TWM480567U - Decorated fireproof building substrate - Google Patents
Decorated fireproof building substrate Download PDFInfo
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- TWM480567U TWM480567U TW103200221U TW103200221U TWM480567U TW M480567 U TWM480567 U TW M480567U TW 103200221 U TW103200221 U TW 103200221U TW 103200221 U TW103200221 U TW 103200221U TW M480567 U TWM480567 U TW M480567U
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/94—Protection against other undesired influences or dangers against fire
- E04B1/941—Building elements specially adapted therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
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Abstract
Description
本新型創作是有關於一種防火建材，且特別是有關於一種加飾防火建材。The novel creation is related to a fireproof building material, and in particular to a decorative fireproof building material.
隨著人們對居住安全的品質日趨重視，市面上已推出多種防火建材用以作為裝設建築物的材料。同時，為了滿足美觀上的需求，常見的一種作法是於防火建材上附貼裝飾薄膜，然而，貼附有裝飾薄膜的防火建材，其裝飾薄膜上可具紋路層、圖紋層以及膜材，導致加飾後的防火建材的可燃性提高，故常常無法通過防火建材的耐燃測試。As people pay more and more attention to the quality of residential safety, a variety of fireproof building materials have been introduced on the market as materials for building buildings. At the same time, in order to meet the aesthetic requirements, a common practice is to attach a decorative film to the fireproof building material. However, the fireproof building material with the decorative film attached may have a grain layer, a pattern layer and a film on the decorative film. The flammability of the fire-resistant building materials after the decoration is increased, so it is often impossible to pass the fire resistance test of the fireproof building materials.
本新型創作提供一種加飾防火建材，其同時具有良好的裝飾效果以及防火效果。The novel creation provides a decorative fireproof building material which has good decorative effect and fireproof effect at the same time.
本新型創作的一種加飾防火建材包括防火建材以及裝飾疊層。防火建材包括一基材以及一防火層，其中防火層覆蓋基材的表面。裝飾疊層包括依序設置在防火建材上的一印刷層、一紋 路層以及一硬塗層，且硬塗層位於裝飾疊層的最外側。A decorative fireproof building material created by the present invention includes fireproof building materials and decorative laminates. The fireproof building material includes a substrate and a fire barrier layer, wherein the fire barrier layer covers the surface of the substrate. The decorative laminate includes a printing layer and a pattern which are sequentially arranged on the fireproof building material The road layer and a hard coat layer are located on the outermost side of the decorative laminate.
在本新型創作的一實施例中，上述的裝飾疊層更包括一接著層，且該接著層貼附於該防火層和該印刷層之間。In an embodiment of the present invention, the decorative laminate further includes an adhesive layer, and the adhesive layer is attached between the fireproof layer and the printed layer.
在本新型創作的一實施例中，上述的基材的表面具有多個孔隙，且該防火層至少填入該些孔隙中。In an embodiment of the present invention, the surface of the substrate has a plurality of pores, and the fire barrier layer fills at least the pores.
在本新型創作的一實施例中，上述的印刷層、該紋路層或該硬塗層更添加有一防火材料。In an embodiment of the present invention, the printed layer, the textured layer or the hard coat layer is further provided with a fireproof material.
在本新型創作的一實施例中，上述的紋路層具有一相對遠離該防火層的平坦表面以及一相對靠近該防火層的圖案表面，該圖案表面上具有紋路結構。In an embodiment of the present invention, the texture layer has a flat surface that is relatively far from the fire barrier layer and a pattern surface that is relatively close to the fire barrier layer. The pattern surface has a grain structure.
在本新型創作的一實施例中，上述的印刷層具有另一圖案表面，且該印刷層的圖案表面與該紋路層的圖案表面互相貼合，以使該印刷層的圖案表面上具有紋路結構。In an embodiment of the present invention, the printed layer has another pattern surface, and the pattern surface of the printed layer and the pattern surface of the texture layer are adhered to each other such that the pattern surface of the printed layer has a grain structure. .
在本新型創作的一實施例中，上述的硬塗層的外表面上具有紋路結構。In an embodiment of the present invention, the hard coat layer has a grain structure on its outer surface.
基於上述，本新型創作的加飾防火建材上設置有裝飾疊層以及防火層，因此可以提供良好的裝飾效果以及防火效果。Based on the above, the decorative fireproof building material created by the present invention is provided with a decorative laminate and a fireproof layer, thereby providing a good decorative effect and a fireproof effect.
為讓本新型創作的上述特徵和優點能更明顯易懂，下文特舉實施例，並配合所附圖式作詳細說明如下。The above described features and advantages of the present invention will become more apparent and understood from the following description.
10a、10b‧‧‧加飾防火建材10a, 10b‧‧‧ decorated with fireproof building materials
100‧‧‧防火建材100‧‧‧Fireproof building materials
110‧‧‧基材110‧‧‧Substrate
120‧‧‧防火層120‧‧‧ fire barrier
200、200’‧‧‧裝飾薄膜200,200’‧‧‧Decorative film
200a、200b‧‧‧裝飾疊層200a, 200b‧‧‧ decorative laminate
210‧‧‧黏著層210‧‧‧Adhesive layer
220、220’‧‧‧印刷層220, 220’‧‧‧Printing layer
220a‧‧‧圖案表面220a‧‧‧pattern surface
230‧‧‧紋路層230‧‧‧ texture layer
230a‧‧‧平坦表面230a‧‧‧flat surface
230b‧‧‧圖案表面230b‧‧‧ patterned surface
240、240’‧‧‧硬塗層240, 240'‧‧‧hard coating
240a‧‧‧圖案表面240a‧‧‧ patterned surface
250、250’‧‧‧離型層250, 250'‧‧‧ release layer
250a‧‧‧圖案表面250a‧‧‧ patterned surface
260‧‧‧膜材260‧‧‧membrane
圖1至圖3為本新型創作一實施例的加飾防火建材的製造流程示意圖，其中圖3繪示出加飾防火建材的構造示意圖。FIG. 1 to FIG. 3 are schematic diagrams showing the manufacturing process of the decorative fireproof building material according to an embodiment of the present invention, wherein FIG. 3 is a schematic structural view of the decorative fireproof building material.
圖4至圖5為本新型創作另一實施例的加飾防火建材的製造流程示意圖。4 to FIG. 5 are schematic diagrams showing the manufacturing process of the decorative fireproof building material according to another embodiment of the present invention.
下文中參照隨附圖式來更充分地描述本新型創作。然而，本新型創作可以多種不同的形式來實踐，並不限於文中所述之實施例。以下實施例中所提到的方向用語，例如「上」、「下」等，僅是參考附加圖式的方向，因此使用的方向用語是用來詳細說明，而非用來限制本新型創作。此外，在圖式中為明確起見可能將各層的尺寸以及相對尺寸作誇張的描繪。The novel creations are described more fully hereinafter with reference to the accompanying drawings. However, the novel creations can be practiced in many different forms and are not limited to the embodiments described herein. The directional terms mentioned in the following embodiments, such as "upper", "lower", etc., are merely referring to the orientation of the additional drawings, and therefore the directional terminology used is for the purpose of illustration and not limitation. In addition, the dimensions and relative dimensions of the various layers may be exaggerated in the drawings for clarity.
圖1至圖3為本新型創作一實施例的加飾防火建材的製造流程示意圖。請先參照圖1，首先，提供一防火建材100。防火建材100包括一基材110以及一防火層120，其中防火層120覆蓋基材110的表面。基材的材料包括耐燃一級材料、耐燃二級材料或耐燃三級材料。基材110例如是用以裝設建築物的材料，例如是木材、大理石、水泥板、矽酸鈣板或其他其經處理後可具有耐燃功能的材料。1 to 3 are schematic views showing the manufacturing process of the decorative fireproof building material according to an embodiment of the present invention. Referring first to FIG. 1, first, a fireproof building material 100 is provided. The fire resistant building material 100 includes a substrate 110 and a fire barrier layer 120, wherein the fire barrier layer 120 covers the surface of the substrate 110. The material of the substrate includes a flame resistant primary material, a flame resistant secondary material or a flame resistant tertiary material. The substrate 110 is, for example, a material for mounting a building, such as wood, marble, cement board, calcium silicate board, or other materials that have been treated to have a flame resistant function.
防火層120覆蓋基材110的表面。詳言之，可透過塗佈方法將具有防火效果的材料塗佈於基材110的表面上，經過乾燥、磨平等程序後，可形成一具防火效果的防火層120。防火層120 為具耐燃及阻燃效果之塗層。舉例來說，基材110例如是表面具有多個孔隙的材料，於其表面塗佈具有防火效果的材料時，防火材料可滲入基材110的孔隙中以填補孔隙。較佳地，具有防火效果的材料除了填補孔隙外，更可以完全覆蓋基材110的表面。而且，經乾燥和磨平等程序後，防火層120可提供一個平坦的表面以利於後續裝飾薄膜能夠順序地貼附在該表面上，而不易有黏著力不佳所導致的脫落現象發生。換言之，防火層120不僅可以加強基材110的防火性而且還可以增加裝飾薄膜和基材110之間的貼附強度。The fire barrier layer 120 covers the surface of the substrate 110. In detail, the fireproofing material can be applied to the surface of the substrate 110 by a coating method, and after the drying and grinding equalization process, a fireproof layer 120 having a fireproof effect can be formed. Fire barrier 120 It is a coating with flame retardant and flame retardant effect. For example, the substrate 110 is, for example, a material having a plurality of pores on its surface, and when a surface having a fireproof effect is applied to the surface thereof, the fireproof material can penetrate into the pores of the substrate 110 to fill the pores. Preferably, the material having a fireproof effect can completely cover the surface of the substrate 110 in addition to filling the pores. Moreover, after the drying and grinding equalization process, the fire barrier layer 120 can provide a flat surface to facilitate subsequent attachment of the decorative film to the surface without the occurrence of shedding due to poor adhesion. In other words, the fire barrier layer 120 can not only enhance the fire resistance of the substrate 110 but also increase the adhesion strength between the decorative film and the substrate 110.
接著，請參照圖2，將一裝飾薄膜200貼附至防火建材100上。裝飾薄膜200包括依序貼合在一起的一黏著層210、一印刷層220、一紋路層230、一硬塗層240、一離型層250以及一膜材260。Next, referring to FIG. 2, a decorative film 200 is attached to the fireproof building material 100. The decorative film 200 includes an adhesive layer 210, a printed layer 220, a textured layer 230, a hard coat layer 240, a release layer 250, and a film 260 which are sequentially bonded together.
膜材260例如是可撓性膜材，其材質可為聚碳酸酯(polycarbonate,PC)、丙烯腈-丁二烯-苯乙烯樹脂(acrylonitrile butadiene styrene,ABS)、聚對苯二甲酸二乙酯(polyethylene terephthalate,PET)、聚甲基丙烯酸甲酯(polymethylmethacrylate,PMMA)、聚縮醛(polyoxymethylene,POM)、聚對苯二甲酸丁二醇酯(polybutylene terephthalate,PBT)、聚丙烯(polypropylene,PP)、苯乙烯甲基丙烯酸甲酯共聚物(MMA-St,MS)、聚苯乙烯(polystyrene,PS)、聚對苯二甲酸乙二醇酯(polyethylene terephthalate,PET)或者是上述材料的組合，但不以此為限。The film material 260 is, for example, a flexible film material, which may be made of polycarbonate (PC), acrylonitrile butadiene styrene (ABS), or polyethylene terephthalate. (polyethylene terephthalate, PET), polymethylmethacrylate (PMMA), polyoxymethylene (POM), polybutylene terephthalate (PBT), polypropylene (polypropylene, PP) ), styrene methyl methacrylate copolymer (MMA-St, MS), polystyrene (PS), polyethylene terephthalate (PET) or a combination of the above materials, But not limited to this.
離型層250配置於膜材260的表面上，而夾於膜材260 與硬塗層240之間。離型層250的設置主要是將膜材260與其他膜層(如黏著層210、印刷層220、紋路層230、硬塗層240等)暫時地貼附在一起，以於轉印過程之後方便將其他膜層於膜材260上剝離。此外，離型層250通常是一種低表面張力膜層，其例如是於基質材料(熱固化樹脂或光固化樹脂)選擇添加蠟(wax)、石蠟(paraffin)及聚矽氧(silicone)中的至少一種所構成，或者離型層250也可以是由高度平滑而不透水的聚合物塗層所構成。The release layer 250 is disposed on the surface of the film 260 while being sandwiched by the film 260 Between the hard coat layer 240. The release layer 250 is disposed mainly by temporarily attaching the film 260 to other film layers (such as the adhesive layer 210, the printing layer 220, the texture layer 230, the hard coating layer 240, etc.) to facilitate the transfer process. The other film layers are peeled off on the film 260. In addition, the release layer 250 is typically a low surface tension film layer, for example, selected from the group consisting of a wax (wax), a paraffin, and a silicone in a matrix material (thermosetting resin or photocurable resin). At least one of the compositions, or the release layer 250, may also be constructed of a highly smooth, water-impermeable polymer coating.
硬塗層240可以是具有高光穿透度及抗反射特性之紫外 線硬化性樹脂，如丙烯酸樹脂(acrylic resin)、聚胺酯(polyurethane,PU)、環氧化物(epoxy resin)等。硬塗層240可具有相當的硬度以提供防刮以及耐磨的作用。The hard coat layer 240 may be ultraviolet light having high light transmittance and anti-reflection characteristics. A line curable resin such as an acrylic resin, a polyurethane (PU), an epoxy resin or the like. The hard coat layer 240 can have considerable hardness to provide scratch and abrasion resistance.
紋路層230配置於硬塗層240上。紋路層230具有一平 坦表面230a以及一圖案表面230b。平坦表面230a相對遠離防火層120且與硬塗層240接觸。圖案表面230b相對靠近防火層120且與印刷層220接觸。圖案表面230b上具有紋路結構，此紋路結構例如是經設計而欲實現裝飾效果的文字或圖像，且紋路結構可透過紋路壓印的方法形成。紋路層230可以是具有高光穿透度及抗反射特性之紫外線硬化性樹脂，如丙烯酸樹脂(acrylic resin)、聚胺酯(polyurethane,PU)、環氧化物(epoxy resin)等。在其他實施例中，紋路層230也可以兩面皆為平坦表面而不具有紋路結構。The texture layer 230 is disposed on the hard coat layer 240. The texture layer 230 has a flat The surface 230a and a patterned surface 230b. The flat surface 230a is relatively far from the fire barrier layer 120 and is in contact with the hard coat layer 240. The patterned surface 230b is relatively close to the fire barrier layer 120 and is in contact with the printed layer 220. The pattern surface 230b has a texture structure, such as a character or image designed to achieve a decorative effect, and the texture structure can be formed by a method of grain imprinting. The texture layer 230 may be an ultraviolet curable resin having high light transmittance and anti-reflection characteristics, such as an acrylic resin, a polyurethane (PU), an epoxy resin, or the like. In other embodiments, the texture layer 230 may also be a flat surface on both sides without a textured structure.
印刷層220配置於紋路層230上。印刷層220也具有一 圖案表面220a，且印刷層220的圖案表面220a與紋路層230的圖案表面230b互相貼合而具有另一紋路結構。詳言之，印刷層220形成於紋路層230上，因而形成與紋路層230的表面相互接觸的塗層，故印刷層220的表面也形成有與紋路層230的紋路結構互補的紋路結構。但本新型創作不限於此。在其他實施例中，印刷層220也可以兩面皆為平坦表面而不具有紋路結構。印刷層220可由印刷油墨或可印刷材料所組成，其例如是單層油墨層、多層油墨層或是經圖案化的油墨層，以便分別呈現出單色、多色或所需的圖案。藉由任何適當的印刷製程(如凹版印刷(gravure printing)製程、絲網印刷(screen printing)製程、苯胺印刷(flexographic printing)製程、膠版印刷(offset printing)製程、背面印刷(reverse printing)製程、噴墨印刷製程等)，而能夠在紋路層230上轉印油墨以形成印刷層220。印刷層220的材質包括混合有無機材料之聚胺酯(polyurethane,PU)或聚丙烯酸酯(Polyacrylate)等。The printed layer 220 is disposed on the texture layer 230. The printed layer 220 also has a The pattern surface 220a, and the pattern surface 220a of the printed layer 220 and the pattern surface 230b of the texture layer 230 are attached to each other to have another texture structure. In detail, the printed layer 220 is formed on the texture layer 230, thereby forming a coating that is in contact with the surface of the texture layer 230. Therefore, the surface of the printed layer 220 is also formed with a texture structure complementary to the texture of the texture layer 230. However, this novel creation is not limited to this. In other embodiments, the printed layer 220 can also be a flat surface on both sides without a textured structure. Print layer 220 may be comprised of a printing ink or printable material, such as a single layer of ink, a multi-layer ink layer, or a patterned ink layer to present a single color, multiple colors, or desired pattern, respectively. By any suitable printing process (such as gravure printing process, screen printing process, flexographic printing process, offset printing process, reverse printing process, An inkjet printing process or the like) can transfer ink on the texture layer 230 to form the printed layer 220. The material of the printed layer 220 includes a polyurethane (PU) or a polyacrylate mixed with an inorganic material.
較佳地，上述印刷層220、紋路層230或硬塗層240的膜 層製程過程中，更可以添加一防火材料以使這些膜層也同時具有防火的效果。上述防火材料的材料例如是具有含磷化合物、鹵素化合物、偶氮化合物、碳酸化合物、氫氧化物、金屬氧化物或上述之任意組合的有機與無機混合材料。詳言之，碳酸化合物包括碳酸鈣(CaCO3 )。氫氧化物包括氫氧化鋁(Al(OH)2 )、氫氧化鎂 (Mg(OH)2 )。金屬氧化物包括氧化銻、氧化錫、氧化鉬或氧化鋯等等，且金屬氧化物可以和鹵素化合物搭配使用。具體而言，鹵素化合物可以避免在燃燒過程中有自由基的產生。碳酸鈣或偶氮化合物在燃燒時可分別產生難燃氣體(如二氧化碳或氮氣)，因此可以烯釋空氣中氧氣的濃度。氫氧化物在燃燒容易產生水分子而具有吸熱效果。氧化銻與含鹵素化合物的搭配可以烯釋可燃性氣體並於燃燒過程中產生阻燃層。Preferably, in the process of the film layer of the printing layer 220, the grain layer 230 or the hard coating layer 240, a fireproof material may be added to make the film layers have a fireproof effect at the same time. The material of the fireproofing material is, for example, an organic and inorganic mixed material having a phosphorus-containing compound, a halogen compound, an azo compound, a carbonic acid compound, a hydroxide, a metal oxide, or any combination thereof. In detail, the carbonic acid compound includes calcium carbonate (CaCO 3 ). The hydroxide includes aluminum hydroxide (Al(OH) 2 ), magnesium hydroxide (Mg(OH) 2 ). The metal oxide includes cerium oxide, tin oxide, molybdenum oxide or zirconium oxide, and the like, and the metal oxide can be used in combination with a halogen compound. In particular, halogen compounds can avoid the generation of free radicals during combustion. Calcium carbonate or azo compounds can produce flammable gases (such as carbon dioxide or nitrogen) when burned, so that the concentration of oxygen in the air can be released. The hydroxide easily generates water molecules during combustion and has an endothermic effect. The combination of cerium oxide and a halogen-containing compound can release a flammable gas and produce a flame-retardant layer during combustion.
接著層210貼附於防火層120和印刷層220之間。換言 之，裝飾薄膜200可透過接著層210接著於防火建材110上。接著層210可以是熱熔膠(hot melt adhesive)、UV硬化型接著劑(curable adhesive)、光硬化型接著劑或電子硬化型接著劑，其例如是選自聚丙烯酸酯(polyacrylate)、聚甲基丙烯酸酯(polymethacrylate)、聚苯乙烯(polystyrene)、聚碳酸酯(polycarbonate)、聚氨基甲酸酯(polyurethane)、聚酯(polyester)、聚醯胺(polyamide)、環氧樹脂(epoxy resin)、乙烯-醋酸乙烯共聚物(ethylene vinylacetate copolymer,EVA)或熱塑性彈性體(thermoplastic elastomer)或上述材料之共聚物、混合物或複合物中的至少一種材料。Layer 210 is then applied between fire barrier layer 120 and printed layer 220. In other words The decorative film 200 can be passed through the adhesive layer 210 to the fireproof building material 110. The layer 210 may be a hot melt adhesive, a UV curable adhesive, a photocurable adhesive or an electronic hardening adhesive, which is selected, for example, from a polyacrylate or a poly Polymethacrylate, polystyrene, polycarbonate, polyurethane, polyester, polyamide, epoxy resin And ethylene vinyl acetate copolymer (EVA) or thermoplastic elastomer or at least one of a copolymer, a mixture or a composite of the above materials.
透過高壓轉印成型製程將裝飾薄膜200轉印至防火建材 100上。首先，對裝飾薄膜200進行加熱軟化步驟。接著，使裝飾薄膜200與防火建材100接觸，並進行加壓步驟。然後，對裝飾薄膜200及防燃建材100進行高壓真空成型步驟，使裝飾薄膜200 轉印至防燃建材100上。Transferring the decorative film 200 to the fireproof building material through a high pressure transfer molding process 100 on. First, the decorative film 200 is subjected to a heat softening step. Next, the decorative film 200 is brought into contact with the fireproof building material 100, and a pressurizing step is performed. Then, the decorative film 200 and the fireproof building material 100 are subjected to a high pressure vacuum forming step to make the decorative film 200 Transfer to the flameproof building material 100.
接著，請再參照圖3，進行剝離步驟以使離型層250和膜材260自硬塗層240的表面上脫離，並使硬塗層240位於裝飾疊層200a(包括印刷層220、紋路層230以及硬塗層240)的最外側。至此，完成加飾防火建材10a的製作。Next, referring again to FIG. 3, a peeling step is performed to disengage the release layer 250 and the film 260 from the surface of the hard coat layer 240, and the hard coat layer 240 is placed on the decorative laminate 200a (including the printed layer 220, the texture layer). 230 and the outermost side of the hard coat layer 240). At this point, the production of the decorative fireproof building material 10a is completed.
請再參照圖3，加飾防火建材10a包括防火建材100以及裝飾疊層200a。防火建材100包括基材110以及防火層120，其中防火層120覆蓋基材110的表面。裝飾疊層200a包括依序設置在防火建材100上的印刷層220、紋路層230以及硬塗層240，且硬塗層240位於裝飾疊層200a最外側。再者，裝飾疊層200a更包括接著層210，且接著層210貼附於防火層120和印刷層220之間。紋路層230的圖案表面230b面向印刷層220而形成紋路結構朝內部的裝飾效果。本實施例的加飾防火建材10a中沒有設置膜材260和離型層250，因此有助於通過防火測驗。詳言之，膜材260和離型層250基本上是由燃點較低的材料所構成(如有機材質)，而本實施例在製造過程中，將裝飾疊層200a保留於防火建材100上，並將膜材260和離型層250撕除而沒有保留在防火建材100上，因此可以加飾防火建材10a可以具有美觀的裝飾效果以及具有良好的防火效果。Referring again to FIG. 3, the decorative fireproof building material 10a includes a fireproof building material 100 and a decorative laminate 200a. The fire resistant building material 100 includes a substrate 110 and a fire barrier layer 120, wherein the fire barrier layer 120 covers the surface of the substrate 110. The decorative laminate 200a includes a printed layer 220, a textured layer 230, and a hard coat layer 240 that are sequentially disposed on the fireproof building material 100, and the hard coat layer 240 is located at the outermost side of the decorative laminate 200a. Furthermore, the decorative laminate 200a further includes an adhesive layer 210, and the subsequent layer 210 is attached between the fireproof layer 120 and the printed layer 220. The pattern surface 230b of the texture layer 230 faces the printed layer 220 to form a decorative effect of the grain structure toward the inside. The film 260 and the release layer 250 are not provided in the decorative fireproof building material 10a of the present embodiment, thus contributing to the fire test. In detail, the film 260 and the release layer 250 are basically composed of a material having a lower ignition point (such as an organic material), and in this embodiment, the decorative laminate 200a is retained on the fireproof building material 100 during the manufacturing process. The film 260 and the release layer 250 are torn off without remaining on the fireproof building material 100, so that the fireproof building material 10a can be decorated with an aesthetically pleasing decorative effect and a good fireproofing effect.
圖4至圖5為本新型創作另一實施例的加飾防火建材的製造流程示意圖。圖4至圖5的實施例與圖1至圖3的實施例的製程流程相似，其中相同或相似的構件將使用相同或相似的符 號，並且不再重複說明技術內容相同的部分。以下將針對兩個實施例不同之處說明。首先，進行如圖1所示的步驟，提供一防火建材100。4 to FIG. 5 are schematic diagrams showing the manufacturing process of the decorative fireproof building material according to another embodiment of the present invention. The embodiment of Figures 4 through 5 is similar to the process flow of the embodiment of Figures 1 through 3, in which the same or similar components will use the same or similar symbols. No., and the same parts of the technical content are not repeated. The differences between the two embodiments will be explained below. First, a step as shown in FIG. 1 is performed to provide a fireproof building material 100.
接著，請參照圖4，將一裝飾薄膜200’貼附至防火建材 100上。其例如是透過高壓轉印成型製程將裝飾薄膜200’轉印至防火建材100上。裝飾薄膜200’包括依序貼合在一起的一黏著層210、一印刷層220’、一硬塗層240’、一離型層250’以及一膜材260。裝飾薄膜200’的結構和圖2的裝飾薄膜200相似，其不同之處在於：裝飾薄膜200’的離型層250’具有一圖案表面250a，且圖案表面250a上具有紋路結構。而且，與離型層250’的圖案表面250a接觸的硬塗層240’也具有另一圖案表面240a，且圖案表面240a上也具有紋路結構。詳言之，本實例是於膜材260上形成一具有紋路結構的離型層250’，然後再於該離型層250’上形成硬塗層240’，因此硬塗層240’的圖案表面240a與離型層250’的圖案表面250a互相貼合而具有另一紋路結構。Next, referring to FIG. 4, a decorative film 200' is attached to the fireproof building material. 100 on. For example, the decorative film 200' is transferred to the fireproof building material 100 through a high pressure transfer molding process. The decorative film 200' includes an adhesive layer 210, a printed layer 220', a hard coat layer 240', a release layer 250', and a film 260 which are sequentially bonded together. The structure of the decorative film 200' is similar to that of the decorative film 200 of Fig. 2 except that the release layer 250' of the decorative film 200' has a pattern surface 250a and the pattern surface 250a has a textured structure. Moreover, the hard coat layer 240' in contact with the pattern surface 250a of the release layer 250' also has another pattern surface 240a, and the pattern surface 240a also has a grain structure. In detail, in the present example, a release layer 250' having a textured structure is formed on the film 260, and then a hard coat layer 240' is formed on the release layer 250', so that the pattern surface of the hard coat layer 240' 240a and the pattern surface 250a of the release layer 250' are attached to each other to have another texture structure.
接著，請參照圖5，進行剝離步驟以使離型層250’和膜材260自硬塗層240’的表面上脫離，並使硬塗層240’的圖案表面240a位於裝飾疊層200b(包括印刷層220’以及硬塗層240’)的最外側。至此，完成加飾防火建材10b的製作。Next, referring to FIG. 5, a stripping step is performed to disengage the release layer 250' and the film 260 from the surface of the hard coat layer 240', and the pattern surface 240a of the hard coat layer 240' is located on the decorative laminate 200b (including The outermost side of the printed layer 220' and the hard coat layer 240'). At this point, the production of the decorative fireproof building material 10b is completed.
請再參照圖5，加飾防火建材10b包括防火建材100以及裝飾疊層200b。防火建材100包括基材110以及防火層120，其中防火層120覆蓋基材110的表面。裝飾疊層200b包括依序設置 在防火建材100上的印刷層220’以及硬塗層240’，且硬塗層240’的圖案表面240位於裝飾疊層200b最外側，進而形成紋路結構朝外部的裝飾效果。再者，裝飾疊層200b更包括接著層210，且接著層210貼附於防火層120和印刷層220’之間。本實施例的加飾防火建材10b中沒有設置膜材260和離型層250’，因此有助於通過防火測驗。詳言之，膜材260和離型層250’基本上是由燃點較低的材料所構成(如有機材質)，而本實施例在製造過程中，將裝飾疊層200b保留於防火建材100上，並將膜材260和離型層250’撕除而沒有保留在防火建材100上，因此可以加飾防火建材10b可以具有美觀的裝飾效果以及具有良好的防火效果。Referring again to FIG. 5, the decorative fireproof building material 10b includes a fireproof building material 100 and a decorative laminate 200b. The fire resistant building material 100 includes a substrate 110 and a fire barrier layer 120, wherein the fire barrier layer 120 covers the surface of the substrate 110. Decorative laminate 200b includes sequential settings The printed layer 220' and the hard coat layer 240' on the fireproof building material 100, and the pattern surface 240 of the hard coat layer 240' are located at the outermost side of the decorative laminate 200b, thereby forming a decorative effect of the grain structure toward the outside. Further, the decorative laminate 200b further includes an adhesive layer 210, and then the layer 210 is attached between the fire barrier layer 120 and the printed layer 220'. The film 260 and the release layer 250' are not provided in the decorative fireproof building material 10b of the present embodiment, thus contributing to the passing of the fire test. In detail, the film 260 and the release layer 250' are basically composed of a material having a lower ignition point (such as an organic material), and in this embodiment, the decorative laminate 200b is retained on the fireproof building material 100 during the manufacturing process. And the film 260 and the release layer 250' are torn off and not retained on the fireproof building material 100, so the fireproof building material 10b can be decorated with an aesthetically pleasing decorative effect and a good fireproof effect.
加飾防火建材的防火測驗Fire protection test for decorative fireproof building materials
本新型創作的加飾防火建材的基材例如是矽酸鈣板，防 火層的材質例如是含無機材料的樹酯，其例如是於塗料中添加具耐燃效果的物質，並且於防火層上貼附裝飾疊層，其結構如圖3所示。將上述加飾防火建材進行CNS耐燃測驗，其中加熱溫度為720-730℃，加熱時間為20分鐘。The substrate of the decorative fireproof building material created by the novel is, for example, a calcium silicate board, which is The material of the fire layer is, for example, a resin containing an inorganic material, for example, a substance having a flame resistance effect added to the paint, and a decorative laminate is attached to the fireproof layer, and its structure is as shown in FIG. The above-mentioned decorative fireproof building materials were subjected to a CNS flame resistance test, wherein the heating temperature was 720-730 ° C and the heating time was 20 minutes.
綜上所述，本新型創作的加飾防火建材上設置有裝飾疊 層，因此可以提供良好的裝飾效果。加飾防火建材上設置有防火層因此可以提供防火效果，而且裝飾疊層上沒有設置離型層以及膜材，因此不易因高溫而燃燒，故能有效加強加飾防火建材的防火效果。In summary, the decorative fireproof building material created by the novel is provided with a decorative stack The layer can therefore provide a good decorative effect. The fireproof building material is provided with a fireproof layer, so that the fireproof effect can be provided, and the release layer and the membrane material are not disposed on the decorative laminate, so that it is not easy to burn due to high temperature, so the fireproof effect of the decorative fireproof building material can be effectively enhanced.
雖然本新型創作已以實施例揭露如上，然其並非用以限 定本新型創作，任何所屬技術領域中具有通常知識者，在不脫離本新型創作的精神和範圍內，當可作些許的更動與潤飾，故本新型創作的保護範圍當視後附的申請專利範圍所界定者為準。Although the novel creation has been disclosed above by way of example, it is not intended to limit This new type of creation, any person with ordinary knowledge in the technical field, can make some changes and refinements without departing from the spirit and scope of this new creation. Therefore, the scope of protection of this new creation should be attached to the scope of patent application. The definition is final.
10a‧‧‧加飾防火建材10a‧‧‧Flaming fireproof building materials
100‧‧‧防火建材100‧‧‧Fireproof building materials
110‧‧‧基材110‧‧‧Substrate
120‧‧‧防火層120‧‧‧ fire barrier
200a‧‧‧裝飾疊層200a‧‧‧Decorative laminate
210‧‧‧黏著層210‧‧‧Adhesive layer
220‧‧‧印刷層220‧‧‧Printing layer
220a‧‧‧圖案表面220a‧‧‧pattern surface
230‧‧‧紋路層230‧‧‧ texture layer
230a‧‧‧平坦表面230a‧‧‧flat surface
230b‧‧‧圖案表面230b‧‧‧ patterned surface
240‧‧‧硬塗層240‧‧‧hard coating
250‧‧‧離型層250‧‧‧ release layer
260‧‧‧膜材260‧‧‧membrane
Claims (7)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW103200221U TWM480567U (en) | 2014-01-06 | 2014-01-06 | Decorated fireproof building substrate |
| US14/249,363 US20150191908A1 (en) | 2014-01-06 | 2014-04-10 | Decorated fireproof building substrate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW103200221U TWM480567U (en) | 2014-01-06 | 2014-01-06 | Decorated fireproof building substrate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM480567U true TWM480567U (en) | 2014-06-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW103200221U TWM480567U (en) | 2014-01-06 | 2014-01-06 | Decorated fireproof building substrate |
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| Country | Link |
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| US (1) | US20150191908A1 (en) |
| TW (1) | TWM480567U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI586507B (en) * | 2015-03-20 | 2017-06-11 | Light Concrete Engineeing Co Ltd | Method for manufacturing cement pre - castings with irregular lines |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5124370B2 (en) * | 1973-03-13 | 1976-07-23 | ||
| DK1795668T3 (en) * | 2005-12-07 | 2010-09-13 | Berry Finance Nv | Floor panel with a fire retardant layer |
| US20080220224A1 (en) * | 2007-03-06 | 2008-09-11 | Naoki Tokumoto | Decorative Material |
-
2014
- 2014-01-06 TW TW103200221U patent/TWM480567U/en not_active IP Right Cessation
- 2014-04-10 US US14/249,363 patent/US20150191908A1/en not_active Abandoned
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI586507B (en) * | 2015-03-20 | 2017-06-11 | Light Concrete Engineeing Co Ltd | Method for manufacturing cement pre - castings with irregular lines |
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| MM4K | Annulment or lapse of a utility model due to non-payment of fees |