TWM324188U - Vertical-wind-passage-type oxidation oven containing carbon fiber - Google Patents

Vertical-wind-passage-type oxidation oven containing carbon fiber Download PDF

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Publication number
TWM324188U
TWM324188U TW96210102U TW96210102U TWM324188U TW M324188 U TWM324188 U TW M324188U TW 96210102 U TW96210102 U TW 96210102U TW 96210102 U TW96210102 U TW 96210102U TW M324188 U TWM324188 U TW M324188U
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TW
Taiwan
Prior art keywords
carbon fiber
vertical
wind
passage
containing carbon
Prior art date
Application number
TW96210102U
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Chinese (zh)
Inventor
Chin-Tao Chiang
Original Assignee
Jiu Chung Ind Co Ltd
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Application filed by Jiu Chung Ind Co Ltd filed Critical Jiu Chung Ind Co Ltd
Priority to TW96210102U priority Critical patent/TWM324188U/en
Publication of TWM324188U publication Critical patent/TWM324188U/en

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M324188 八、新型說明: 【新型所屬之技術領域】 本創作屬碳纖維預氧化技術領域,特別係指一種垂直風路式碳 纖維氧化爐結構嶄新設計,能使碳纖維絲受熱均勻,合乎處理技 術理論,具有碳纖維絲能快速換熱、内層換熱、不因内層積熱起 燃,且具橫向均溫性、縱向均溫性、碳纖維絲可自由放寬、低滯 留時間、低滞留距離、高產量等功效。 【先前技術】 按’碳纖維源自於50年代東西兩大集團之首_美國、蘇俄為了 太二观賽,茜要一種質輕而機械強度高的材料,碳纖維因運而生。 碳纖維並非那時才開發出來,據文獻記載早在翻年發明大王愛 迪生為了尋找-種耐高溫且可通電之燈絲,他利用竹子之纖維將 它燒成碳纖維模樣作為燈絲之用。但他所製之碳纖維太脆,毫無 強度可言,雖可通電發光之用。離真正實用之地步尚有一段距離, 旦鶴絲被開發成功,以碳纖維作為燈絲之用途旋即被廢。 聚丙烯腈是製造韻_主要祕,全世界生產碳纖維有百分之 八、九十來自於聚丙婦腈,故聚丙騎之製造、抽絲及後續燒結 過程-環化、碳化及石墨彳_目#重要。碳纖維最優良的性能是 比強度和比模量超過-般的增強纖維,它和樹脂形成的複合材料 的比強度和比模量比鋼和銘合金還高3倍左右。碳纖維複合材料 應用在宇宙飛船、導彈和飛機上,可以顯著減輕重量,提高有效 載何’改善性能’是毅I業的重要結構材料。由於成本降低, M324188 碳纖維已逐步擴大用在民用工業,如汽車工業和運動器材等方 面:碳纖較將原料纖維在—定的張力溫度下,經過—定時間的 預氧化、碳化和石墨化處理等過程製成的。预氧化的目的是使層 原絲的線型大分子鏈經魏化處理後轉變為耐熱梯型結構,不溶 不燃,經得起高溫碳化而鋪齡_。實現這—轉化的關鍵設 備就是預氧傾’研究柄,魏傾首先要滿足工藝條件的需 求··即加熱系統的溫度場均勻、溫度梯度分佈合理。 習用碳纖維絲氧化爐的風路方式,係於每碳纖維絲之上、下面 橫方向水平循環吹、排氣,後基於前述方式,改良為於每上、下 碳纖維絲之間設-層導向浪板,以形成小吹氣角度。惟,前述方 路方式使碳纖維氧化爐由於熱風係以水平或小角度吹向碳纖維 絲,不合乎處理技術理論,普遍具有··碳纖維絲内層換熱不佳、 換熱速度慢,内層易因積熱起燃,碳纖維絲之橫、縱向均溫性均 差,且碳纖維絲滯留時間長、距離大,進而產能低。此即為現行 習用技術存有最大之缺失,此缺失乃成業界亟待克服之難題。 【新型内容】 本創作研創人鑒於習用技術之缺失,積其多年實際從事碳纖維 生產設備之設計製造專業知識,經不斷研究、改良後,終有本創作 之研創成功,公諸於世。 緣是,本創作之主要目的在提供一種「垂直風路式碳纖維氧化 爐」’其主要係於氧化爐内碳纖維絲之上、下兩面設有密集且垂直 的熱風吹氣孔及排氣孔,藉密集的循環熱風以垂直方向吹向碳纖 M324188 維絲’使碳纖維絲受熱均勻,合乎處理技術理論, 能快速換熱、内層換熱、不_層積熱起燃,且具橫向均溫性y 縱向均溫性、碳纖轉可自姐寬、低__、歸留距離、 高產量等功效。 【實施方式】 為達成本創作前述目的之技術手段,兹列舉一實施例,並配合 圖式說明如後,貴審查委員可由讀本創作之結構、特徵及所達 成之功效,獲致更佳之瞭解 請參閱第-®所示,本創作主要係於氧化爐内碳纖維絲⑴之 上、下兩面設有密集且垂直的熱風吹氣孔(2〇)及排氣孔(3〇),氧 化爐循環熱風經進氣管(2)由吹氣孔(2〇)吹出【請參圖式循環吹氣 方向(A)】,廢氣則由排氣孔(3〇)經循環排氣管(3)排出【請參圖式 循環排氣方向(B)】,藉密集的循環熱風以垂直方向吹向碳纖維絲 (1),使碳纖維絲受熱均勻,合乎處理技術理論【製程熱表現為放 熱反應’故須求碳纖維絲能快速換熱、内層換熱,採直角或大角 度吹氣’可藉穿透界面層與強制換熱二機制,有效達成碳纖維絲 快速換熱、内層換熱】。本創作碳纖維絲(1)之行進方向(C),熱風 吹氣方向(A)為與其垂直且密集設置,故碳纖維絲(1)每個受風點 之溫度均相同,且垂直向的熱風可吹透碳纖維絲(1),故本創作具 有碳纖維絲能快速換熱、内層換熱、不因内層積熱起燃,且具有 橫向均溫性、縱向均溫性、碳纖維絲可自由放寬、低滯留時間、 低滯留距離、南產量等功效。如此而達本創作設計目的’堪稱一 M324188 實用之創作者。 综上所述,本創翁揭露之一種「垂直風路式碳纖維氧化爐」 為昔所無,亦未曾見於國内外公開之刊物上,理已具新碰之專利 要件,又本創作確可齡習用技術缺失,並達成設計目的,亦已充 份符合新型翻之「可供產業上之_」專婦件,爰依法提 出申請’謹請貴審查委員惠予審查,並賜予本案專 惟以上所述者,僅為本創作之-較佳爾讓已H 用以拘限本創作之範圍,舉凡熟悉此項技藝人士,運用本創作說 明書及申請專利範圍所作之等效結構變化,理應包括於本創作之 專利範圍内。 【圖式簡單說明】 第一圖係本創作實施例結構示意圖。 【主要元件符號說明】 (1)碳纖維絲 (2) 進氣管 (20)吹氣孔 (3) 循環排氣管 (30)排氣孔 (A)循環吹氣方向 (6)循壞排氣方向 (C)碳纖維絲行進方向M324188 VIII. New description: [New technical field] This creation belongs to the field of carbon fiber pre-oxidation technology, especially refers to a new design of vertical air-path carbon fiber oxidation furnace structure, which can make carbon fiber filaments evenly heated and meet the processing technology theory. The carbon fiber filament can quickly exchange heat, heat the inner layer, not ignite due to the inner layer heat accumulation, and has the functions of lateral temperature uniformity, longitudinal temperature uniformity, free relaxation of carbon fiber filaments, low residence time, low retention distance and high yield. [Prior Art] According to the 'carbon fiber', the first of the two major groups in the 1950s, the United States and the Soviet Union, in order to watch the game, a lightweight and mechanically strong material, carbon fiber was born. Carbon fiber was not developed at that time. According to the literature, in the early years of the invention of the king, Edison wanted to find a kind of filament that was resistant to high temperatures and could be energized. He used bamboo fiber to burn it into a carbon fiber pattern for use as a filament. However, the carbon fiber he made is too brittle and has no strength at all, although it can be used for power-on lighting. There is still a distance from the real practical point. Once the crane was successfully developed, the use of carbon fiber as a filament was immediately abandoned. Polyacrylonitrile is the main secret of manufacturing rhyme. The world's production of carbon fiber is 80% and 90% from polyacrylonitrile. Therefore, the manufacturing, spinning and subsequent sintering process of polypropylene riding - cyclization, carbonization and graphite 彳#important. The most excellent properties of carbon fiber are the reinforcing fibers with specific strength and specific modulus. The specific strength and specific modulus of the composites formed with the resin are about 3 times higher than that of steel and alloy. Carbon fiber composites are used in spacecraft, missiles and aircraft to significantly reduce weight and improve the effective performance of 'improving performance'. Due to the cost reduction, M324188 carbon fiber has been gradually expanded for use in the civil industry, such as the automotive industry and sports equipment: carbon fiber is pre-oxidized, carbonized and graphitized after a predetermined period of time at a predetermined tension temperature. Process made. The purpose of pre-oxidation is to transform the linear macromolecular chain of the layer of raw silk into a heat-resistant ladder structure after being treated, which is insoluble and incombustible, and can withstand high temperature carbonization and lay age. The key device for realizing this-transformation is the pre-oxygen dumping research handle. Wei-dipping must first meet the requirements of the process conditions. That is, the temperature field of the heating system is uniform and the temperature gradient distribution is reasonable. The airway method of the conventional carbon fiber oxidizing furnace is to be horizontally blown and exhausted in the horizontal direction above and below the carbon fiber filaments, and then modified to provide a layer-guided wave plate between each of the upper and lower carbon fiber filaments according to the above manner. To form a small blowing angle. However, the above-mentioned square way makes the carbon fiber oxidizing furnace blow to the carbon fiber filament at a horizontal or small angle due to the hot air system, which is not in accordance with the treatment technology theory, and generally has a poor heat exchange rate of the inner layer of the carbon fiber filament, a slow heat exchange rate, and an easy accumulation of the inner layer. When the heat is ignited, the horizontal and longitudinal uniformities of the carbon fiber filaments are poor, and the carbon fiber filaments have a long residence time and a large distance, and the productivity is low. This is the biggest loss of the current conventional technology, and this lack is a difficult problem to be overcome in the industry. [New content] In view of the lack of conventional technology, this creative researcher has accumulated many years of experience in the design and manufacture of carbon fiber production equipment. After continuous research and improvement, the creation of this creation has been successful and made known to the world. The reason is that the main purpose of this creation is to provide a "vertical wind-type carbon fiber oxidizing furnace" which is mainly used on the carbon fiber filaments in the oxidizing furnace, and has dense and vertical hot air blowing holes and vent holes on the lower two sides. The dense circulating hot air is blown to the carbon fiber M324188 in the vertical direction to make the carbon fiber filaments evenly heated. According to the theory of processing technology, it can quickly exchange heat, heat the inner layer, not ignite heat, and have lateral temperature uniformity y The average temperature and carbon fiber can be self-sufficient, low __, retention distance, high yield and so on. [Embodiment] In order to achieve the above-mentioned technical purpose of the present invention, an embodiment will be described, and with reference to the following description, the reviewing committee can obtain a better understanding of the structure, features and functions achieved by the reader. As shown in the first-®, this creation is mainly based on the carbon fiber filaments (1) in the oxidation furnace, and the dense and vertical hot air blowing holes (2〇) and the exhaust holes (3〇) on the lower two sides, and the oxidation furnace circulation hot air flows through The air pipe (2) is blown out by the air blowing hole (2〇) [please refer to the drawing cycle blowing direction (A)], and the exhaust gas is exhausted by the exhaust hole (3〇) through the circulating exhaust pipe (3) [please refer to the figure Circulating exhaust direction (B)], blowing carbon fiber filaments (1) in a vertical direction by dense circulating hot air, so that the carbon fiber filaments are evenly heated, in accordance with the treatment technology theory [process heat is exothermic reaction], so carbon fiber filament energy is required Rapid heat transfer, inner layer heat transfer, right angle or large angle blowing can be achieved through the interface mechanism and forced heat transfer mechanism to effectively achieve rapid heat transfer and inner layer heat transfer of carbon fiber. The traveling direction (C) of the carbon fiber filament (1) and the hot air blowing direction (A) are perpendicular and densely arranged, so that the temperature of each wind receiving point of the carbon fiber filament (1) is the same, and the vertical hot air can be The carbon fiber filament (1) is blown through, so the carbon fiber filament can quickly exchange heat, heat the inner layer, not start from the inner layer of heat, and has lateral temperature uniformity, longitudinal uniformity, and carbon fiber filament can be freely relaxed and low. Retention time, low retention distance, south production and other effects. In this way, the purpose of this creative design is called a practical creator of M324188. In summary, this kind of "vertical wind-type carbon fiber oxidizing furnace" disclosed by the creator has never been seen in the publications published at home and abroad, and it has already had new patents, and the creation is indeed ageing. The lack of customary technology and the achievement of design purposes have also fully complied with the new type of "professional _" for women, and submitted an application in accordance with the law. "Please ask your review board to give a review and give this case the exclusive The above is only for the purpose of this creation - the preferred use of H has been used to limit the scope of this creation. Anyone familiar with the skill of the art, using the scope of this creation and the equivalent structural changes made by the scope of the patent application, should be included in this book. Within the scope of the creation of the patent. [Simple description of the drawings] The first figure is a schematic structural view of the present embodiment. [Main component symbol description] (1) Carbon fiber wire (2) Intake pipe (20) Blow hole (3) Circulating exhaust pipe (30) Exhaust hole (A) Circulating blowing direction (6) Circulating exhaust direction (C) carbon fiber wire travel direction

Claims (1)

M324188 /九、申請專利範圍: 一種「垂直風路式碳纖維氧化爐」,其主要係於氧化爐内碳纖維 絲之上、下兩面設有密集且垂直的熱風吹氣孔及排氣孔,藉密集的 循環熱風以垂直方向吹向碳纖維絲,使碳纖維絲受熱均勻者。M324188 / Nine, the scope of application for patent: A "vertical wind-type carbon fiber oxidizing furnace", which is mainly used in the oxidizing furnace, above and below the carbon fiber wire, there are dense and vertical hot air blowing holes and vent holes on the lower two sides. The circulating hot air is blown to the carbon fiber filament in the vertical direction to make the carbon fiber filament evenly heated.
TW96210102U 2007-06-22 2007-06-22 Vertical-wind-passage-type oxidation oven containing carbon fiber TWM324188U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI500830B (en) * 2011-07-28 2015-09-21 Mitsubishi Rayon Co Fireproof heat treatment furnace and fabricating method of carbon fiber strand by using the fireproof heat treatment furnace

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI500830B (en) * 2011-07-28 2015-09-21 Mitsubishi Rayon Co Fireproof heat treatment furnace and fabricating method of carbon fiber strand by using the fireproof heat treatment furnace
TWI582280B (en) * 2011-07-28 2017-05-11 三菱麗陽股份有限公司 Fireproof heat treatment furnace and fabricating method of carbon fiber strand by using the fireproof heat treatment furnace

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