereof |
-
2016
- 2016-02-05 TW TW105202109U patent/TWM528433U/en unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI588515B (en) * | 2016-02-05 | 2017-06-21 | 宋琇瑩 | A manufacture method for manufacturing an anti-fog film on a glass and the light-curing device thereof |
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