TWM515957U - Intelligent insulation foam - Google Patents

Description

智慧型保溫棉 Smart insulation cotton

本創作是有關於一種保溫棉片，更詳而言之，是指一種應用於衣服的襯裡或棉被的被胎，且其可於不同季節環境溫度及針對個人不同使用需求條件下，任意加以組合堆疊使用，而使其具有更佳舒適性之智慧型保溫棉者。 This creation is about a heat-insulating cotton sheet. More specifically, it refers to a lining or quilt used for clothes, and it can be arbitrarily applied under various seasons and different conditions for individual use. Smart insulation for use in combination stacking for better comfort.

按，紡織材料的舒適性是人體、織物、環境三者之間的相互關聯作用，故熱、濕舒適性是紡織材料舒適性的主要呈現，而熱、濕舒適性的三大評價指標：1.保暖性能2.吸濕性能3.透氣性能，必須參酌當時環境溫、濕度及人體生理活動量與織物(保溫棉)進行綜合性製程調配。 According to the comfort of textile materials, the interaction between human body, fabric and environment is the main result of the comfort of textile materials, and the three evaluation indexes of heat and humidity comfort: 1 Warm performance 2. Moisture absorption performance 3. Breathability, comprehensive process adjustment must be carried out with fabric (insulation cotton) at the time of environmental temperature, humidity and human physiological activity.

早期棉被的被胎使用散狀纖維，其原料有天然纖維或聚酯纖維，利用開棉機以及鋪網機使被胎成型，其最大的缺點在於該被胎的結合力僅是利用纖維之間的抱合力，結合力弱而造成其不可水洗，然而，根據研究，一床棉被內可藏有200萬隻塵蟎，塵蟎及其糞便是過敏原，而台灣地區的過敏原90%是由塵蟎所引起，研究顯示利用60℃以上的熱水進行水洗可殺死塵蟎，而塵蟎糞便則成可溶性蛋白質，因此水洗是解決塵蟎最簡單最安全方式，而讓棉被可進行水洗清潔則成為很大的一項優點；而傳統棉被被胎另一個缺點在於其經過一段時間的使用後其縮率的變形度達到5-7%， 而且其使用的機能性並不理想，其僅限於其使用材料的基本材質特性，無法在各種不同環境條件下達到預期的舒適性；再者，近來在衣服的襯裡或棉被的被胎所使用的保溫棉，大都是單一材質的聚酯纖維，然而這種單一材質纖維的襯裡或被胎其使用的機能性並不理想，這種單一材質其機能性一樣僅限於其使用材料的基本材質特性，無法在保溫性、吸濕性及透氣性三者之間獲得兼顧，往往獲得保溫性了，但有悶熱、不吸汗、不透氣等缺點，或者有好的透氣性了，但棉被或襯裡的保溫性明顯不足。 Early quilts were made of bulk fibers, and the raw materials were natural fibers or polyester fibers. The biggest drawback was that the tires were formed by the opener and the laying machine. The bonding force of the tires was only the use of fibers. The cohesive force and weak combination make it impossible to wash. However, according to the study, there are 2 million dust mites in the quilt, dust mites and their feces are allergens, and allergens in Taiwan are 90%. It is caused by dust mites. Studies have shown that washing with hot water above 60 °C can kill dust mites, while dust mites are soluble protein. Therefore, washing is the simplest and safest way to solve dust mites, and quilts can be used. Washing and cleaning is a great advantage; another disadvantage of traditional quilts is that after a period of use, the degree of deformation of the shrinkage reaches 5-7%. Moreover, the performance of the use is not ideal, it is limited to the basic material properties of the materials used, and can not achieve the expected comfort under various environmental conditions; in addition, recently used in the lining of clothes or quilts The insulation cotton is mostly made of polyester of a single material. However, the lining of the single material fiber or the function of the tire is not ideal. The performance of the single material is limited to the basic material properties of the material used. It can't be taken care of between heat preservation, moisture absorption and breathability, and it often gets thermal insulation, but it has the disadvantages of stuffiness, non-absorption of sweat, airtightness, etc., or good breathability, but quilt or lining. The insulation is obviously insufficient.

有鑑於此，本案創作人乃以其多年來從事相關產品設計與製造的經驗積極研究改良，終於有本創作產生。 In view of this, the creator of this case has actively researched and improved the experience of designing and manufacturing related products for many years, and finally has this creation.

即，本創作之主要目的在於提供一種智慧型保溫棉，其可根據環境因素或個人需求偏好而任意調配組合，提供更佳舒適性之棉被被胎或衣服襯裡者。 That is, the main purpose of the present invention is to provide a smart type of thermal insulation cotton which can be arbitrarily blended according to environmental factors or personal preference preferences, and provides quilts or clothes linings for better comfort.

本創作之另一目的在提供一種智慧型保溫棉，其本體預先經過結合力加工，使其製成品可經水洗且不容易產生縮率變形。 Another object of the present invention is to provide a smart type of thermal insulation cotton whose body is previously subjected to a combination of force processing so that the finished product can be washed with water and is less prone to shrinkage deformation.

本創作之另一目的在提供一種智慧型保溫棉，其預先製成各種不同使用目的、不同保溫、透氣效果的機能單元，可快速因應環境變化或客戶個人需求而快速地調配組合出適當的棉被被胎或衣服襯裡，更具產業利用價值。 Another purpose of this creation is to provide a smart insulation cotton which is prefabricated into various functional units with different purposes of use and different heat preservation and ventilation effects. It can quickly mix and match appropriate cotton according to environmental changes or customer's individual needs. It is lining the clothes or clothes and is more valuable for industrial use.

緣是，本創作提供一種智慧型保溫棉係由溫度管理纖維、濕度管理纖維及透氣性纖維依一定比例混合，再經過結合力加工增加纖維間的結合力，製成一機能單元，再依據環境變換因素不同的溫、濕度條件下 而選擇將具有不同功能的機能單元加以堆疊組合，利用層與層之間相鄰纖維自然交錯糾結產生的抱合力而相結合，製成可水洗多機能性的雙層或多層機能單元的保溫棉。 The reason is that this creation provides a kind of intelligent heat preservation cotton which is made up of temperature management fiber, humidity management fiber and gas permeable fiber according to a certain proportion, and then combined with force to increase the bonding force between fibers to form a functional unit, and then according to the environment. Under different temperature and humidity conditions It is chosen to stack and combine functional units with different functions, and combine the cohesive force generated by the natural staggered entanglement of adjacent fibers between the layers to form a water-washable multi-functional double-layer or multi-layer functional unit. .

藉由上述方法可使本創作之保溫棉可適應環境變換及人體生理活動量而進行綜合調配，因而能達到熱、濕生理舒適性及皮膚觸感的舒適性。 By the above method, the heat insulating cotton of the present invention can be comprehensively blended according to the environment change and the physiological activity of the human body, thereby achieving the comfort of heat and humidity physiological comfort and skin touch.

10‧‧‧機能單元 10‧‧‧ functional unit

10a‧‧‧機能單元(高保溫) 10a‧‧‧ functional unit (high insulation)

10b‧‧‧機能單元(低保溫) 10b‧‧‧ functional unit (low insulation)

10c‧‧‧機能單元(疏水性) 10c‧‧‧ functional unit (hydrophobic)

第一圖是本創作使用於夏季涼被的使用示意圖。 The first picture is a schematic diagram of the use of this creation for summer cool quilts.

第二圖是本創作使用於四季被的使用示意圖。 The second picture is a schematic diagram of the use of this creation for the four seasons.

第三圖是本創作使用於冬被的使用示意圖。 The third picture is a schematic diagram of the use of this creation for the winter quilt.

第四圖是本創作另一使用於冬被的示意圖。 The fourth picture is a schematic diagram of another use of this creation in the winter quilt.

第五圖是人體微氣候舒適區標視圖。 The fifth picture is the standard view of the human microclimate comfort zone.

本創作主要乃結合了全世界最知名的高科技纖維，依其纖維屬性、纖維特色經結合力加工，開發出在不同溫、濕度條件下，均能提供最佳溫、濕度管理及其他功能之之棉被被胎或衣服襯裡，其主要係先將市面上各種適合作為保溫棉材料的纖維依其特性加以分類為以下三大類：一、溫度管理纖維：例如吸濕發熱纖維(EKS)、蓄熱保溫遠紅外線纖維、相轉變調溫纖維(Outlast)及天然纖維(蠶絲、羊毛)等；二、濕度管理纖維：例如萊賽爾纖維(Tencel,SeaCell,Smartcel Sensitive)、嫘縈纖維(OLEA、蠶蛹蛋白纖維、Sefia)、銅銨纖維、天然纖維(蠶絲、羊毛)等；三、透氣性纖維：例如中空聚酯纖維(PET)、Inotek等；其次將上述三種類別的纖維依照所需的功能訴求而依一定比列混合，之後再經結合力加工而 製成多種不同功能的機能單元10，結合力加工的方法可利用熱烘法、噴膠法或針刺法等方法，經過結合力加工的機能單元10可讓纖維間穩定結合，有效降低保溫棉的變形量，且可使用水洗來清潔，讓消費者更容易清潔維護，其中熱烘法係於纖維中均勻混合10%至20%的低熔點聚酯纖維，再經過烤爐加熱使該低熔點纖維與其他纖維相結合，而所謂的功能訴求是指該機能單元10本身的保溫性能、吸濕性能及透氣性能的各自差異，或者如該機能單元10具有親水性或疏水性的不同機能，又或者該機能單元10是事先經過防蟎抗菌、香味、PCM相轉變調溫等機能性微膠囊加工等等；之後將該機能單元10製作完成後會先經送往實驗室進行保溫性、調溫性及透溼性共三項技術指標的測試，檢測試驗方法均以最新國際標準執行之，其中，保溫性係測其特性保溫值，以ASTM D1518：2013(CLO)為檢測標準，調溫性係測其動態熱調節指數，以ASTM D7024：2004為檢測標準，透溼性係測其透溼指數，以ISO 11092：2014為檢測標準，當這三項技術指標均符合設定的標準，此機能單元10才算正式完成；重複上述步驟，預先針對不同的氣候條件、或者防蟎、抗菌等機能性加工，而製成多種不同保溫、透溼特性的機能單元10；當要實際組合為棉被的被胎或衣服襯裡時，依據環境變換因素不同的溫、濕度條件下而選擇將具有不同功能的機能單元10加以堆疊組合，再利用層與層之間相鄰纖維自然交錯糾結產生的抱合力而相結合，製成可水洗多機能性的雙層或多層機能單元10的複合纖維保溫棉；最後，再將該製成的保溫棉送至實驗室進行人體微氣候測試，其目的在確保在高低溫度相差6℃外界環境溫度下，其人體與棉被或人體與衣物之間的微氣候溫度及濕度均能控制在舒適區範圍內，而成為能達成所設定舒適性條件的 棉被被胎或衣服襯裡，請參閱第五圖所示，此人體微氣候舒適區在服裝類約在溫度32±1℃，濕度50±10%的範圍內，而在棉被寢具類別則在溫度33±1℃，濕度50±10%的範圍內。 This creation is mainly based on the world's most well-known high-tech fiber. According to its fiber properties and fiber characteristics, it is developed to provide optimal temperature and humidity management and other functions under different temperature and humidity conditions. The quilt is lining the clothes or clothes. It mainly classifies the various fibers suitable for the insulation cotton material on the market into the following three categories: 1. Temperature management fibers: for example, hygroscopic heating fibers (EKS), heat storage. Insulation of far-infrared fiber, phase transition fiber (Outlast) and natural fiber (silk, wool), etc.; Second, humidity management fiber: such as lyocell fiber (Tencel, SeaCell, Smartcel Sensitive), enamel fiber (OLEA, silkworm cocoon) Protein fiber, Sefia), copper ammonium fiber, natural fiber (silk, wool), etc.; three, gas permeable fiber: for example, hollow polyester fiber (PET), Inotek, etc.; secondly, the above three types of fiber according to the required function And mixed according to a certain ratio, and then processed by bonding The functional unit 10 is made into a plurality of different functions, and the method of combining force processing can utilize the methods of hot baking, glue spraying or needle punching, and the functional unit 10 processed by the combined force can stably combine the fibers and effectively reduce the heat insulating cotton. The amount of deformation, and can be cleaned with water washing, which makes it easier for consumers to clean and maintain. The hot baking method is to uniformly mix 10% to 20% of low-melting polyester fiber in the fiber, and then heat the oven to make the low melting point. The fiber is combined with other fibers, and the so-called functional appeal refers to the difference in the heat insulating property, the moisture absorbing property and the gas permeable property of the functional unit 10 itself, or if the functional unit 10 has different functions of hydrophilicity or hydrophobicity, Alternatively, the functional unit 10 is subjected to functional microcapsule processing such as anti-mite antibacterial, aroma, PCM phase transition thermostat, etc.; after that, the functional unit 10 is sent to the laboratory for heat preservation and temperature adjustment. Test of the three technical indicators of sexual and moisture permeability, the test methods are all carried out according to the latest international standards, wherein the thermal insulation is measured by the characteristic insulation value to ASTM D1518:201 3 (CLO) is the detection standard, and the dynamic thermal regulation index is measured by the temperature regulation. The ASTM D7024:2004 is used as the detection standard, and the moisture permeability index is measured by the moisture permeability system. The ISO 11092:2014 is used as the detection standard. The technical indicators are all in accordance with the set standards, and the functional unit 10 is officially completed; the above steps are repeated, and different kinds of different heat preservation and moisture permeability characteristics are prepared in advance for different climatic conditions, or functional processing such as anti-mite and antibacterial. The functional unit 10; when actually being combined into a quilt of a quilt or a garment lining, the functional units 10 having different functions are selected to be stacked and combined according to different temperature and humidity conditions of environmental conversion factors, and then the layers and layers are used. The composite fiber insulation cotton of the double-layer or multi-layer functional unit 10 which can be washed and multi-functional is formed by combining the cohesive force generated by the adjacent intertwined fibers; finally, the prepared insulation cotton is sent to the laboratory. The human microclimate test is carried out to ensure that the microclimate temperature and humidity between the human body and the quilt or between the human body and the clothing can be maintained at an ambient temperature of 6 ° C between the high and low temperatures. System in the range of the comfort zone, and become able to reach the set comfort conditions The quilt is lined with the tire or clothing. Please refer to the fifth figure. The human microclimate comfort zone is in the range of clothing temperature of 32±1°C and humidity of 50±10%, while in the quilt category. It is in the range of temperature 33 ± 1 ° C and humidity 50 ± 10%.

上述將不同機能單元10堆疊組合的方法乃係針對台灣冬季濕冷的環境氣候設計，上下層以親水性製程處理，以吸汗吸濕為主要訴求機能，稱之為「親水吸濕區」，快速吸收人體排出水蒸氣濕度降低不舒適感。中間層以疏水性製程處理，以疏水乾燥為主要訴求機能，稱之為「乾燥緩衝區」，目的為阻隔濕冷空氣，並使快速移至乾燥緩衝區達到使用乾爽舒適效果，例如，當應用於夏季涼被時，如第一圖所示這時可選擇單層的機能單元10，該機能單元10則選擇以調溫、吸濕排汗透氣纖維為主要功能訴求的品項；又例如當作為四季被使用時，如第二圖所示，可選擇將兩層相同功能機能單元10組合而成，也可選擇一層高保溫的機能單元10a搭配另一層低保溫的機能單元10b組合而成兩用的被胎；又例如當使用作為冬被時，如第三圖所示，可選擇上、下層採用高保溫機能單元10a而中間層採用疏水性機能單元10c的組合，其用意在對外而言，隔絕外部環境濕冷水氣往內侵襲，對貼身內層而言，將吸收人體氣相發汗之汗氣，快速擴散至低濕度乾燥中間層，因此有長效吸濕發熱及溫暖乾爽效果，而如第四圖所示，在冬被使用時也可採用上層疏水性機能單元10c，而下層採用高保溫機能單元10a，其用意在對外而言隔絕外部環境濕冷水氣往內侵襲，對貼身內層而言，由於上下層之較大濕度差距，可將下層汗氣快速導濕，貼身層因此有長效吸濕發熱及溫暖乾爽效果。 The above method of stacking and combining different functional units 10 is designed for the environment and humidity of Taiwan's winter wet and cold environment. The upper and lower layers are treated by a hydrophilic process, and the main function of sweat absorption and moisture absorption is called “hydrophilic moisture absorption zone”, which is quickly absorbed. The human body discharges water vapor to reduce the uncomfortable humidity. The middle layer is treated with a hydrophobic process, with hydrophobic drying as the main function, called “drying buffer”, which aims to block the wet and cold air and quickly move to the dry buffer to achieve dry comfort, for example, when applied When the summer is cool, as shown in the first figure, the single-layer function unit 10 can be selected at this time, and the function unit 10 selects the item with the main function of temperature regulation and moisture wicking and ventilating fiber; When used, as shown in the second figure, it is optional to combine two layers of the same functional function unit 10, or a combination of a high-insulation functional unit 10a and another low-insulation functional unit 10b. If it is used as a winter quilt, as shown in the third figure, the upper and lower layers may be selected to have a combination of a high-insulation function unit 10a and the middle layer using a hydrophobic function unit 10c, which is intended to be externally isolated. The external environment is wet and cold, and the inner layer of the body will absorb the sweat of the human body and sweat quickly, and quickly spread to the low-humidity dry intermediate layer, so there is a long-term moisture absorption and heat generation. Warm and dry effect, as shown in the fourth figure, the upper layer hydrophobic function unit 10c can also be used when winter is used, and the high layer heat insulation function unit 10a is used for the lower layer, which is intended to isolate the external environment from cold and moisture. Invasion, for the inner layer of the body, due to the large humidity difference between the upper and lower layers, the lower layer of sweat can be quickly wetted, and the body layer has a long-lasting moisture absorption and warm and dry effect.

本創作主要係利用保溫性、吸濕性、透氣性等三項評價指 標，依環境變換及人體生理活動量進行調配而使具有更佳的熱、濕舒適性，而且本創作係預先設計好多種不同功能訴求的機能單元10，當環境變換或客戶有特殊需求時，可快速因應而調配組合出合適消費者需求的棉被被胎或衣服襯裡，而且本創作所製成的保溫棉預先經過結合力加工，方便使用者水洗清潔，又具有不易縮水變形的優點，在最傳統的行業裡有著最合乎現代產業思維的創新設計，實深具產業上的利用價值 This creation mainly uses three evaluation indexes such as heat preservation, moisture absorption and air permeability. Standard, according to the environment change and the amount of human physiological activity to make better thermal and wet comfort, and this creation is pre-designed a number of different functional requirements of the functional unit 10, when the environment changes or customers have special needs, The quilt can be quickly matched to the quilt or the garment lining, and the insulation cotton made by the creation is processed by the combination force in advance, which is convenient for the user to wash and clean, and has the advantages of not easily shrinking and deforming. The most traditional industry has the most innovative design that is in line with the modern industrial thinking, and it has deep industrial value.

10‧‧‧機能單元 10‧‧‧ functional unit

10a‧‧‧機能單元(高保溫) 10a‧‧‧ functional unit (high insulation)

10b‧‧‧機能單元(低保溫) 10b‧‧‧ functional unit (low insulation)

Claims (2)

一種智慧型保溫棉，係由溫度管理纖維、濕度管理纖維及透氣性纖維依一定比例混合，再經過結合力加工增加纖維間的結合力，製成一機能單元，再依據環境變換因素不同的溫、濕度條件下而選擇將具有不同功能的機能單元加以堆疊組合，利用層與層之間相鄰纖維自然交錯糾結產生的抱合力而相結合，製成可水洗多機能性的雙層或多層機能單元的保溫棉。 A kind of intelligent heat-insulating cotton is mixed with temperature management fiber, humidity management fiber and gas permeable fiber according to a certain ratio, and then combined with force to increase the bonding force between fibers to form a functional unit, and then according to different environmental factors Under the condition of humidity, it is chosen to stack and combine functional units with different functions, and combine the cohesive force generated by the natural staggered entanglement of adjacent fibers between the layers to form a double-layer or multi-layer function capable of washing and multi-functionality. The unit's insulation cotton. 如申請專利範圍第1項所述智慧型保溫棉，其中該結合力加工係於纖維中混合10%至20%的低熔點聚酯纖維，再經過烤爐加熱使該低熔點聚酯纖維與其他纖維結合。 The smart insulation cotton according to claim 1, wherein the bonding process is to mix 10% to 20% of low-melting polyester fiber in the fiber, and then heat the oven to make the low-melting polyester fiber and other Fiber bonding.